Aluminium Standard Profile

7/31/2019 Aluminium Standard Profile

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Note:All the inform at ion has been provided in good faith. However, i f there is an error in the informat ion, whether due to the negligence of the company or otherwise, the

comp any cannot accept liabilit y for any loss caused by such an error. Simil arly, the com pany accepts no liability of any nature whatsoever, whether arisin g through

damage or loss caused by the customer's negligence or other fault .

Hulam in Extrusions reserves the r ight to m odify any specificat ions and/or dimensions without pr ior not ice in the interest of product development.

www.hulaminextrusions.co.za
http://www.hulaminextrusions.co.za/http://www.hulaminextrusions.co.za/


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Introduction

SynopsisThis Hulamin Extru sions Standard Profi le Catalogue l ists th e

range of standard dies available at the tim e of going to press.

RangeThe range of extru sions available is constantly changing and

enquiries for shapes not l isted can be made through any of

our sales offices. Please also refer to our website,www.hulam inextru sions.co.za for t he latest version of this

catalogue.

ShapeAll dimensions are expressed in m il l im eters (mm ). Fullydimensioned die drawings are available from any one of our

sales offices wh ich can pr ovide complete detai ls of any

section required.

MassAll profi le masses are expressed in ki lograms per m etre (kg/m).


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Contents

4Hulam in Extrusions Standard Profi le Catalogue

How to order 5The Properties of Alum inium 6

Alloys 7Technical Grade 11

Manufactur ing L imi ts 11Dimensions 12

Lengths 12General 12

Form s of Corrosion 13Corrosion Resistance in Different Environm ents 14

Surface Treatm ent 14

Extruded Rods 27Extrud ed Tubes 28

Square Bars 35Hexagonal Bar s 35

Rectangular Hollows 36

Square Hollows 39

I - Sections 41

TeesType 1 42

Type 2 43

Z - Sections 43

Engineering Data for Stru ctural Shapes 44

Angle

Type 1 44Type 2 47Type 3 48

Type 4 49

Type 5 53

Channel

Type 1 55

Type 2 59Type 3 60

I - Sections 62

TeesType 1 63

Type 2 64

Index 65

Angles

Type 1 15Type 2 16

Type 3 16Type 4 17

Type 5 19Type 6 20

Type 13 20

Channels

Type 1 21Type 2 24Type 3 24

Type 4 25Type 5 25

Type 7 25Type 11 26

Flat Bars

Type 1 31

Type 2 33Type 3 34

Type 6 54

Type 4 & 5 61

Rectangular Oval Holl ows 38

June 2010


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5 Hulam in Extrusions Standard Profi le Catalogue

How to order

Essential i nformation required for entr y of enquiries or orders

Complete specifications:

Shipping tolerancesExtru ded products wil l , within practical l im its, be supplied in the num ber of pieces ordered. Unless otherwise stated, orders forproduction by Hulam in Extrusions wil l be subject to a m ass or piece quantity tolerance of 10%.

Supply of an exact num ber of pieces or other shipping tolerances closer than t hose stated wil l be subject to enquir y, and m ay

incur a pr ice premium .

Other requirementsOrders sh ould be clearly detai led with any special requirem ents.

Minimum acceptable quantit ies per itemThe process is such that a m inimum length of extrusion emerges from the extru sion cycle. This results in certain minim um

quantit ies being readily produced. All enquir ies wil l be handled by our sales offices who wil l advise on m inimu m quantit ies. Aprice premium is applied to sm aller orders.

MassesThe masses shown for sections in t his catalogue are for guidance and m ay vary sl ightly according to the al loy and the

dimensional accur acy achieved when produced and with in the per m issible tolerances.

If over- shipment is not perm issible the order shal l be endorsed Do not over- ship m ass (or Pieces as is applicable) in whichcase an under -sh ipment of 10% may be supplied.

alloy/conditiondrawing number/die numberpart number where applicablelengths

special tolerancesf inishing requirem ents - painting and anodising (type, colour and m icron thickness of anodising)whilst t he exact f inishing and anodising perim eters are shown, the price for painting/anodising m ight be based on a minim umfinishing perimeter

fabrication related specification detai ls to ensure m aterial conform s to detai led requirem ents

Addit ional information:End use: Br ief detail on end use of m ater ialDel ivery requirements: State speci f ic del ivery requirements

PackingUnless otherwise specified on the order, norm al Hulam in Extru sions packing methods wil l be used.

June 2010


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Aluminiums physical proper ties compared to other common constr uction mater ials.

Aluminium 6063 Copper Steel 371 Plastic

225

10 to 24

69 000

2 700

600 to 655

- 250 to 150

35

200

23

Yes

Yes

250

25

125 000

8 900

1 080

- 200 to 300

55

400

17

Yes

Yes

400

20

210 000

7 800

1 500

-50 to 500

7

76

12

N o

Yes

50

25

3 000

1 400

80

-50 to 80

-

0,15

60 to 100

Yes

Yes

Strength / Breaking strength (MPa)

Ductil ity / Expansion (%)

Elasticity E, Youngs m odulu s (MPa)3

Dens ity (kg/m )o

Melt ing point ( C)

2Electrical conductivity m/Ohm-mm

Heat conductivity (W/m K)o- 6

Coeff ic ient of l inear expansion x 10 / C

Non-magnet ic

Weldable

The Properties of Aluminium

Aluminium has a unique and unbeatable combination of pro-

perties that m ake it a versati le, highly usable and an att ractiveconstruction material.

Mass3

Aluminium is a l ight m etal wi th a densi ty of 2,700 kg/m , one3

third that of steel. (8,400 kg/m )

ElasticityThe Young's m odulus for alum inium (E=69 000 MPa) is a third

that of steel. This m eans that the mom ent of inertia has tobe three times as great for an alum inium extrusion to achievethe sam e deflection as a steel profi le.

JoiningAluminium can be joined using al l the norm al meth ods avail-

able such as welding, brazing, adhesive bonding and riveting.

Corrosion resistanceA thin layer of oxide is form ed when exposed to air. This pro-vides very good protect ion against cor rosion even in corrosiveenvironments. This layer can be further strengthened by sur-face treatments such as anodising or powder coating.

Conductivity

The therm al and electrical conductivit ies are excellent, evenwhen compared with copper. Furt herm ore, an aluminiumconductor h as only half the w eight of an equivalent copper

conductor.

Linear expansionAlum inium has a relatively high coefficient of l inear expan-sion compared to other m etals. This should be taken into

account at the design stage to compensate for differences inexpansion.

Non-toxicAluminium is non- toxic and is therefore highly suitable forthe preparation and storage of food.

ReflectivityAluminium is a good reflector of both l ight and heat.


StrengthAluminium is strong with a tensile strength between 70 and700 MPa, depending on the al loy and manufactur ing process.

Extru sions of the right al loy and design can be as strong asstructural steel .

FormabilityAluminium has good form abil i ty in both hot and coldcondition, a characteristic th at is used in ful l in th e extru sion

process. Alum inium can also be cast, drawn and rol led.

MachiningAluminium is very easy to machine. Ordinary fabricationequipment (saws and dri l ls) and machining equipment (lathes

and mil l ing m achines) can be used.

Thermal ConductivityAluminium therm al conductivity is half that of the equivalent

3sized copper element (8 900 kg/m ), but has a density (2 700

3kg/m ) of less than a third of that of the copper element. Theequivalent alum inium elem ent therefore comes at less than

half the pr ice and is much easier to handle because of thelight weight.

6Working temperature range (x 10 / m)

June 2010


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Alloy Nomenclature

Alloy Designations

Guaranteed Mechanical Propert ies - Extr uded Products

Important:The four- digit system of al loy nomenclatu re used by

Hulamin Extrusions, in comm on wi th the Alum inium

Federation, uses a block number to indicate the mainalloying constituents.

Alloys

Technical Information

1xxx

2xxx

3xxx4xxx

5xxx

6xxx

7xxx

AlloySeries

Silicon

Magnesium

Magnesium and Sil icon

Zinc, Magnesium and/or Copper

Main alloying constituentAlum inium, 99.0% minimu m and greater

Copper

Manganese

Alloy EN Equivalent Previous German Equivalent

1070A Al 99.7 Al 99.7

6063 Al Mg0.7Si AlMgSi 0.5 F22

6063A Al Mg0.7Si(A) AlMgSi 0.5 F25

6463 Al Mg0.7Si(B) -

6101A Eal MgSi(A) E- AlMgSi 0.5

6061 Al MgSiCu -

6082 Al Si1MgMn AlMgSi 1

6005 Al SiMg AlMgSi 0.7

1070A F - Al l - 60 - 25 23

O - 100 - - 130 18 16

T4 - 25 65 120 - 14 12

T5 - 3 130 175 - 8 6T5 3 25 110 160 - 7 5

T6 - 10 170 215 - 8 6

T6 10 80 160 195 - 8 6

O - 100 - 150 - 16 14

T4 - 25 90 150 - 12 10

T5 - 25 160 200 - 7 5

T6 - 25 190 230 - 7 5

T4 - 50 75 125 - 14 12

T6 - 50 160 195 - 10 8

6101A T6 - 50 160 215 - 8 6

O - - - - 150 16 14

T4 - 25 110 180 - 15 13

T6 - 5 240 260 - 8 6

O - 100 - - 160 16 14

F - 100 - 110 - 13 12

T4 - 80 120 190 - 16 14

T6 - 20 250 295 - 8 6

T6 20 80 260 310 - 8 -

T4 - 10 90 180 - - 13

T6 - 5 215 255 - - 6

T6 5 15 200 250 - - 6

6082

6005

6063

6063A

6463

6061

0.2% Proof

stress Min

MPa

Ult imate tensile strength Elongation Min

Max

MPa

A%

Min

A50 mm

% mm

Min

MPaTemperAlloy

Thickness

Over

mm

Up to and

including mm

7 Hulam in Extrusions Standard Profi le CatalogueJune 2010


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Note:Single fi gures denote maximum content. Al uminium r emainder. Other alloys may be avail able - subject to enquiry.

Alloy Compositions.

Si Fe Cu Mn Mg Cr Zn Ti Each Total1070A 0.2 0.25 0.03 0.03 0.03 - 0.07 0.03 0.03 -

6063 0.2- 0.6 0.35 0.10 0.10 0.45- 0.90 0.10 0.10 0.10 0.05 0.15

6063A 0.3- 0.6 0.15- 0.35 0.10 0.15 0.60- 0.90 0.05 0.15 0.10 0.05 0.15

6463 0.2- 0.6 0.15 0.20 0.05 0.45- 0.90 - 0.05 - 0.05 0.15

6061 0.4- 0.7 0.4 0.15- 0.40 0.20- 0.35 0.70- 1.00 0.10 0.20 0.10 0.05 0.15

6005 0.6- 0.9 0.35 0.10 0.10 0.40- 0.60 0.10 0.10 0.10 0.05 0.15

6082 0.7- 1.3 0.5 0.10 0.40- 1.00 0.60- 1.20 0.25 0.20 0.10 0.05 0.15

AlloyPercentages Others

Tempers

Temper Descr iption Appl icationF As fabr icated Forging stock : Maxim um for m abil ity

O Annealed Forging stock : Maxim um for m abil ity

T6 Solut ion heattreated and ar tif icial ly aged

Where highest mechanical properties are

required

T4 Solut ion heat t reated and natural ly agedForm abil i ty with higher properties than F orD conditions

T5Cooled from an elevated shaping process and

artificially aged

Where highest mechanical properties are

not required by end use (i .e. non-str uctural)

The choice of m aterial is a cr it ical decision in al l pr oduct de-velopment. Alum inium m akes it possible to give the product

suitable physical and mechanical properties at the sam etime as achieving an aesthetical ly attr active appearance.

