Alubond Tech.Brochure.pdf

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    600 17th Street Suite 2800 South

    Denver, CO 80202 , U.S.A

    Tel: (720) 904-9180

    Fax: (720) 596-5070

    E-mail: [email protected]

    Website: www.alubond.com

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    b o n d

    A L U B O N D P R O D U C T A D V A N T A G E S

    A l u

    Lightweight, extreme rigidity and flatness resulting in an

    economical option for high quality building facades and

    interior claddings.

    Weather resistance combined with high acoustics, Thermaland Fire rated values.

    Choice of Solid, Metallic, Granite, Veneer , Arctic Ice and

    Chameleon colors makesALUBOND an Architects dream

    for a choice of interior and exterior facades treatment.

    Kynar 500 PVDF Coatings from P.P.G U.S.A and Alcan

    Aluminum U.S.A used on allALUBONDpanels provides

    for 10 to 15 years warranty!

    Easy machinability gives the flexibility of shapes making it

    a versatile panel to achieve complex designer solutions.

    ALUBOND U.S.A - A DESIGNER SOLUTION FOR MODERN BUILDINGS

    Alubond U.S.A is the brand name for the new technology Aluminum Composite

    Building Panel from American Building Technologies, Denver U.S.A. The panel is

    a composite consisting of two layers of aluminum skin sandwiching a thermoplastic

    core in a continuous co-extrusion process. This new generation technology of

    mechanical and chemical bonding gives Alubond Panels an exceptional bond

    integrity.

    The outer aluminum skin for exterior gradeAlubond U.S.A Panels is coated with

    PVDF Kynar 500 fluorocarbon coatings. The lower aluminum skin is chromate

    treated.

    P.P.G Kynar 500 Coating

    Epoxy Resin Primer

    Chromate Treatment

    Aluminum Skin

    P.E or Fire Rated Mineral

    Core 3 mm Aluminum Skin

    Epoxy Resin Primer

    Service Coat

    R

    R

    R

    Product Composition

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    ITEM ALUBOND SOLID Aluminum STEEL

