ALUMAG Road Show presentationalumag.com/wp-content/uploads/2014/08/RSAL-07.2014-AAM...PuneBusiness...

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7/28/2014 1 COMPANY OVERVIEW THE POWER TO GO THE EXTRA MILES 1 Company Overview AAM is a tier one global automotive supplier of driveline and drivetrain systems and related components for light trucks, SUVs, passenger cars, crossover vehicles and commercial vehicles. 2

Transcript of ALUMAG Road Show presentationalumag.com/wp-content/uploads/2014/08/RSAL-07.2014-AAM...PuneBusiness...

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COMPANY OVERVIEWTHE POWER TO GO THE EXTRA MILES

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Company Overview

AAM is a tier one global automotive supplier of driveline and drivetrain systems and related components for light trucks, SUVs, passenger cars, crossover vehicles and commercial vehicles.

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David C. DauchChairman,

President & Chief Executive Officer

Michael K. SimonteExecutive Vice

President & Chief Financial Officer

Mark S. BarrettGroup Vice President-Procurement, Program

Management & DriveshaftBusiness Unit

Alberto L. Satine Steve J. ProctorGroup Vice President-

Global Sales & Business Development

Terry J. WoychowskiSenior Vice PresidentEngineering & Quality

Senior Vice President-Global Driveline

Operations

Organization – Senior Leadership

How We Deliver Power

AAM’s world‐class quality means operating with an average of fewer than ten discrepant parts per million for ten years running. Our commitment is to attain perfection.

QUALITY

Our engineers focus on providing solutions that go beyond standard requirements for safety, performance, fuel economy, and environmental friendliness. 

TECHNOLOGY

Our global operations support all vehicle architectures, bringing streamlining, standardization and synergies to every customer program.  Our expectation is to exceed yours. 

OPERATIONALEXCELLENCE

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2013 Profile

Sales $3.21 Billion

ProductsDriveline, Drivetrain& Chassis SystemsMetal‐Formed Products

R&D Spending $103.4 million

AssociatesNearly 13,000 associates

Sales Percentage by Product 

Rear Axles (Includes Rear Drive Modules)

58%

Front Axles16%

Driveshafts8%

Metal Formed Products

6%

All Other12%

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Serving the World’s Leading Brands

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MORE  THAN  100  CUSTOMERS  WORLDWIDE

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GLOBAL EFFICIENCYTHE POWER TO MOVE THE WORLD

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OVER 30 FACILITIES | 13 COUNTRIES | MORE THAN 100 CUSTOMERS

GLOBAL SUPPORT TEAMS  |   GLOBAL DESIGN CORE COMPETENCY CENTERS  |   CUSTOMER REGIONAL SUPPORT

AAM NORTH AMERICA16 Locations

AAM NORTH AMERICA16 Locations

AAM EUROPE6 Locations

AAM EUROPE6 Locations

AAM ASIA7 LocationsAAM ASIA7 Locations

AAM INDIA5 LocationsAAM INDIA5 Locations

Global Support

AAM SOUTH AMERICA1 Location

AAM SOUTH AMERICA1 Location

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Corporate

ESTABLISHED: 1994

WORLD HEADQUARTERS: DETROIT, MI

MANUFACTURING FACILITIES: ONE

ENGINEERING CENTERS: FOUR

ROCHESTER HILLS TECHNICAL CENTER• OPERATIONS: 24/7, 361• DYNAMOMETER SYSTEMS: 20• CAPABILITIES: PRODUCT TEST LAB 

N.V.H. LAB   E.C.S. LABCORP. MATERIALS LABFASTNERS LABCORP. GEAR LAB

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AAM North America

MANUFACTURING FACILITIES: FOUR

ENGINEERING CENTERS: ONE

CUSTOMERS SERVED:

PRODUCTS PRODUCED:

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AAM North America

Three Rivers Manufacturing Facility

Three Rivers, MI

Size (m2)  73,196

Products  Rear Beam Axles, Front Axles

Guanajuato Manufacturing Complex

Guanajuato, Mexico

Size (m2)  108,843

Products  Rear Beam Axles, Front Axles, RDM, IFDA, IRDA, PTU, Driveshafts, Driveline Components 