Further m ore, the extru sion technique, combined with theright al loy and proper therm al treatm ent, offers an infinite

num ber of application opportunit ies. It also form s the basisfor product im provement . Pure alum inium is only used in a

l im ited way comm ercial ly. The majority of extrusions are

made from alum inium al loyed wi th other m etals.

The most com m on elements used are magnesium (Mg),silicon (Si), m anganese (Mn ), zinc (Zn) and copper (Cu). They

form between 0.2 and 0.7 per cent of alum inium alloys.

Aluminium alloys used for extrusions are gener ally designated

with the fol lowing serial num bers:1000 series - Al

6000 series - Al + Mg + Si

The 1000 series is n ot heat t reatable. These alloys are oftenchosen in products where high therm al and electrical con-

ductivity are desired. They have low strengt h.

The 6000 series are heat tr eatable. They are the m ost com-monl y used extru sion al loys and have a wide r ange of appli-cations.

The 6000 series has good extru dabilit y and can be solut ionheat treated at the extru sion tem perature. Further m ore,

these al loys have m edium t o high strength , are easy to weldand offer good resistance to corrosion, even in m arine en-

vironm ents. The bulk of th e extru ded mater ial for load bear-ing construct ions is made from these qualit ies. They are

used for load bearing constructions both on land and at sea.

The 6063 al loy offers m edium strength and is easy to extru de

even for com plicated cr oss sections. This alloy is one of themost used extru sion al loys. It has good formabil i ty during

bending in t he T4 condition . Typical applications are extr u-

sions for windows and doors, l ighting, awnings, handrailsand fur niture. This material is highly suitable for anodising,

both for decorative and pr otective reasons.

The 6005 alloy has higher strengt h than 6063 but is sl ightly harder

to extrude. The m aterial withstands comparatively l i tt le elon-

gation before there is perm anent deform ation in the heattreated condition. This al loy can be exposed to greater inter-

crystalline corrosion than 6063 and 6082, it is suitable foranodising for protective purposes but th e quality of the surface

m ake decorative finishing m ore diff icult.

The 6061/6082 alloys have high str ength q ualit ies and are

suitable for extru sion of cross-sections that are not too com-

plicated. Typical applications are load carr ying st ruct ures inships, offshore tr ansport, and the building industr y such as

platform s, bridges, stairs, scaffolds and handrails. Them aterial is suitable for anodising for protective purposes.

Temperature mechanical propert iesCare should be taken when using alum inium at high tempera-

tures. Mechanical propert ies could signif icantly be reducedat tem peratures above 100C, especial ly i f the m aterial h as

been therm ally hardened or cold worked.

In gener al th e 6063, 6005, 6061 and 6082 alloys should not beused in stru ctures at tem peratures above 100C. The tensilestrength decreases as the temperatu re increases while elong-

ation on fractur ing usually increases. It should be noted that

the char acteristics are dependent on al loy, temper ature, andtim e. If the designer is unfamil iar with t he exact temper aturecharacter istics for a given alloy, it can be assumed as a start ing point that propert ies such as tension, shear and fatiguestrength vary in proportion to the tensile strength.

Low temperature propert iesIn contrast to steel, alum inium al loys do not become br itt le

at low tem peratures. In fact aluminium alloys increase in

strength and ducti l i ty whilst im pact strength remain unchanged.As the tem perature decreases, below 0C, the yield str engthand tensile strength of alum inium alloys increase.

8Hulam in Extrusions Standard Profile Catalogue June 2010


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Values for the m echanical properties can vary for different process param eters. The values given are t ypical and can beguaranteed on the assum ption that a special agreement has been reached.

The rel ationship between some accepted methods for measur ing hardness.

Brinell

Vickers

Rockwell F

Rockwell E

Rockwell B

Rockwell K

Webster

Hardness Number

45 50 55 60 65 70 75 80 85 90 95 100 105 110

46 51 56 61 66 71 76 82 87 92 98 103 109 11 5

36 46 54 61 67 71 76 79 82 85 87 89 91

47 55 62 68 72 77 80 83 86 88 90 92 94 96

12 23 32 39 45 50 56 60 63 66

15 25 35 41 48 53 58 62 66 70 73 76 78

13121110975 13- 14 14- 25 15 15- 16 16 16- 17 17

- - - -

-

-

Summary of All oys

Hulamin Extr usion Al loys Condition 1070A 6063 6005 6061 6082

O 20 - - - -

F 25 - - - -

T4 - 95 70 145 125T6 - 225 260 275 290

O 75 - - - -

F 80 - - - -

T4 - 190 160 220 225

T6 - 250 285 310 315

T4 - 24 22 20 20

T6 - 10 8 10 10

T4 - 47 47 65 65

T6 - 81 92 100 100

2 700 2 700 2 700 2 700 2 710

69 000 69 000 69 000 69 000 69 000

Electr ical conduc tivity % IACS - 62 52 52 46 46

Melt ing Point ( C)o - 645- 658 600- 655 615- 655 580- 650 580- 650

EN-AW 6063A 6005A 6061 6082

Yield str ength , (MPa)

Tensile str ength , (MPa)

Elongation, A5 %

Br inell Hardness, HB

Dens ity (kg/m )2

Young' s Modul us (MPa)Coefficient of expansion

20-100 Co - 6

(x 10 / C)o - 24 23 23 24 23

200 180 180Thermal conductivity

20oC (W/m K)

- 229 200

-

-



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Metal Thickness Chart

Definitions

1. F lat so l id shapes:Shape to be basically flat.

Thickness to be uniform .

No dovetai ls or screw receiving slots.

2. Regular solid shapes:1 3H = / D W = / D3 4

Medium depth channels:1 1H = / D W = / D3 2

3.

Deep solid channels:1H = / D to 3W2

4.


Semi-h ollow and hollow shapes5.

4.00

3.80

3.60

3.40

3.20

3.00

2.80

2.60

2.40

2.20

2.00

1.80

1.60

1.40

1.20

4.00

3.80

3.60

3.40

3.20

3.00

2.80

2.60

2.40

2.20

2.00

1.80

1.60

1.40

1.20

20

40

60

80

100

120

140

160

180

200

220

240

260

280

m

m

Diameter of Circumscribing Cir cle (D)

Minimumrecommendedmetalthickness(T)

Minimumrecommendedmetalthick

ness(T)

m mm m

Semi-ho

llow

and

hollo

wsha

pes(5)

Deep

solid

cha

nnel

s(4)

Mediu

mde

pth c

hann

els,ang

les,te

es(3)

Regu

larso

lidsh

apes

(2)

Flat so

lidsha

pes(1)

June 2010


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Technical GradeTechnical grade im plies that th e fol lowing tests wil l becarried out.

Ultrasonic testingThe alum inium bil let to be used wil l be ultr asonically tested

to a pre-deter m ined level to detect inclusions and cracks.Should a customer require the bil let to be to a higher standard,the standard of acceptance shall be agreed with the custom er

prior t o m anufacture and clearly stated on the order.

Etch test piecesFor extru ded lengths or bars or sections produced, testpieces of the ful l cross-section shall be taken from t he front

end and back end of th e extruded length. The specimen shallbe suitably prepared, etched and inspected. The etched sur-

?face shal l be free from harmful defects . I f any specimenreveals a harm ful defect, the relevant length of bar or section

shall be scrapped.

?Definit ion - Har m ful defects in the above context refers to

any physical defect such as cr acks and over extrusion,which can be seen with the naked eye. It is up to the pu r-

chaser to inform the m anufacturer of any other possibledefects for w hich the product shoul d be checked.

Longer than normal discardsFor each bi l let extruded, a longer than nor mal discard wil l beset and m aintained so as to obviate the risk of over extr usion.

Dr ift testingAll hol low sections with wal l thickness up to 12 m m produced

by the porthole t ype extrusion die shall have test pieces cutfrom every extruded length. Test pieces shall be subjected toan expansion test to determ ine the soundness of the extruded seam w elds. HE can however n ot provide a 100% guarantee

on the w eld soundness even th ough the above testing has

been carried out. It is the responsibi l i ty of the end user toensure that th e product is entirely suitable for i ts intended

use. Profi les with wall thickness greater than 12 m m cannotbe drift tested.

TraceabilityAll test pieces and heat treatm ent records relating t o Tech-

nical Grade lots are kept for a period of six mont hs and fiveyears respectively to enable traceabilit y and ongoin g evalu-

ation of qual ity.

Manufactur ing Limits

General NotesManufacturing l im its are im posed by available productionfacilities and also by the natur e of the extrusion process. Thesize and power of available extru sion presses lim it the overal l cross-sectional dimensions of sections. The stretching, hand-

l ing and heat-treatment equipment l imi t cross-sect ional

areas and lengths. Lengths m ay also be l im ited by transpor t

restrictions. Minimu m t hickness, shape configuration andcomplexity of detai l m ay be l imited by the extrusion pr ocessas well as by press capacity. Manufactur ing lim its for sections of complicated shape and abnorm al design may be narrower

than stated. The l imits given are for sections designed accor-

ding to accepted extru sion design practice. The m aximumcircum scribing circle diameter s given on Page 12 are a guide

and mu st not be read as being available at the minim umthickness shown in the adjacent colum n. A guide as to this

ratio of circum scribing circle to minim um th ickness may beobtained from the diagram on Page 10. The m aximum l imits

as dictated b y press capacity, are given on Page 12.

Manufactur ing TolerancesAs with al l m anufacturing and fabrication processes, the pro-

cess whereby alumin ium is extruded sets a range of manufac-turing tolerances within which aluminium extrusion products

can be expected to vary.

The extrusion process is rem arkable in i ts abil i ty to producelengths of intr icate shapes within close shape and dimen-

sional tolerances. Norm al deviations are proved to be sm all

and to h ave l i tt le im pact in a very wide range of applications.

Although dies are pr oduced to exact size with virtuall y notolerances allowed in manufactur e, the extruded profile emer -ging from the die is subject to:

?Extru sion flow effects (influenced by die design and shape

design)

?Cooling effects (both cooling m edium and profi le design

can lead to irregular cooling)

?Handling effects (transfer and stretching)

Minor deviations to shape and size can be expected to occur

no m atter how experienced the die designer, how good thehandling equipment or h ow well- trained the operating staff.

It is against this background that extrusion tolerances needto be part and parcel of the extrusion process. In no way are

published tolerances to be seen as the extruder 's choice ofhow accurately he decides or wishes to wor k. Rather, extru -

sion tolerances need to be seen and understood to be th e

range of shape and dim ensional variations, which can beexpected from the process.

The choice open to the extruder faced with requests for closer than standard or published tolerances depends on the nature

of the request.

?If a metal d im ension is involved, i.e. across the web of achannel, the prospects are good that closer than norm al

tolerances m ay be achieved provided th e dim ension ism easurable. Shorter die l ife is l ikely to be incurred becausethe die may need to be replaced earl ier t han norm ally isthe case, due to die wear.

?If a space dim ension is involved, i.e. the width acr oss the

open flanges of a channel. Only in exceptional cases

where it is vital for an assembly, wil l closer than DataBook toler ances be considered.