    Weight 4 mm: 5.48 kg/m2 3 mm: 8.0 kg/m2 1.5 mm: 11.47kg/m2

    Flatness Very Flat Uneven Uneven

    Heat Insulation Best Poor Poor

    Sound Insulation 25db 15db 5db

    Echo Response Low Medium High

    Paint Consistency Best Inconsistent Inconsistent

    Paint Microns Even Uneven Uneven

    Weather Proof Good Good Good

    Fire Proof Good Good Good

    Fabrication Easy Difficult Very Tough

    Delivery Quick Slow Slow

    Total Cost Economical Medium Cost Expensive

    Maintenance Easy Easy Easy

    Installation Quick Slow Very Slow

    Product Range Alubond ACP Available Thickness Coating / Finish Aluminum

    1 mm 2 mm 3 mm 4 mm 5 mm 6 mm

    Alubond - Exterior No No Yes Yes Yes Yes Kynar 500 PVDF Alcan - U.S.A

    Alubond - Interior Yes Yes Yes Yes Yes Yes Polyester Alcan - U.S.A

    Alubond - Granite - Ext No No Yes Yes Yes Yes Kynar PVDF Films Alcan - U.S.A

    Alubond - Granite - Int No Yes Yes Yes Yes Yes IT-Polyester Alcan - U.S.A

    Alubond - Veneers - Ext No No Yes Yes Yes Yes Kynar PVDF Films Alcan - U.S.A

    Alubond - Veneers - Int No Yes Yes Yes Yes Yes IT-Polyester Alcan - U.S.A

    Alubond - Arctic Ice - Ext No No Yes Yes Yes Yes Kynar PVDF Films Alcan - U.S.A

    Alubond - Arctic Ice - Int No Yes Yes Yes Yes Yes IT-Polyester Alcan - U.S.A

    Alubond - Chameleon - Ext No No Yes Yes Yes Yes Kynar PVDF Films Alcan - U.S.A

    Alubond - Chameleon - Int No Yes Yes Yes Yes Yes IT-Polyester Alcan - U.S.A

    0.5 mm Aluminum

    P.E or Fire Rated Mineral Core 3 mm

    Standard Width: 1220 mm

    Available Widths: 1000 mm, 1250 mm, 1500 mm, 1550 mm

    Standard Length: 2440 mm

    Available Lengths: Any length up to 4800 mm

    Available Thickness: 1 mm, 2 mm, 3 mm, 4 mm, 5 mm, 6 mm

    Alubond Aluminum Composite Panels have distinct advantages over

    other popular Cladding materials like Solid Aluminum and Steel

    with superior Strength to weight ratio as well as flatness, thermal

    and acoustic properties to name a few.

    Comparison Chart betweenALUBOND, Solid Aluminum and steel

    ALUBOND Panel Dimensions

    Comparison of thickness and weight on

    equivalent rigidity

    ALUBOND Product Range

    Typical 4 mmAlubond - Ext Panel

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    Building Fascades Circular Columns

    Soffits and Beams

    Shopfronts and Signages

    Metal Ceilings and Partitions Exhibition and Display Stands

    Wall Paneling Concepts

    Window Surrounds Door Panels and frames

    ALUBOND' s array of colors and finishes combined with the inherent capability of forming into different

    shapes and contours with durability and weather resistance makesALUBOND an Architect's Dream!

    Major Corporations and Multi National Companies have a definitive desire to make their structures an

    expression of Personal Designer Statement.ALUBONDbecomes a natural choice to achieve this

    objective. The possible applications are limited to The Architect's imagination. Some of the commonly

    usedALUBOND applications are:

    A L U B O N D A p p l i c a t i o n s

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    Item Unit Standard

    3 mm 4 mm 6 mm

    Density g/cm3 1.52 1.37 1.22

    Weight kg/m2 4.55 5.48 7.34

    Thermal Expansion

    (-20~600) 10-6/oC 22 24 25 ASTM D696

    Thermal

    Conductivity

    (appearance)w/m.k ASTM C518

    Temperature for

    Thermal

    DeformationoC ASTM D648

    Acoustic Insulation

    (100~3200HZ) dB 24 26 27 ASTM E413

    1. Physical Properties

    Test report on the properties ofALUBOND (refer to ASTM test)

    Item Unit Standard

    3 mm 4 mm 6 mm

    Tensile Strength MPa 45.8 48.0 38.2 ASTM D638

    Yield Strength MPa 43.4 44.2 30.4 ASTM D638

    Extension Rate % 12 14 17 ASTM D638

    Transverse Modulus X104MPa 3.2 4.2 2.8 ASTM D393

    Impact Resistant

    (maximum loading)kg 1320 1670 2120 ASTM D732

    2. Mechanical Properties

    ASTM D792

    0.15~0.19

    113

    Thickness

    Thickness

    Wind Load v/s Panel Dimension

    The above graphs show 4 mm and 6 mm thickALUBONDpanel's maximum

    permissible lengths based on the appointed wind load and panel width. The

    values given above are fixed only for panels that are supported on four sides.

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    ALUBOND U.S.A Granite Finish Panels

    An innovative combination of high performance Polymers and multilayer

    technology in Kynar PVDF films from ATOFINA has givenALUBOND the

    option of offering exotic textures and colors. Exterior grade panels in Marble,

    Granite, Veneer, double shaded Chameleon and Arctic figured textures are

    available with 15 years Kynar weather resistance warranties.

    R

    AlubondProcessM

    ethods

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    FixingMetho

    ds

    Exposed Riveted Fixing

    Bolted Fixing

    Free Suspended FixingSilicone Butt Joint

    Method of Panel Lamination

    Mechanical Fixing

    A L U B O N D F o l d i n g a n d R o u t i n g T e c h n i q u e s

    Alubond Fixing Methods