Lancaster Manufacturing Facility

Lancaster, PA

Size (m2)  9,062

Products  Commercial Vehicle Axles 

Silao Manufacturing Facility

Silao, Mexico

Size (m2)  26,145

Products  Differential Carriers, Cases, Unibody Housings

AAM South America

MANUFACTURING FACILITIES: ONE

CUSTOMERS SERVED:

PRODUCTS PRODUCED:

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AAM South America

Araucária Manufacturing Facility

Araucária , Brazil

Size (M2)  29,820

Products  Rear Beam Axles, Driveline Components, CV Joints, Driveshafts

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AAM Europe

MANUFACTURING FACILITIES: TWO

ENGINEERING CENTERS: FOUR

CUSTOMERS SERVED:

PRODUCTS PRODUCED:

1414

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AAM Europe

AAM Winter Test Center

Arjeplog, Sweden

Size (M2)  240

Products  Engineering

European Headquarters & Engineering Center

Bad Homburg, Germany

Sales & Engineering Business & Admin Office

Trollhättan Technical Center

Trollhättan, Sweden

Size (M2)  794

Products  Engineering

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AAM Europe

Glasgow Manufacturing Facility

Glasgow, Scotland

Size (M2)  39,971

Products Commercial Vehicle Rear Axles, Front Axles, Transfer cases

Świdnica Manufacturing Facility

Świdnica , Poland

Size (M2)  38,699

Products  Differentials,Output/Input Shafts

Luxembourg Business Office

Luxembourg

Business & Admin office

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AAM Europe

Glasgow Manufacturing Facility

Glasgow, Scotland

Size (M2)  46.000

Products Commercial Vehicle Rear Axles, Front Axles, Transfer cases

Swidnica Manufacturing Facility

Swidnica, Poland

Size (M2)  29.000

Products  Differentials,Output/Input Shafts

Luxembourg Business Office

Luxembourg

Products  Admin office

AAM Asia

MANUFACTURING FACILITIES: FOUR

ENGINEERING CENTERS: THREE

JOINT VENTURE: ONE  

CUSTOMERS SERVED:

PRODUCTS PRODUCED:

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AAM Asia

Hefei – AAM I

Hefei, China

Size (M2)  14,864

Products Front/Rear beam axles, PTU, RDM, & Suspension corner module for Passenger Cars

Changshu Manufacturing Facility

Chagnshu, China

Size (M2)  15,793

Products Front Axles, IRDAs, RDMs, Gearsets,and various machined components

Hefei – AAM II

Hefei, China

Size (M2)  53,736

Products  Front/Rear Axles for LCVs, LCV Gearsets

Rayong Manufacturing Facility

Rayong, Thailand

Size (M2)  20,865

Products Front Axles, Rear Axles and Front/Rear Driveshafts

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AAM Asia

Tokyo Business Office

Tokyo, Japan

Sales & Engineering 

Seoul Business Office

Seoul, South Korea

Sales & Engineering Purchasing

Asia Headquarters & Engineering Center

Shanghai, China

Sales & Engineering Business & Admin Office

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AAM India

MANUFACTURING FACILITIES: THREE

ENGINEERING CENTERS: TWO

CUSTOMERS SERVED:

PRODUCTS PRODUCED:

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AAM India

Pune Business Office & Engineering Center

Pune, India

Sales & Engineering Business & Admin Office

Pune Manufacturing Facility

Pune, India

Size (M2)  10,958

Products Rear Axles, Drive Heads, Banjo Housings

Pune Engineering & Development Center

Pune, India

Engineering & Product Development

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AAM India

Pantnagar Manufacturing Facility

Pantnagar, India

Size (M2)  3,029

Products  Rear Axles, Driveshafts

Chennai Manufacturing Facility

Chennai, India

Size (M2)  5,990

Products  Rear Axles

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Metal Formed Products

MANUFACTURING FACILITIES: SEVEN

CUSTOMERS SERVED:

PRODUCTS PRODUCED:

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Metal Formed Products

MSP  Industries

Oxford, MI

Size (M2)   10,518

Products  Forged Shafts, Hubs, Pulleys, Ring Gears, Pinions, Spindles

Oxford Forge

Oxford, MI

Size (M2)  5,145

Products  Ring Gears, Axle Shafts

Colfor – Malvern

Malvern, Ohio

Size (M2)  21,256

Products Pinions, Transmission Shafts,Spindles, Hubs

Colfor – Minerva

Minerva, Ohio

Size (M2)  16,764

Products Finished Transmission Shafts,Axle Assemblies, Hubs

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Metal Formed Products

AccuGear Inc. – Fort Wayne

Fort Wayne, Indiana

Size (M2)  7,247

Products  Net Shaped Gears

Guanajuato Forge

Silao, Guanajuato, Mexico

Size (M2)  9,540

Products Ring Gears, Pinions, AxleShafts

AccuGear – Silao

Silao, Guanajuato, Mexico

Size (M2)  9,977

Products Net Shaped Gears, Differential Gears,Differential Cases

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Driveshaft Business Unit 

MANUFACTURING FACILITIES: FOUR

CUSTOMERS SERVED: PRODUCTS PRODUCED:

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Driveshaft Business Unit 

Pantnagar Manufacturing Facility

Pantnagar, India

Products  Rear Axles, Driveshafts

Customers TATA

Guanajuato Manufacturing Complex

Silao, Guanajuato, Mexico

Products  Front & Rear Driveshafts

Customers GM, Chrysler, Nissan

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Driveshaft Business Unit 

Rayong Manufacturing Facility

Rayong, Thailand

Products  Front & Rear Driveshafts

Customers GM

Araucária Manufacturing Facility

Araucária, Brazil

Products  Commercial Driveshafts

Customers Scania

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THE POWER TO SHIFT EXPECTATIONS

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Vehicle Architectures

Passenger Car / Crossover Vehicle

Rear Drive Module w/Torque Transfer Device

Multi‐piece Driveshaft

Constant Velocity Joints

Power Transfer Unit

Commercial Vehicle

Rear Beam Axle

Front Axle

Light Truck / SUV

Rear Beam Axle

Front & Rear Driveshaft

Transfer Case

Front Axle

Passenger Car

Independent Rear Drive Axle

Front Axle

Multi‐piece Driveshaft

Transfer Cases

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Diverse Product Portfolio 

Global Light Truck Markets (GVW1-GVW4)

Rear Axles Front Axles Driveshafts

Passenger Cars and Crossover

Vehicles Rear Drive Modules Torque Transfer Devices (TTDs)

Multi‐PieceDriveshafts

Independent Front Drive Axles (IFDAs)

Global Commercial

Vehicle Markets (GVW4-GVW8)

Rear Axles Front Axles Driveshafts

Diverse and Innovative Product Portfolio to Serve the Global Automotive Market

Banjo Axle

Non‐Drive Front Axle

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Diverse Product Portfolio (Continued)

Drivetrain Products

Transmission Differentials Transfer Cases Power Transfer Units (PTUs)

Metal-Formed Products

Axle / Output Shafts Ring / Pinion Gears

Differential GearsTransmission Components

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Diverse and Innovative Product Portfolio to Serve the Global Automotive Market

EcoTrac®

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INNOVATING OUR PORTFOLIOTHE POWER TO LEAVE THE COMPETITION BEHIND

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NORTH AMERICADetroit, USA

Rochester Hills, USAAuburn Hills, USAFort Wayne, USA

Guanajuato, Mexico

NORTH AMERICADetroit, USA

Rochester Hills, USAAuburn Hills, USAFort Wayne, USA

Guanajuato, Mexico

EUROPEFrankfurt, GermanyŚwidnica, Poland

Trollhättan, SwedenArjeplog, Sweden

EUROPEFrankfurt, GermanyŚwidnica, Poland

Trollhättan, SwedenArjeplog, Sweden

ASIAShanghai, ChinaTokyo, Japan

Seoul, South Korea

ASIAShanghai, ChinaTokyo, Japan

Seoul, South Korea

15 GLOBAL ENGINEERING & DEVELOPMENT CENTERS | STATE‐OF‐THE‐ART ANALYSIS AND SUBSYSTEM INTEGRATION TOOLS

PRODUCT DEVELOPMENT, TEST AND VALIDATION COMPONENT AND KNOWLEDGE BASED ENGINEERING

INDIAPune, India (2)