The straightness of a length of extrusion can depend on th e

degree to which the shape can be stretcher- straightened

without incur ring shape distortion. A comprom ise betweenstraightness and shape may result. Both straightness and

twist can be influenced by imbalance of the sh ape itself.

It is m ost important th at new users of extruded products are

aware from the design stage that machining toler ances can-

not be expected from the extrusion pr ocess. All too often de-signers and draught sm an have had experience of machine

shop tolerances only and need guidance in the u nderstan-ding of extrusion toler ances or th ey are l ikely to specify the

tolerances they are most fam il iar with. This can result inneedless comm unications with producer plant s, possibly

obscuring, as a resul t, very real needs a designer m ay have

for closer than norm al tolerances.

The time to discuss extru sion tolerances is thus at thedesign stage rather than after delivery of the product which

m ay be found to be diff icult to use because al lowance hasnot been made for norm al tolerances.



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Maximumcircumscribing

circlediameter mm

Alloy

Minimumthicknessmm (2)

Range of cross-sectional areas and weight

Maximum Minimum

Area2

mm (3)Masskg/m

Area2mm

Masskg/m

Dimensional Capabil ity Guide

1.20

1.20

1.50

1.75

1.25

1.25

1.50

1.751.60

5000

5000

5000

5000

5000

5000

5000

5000

13

13

13

13

13

13

13

13

26

29

55

55

55

55

195

195

0.07

0.08

0.15

0.15

0.15

0.15

0.53

0.53

320

320

320

320

200

200

200

200

1070A

6063

6061

6082

1070A

6063

6061

6082HOLLOWS

SOLIDS

The tolerances used by our extrusion pl ants as published inthe Data Book are th ose published by the Brit ish Standards

institute in B S EN 755.

Requests for tigh ter toler ances than these may be considered.Requests to produce to other specifications such as DIN,ASTM, BS EN 12020 and ISO will be consider ed but t his m ust

be made clear to th e producing plant at the enquir y stage.

DimensionsNotes: (Refer to table below)

1.The m anufacturing l imits below are given as guidelinesonly and profi les outside of these l im its m ay be available

upon request.

2.The m inimu m thickness at which a section can be extru ded

is dependent on the al loy, circumscr ibing circle diameter,shape configuration and t he complexity of detai l . A guide to

the relationship between circumscr ibing circle diameterand minim um w all thickness is shown on page 10. The

m inimum thickness l isted above does thus not relate to the

maximum circumscribing circ le diameters.

3.The maxim um lim it on cross-sectional area is imposed byextrusion ratio and stretching capacity. Sections of greater

cross-sectional area may be supplied in the unstretchedcondition, on enquir y, but m echanical properties and

straightness wil l not be guaranteed.

Hollow ProfilesTube and hollow shapes for the architectur al and general

engineering m arkets are produced by the porthole extrusionprocess. In this process the seam welds are form ed in the

dies during the extrusion process. Although considerable

tonnages of hollow shapes and tubing are regularly and

successful ly extru ded and put t o good use, it is possible forweld sou ndness to be adversely affected by process factor s.In spite of al l m easures norm ally taken during extrusion to

achieve sound w elds, the weld quality may vary along theextru ded length. Notwithstanding the successful use made

regularly of hollow shapes and tubing produced by the port-

hole extru sion m ethod, i t is not possible to guarantee suchwelds. Drift testing as described in th e section of Technical

Grade, can be per form ed and gives a reasonable degree ofassurance of the seam weld quality. However, this test can

only be carr ied out on the ends of hollow profi les and tubes.Where physical injury or danger can result fr om seam weld

fai lure, e.g. hang gl ider tubing, yacht m asts, drift testing is

recomm ended. Where tubing is required to contain pressu-rised fluids, pressure testing is recom m ended before use.

Lengths

Maximum lengthsThe norm al maximu m str aight length is 12 metres but 14,5

m etre lengths m ay be available, subject to enquir y and de-pendent on transport conditions. Maximu m length m ay also

be l imited by the maximum m ass of section that can besupplied.

Minimum lengths

Pieces less than 500 mm in length are gener ally available but are subject t o enquiry.

Random lengthsWhere customer accepts random lengths and orders are en-

dorsed accordingly, between 3 metres and 8 metr es wil l besupplied. It is possible to supply most of an order to a length

suitable to the customer with in this range, and the balance

only in random lengths.

Multiple LengthsSections can be supplied in mul tiples of the required unitlength. In calculating the overall length an al lowance of 5m m

m ust be made for each saw cut.

Specif ied LengthsWhen a specified length is ordered, al l length s wil l be cut to

specification within the l im its of the length tolerance.

General

Products outside the l imits outl ined below wil l be subject toenquiry.

Tubing and Hol low Sections

Maximum Limit sMaxim um Wal l Th ickness 12,0 m mMaxim um Mass per Metre 13,0 kg/m

Minimum Limit sMinim um Tube Wall Thickness 1,2 m mM in im u m Tu be ou ts id e D ia m et er 10,0 m m



14/72

Rod and Bar Maximum Limi ts for Normal Extr usionMaxim um Diam eter 80 m m (area 5 000 m m )

Maximum Limit s for Extr usion of Forging StockMaximum Diameter 100 mm (area 7 850 mm )

Spreader Sections

All spreader sections ar e prone to defective areas at th e frontand back of each extru ded length (apart fr om t he front of the

very first bi l let dur ing a production r un), which necessitates

the rem oval of a rejection of up to 3 m eters of metal from thefront and 1 meter from t he back end of the pressed lengths.

Maxim um Mass per Metre = 13,6 kg/m

Maximum Length of a 13,6 kg/m section = 3,6 me.g . M axim u m Len gt h of a 10 k g/ m sec tion = 6,5 m

Maximum Useable Bi l let Mass ( length 910 mm ) = 105 kg

Impor tant: Due to high mass per m etre, profi les greater than

12 kg/m will be suppl ied in Technical Grad e only.

Forms of CorrosionOne of the principal reasons for choosing alum inium and its

al loys for constr uction applications is their high cor rosionresistance. Although alum inium is a chem ical ly active metal ,

i ts behaviour is stabil ised by the form ation of a protective

fi lm of oxide on th e sur face. Generally, this f i lm is stable inaqueous solutions with pH 4.5 8.5. Furt her considerationsneed to be made if the pH exceeds these lim its or t he environ-

ment contains chloride.

Although generally very stable, the most com m on types ofcorrosion, which can occur on alum inium alloys, are

summ arised below:

Uniform attackThe corrosion proceeds hom ogeneously over th e whole sur -face of the metal. With aluminium and its al loys this type ofcorrosion is m ainly seen in very alkal ine or acid environments where the solubil i ty of the natur al oxide fi lm is high.

Pitting corrosionPitting corrosion is the most com m on type of corrosive pheno-

mena w ith l ight al loys, and is characterised by local discon-

tinuit ies in the oxide fi lm , i .e. locally reduced fi lm thickness,rupt ure, localised concentrations of im purit ies/al loying ele-

ment s, etc. Aluminium is sensitive to pitt ing when chlor ideions are present (e.g. sea water). Pits develop at w eak spots in

the surface film s and at sites where the oxide film is m echani-cally damaged.

Pitt ing can penetrate several m i l l imetres dur ing a short periodof t ime if the sur rounding conditions are extrem ely unfavour-

able. The pits can be of different shapes, wide or narr ow. Thenarrow pits can often be dangerous since the pits could be

deep and diff icult to detect.

The correct choice of alloy and sur face treatm ent e.g. anodis-

ing, powder coat ing, coating wit h anodic layer (Zn), cathodicprotection with sacrif icial anodes or applied current, or by

use of inhibitors, are m ethods which can be used to l im it orprevent pitting corrosion. Frequent cleaning, as well as ventila-

t ion of dense constr uctions and a profi le design avoiding

accumul ation of stagnant water, are recomm ended.

Intergranular corrosion(IGC) is a selective corr osion aroun d the gr ains and in th e ad-

jacent zon es wi th ou t an y appr ec iabl e a tt ack on the gr ain it sel f.

The reason for th e IGC is a difference in cor rosion pot entialbetween grain boundaries and the bulk of the imm ediately

adjacent gr ains. The difference in potential m ay be caused bythe difference in chemical com position between the two zones.This situation may for example develop as a result of slowcooling after the extrusion pr ocess.

In this case the grains wil l be larger and the interm etal l ic par-t icles wi l l precipitate on the gr ain boundaries, thus increasingthe potential di fference between the gr ain boundaries and the

interior of the grain.

Due to the low metal consum ption, intercrystal l ine corrosionis diff icult to detect visually and even less by measurem entsof weight loss. However, if the corrosion is per m itted to propa-gate into the metal, the m echanical propert ies of the m aterialwil l be severely deteriorated.

Alloys in 6000 series are nor m ally resistant t o IGC, however,

this is dependent on the ch emical com position. Recrystal l-

ised structures in addition to high content of Si or Cu, may

give corrosion of th is type. Addition of Mn/ Cr wil l prevent orminim ise recrystal l isation. IGC of al loys in 7000 series isl inked to M gZn precipitates, which are very anodic compared

to aluminium .

One action to pr event IGC is the cor rect c hoice of alloy. In ad-

dit ion, see the actions m entioned under Pitt ing Corrosion.

Crevice corrosionCrevice corrosion m ay occur in nar row crevices, f i l led withl iquid (e.g. water). Use of sealant pr ior to joining may prevent

penetration of m oisture. By use of correct pr ofi le design, i t ispossible to minim ise the risk of crevice corr osion.

Water staining is a type of crevice corros ion and is caused by

water or m oisture entrapped between, for example, densely

stacked profi les. Water staining is a very comm on corrosiontype. The appearance varies from iridescent in m ild cases, to

white, grey or black in m ore severe instances. Water stainingon profiles is norm ally removed by finishing (grinding) or pow-

der coating.

Profi les without any surface treatment should never be stored

outdoors, even though plastic wr apping is used, because ofrisk of condensation. Storing shoul d be carried out in places

with a m aximum relative hum idity of RH 45 %, and a maxi-m um temperatur e variation of 5C. Dur ing transpor tation

from a cold to a warmer area, the temper ature should beincreased gradually to avoid condensation on the m etal.

Galvanic corrosionGalvanic corrosion is the type of corrosion that occurs wh en

two m etall ic m aterials are in contact in the presence of anelectrolyte. Corrosion will increase on the least noble material (the anode) and decrease on t he nobles t (the cathode). Sincealum inium is less noble than most comm only used construc-

t ion m aterials, with the exception of zinc, magnesium andcadmium , this can be a serious form of corrosion with alumi-

n ium.

The protective effect from the oxide layer can be seriously

comprom ised by the coupling to a m ore noble mater ial. Thisis especial ly dangerous in atmospheres or water with high

concentrations of chlor ides or oth er aggressive substances.

Most types of alum inium corr osion can be related to som e



15/72


16/72

Type 1

R1

A

A

TAngles

15137 12.70 1.60 0.76 49 18 0.102

15554 12.70 3.18 0.40 50 18 0.191

Peri.

C.C.D.

mm

Est.

kg/m

Profile

Number

A

mm

T

mm

R1mm

Finish

150021 15.00 1.25 0.40 59 21 0.097

15579 15.00 1.50 0.40 59 21 0.115

15574 15.00 2.00 0.40 59 21 0.151

15565 15.00 3.00 0.40 59 21 0.219

15992 15.88 1.59 0.40 62 22 0.130

15297 19.04 1.60 0.40 76 27 0.158

15823 19.05 3.18 0.40 75 27 0.301

15145 19.06 3.18 0.30 76 27 0.301

150019 20.00 1.25 0.40 79 28 0.131

15578 20.00 1.50 0.40 79 28 0.156

15556 20.00 2.00 0.40 79 28 0.206

15859 20.00 3.00 0.40 79 28 0.300

15147 22.22 1.60 0.30 89 32 0.186

15148 22.22 3.18 0.64 89 31 0.355

150020 25.00 1.25 0.40 99 35 0.165

150003 25.00 1.50 0.40 99 35 0.197

15359 25.00 1.60 0.30 99 36 0.210

15526 25.00 2.00 0.50 35 0.260

15871 25.00 3.00 0.40 99 35 0.382

15940 25.00 4.00 0.40 99 35 0.498

15192 25.40 1.52 0.25 101 36 0.203

15155 25.40 2.38 0.64 102 36 0.311

15824 25.40 3.18 0.40 101 36 0.410

15193 25.40 4.75 0.63 102 36 0.59515825 25.40 4.78 0.40 101 36 0.596

15158 25.40 6.36 0.40 101 36 0.766

15527 30.00 2.00 0.50 119 42 0.314

15860 30.00 3.00 0.40 119 42 0.463

15529 30.00 3.00 0.76 118 42 0.462

15861 30.00 4.00 0.40 119 42 0.607

15901 30.00 5.00 0.40 119 42 0.745

15708 31.75 1.60 0.30 126 44 0.268

15585 31.75 2.60 0.40 126 45 0.429

15826 31.75 3.18 0.40 126 45 0.517

15555 31.75 4.76 0.40 126 45 0.757

15163 31.76 6.36 0.40 126 45 0.985

15540 35.00 3.00 0.50 139 50 0.54415970 38.00 3.00 0.40 151 53 0.593

15972 38.00 6.00 0.40 151 54 1.138

150007 38.10 1.60 0.40 151 54 0.323

15291 38.10 2.04 0.76 151 54 0.408

15827 38.10 3.18 0.40 151 54 0.629

15828 38.10 4.78 0.40 151 54 0.925

15170 38.10 6.35 0.40 152 54 1.202

99

15150 25.40 1.14 0.56 102 35 0.154

15164 38.00 1.14 0.55 151 54 0.231

Finish

Peri.

C.C.D.

mm

Est.

kg/m

Profile

Number

A

mm

T

mm

R1mm

150004 40.00 1.50 0.40 159 56 0.319

15207 3.18 0.64 252 90 1.068

15176 6.36 0.40 253 90 2.080

15363 8.00 0.76 254 91 2.600

63.50

63.50

64.00

15907 6.00 0.40 279 99 2.178

15485 3.00 0.50 299 106 1.194

15980 6.00 0.40 299 106 2.340

15735 2.00 0.50 303 107 0.812

15420 4.00 0.64 304 107 1.604

15832 3.18 0.40 304 108 1.286

15833 4.78 0.40 304 108 1.912

15834 6.35 0.40 304 108 2.513

15210 9.52 0.40 304 108 3.68615178 12.70 0.76 303 108 4.807

15995 6.35 0.40 355 125 2.950

15905 10.00 0.40 399 141 5.149

15984 6.35 0.40 405 153 3.387

15994 9.53 0.40 405 143 5.001

70.00

75.00

75.00

76.00

76.00

76.20

76.20

76.20

76.2076.20

88.90

100.00

101.60

101.60

15947 8.00 0.40 479 169 5.029

15856 12.00 0.40 479 170 7.414

150005

120.00

120.00

152.40 12.70 0.40 608 215 10.053

15206 4.78 0.64 254 90 1.58063.50

15563 2.00 0.40 199 50 0.531

15733 3.00 0.50 200 71 0.788

15906 4.00 0.40 199 70 1.040

15854 6.00 0.40 199 70 1.528

15993 1.59 0.40 202 72 0.431

15829 3.18 0.40 202 72 0.848

15830 4.76 0.40 202 72 1.249

15831 6.35 0.40 202 72 1.639

15174 9.52 0.76 201 72 2.374

150000 2.00 0.40 239 85 0.639

15575 2.50 0.40 239 85 0.796

15880 3.00 0.40 239 85 0.951

15572 4.00 0.40 239 85 1.257

15881 5.00 0.40 239 85 1.558

15872 6.00 0.40 239 85 1.853

50.00

50.00

50.00

50.00

50.80

50.80

50.80

50.80

50.80

60.00

60.00

60.00

60.00

60.00

60.00

15973 4.50 0.60 199 70 1.16450.00

15533 5.00 0.76 198 71 1.28650.00

15862 2.00 0.40 159 56 0.422

15879 3.00 0.40 159 56 0.626

15557 4.00 0.40 159 56 0.824

15532 5.00 0.76 158 57 1.015

15373 6.00 0.40 159 57 1.203

150014 4.76 0.40 177 63 1.085

15913 4.00 0.40 179 64 0.932

40.00

40.00

40.00

40.00

40.00

44.45

45.00

15201 3.18 0.64 178 63 0.73944.45

15372 40.00 1.60 0.40 159 27 0.340

Type 1 angles have legs of equal lengt h and of equal t hickn ess.The radii are al l less than or equal t o 0.80 mm .



17/72


18/72

AnglesR1

A

B

TType 4 angles have legs of unequal length but of equal th ickness.The radii are al l less than or equal t o 0.80 mm .


Type 4

15408 15.88 9.52 1.60 0.64 49 18 0.102

15441 19.06 9.54 2.38 0.76 55 22 0.168

15038 19.06 12.70 1.58 0.76 62 23 0.128

15039 19.06 12.70 3.18 0.64 62 23 0.247

15322 20.00 9.00 3.00 0.50 58 24 0.211

15909 20.00 10.00 2.00 0.40 59 22 0.151

15885 20.00 15.00 2.00 0.40 69 25 0.179

15041 22.22 7.96 3.18 0.30 60 23 0.232

15042 22.22 9.52 1.60 0.76 62 24 0.129

150027 25.00 10.30 1.30 0.50 69 27 0.119

15347 25.00 12.50 1.50 0.30 74 28 0.146

15928 25.00 15.00 2.00 0.40 79 29 0.206

15985 25.00 20.00 3.00 0.40 89 32 0.341

15241 25.40 12.70 1.60 0.64 75 28 0.157

15050 25.40 12.70 3.18 0.25 76 29 0.301

15051 25.40 15.88 1.60 0.64 83 30 0.172

15264 25.40 15.88 3.18 0.64 83 30 0.329

15836 25.40 19.05 3.18 0.40 88 32 0.355

15731 30.00 10.00 2.00 0.25 79 31 0.206

15567 30.00 15.00 2.00 0.40 89 33 0.233

15558 30.00 15.00 3.00 0.40 89 34 0.341

15875 30.00 20.00 2.00 0.40 99 36 0.259

15559 30.00 20.00 3.00 0.40 99 36 0.382

15926 30.00 20.00 4.00 0.40 99 36 0.498

1505731.76

19.06 3.18 0.40 10237

0.410

15058 31.76 25.40 3.18 0.64 113 40 0.465

15882 35.00 20.00 3.00 0.40 109 40 0.422

15061 38.10 12.70 3.18 0.64 102 40 0.409

15837 38.10 19.05 3.18 0.40 113 43 0.465

15838 38.10 25.40 3.18 0.40 126 46 0.519

15845 38.10 25.40 4.75 0.50 126 46 0.756

15581 40.00 10.00 2.00 0.40 99 41 0.258

150002 40.00 20.00 1.60 0.40 119 44 0.253

15876 40.00 20.00 2.00 0.40 119 44 0.314

15886 40.00 20.00 3.00 0.40 119 44 0.463

15576 40.00 20.00 4.00 0.40 119 45 0.607

15950 40.00 25.00 2.00 0.40 129 47 0.34115986 40.00 25.00 3.00 0.40 129 47 0.504

15931 40.00 30.00 2.00 0.40 139 50 0.368

15562 40.00 30.00 3.00 0.40 139 50 0.544

15258 44.46 19.05 3.18 0.64 127 48 0.520

Finish

Peri.

C.C.D.

mm

Est.

kg/m

Profile

Number

A

mm

B

mm

T

mm

R1mm

15236 12.70 9.53 1.57 0.64 45 16 0.087

15346 12.70 6.35 1.40 0.30 37 14 0.066

150018 38.00 25.00 3.00 0.40 125 45 0.487

15064 44.46 22.22 2.04 0.64 132 50 0.356

15065 44.46 22.22 3.18 0.76 132 50 0.545

15067 44.46 38.10 3.18 0.76 163 59 0.683

15892 45.00 20.00 3.00 0.40 129 49 0.504

15339 46.00 17.00 2.00 0.50 125 49 0.330

15308 46.00 34.00 3.00 0.76 158 57 0.625

15523 48.00 25.00 2.00 0.50 146 54 0.385

15877 50.00 20.00 2.00 0.40 139 54 0.368

15937 50.00 20.00 3.00 0.40 139 54 0.544

150012 50.00 25.00 1.60 0.40 149 56 0.318

June 2010


19/72

Type 4AnglesR1

A

B

TType 4 angles have legs of unequal length but of equal th ickness.The radii are al l less than or equal t o 0.80 mm .


15924 60.00 40.00 3.00 0.40 199 72 0.788

15929 60.00 40.00 4.00 0.40 199 72 1.041

15888 60.00 40.00 5.00 0.40 200 72 1.287

15959 60.00 40.00 6.00 0.40 199 72 1.528

15899 60.00 50.00 2.00 0.40 219 78 0.585

15570 60.00 50.00 4.00 0.50 219 79 1.148

15078 63.50 25.40 3.18 0.76 178 68 0.731

150010 63.50 38.10 3.18 0.40 202 74 0.848

15903 63.50 38.10 4.76 0.40 202 74 1.249

15989 63.50 38.10 6.35 0.40 202 74 1.639

15262 63.50 50.80 6.36 0.64 229 81 1.860

15375 70.00 50.00 1.50 0.30 239 86 0.482

150025 70.00 60.00 2.00 0.60 258 92 0.693

15348 75.00 20.00 5.00 0.30 189 78 1.219

15520 75.00 25.00 2.00 0.50 200 79 0.531

15999 75.00 50.00 3.00 0.40 249 90 0.991

15517 75.00 50.00 4.00 0.50 249 90 1.311

15987 50.00 25.00 3.00 0.40 149 56 0.585

15571 50.00 30.00 2.00 0.40 159 58 0.422

15932 50.00 30.00 3.00 0.40 159 58 0.626

15933 50.00 30.00 4.00 0.40 159 58 0.824

15564 50.00 40.00 3.00 0.40 179 64 0.707

15073 50.80 25.40 2.02 0.76 152 57 0.409

15976 50.80 12.70 3.18 0.50 126 52 0.519

15839 50.80 19.05 3.18 0.40 139 54 0.574

15840 50.80 25.40 3.18 0.40 151 57 0.629

15849 50.80 25.40 4.76 0.40 151 57 0.921

15841 50.80 38.10 3.18 0.40 177 64 0.738

15902 50.80 38.10 4.76 0.40 177 63 1.086

15894 55.00 15.00 2.00 0.40 139 57 0.368

15927 60.00 15.00 2.00 0.40 149 62 0.395

15582 60.00 25.00 2.00 0.40 169 65 0.449

15923 60.00 25.00 2.50 0.40 169 65 0.559

15857 60.00 30.00 3.00 0.40 179 67 0.707

15953 60.00 30.00 4.00 0.40 179 67 0.932

15248 50.80 25.40 1.60 0.64 151 56 0.322

15075 50.80 25.40 6.36 0.76 152 57 1.204

15573 60.00 30.00 5.00 0.40 179 67 1.151

15969 75.00 50.00 6.00 0.40 249 90 1.935

15569 76.00 22.00 1.50 0.40 195 79 0.39215504 76.00 22.00 2.00 0.40 196 79 0.520

15355 76.00 38.00 2.00 0.50 227 85 0.606

15421 76.20 25.40 2.03 0.76 203 80 0.548

15842 76.20 25.40 3.18 0.40 202 80 0.848

15085 76.20 38.10 3.18 0.30 228 85 0.957

15252 76.20 38.10 4.74 0.64 229 85 1.410

15988 76.20 38.10 6.35 0.40 228 85 1.857

15843 76.20 50.80 3.18 0.40 253 92 1.067

150015 76.20 50.80 4.50 0.40 253 91 1.493

15263 76.20 50.80 6.35 0.64 252 91 2.078

Finish

Peri.