INDIAPune, India (2)

Global Engineering & Development

SOUTH AMERICAAraucária , Brazil

SOUTH AMERICAAraucária , Brazil

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Advancing Technology

Global Engineering & Business Centers

Located around the world to serve AAM’s global customer base

State‐of‐the‐art analysis and subsystem integration tools 

Product development 

Industry‐leading designs – field performance, quality, warranty

Advancements in core driveline / axle products for efficiency and mass

Emerging crossover vehicle driveline systems

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Advancing Technology

Technology 2013 R & D Spending: $103.4 Million Noise, Vibration & Harshness (NVH) and driveline subsystem integration Meeting market demands for:

• NVH• Fuel efficiency• Emissions• Ride and handling performance

Rochester Hills Technical Center• Operations: 24/7, 361• Dynamometer Systems: 20• Capabilities: Product Test Lab, NVH Lab, Electronics  Controls Systems Lab, 

Corporate Materials Lab, Fasteners Lab, Corporate Gear Lab

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Building on AAM’s legacy and leadership in rear beam axles and 4WD components

Passenger Car and Crossover  Vehicle AWDComponents

New Products for AAM

High   Efficiency Axles

Industry Leader

EcoTrac® Disconnecting       AWD SystemIndustry Leader First to Market  

Hybrid and Electric Driveline Systems w/ Torque 

VectoringIndustry Leader

New Product Evolution

2005

2010

2015

2020

Product Diversification and 

Technology Advancement

Product Diversification and 

Technology Advancement

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Designed to improve fuel efficiency up to 30% 

CO2 emissions reduction

Cost‐effective solutions for a range of vehicle configurations, including:

• Internal combustion engines

• Battery‐powered hybrids

• Plug‐in platforms

• Full electric drive systems

Minimal vehicle architecture modifications

Improved safety, stability, handling and acceleration

e‐AAM ™ Hybrid and Electric Drivelines

AA

BB

A   Electric Rear Drive Module (eRDM)

B   Power  Box Unit (PBU) with electronic controls

AA

BB

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A   Disconnecting power transfer unit

C   Rear drive module with electronic control unit

D  Torque     transfer device

AAM’s EcoTrac® AWD System 

• EcoTrac® AWD system is disconnected when AWD traction is not needed (EcoTrac® consumes n energy as vehicle uses the primary drive system)

• System automatically engages when it senses AWD traction requirement

• EcoTrac® increases AWD fuel economy through the reduction of spin loss

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B   Multi‐piece driveshaft

Industry‐first technology helps to increase MPG and reduce emissions

AA BB

CC

DD

High Efficiency Axles

High Efficiency Axles Reduce friction and optimize design, packaging and lubrication efficiency

• PowerLite® aluminum designs for mass savings

• PowerDense®  hypoid designs, gear finishes and high‐efficiency bearings for increased torque capacity

• PowerFilm® lubricant that reduces friction and energy losses within the axle

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OPERATIONAL EXCELLENCETHE POWER TO SURVIVE THE TEST OF TIME

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Quality Performance

Warranty

Discrepant Parts Per Million

QualityDurability & Reliability

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13,441

414

<10

1

10

100

1,000

10,000

1994 1999 2003‐2013

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Quality Certifications and Awards

Industry WeekBest Plants

QUALITY SYSTEM DRIVES TO ENSURE TOTAL CUSTOMER SATISFACTION

Shingo PrizeWinner

PACE AwardFinalist

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All AAM locations are ISO / TS 16949 Certified

2009 Shingo Prize Winner Guanajuato Manufacturing Complex 

2010 Industry Week‐Best Plants Three Rivers Manufacturing Facility

2012 Pace Award‐Finalist TracRite® Center Differential 

2013 BBAC Award‐Best Supplier Changshu Manufacturing Facility

2014 Pace Award‐Finalist EcoTrac® Disconnecting All Wheel Drive

BBAC AwardBest Supplier

THE POWER TO PUT EXCELLENCE IN MOTION

SUMMARY

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