C.C.D.

mm

Est.

kg/m

Profile

Number

A

mm

B

mm

T

mm

R1mm

15086 76.20 63.50 7.96 0.76 277 99 2.840

15936 80.00 20.00 2.00 0.40 199 82 0.531

15925 80.00 30.00 3.00 0.40 219 85 0.869

15920 80.00 40.00 3.00 0.40 239 89 0.951

June 2010


20/72

AnglesR1

A

B

T

Type 5

R1

R2

A

B

T

15852 63.50 50.80 4.76 6.35 3.18 222 81 1.425

15816 76.20 50.80 6.36 7.94 4.76 246 92 2.089

15333 100.00 75.00 5.00 2.00 2.50 346 125 2.298

15847 101.60 76.20 6.35 9.53 6.35 345 127 2.957

15963 114.30 76.20 6.35 8.80 6.10 372 137 3.171

15819 127.00 76.20 9.53 9.53 7.94 395 148 4.981

15474 140.00 63.50 6.35 9.53 4.76 400 154 3.432

Profile

Number

A

mm

B

mm

T

mm

Est.

kg/m

R1mm

R2mm

Finish

Peri.

C.C.D.

mm

15459 152.00 102.00 6.36 9.90 1.50 500 183 4.311

Type 4 angles have legs of unequal length but of equal th ickness.The radii are al l less than or equal t o 0.80 mm .

Type 5 angles have legs of unequal length but of equal th ickness.

The radii are al l greater t han 0.80 mm .


15870 80.00 40.00 4.00 0.40 239 89 1.257

15863 80.00 40.00 5.00 0.40 239 89 1.558

15356 100.00 35.00 3.00 0.50 269 105 1.072

15919 100.00 40.00 3.00 0.40 279 107 1.113

15878 100.00 50.00 3.00 0.40 299 112 1.195

15518 100.00 50.00 4.00 0.76 300 112 1.580

15858 100.00 50.00 5.00 0.40 299 112 1.964

15887 100.00 50.00 6.00 0.40 299 112 2.341

15900 100.00 70.00 2.00 0.40 339 122 0.910

15844 101.60 50.80 3.18 0.40 304 114 1.286

15977 101.60 50.80 6.35 0.40 304 113 2.513

150008 101.60 76.20 6.35 0.40 355 127 2.950

15524 110.00 25.00 2.00 0.50 270 113 0.721

15519 115.00 25.00 2.00 0.50 280 118 0.748

15962 120.00 60.00 8.00 0.40 359 133 3.728

15944 120.00 80.00 3.00 0.40 399 144 1.601

15943 120.00 100.00 4.00 0.40 439 156 2.341

15290 127.00 50.00 2.00 0.76 352 136 0.947

15971 130.00 100.00 8.00 0.50 459 164 4.812

15952 150.00 50.00 4.00 0.40 399 158 2.124

150017 150.00 50.00 6.00 0.50 399 158 3.154

15958 150.00 100.00 10.00 0.40 499 180 6.504

150006 152.40 76.20 6.35 0.40 456 170 3.824

15983 152.40 76.20 9.53 0.40 456 170 5.657

15587 110.00 55.00 2.80 0.50 328 123 1.230

15379 120.00 50.00 3.00 0.50 339 130 1.357

Finish

Peri.

C.C.D.

mm

Est.

kg/m

Profile

Number

A

mm

B

mm

T

mm

R1mm

Type 4

June 2010


21/72

Type 6AnglesR1

A

B

T

R2

15002 38.10 25.40 3.18 5.08 0.64 123 46 0.519

15214 50.80 25.40 3.18 5.33 0.64 150 57 0.646

15272 50.80 38.10 6.34 6.34 0.76 173 64 1.440

15216 63.50 38.10 3.18 6.10 0.64 201 74 0.869

15010 63.50 50.80 3.18 6.60 0.64 226 81 0.983

15012 63.50 50.80 6.36 6.60 0.64 224 81 1.885

15013 76.20 25.40 6.36 7.92 0.64 198 81 1.677

15016 76.20 50.80 6.36 6.86 0.64 250 92 2.106

15017 76.20 50.80 7.96 6.36 0.64 250 85 2.594

15225 88.90 63.50 9.54 7.62 0.64 302 109 3.726

15228 88.90 76.20 12.70 8.13 0.64 325 117 5.282

15271 101.60 50.80 9.52 8.12 0.76 300 114 3.723

15024 101.60 63.50 6.36 8.12 0.64 327 120 2.774

15025 101.60 76.20 9.52 8.38 0.64 351 127 4.381

15027 127.00 76.20 9.52 9.14 0.64 401 148 5.037

15350 150.00 45.00 5.00 5.00 0.50 387 157 2.588

15028 152.40 76.20 9.52 9.90 0.64 452 170 5.708

15231 152.40 76.20 12.70 9.90 0.64 451 170 7.486

15457

15486

152.40

228.60

88.90

76.20

9.52

6.34

10.42

12.96

0.76

0.64

487

603

176

241

6.037

5.225

Est.

kg/m

R1mm

R2mm

Finish

Peri.

C.C.D.

mm

Profile

Number

A

mm

B

mm

T

mm

15011 63.50 50.80 9.52 7.96 0.76 224 81 2.738

15227 88.90 76.20 7.94 8.13 0.64 325 117 3.417

Type 13

R1

R3

A

B

T

R2

15295 25.40 25.40 2.39 0.76 2.39 1.19 99 35 0.301

15323 54.00 25.00 3.00 5.00 0.50 8.00 152 60 0.594

15996 190.50 76.20 12.70 12.20 1.00 1.00 526 205 8.826

C.C.D.

mm

Est.

kg/m

R1mm

R2mm

R3mm

Finish

Peri.

Profile

Number

A

mm

B

mm

T

mm

15341 22.00 16.00 3.00 0.50 1.00 1.00 74 27 0.281

Type 6 angles have legs of unequal length but of equal th ickness.The inside corner r adius is greater than 0.80 m m .

Other r adii are less than or equal to 0.80 mm .

Type 13 angles have legs of unequal length but of equal thickness.The inside corner r adius and radii on legs may be greater th an 0.80 mm .

The external corner r adius is greater th an 0.80 mm .



22/72

Type 1ChannelsA T1

T1

B

R1Type 1 channels are of a uniform thickness with al l r adii less than or equal t o 0.80 mm .


16007 9.52 9.52 1.60 0.76 51 13 0.109

16008 9.52 12.70 1.60 0.76 67 16 0.138

16502 9.52 19.06 1.58 0.50 90 21 0.190

16009 10.00 10.00 1.50 0.26 54 14 0.110

16895 10.00 10.00 2.00 0.40 55 14 0.141

16472 12.00 10.00 1.50 0.40 60 16 0.117

16016 12.70 9.52 1.52 0.76 51 16 0.117

16214 12.70 12.70 1.52 0.76 71 18 0.146

16018 12.70 12.70 2.00 0.76 70 18 0.183

16020 12.70 12.70 3.18 0.64 68 18 0.273

16824 12.70 19.05 3.18 0.40 94 23 0.383

16473 15.00 10.00 1.50 0.40 66 18 0.130

16465 15.00 15.00 1.50 0.40 86 21 0.170

16885 15.00 15.00 2.00 0.40 85 21 0.222

16026 15.87 12.70 1.63 0.76 79 20 0.168

16027 15.88 15.80 1.60 0.40 91 23 0.192

160042 15.88 15.88 3.18 0.40 88 22 0.355

16028 16.44 15.88 1.28 0.64 92 23 0.157

160037 17.00 20.00 1.45 0.40 110 26 0.212

16348 19.00 20.00 1.50 0.50 115 28 0.230

16223 19.05 19.05 3.18 0.64 106 27 0.438

16031 19.00 12.70 1.60 0.76 83 23 0.178

16032 19.05 12.70 3.17 0.64 83 23 0.324

16464 20.00 10.00 2.00 0.40 75 22 0.195

16341 20.00 15.00 2.00 0.50 96 25 0.249

16466 20.00 20.00 1.50 0.40 116 28 0.231

16867 20.00 20.00 2.00 0.40 115 28 0.303

16035 20.66 19.84 1.98 0.76 114 28 0.301

16396 21.00 21.00 1.20 0.30 122 30 0.196

16902 21.00 25.00 2.50 0.50 135 33 0.446

16907 21.80 21.80 6.00 0.50 117 31 0.868

160027 22.22 22.22 3.17 0.50 125 31 0.518

16710 22.23 22.23 1.63 0.50 128 31 0.280

16357 22.61 69.85 1.78 0.50 320 73 0.765

16919 23.00 25.00 2.00 0.50 140 34 0.373

16220 23.17 23.17 1.27 0.38 138 33 0.232

16041 23.24 22.98 1.40 0.76 133 31 0.251

16043 23.82 50.80 1.60 0.64 245 56 0.52816421 24.00 38.00 3.00 0.50 194 45 0.764

16923 25.00 12.00 1.50 0.50 93 28 0.186

16395 25.00 20.00 1.50 0.30 126 32 0.251

16428 25.00 20.00 3.50 0.20 123 32 0.550

16446 25.00 25.00 2.00 0.40 145 35 0.384

16448 25.00 25.00 3.00 0.40 143 35 0.561

16045 25.40 12.70 1.60 0.64 96 29 0.207

16825 25.40 12.70 3.18 0.40 94 29 0.383

R1mm

Finish

Peri.

C.C.D.

mm

Est.

kg/m

Profile

Number

A

mm

B

mm

T1mm

16397 19.00 21.00 1.20 0.50 118 28 0.190

16342 19.52 19.52 1.26 0.50 113 27 0.191

16048 25.40 15.88 1.60 0.64 111 30 0.234

16826 25.40 19.05 3.18 0.40 119 32 0.492

16827 25.40 25.40 3.18 0.40 145 36 0.601

16828 25.40 50.80 3.18 0.40 246 57 1.039

16881 25.70 23.60 1.60 0.50 141 35 0.302

160002 27.00 20.00 3.00 0.50 127 33 0.495

June 2010


23/72


Type 1ChannelsA T1

T1

B

R1Type 1 channels are of a uniform thickness with al l r adii less than or equal t o 0.80 mm .

16371 27.16 25.00 3.00 0.50 147 37 0.578

16339 29.00 12.70 1.20 0.50 106 32 0.169

16530 29.00 65.00 3.00 0.50 311 71 1.243

16056 29.84 15.88 3.18 0.76 117 34 0.475

16889 30.00 20.00 2.00 0.40 135 36 0.357

16449 30.00 30.00 3.00 0.40 173 42 0.683

16830 31.75 31.75 3.18 0.40 183 45 0.766

16059 31.76 12.70 3.18 0.64 106 34 0.438

16061 31.76 25.40 2.64 0.76 160 41 0.553

16384 32.00 12.00 1.50 0.50 107 34 0.214

16067 32.20 19.04 1.56 0.64 135 37 0.282

160014 35.20 100.00 2.00 0.50 465 106 1.253

16568 36.00 15.48 1.40 0.20 129 39 0.241

16372 38.00 25.00 2.00 0.20 171 45 0.455

16408 38.00 50.00 6.00 0.25 264 63 2.049

16832 38.10 19.05 3.18 0.40 145 43 0.601

16833 38.10 25.40 3.18 0.40 170 46 0.711

16834 38.10 38.10 3.18 0.40 221 54 0.930

160035 38.10 38.10 6.35 0.40 215 54 1.748

16426 39.20 32.00 1.70 0.76 200 51 0.458

16450 40.00 20.00 2.00 0.40 155 45 0.412

16463 40.00 32.00 3.00 0.50 200 51 0.796

16890 40.00 40.00 3.00 0.40 233 56 0.926

16383 42.00 25.00 2.00 0.50 178 49 0.476

1646243.00

50.00 2.00 0.50 280 66 0.752

160043 44.00 17.00 2.00 0.30 151 47 0.401

16092 44.02 28.58 1.78 0.76 196 52 0.469

160044 44.10 19.00 1.57 0.30 159 48 0.334

16268 44.44 15.88 1.62 0.76 146 47 0.317

16094 44.46 25.40 3.18 0.76 182 51 0.765

16831 38.10 12.70 3.18 0.30 119 40 0.492

16460 40.00 20.20 8.00 0.50 143 44 1.395

16332 48.51 12.70 1.60 0.30 145 50 0.305

16423 48.90 19.06 1.80 0.50 168 52 0.406

16461 49.00 40.00 2.00 0.50 251 63 0.675

160052 49.40 54.85 3.00 0.50 310 73 1.244

16588 50.00 25.00 1.50 0.50 195 56 0.394

16451 50.00 30.00 3.00 0.40 213 58 0.845160034 50.00 50.00 3.00 0.40 293 70 1.170

160003 50.00 50.00 4.00 0.40 291 70 1.539

16110 50.80 14.48 1.78 0.76 153 53 0.366

16836 50.80 25.40 3.18 0.40 195 57 0.820

16882 50.80 25.40 4.76 0.40 192 57 1.188

16872 50.80 25.40 6.35 0.40 189 57 1.529

160029 50.80 38.10 6.35 0.40 240 63 1.967

16856 50.80 50.80 3.18 0.40 297 72 1.258

16837 50.80 50.80 6.35 0.40 291 72 2.404

16369 51.60 25.90 1.80 0.50 203 58 0.486

16413 47.31 19.06 1.43 0.50 166 51 0.319

16927 50.00 23.00 2.00 0.50 186 56 0.498

R1mm

Finish

Peri.

C.C.D.

mm

Est.

kg/m

Profile

Number

A

mm

B

mm

T1mm

16119 59.54 21.60 3.30 0.76 196 63 0.858

16452 60.00 20.00 2.00 0.40 195 63 0.520

16870 60.00 40.00 3.00 0.40 273 72 1.089

16869 55.00 50.00 2.00 0.40 305 74 0.818

June 2010


24/72


25/72

ChannelsA T2

T1

B

R1

Type 2

16806 8.50 22.00 2.00 1.50 0.75 99 24 0.207

16148 15.88 23.02 8.74 3.96 0.64 106 28 0.682

16150 25.40 22.22 3.18 1.60 0.64 133 34 0.385

16118 58.82 25.40 3.30 3.03 0.76 210 64 0.889

Est.

kg/m

T2mm

R1mm

Finish

Peri.

C.C.D.

mm

Profile

Number

A

mm

B

mm

T1mm

16256 43.24 7.92 3.18 2.38 0.64 109 44 0.433

Type 3

A T2

T1

B

R1

R2

16303 16.36 15.68 1.60 1.60 3.00 0.76 88 23 0.202

16443 50.80 25.40 3.30 3.30 2.54 0.60 193 56 0.856

16197 50.80 31.75 6.35 6.35 3.18 0.64 216 60 1.760

16178 63.50 26.18 3.18 3.18 1.58 0.67 223 69 0.945

16386 64.00 35.00 2.00 2.00 1.00 0.50 262 72 0.704

160013 72.22 35.00 3.18 3.18 3.18 0.64 274 80 1.181

16155 76.20 38.10 6.35 7.93 7.62 0.64 285 86 2.744

16185 93.86 22.22 1.78 1.78 1.60 0.64 270 96 0.651

160022 101.60 50.80 6.35 7.94 9.15 0.50 385 114 3.758

16293 104.02 48.00 8.00 11.43 1.58 0.76 381 115 4.734

16236 127.00 50.80 6.36 7.96 9.14 0.64 442 137 4.105

16158 127.00 63.50 6.36 9.52 10.66 0.64 484 142 5.268

16266 130.00 60.00 4.00 6.00 6.00 0.76 485 143 3.270

16566 150.00 35.00 10.00 25.00 11.10 0.80 408 154 7.594

16235 152.40 50.80 6.36 7.96 9.14 0.64 493 161 4.543

16159 152.40 63.50 6.36 7.92 10.66 0.64 537 165 5.215

16289 152.40 76.20 6.36 9.52 12.18 0.64 585 170 6.401

16524 152.40 76.20 9.52 12.70 12.20 0.62 578 170 8.694

16539 177.80 50.80 6.36 9.52 9.14 0.76 536 185 5.455

16000 177.80 76.20 6.34 11.12 12.20 0.62 636 193 7.437

16234 177.80 88.90 7.92 12.70 13.72 0.64 683 199 9.608

16598 203.00 89.00 9.52 14.28 14.28 0.64 728 222 11.625

16541 203.20 65.02 11.84 11.84 12.70 0.80 630 213 10.100

16001 203.20 76.20 7.14 11.10 7.14 0.62 689 217 8.144

160023 203.20 76.20 9.52 12.70 12.20 0.64 680 217 10.004

Profile

Number

A

mm

B

mm

T1mm

C.C.D.

mm

Est.

kg/m

T2mm

R1mm

R2mm

Finish

Peri.

160051 101.60 50.80 8.00 8.00 6.00 0.60 384 114 4.099

16538 228.60 76.20 9.52 12.70 12.20 0.76 731 241 10.658

Type 2 channels have the web and flanges of different thicknesses

and al l r adii are less than or equal t o 0.80 mm .

Type 3 channels m ay have the web and fl anges of different t hicknesses.The two inside corner radii are always greater than 0.80 mm .

All other r adii are less than or equal to 0.80 mm .



26/72

ChannelsA T2

T1

B

R1

R2

R3

Type 4

16459 14.00 35.00 1.30 1.30 0.20 1.80 0.20 164 38 0.284

16518 29.46 25.40 2.04 2.04 1.14 3.18 1.02 153 39 0.409

16442 38.30 30.00 1.40 1.40 1.00 2.40 0.50 191 49 0.357

16412 54.60 13.00 1.20 1.20 3.00 4.20 0.25 156 56 0.245

160021 127.00 63.00 8.00 8.00 2.00 4.00 0.50 487 142 5.123

16583 150.00 100.00 10.00 10.00 7.50 1.00 15.00 671 180 8.744

154.40 50.80 4.76 6.35 9.14 1.00 1.00 488 161 3.644

FinishPeri.

C.C.D.mm

Est.kg/m

T2mm

R1mm

R2mm

R3mm

ProfileNumber

Amm

Bmm

T1mm

160054

11 88.90 44.46 38.12 3.18 3.18 6.36 3.18 3.18 2.38 331 89 1.748

76 139.70 38.10 101.62 3.18 3.18 3.18 3.18 6.36 3.18 408 140 1.733

ProfileNumber

Amm

FinishPeri.

C.C.D.mm

Cmm

T1mm

Bmm

T2mm

T3mm

R1mm

R2mm

R3mm

Est.kg/m

Type 5

Type 5 channels m ay have the web and fl anges of different t hicknesses.

The radii on both the inside and outside corners of th e channel are greater than 0.80 mm .The radii of the legs are less than or equal to 0.80 m m .

Type 7

A

C

T1

T2

T3

B R3

R2

R1

A T2

T1

B

R1

R2

R3

16327 31.25 23.80 1.60 1.60 0.78 2.36 0.80 152 40 0.321

16326 34.93 25.40 1.60 1.60 0.78 2.36 0.80 166 43 0.351

16817 51.00 50.00 3.00 3.00 2.00 0.50 5.00 293 71 1.154

16522 76.20 50.80 6.34 6.34 6.34 0.76 12.70 325 92 2.702

Finish

Peri.

C.C.D.

mm

Est.

kg/m

T2mm

R1mm

R2mm

R3mm

Profile

Number

A

mm

B

mm

T1mm

16267 200.02 88.90 11.12 11.12 13.72 0.76 13.72 709 219 10.731

Type 4 channels m ay have the web and fl anges of different t hicknesses.The radii on both the inside corner s of the channel and inside corners

of the legs are greater than 0.80 m m .

Type 7 channels are som etimes referr ed to as top hats. The web, f langes and legs

may differ in thickness. They usually have a radius on the inside of the angle form ed

between the web and flange and between the flange and legs.The radii of the legs are less than or equal to 0.80 m m .



27/72

Channels Type 11Type 11 channels are sometim es referred to as C sections. The web, f langes and feet m ay al l

differ in thickness. They usually have a radius on th e inside of the angle form ed between the

web and flange and the flange and the feet. Other r adii are less than or equal to 0.80 mm .

A

T2

T1

B

CR1R2

16340 12.70 12.70 5.50 1.28 1.28 0.50 0.50 80 18 0.139

282 22.24 9.54 9.52 2.04 2.04 0.78 0.64 89 24 0.235

16926 30.00 9.00 12.00 2.00 2.00 0.50 0.50 117 32 0.314

16900 30.00 9.20 11.30 2.35 2.35 0.50 1.18 116 32 0.364

16910 35.00 18.00 20.00 2.00 2.00 0.50 1.00 156 39 0.420

H448 38.10 28.58 12.70 3.18 3.18 0.76 0.76 218 48 0.930

16942 41.60 4.10 35.60 1.30 1.30 0.30 0.30 102 42 0.178

16930 110.00 65.00 70.00 3.00 3.00 0.50 0.50 539 123 2.178

Est.

kg/m

Profile

Number

A

mm

B

mm

T1mm

T2mm

R1mm

R2mm

C

mm

Finish

Peri.

C.C.D.

mm



28/72

Extruded RodsAn extru ded rod, or round bar, is a solid which is circular in shape.

A

6.00 19 6 0.077

8.00 25 8 0.136

9.00 28 9 0.172

10.00 31 10 0.213

11.00 35 11 0.258

12.00 38 12 0.305

12.70 40 13 0.343

13.00 41 13 0.360

14.00 44 14 0.417

15.00 47 15 0.479

16.00 50 16 0.545

18.00 57 18 0.690

19.00 60 19 0.768

20.00 63 20 0.851

21.00 66 21 0.939

22.00 69 22 1.030

23.00 72 23 1.126

25.00 79 25 1.330

25.40 80 25 1.373

26.00 82 26 1.439

27.00 85 27 1.552

28.00 88 28 1.669

29.00 91 29 1.790

30.00 94 30 1.916

31.00 97 31 2.045

32.00 101 32 2.180

A

mm

Finish

Peri.

C.C.D.

mm

Est.

kg/m

6.36 20 6 0.086

9.52 30 10 0.193

14.20 45 14 0.429

18.50 58 19 0.728

28.58 90 29 1.739

31.75 100 32 2.146

33.00 104 33 2.318

35.00 110 35 2.607

36.00 113 36 2.758

A

mm

Finish

Peri.

C.C.D.

mm

Est.

kg/m

85.00 267 85 15.37890.00 283 90 17.240

95.00 298 95 19.209

100.00 314 100 21.284

65.00 204 65 8.993

38.10 120 38 3.090

40.00 126 40 3.405

42.00 132 42 3.755

44.00 138 44 4.121

44.45 140 44 4.205

45.00 141 45 4.310

46.00 145 46 4.504

48.00 151 48 4.904

50.00 157 50 5.321

50.80 160 51 5.493

54.00 170 54 6.207

55.00 173 55 6.439

57.15 180 57 6.952

60.00 188 60 7.662

63.00 198 63 8.448

70.00 220 70 10.429

71.00 223 71 10.729

72.00 226 72 11.034

75.00 236 75 11.972

76.20 239 76 12.359

80.00 251 80 13.622

81.00 254 81 13.965

41.28 130 41 3.627

82.55 259 83 14.504

101.60 319 102 21.971

117.00 368 117 29.136

115.00 361 115 28.149

122.00 383 122 31.680



29/72

W.T.

A

Extruded Tubes

* Alloy 6063 only.

O.D.

mm

W.T.

mm

Anod.

Peri.

Est.

kg/m

C.C.D.

mm

Paint

Peri.

9.52

10.00

10.00

12.00

12.00

12.00

12.70

12.70

12.70

12.70

12.70

14.00

14.00

15.00

15.00

15.88

15.88

15.88

15.88

16.00

16.00

16.00

16.0016.00

18.00

18.00

19.00

19.00

19.06

19.06

19.06

19.06

19.06

20.00

20.00

20.0020.00

22.00

22.00

22.00

22.00

22.22

22.22

22.22

22.22

25.00

25.00

25.00

25.00

1.22*

1.22*

1.50

1.00*

2.00

3.50

1.22*

1.62

2.04

2.64

3.25

1.22*

1.80

1.50

2.00

1.22*

1.62

2.00

3.18

1.20*

1.50

2.00

2.754.00

1.22*

1.75

1.50

3.20

1.22*

1.62

2.00

3.18

4.53

1.20*

2.00

3.006.00

1.50

2.00

2.50

6.60

1.22*

1.62

2.74

3.18

1.20*

1.62

2.00

3.00

0.086

0.091

0.109

0.094

0.170

0.253

0.119

0.153

0.185

0.226

0.261

0.133

0.187

0.172

0.221

0.152

0.197

0.236

0.344

0.151

0.185

0.238

0.3100.408

0.174

0.242

0.223

0.430

0.185

0.240

0.290

0.430

0.560

0.192

0.306

0.4340.715

0.262

0.340

0.415

0.865

0.218

0.284

0.454

0.515

0.243

0.322

0.391

0.562

10

10

10

12

12

12

13

13

13

13

13

14

14

15

15

16

16

16

16

16

16

16

1616

18

18

19

19

19

19

19

19

19

20

20

2020

22

22

22

22

22

22

22

22

25

25

25

25

30

31

31

38

38

38

40

40

40

40

40

44

44

47

47

50

50

50

50

50

50

50

5050

57

57

60

60

60

60

60

60

60

63

63

6363

69

69

69

69

70

70

70

70

79

79

79

79

41

43

42

53

50

46

56

55

53

52

50

62

60

66

64

71

70

69

65

72

71

69

6763

81

79

85

79

86

85

84

80

76

90

88

8575

99

97

96

83

101

100

96

95

114

113

112

108

6.00 1.50 0.05761924

7.96 1.20* 0.06982534

8.00 1.00* 0.06082535

9.52 0.92* 0.067103042

25.00 4.00 0.7152579105

An extru ded tube is a hollow of uniform thickness in the shape of a circle.

1Anodising Perimeter = Outside perim eter + / Inside perimeter.2


1.35*

1.22*

O.D.

mm

W.T.

mm

Anod.

Peri.

Est.

kg/m

C.C.D.

mm

Paint

Peri.

25.40

25.40

25.40

25.40

25.40

25.40

25.40

25.40

28.00

28.00

28.58

28.58

28.58

30.00

30.00

30.00

30.00

30.00

30.00

30.00

30.00

31.75

31.75

31.7531.75

31.76

32.00

32.00

32.00

32.00

32.00

32.00

35.00

35.00

35.00

35.00

38.1038.10

38.10

38.10

38.10

38.10

38.10

38.10

1.50

1.62

2.00

2.64

3.18

4.76

5.20

6.35

1.50

6.55

1.62

2.50

3.98

1.15*

1.50

2.00

2.50

3.00

4.00

5.00

8.00

1.40*

1.62

3.186.35

2.04

1.50

2.00

2.50

3.00

4.25

6.00

1.65

2.00

3.00

1.50

1.62

2.02

3.18

4.06

5.95

6.36

115

115

113

111

110

105

103

100

127

111

130

127

122

138

137

135

134

132

129

126

116

145

145

140130

143

146

145

143

141

137

132

161

160

159

156

175175

174

173

170

167

161

160

25

25

25

25

25

25

25

25

28

28

29

29

29

30

30

30

30

30

30

30

30

32

32

3232

32

32

32

32

32

32

32

35

35

35

35

3838

38

38

38

38

38

38

0.305

0.328

0.398

0.511

0.601

0.836

0.894

1.029

0.338

1.196

0.372

0.555

0.833

0.282

0.364

0.477

0.585

0.689

0.885

1.064

1.498

0.362

0.415

0.7731.373

0.516

0.389

0.511

0.628

0.740

1.004

1.328

0.387

0.455

0.562

0.817

0.3830.467

0.503

0.620

0.945

1.176

1.628

1.718

80

80

80

80

80

80

80

80

88

88

90

90

90

94

94

94

94

94

94

94

94

100

100

100100

100

101

101

101

101

101

101

110

110

110

110

120120

120

120

120

120

120

120

25.00 8.25 1.176257992

25.40 1.22* 116 25 0.25180

25.40 1.10* 116 25 0.22780

1.65 183 40 0.538

2.00 182 40 0.647

2.50 181 40 0.798

3.00 179 40 0.945

3.18 179 40 0.996

4.00 176 40 1.225

40.00

40.00

40.00

40.00

40.00

40.00

126

126

126

126

126

126

5.00 173 40 1.48940.00 126

June 2010


30/72


31/72

Extruded TubesW.T.

A

* Alloy 6063 only.

An extru ded tube is a hollow of uniform thickness in the shape of a circle.

1Anodising Perimeter = Outside perim eter + / Inside perimeter.2


100.00 2.00 465 100 1.668

100.00 4.00 459 100 3.268

100.00 5.00 456 100 4.042

100.00 10.00 440 100 7.659

100.00 12.00 434 100 8.987

100.00 15.00 424 100 10.850

101.60 1.27* 475 102 1.084

101.60 1.62 474 102 1.378

101.60 1.82 473 102 1.545

101.60 2.64 470 102 2.223

101.60 3.18 469 102 2.663

101.60 3.26 469 102 2.728

101.60 3.66 467 102 3.050

101.60 4.76 464 102 3.923

101.60 6.36 459 102 5.155

110.00 2.00 512 110 1.838

110.00 5.00 503 110 4.468

112.00 3.50 517 112 3.232

112.00 7.75 503 112 6.876

114.00 19.00 478 114 15.361

114.30 3.18 529 114 3.007

114.30 6.36 519 114 5.842

115.00 10.00 511 115 8.936

120.00 4.00 553 120 3.949

120.00 8.00 540 120 7.625

120.00 10.00 534 120 9.361

120.00 15.00 518 120 13.403125.00 2.50 581 125 2.606

127.00 1.50 594 127 1.602

127.00 3.18 588 127 3.351

314

314

314

314

314

314

319

319

319

319

319

319

319

319

319

346

346

352

352

358

359

359

361

377

377

377

377393

399

399

O.D.

mm

W.T.

mm

Anod.

Peri.

Est.

kg/m

C.C.D.

mm

Paint

Peri.

127.00 3.50 587 127 3.678

127.00 5.00 583 127 5.191

127.00 6.36 578 127 6.529

130.00 10.00 581 130 10.212

133.00 4.00 614 133 4.391

138.00 2.25 643 138 2.599

138.00 3.00 641 138 3.447

140.00 8.00 635 140 8.987

150.00 3.00 697 150 3.753

150.00 5.00 691 150 6.170

150.00 8.00 682 150 9.667

150.00 10.00 675 150 11.914

152.40 2.00 712 152 2.560

152.40 2.50 710 152 3.189

152.40 3.25 708 152 4.125

152.40 5.00 702 152 6.272

152.40 6.36 698 152 7.904

399

399

399

408

418

434

434

440

471

471

471

471

479

479

479

479

479

158.00 4.00 732 158 5.242496

160.00 4.00 741 160 5.310

160.00 5.00 738 160 6.595

160.00 6.00 735 160 7.863

160.00 10.00 723 160 12.765

503

503

503

503

162.00 2.20 756 162 2.992509

162.00 3.50 752 162 4.721509

169.28 3.70 786 169 5.214532

169.60 4.85 784 170 6.800533

169.60 11.30 764 170 15.223177.80* 8.00 813 178 11.560

180.00* 3.50 837 180 5.257

533559

565

185.00* 5.00 856 185 7.659581

O.D.

mm

W.T.

mm

Anod.

Peri.

Est.

kg/m

C.C.D.

mm

Paint

Peri.

June 2010


32/72

Flat BarsType 1 flat bars have uniform corner radii . A

T

R1

101178 30.00 5.00 0.40 69 30 0.406

10005 9.52 3.18 0.76 24 10 0.081

101203 10.00 4.00 0.40 27 11 0.108

10429 12.00 2.50 0.50 28 13 0.081

10465 12.00 6.00 0.76 36 13 0.195

10579 12.00 7.20 0.40 38 14 0.234

101132 12.70 3.18 0.40 31 13 0.109

101192 12.70 4.76 0.40 34 13 0.163

101194 12.70 6.35 0.40 37 14 0.218

10015 12.70 9.52 0.40 44 16 0.328

101273 15.00 3.00 0.40 35 15 0.122

10548 15.00 5.00 0.40 39 16 0.203

10567 15.00 6.00 0.40 41 16 0.243

10573 15.00 8.00 0.50 45 17 0.324

10363 15.00 10.00 0.40 49 18 0.406

10477 19.00 2.50 0.64 43 20 0.129

10022 19.05 4.78 0.76 48 20 0.246

10023 19.06 6.36 0.40 50 20 0.328

10024 19.06 9.52 0.40 56 21 0.491

101592 19.06 15.88 0.40 69 24 0.820

10546 20.00 2.00 0.40 43 20 0.108

10547 20.00 3.00 0.40 45 20 0.162

10568 20.00 5.00 0.40 49 20 0.271

10503 20.00 6.00 0.50 52 21 0.325

101265 20.00 8.00 0.40 5521

0.433101175 20.00 10.00 0.40 59 22 0.542

10558 20.00 15.00 0.40 69 25 0.813

101504 20.00 17.00 0.50 73 26 0.921

10577 25.00 2.00 0.40 53 26 0.135

101244 25.00 3.00 0.40 55 25 0.203

10569 25.00 5.00 0.40 59 25 0.338

101261 25.00 6.00 0.40 61 26 0.406

101176 25.00 8.00 0.40 65 26 0.542

101243 25.00 10.00 0.40 69 27 0.677

101209 25.00 15.00 0.40 79 29 1.01610559 25.00 20.00 0.40 89 32 1.355

10229 25.40 2.38 0.76 54 26 0.162

101127 25.40 3.18 0.50 56 26 0.218

10231 25.40 4.78 0.40 60 26 0.325

10533 25.40 6.35 0.50 63 27 0.437

101547 25.40 7.94 0.50 66 26 0.546

101134 25.40 9.53 0.40 70 27 0.656

101158 25.40 12.70 0.40 76 28 0.874

101551 25.40 15.88 0.40 82 30 1.093

101162 25.40 19.05 0.40 88 32 1.311

10509 30.00 2.00 0.25 64 30 0.163

101177 30.00 3.00 0.40 65 30 0.244

10570 30.00 4.00 0.40 67 30 0.325

Est.

kg/mProfile

Number

A

mm

T

mm

R1mm

Finish

Peri.

C.C.D.

mm

101133 15.88 3.18 0.40 37 16 0.136

10021 19.05 3.18 0.30 44 19 0.164

101196 19.06 12.70 0.40 63 23 0.655

10029 22.22 4.36 0.76 53 23 0.265

10027 22.23 3.18 0.76 49 23 0.190

10745 25.00 1.40 0.50 52 25 0.094


Type 1

Est.

kg/mProfile

Number

A

mm

T

mm

R1mm

Finish

Peri.

C.C.D.

mm

101179 30.00 8.00 0.40 75 31 0.650

101180 30.00 10.00 0.40 79 31 0.812

101264 30.00 12.00 0.40 83 32 0.975

101181 30.00 15.00 0.40 89 34 1.219

101182 30.00 20.00 0.40 99 36 1.626

101204 30.00 25.00 0.40 109 39 2.032

10248 31.75 3.18 0.38 69 32 0.273

101191 31.75 12.70 0.40 88 34 1.092

10249 31.76 4.78 0.76 73 32 0.411

10250 31.76 6.36 0.40 76 33 0.547

10251 31.76 9.52 0.76 83 33 0.819

10167 31.76 15.88 0.40 95 36 1.366

10253 31.76 19.06 0.76 100 37 1.639

101593 31.76 25.40 0.40 114 40 2.186

10517 32.00 2.00 0.76 68 32 0.173

101313 34.00 3.00 0.50 73 35 0.276

10469 34.00 8.00 0.76 84 35 0.737

10378 34.92 3.18 0.76 75 35 0.300

101270 35.00 5.00 0.40 79 35 0.474

101508 35.00 20.00 0.40 109 40 1.897

10809 38.10 2.03 0.50 79 38 0.210

101135 38.10 3.18 0.40 82 38 0.328

101165 38.10 4.78 0.40 85 39 0.493

10534 38.10 6.35 0.50 88 39 0.655

101596 38.10 7.94 0.40 91 39 0.819

101164 38.10 9.53 0.60 94 39 0.98310537 38.10 12.70 0.50 101 41 1.311

10036 38.10 15.88 0.76 107 41 1.638

101136 38.10 19.05 0.40 114 43 1.967

101155 38.10 25.40 0.40 126 46 2.622

101575 38.10 31.75 0.40 139 49 3.278

101212 40.00 2.00 0.40 83 40 0.216

101213 40.00 3.00 0.40 85 40 0.325

10561 40.00 4.00 0.40 87 40 0.433

101183 40.00 5.00 0.40 89 40 0.542

101258 40.00 6.00 0.40 91 40 0.650

10504 40.00 7.00 0.50 94 41 0.759

101184 40.00 8.00 0.40 95 41 0.867

10730 40.00 10.00 0.40 99 42 1.084101185 40.00 15.00 0.40 109 42 1.626

101169 40.00 20.00 0.40 119 45 2.168

101218 40.00 25.00 0.40 129 47 2.710

101224 40.00 30.00 0.40 139 50 3.252

10044 44.45 6.36 0.76 102 45 0.767

101585 44.45 7.94 0.40 104 45 0.956

101586 44.45 15.88 0.40 120 47 1.913

101546 44.45 19.06 0.50 126 48 2.295

101537 44.45 25.40 0.40 139 51 3.059

101588 44.45 31.75 0.40 152 54 3.824

10042 44.45 3.18 0.30 95 45 0.383

10043 44.45 4.78 0.64 98 45 0.574

10045 44.45 9.52 0.76 108 45 1.148

10560 30.00 6.00 0.40 71 30 0.487

101629 45.00 38.10 0.40 164 59 4.589

June 2010


33/72


34/72

Flat Bars Type 1A

T

R1

Type 2

A

T

R1

R2

10114 25.40 3.18 1.60 0.64 56 26 0.215

25.40 3.18 2.38 0.64 55 26 0.211

10118 31.75 3.18 1.60 0.64 70 32 0.271

10122 38.00 3.00 1.50 0.64 81 38 0.325

Est.

kg/mProfile

Number

A

mm

T

mm

R1mm

Finish

Peri.

C.C.D.

mm

R2mm

10115

Type 1 flat bars have uniform corner radii .


Type 2 flat bars have radii of more than 0.80 mm on the top corn ers.The other two corner s have radii of less than or equal to 0.80 mm .

101145 101.60 19.05 0.40 241 103 5.245

101146 101.60 25.40 0.40 253 104 6.993

101571 101.60 31.75 0.50 266 106 8.741

101122 101.60 50.80 0.50 304 114 13.986

101528 101.60 38.10 0.80 278 109 10.489

101206 120.00 5.00 0.40 249 121 1.626

101263 120.00 8.00 0.40 255 120 2.601

101237 120.00 10.00 0.40 259 120 3.252

101113 120.00 20.00 0.50 279 122 6.503

101594 120.00 25.00 0.40 289 124 8.129

10094 127.00 6.35 0.76 267 127 2.187

10095 127.00 9.53 0.64 273 127 3.281

10096 127.00 12.70 0.64 279 128 4.375

10216 127.00 15.88 0.76 284 128 5.464

10324 127.00 19.04 0.64 291 129 6.552

10097 127.00 25.40 0.64 305 130 8.749

101656 106.00 1.00 342 125 18.95766.00

Est.

kg/mProfile

Number

A

mm

T

mm

R1mm

Finish

Peri.

C.C.D.

mm

101214 130.00 10.00 0.40 279 130 3.523

101591 140.00 6.00 0.40 291 140 2.276

101202 140.00 10.00 0.40 299 140 3.794

101115 140.00 20.00 0.50 319 141 7.587

101595 140.00 25.00 0.50 329 142 9.484

101231 150.00 5.00 0.40 309 150 2.030

101200 150.00 10.00 0.40 319 151 4.065

101527 150.00 12.00 0.40 323 150 4.878

101279 150.00 15.00 0.40 329 151 6.097

101147 152.40 6.35 0.40 317 153 2.622

101577 152.40 7.94 0.40 320 153 3.279

101148 152.40 9.53 0.40 323 154 3.936

101149 152.40 12.70 0.40 330 153 5.245

10104 152.40 15.88 0.76 309 154 6.558

10105 152.40 19.06 0.76 343 154 7.875

10106 152.40 25.40 0.76 356 155 10.499

10777 160.00 10.00 0.80 339 161 4.334

10921 200.00 10.00 0.80 419 200 5.419

101289 200.00 20.00 0.40 439 201 10.840

101602 200.00 25.00 0.50 449 201 13.549

10360 228.60 9.52 0.76 475 229 5.896

10358 152.40 3.18 0.76 311 153 1.311

101658 203.20 12.70 0.70 431 204

101515 228.60 19.05 1.00 494 229 11.799

6.992

Est.

kg/mProfile

Number

A

mm

T

mm

R1mm

Finish

Peri.

C.C.D.

mm

June 2010


35/72

AT

R1

R2

Flat Bars Type 3

10132 12.70 3.18 1.59 1.59 29 13 0.103

101199 18.00 8.00 4.00 4.00 45 18 0.353

10351 24.77 7.92 3.96 3.96 59 26 0.495

10142 25.40 3.18 1.59 1.59 54 26 0.213

10397 44.20 3.74 1.87 1.87 93 44 0.439

101281 70.00 20.00 10.00 10.00 163 70 3.561

101518 70.00 30.00 15.00 15.00 174 70 5.167

10492 75.00 1.90 0.95 0.95 152 75 0.384

101516 82.00 26.00 13.00 13.00 194 82 5.384

Est.

kg/mProfile

Number

A

mm

T

mm

R1mm

Finish

Peri.

C.C.D.

mm

R2mm

10383 50.80 3.96 1.98 1.98 106 51 0.536

10484 75.00 1.30 0.65 0.65 151 75 0.263

Type 3 flat bars have radius so that the sum of the two side r adii must

equal the thick ness of the bar.



36/72

Square BarsA square bar is a solid with al l four sides equal in length.It is identif ied by the size measurem ent across the flats.

R

A

Hexagonal BarsA hexagonal is a solid wit h six equal sides.All corners wil l be broken with radii less than or equal to 0.80 m m .

It is identif ied by the size measurem ent across the flats.

AR

11.00 0.50 38 13 0.284

13.00 0.50 45 15 0.397

14.00 0.76 48 16 0.458

17.00 0.50 59 20 0.678

18.04 0.76 62 21 0.763

19.00 0.76 66 22 0.847

A

mm

Finish

Peri.

C.C.D.

mm

Est.

kg/m

R

mm

22.00 0.50 76 25 1.136

Est.

kg/m

Profile

Number

A

mm

Finish

Peri.

C.C.D.

mm

R

mm

8.00 0.50 31 11 0.173

10.00 0.40 39 14 0.271

12.00 0.50 47 17 0.390

12.70 0.40 50 18 0.437

38101 15.00 0.50 59 21 0.609

16.00 0.40 63 22 0.693

18.00 0.40 71 25 0.878

19.06 0.76 75 27 0.983

20.00 0.40 79 28 1.084

21.80 0.40 86 31 1.287101326

25.40 0.40 101 36 1.748

30.00 0.40 119 42 2.439

22.00 0.50 87 31 1.311

6.30 0.40 25 9 0.107

9.52 0.40 37 13 0.245


31.76 0.40 126 45 2.733

35.00 0.40 139 49 3.319

38.10 0.40 152 54 3.933

40.00 2.50 156 56 4.321

45.00 0.40 179 63 5.487

50.00 0.40 199 70 6.775

39955 50.80 0.76 202 72 6.992

57.15 0.40 228 80 8.851

60.00 0.76 239 85 9.755

63.50 0.76 253 89 10.926

65.00 2.00 257 92 11.440

70.00 0.40 279 99 13.279

76.20 0.60 304 107 15.735

90.00 3.00 355 123 21.930

100.00 0.76 399 141 27.099

Est.

kg/m

Profile

Number

A

mm

Finish

Per

Aluminium Standard Profile

Documents

Transcript of Aluminium Standard Profile