06.2017

BD 3,5BD 5

KPW

  

ALU 5200-DK E RC 2

H48.5200LS024en

Page 1

H48

.520

0LS0

24en

/2

Ass

embl

y in

struc

tions

H

48.5

200L

S024

en

The anti-intruder turn-and-tilt hardware for aluminium windows and French doors.

Application for testing according to EN 1627ff RC 2, RC 2 N

Size range It is essential to adhere to the details of the system provider.

Windows min.       max.

French doorsmax.

Sash width (mm) 450 to 1600 1300

Sash height (mm) ALU handle lockable (101/103) 770 to 2000 2400

Sash height (mm) TITAN handle lockable (105) 805 to 2000 2400

Sash weight  (kg) max. 130/150 max. 130/150

Table of contentsSize ranges ................................................................................ 1Hardware overview ................................................................... 2Hardware list and design variations ......................................... 3Positions of the locking parts LM-E ............................................ 4Sash dimensions ........................................................................ 5Frame dimensions ...................................................................... 6

The following information from the aluminium planning manual must be observed:

Register 1: Guidelines of the German quality association for locks and hardware (Gütegemeinschaft Schlösser und Beschläge e. V) Document no. H45.4200LS001ENUpdated directory of the documents Document no. H45.5200LS005ENApplication diagrams: - Sash weight up to max. 100 kg: Document no. H58.AWDLS003EN - Sash weight up to max. 130 kg: Document no. H58.AWDLS004EN - Sash weight up to max. 150 kg: Document no. H58.AWDLS005EN Basic safety notes: Document no. H45.5200LS001ENProfile recommendation: Document no. H48.ZubhLS008ENSymbols and abbreviations: Document no. H45.5200LS002EN

Register 2: Adjustment options: Document no. H45.5200LS004EN

Register 3: Required documentation ALU 5200-DK FBS-EUL:Sash weight up to max. 100/130 kg: Document no. H48.5200LS001EN/ Document no. H48.5200LS014ENSash weight up to max. 150 kg: Document no. H48.5200LS007EN Register 8: Gear set M6: Document no. H48.ZubhLS005EN Sash brake with damping: Document no. H48.ZubhLS017EN

922 530 529

530 922529

604

412

413 412

505

505

401

400

410411

413

923

907 622 620

904

922529 530

1)

1)

922529 530

922529 530

922529 530

902921

924505700

701

519802517 518

502

504

506

922

530

529

922

922

530

529

922

530

529

530

529

505

515

502

505

412413

500

500

101 103

105

H1 H2

H3

604

908

915 907 604

908

915 907

ALU 5200-DK E RC2 Hardware overview

H48.5200LS024en

Page 2

1) Is omitted for ESG ALU M6 (620)

Torque and tooling information

Items Nm (± 0,25)

410, 505, 506, 517, 518, 802 1,5 2,5

908 2,5 4

412 4 4

902, 904, 907, 922 2,7 PZ2

923 2,5 PH2

ALU 5200-DK E RC2 Hardware list

H48.5200LS024en

Page 3

Design variations for handle support ALU (915)

USH ZX

< 7 mmX

7.1 - 8.5 mm

Material-No. Material-No.

7 - 10 mm

< 2 mm MFHA0010-10020_ MFHA0010-10020_

2.1 - 3 mm MFHA0010-10020_ MFHA0020-10020_

> 3 mm MFHA0010-10020_ -

12 mm - MFHA0030-10020_ -

USH

Item Piece Designation Material-No. VE Material-No. VE

1 Hinge side ALU 5200 Hinge side ALU 5200 without positioning  

H1 101 0...1 Handle ALU Si-line lockable

Only use in combination with coupling set ALU-E   See ALU handle overview, document no.: H48.ZubhLS007enin ALU planning manual

H2 103 0...1 Handle ALU GLOBE lockable

H3 105 0...1 Handle TITAN lockable

Only use in combination with ALU-E gear set(Torque min. 100 Nm)

( 7mm x 25, cam ∅10 mm) 

depe

nden

t on

FB/k

g

400 0...1 Top stay ALU 5200 size 20 FB > 450 ≤ 600 ≤100 kg 884805 1 273 098 20

401 0...1 Top stay ALU 5200 size 35 FB > 600 ≤ 1600 884782 1 314 203 20

0...1 Additional stay LMFB > 1250 with top stay size. 35 ≤ 100 kg FB > 1020 with top stay size 35 >  100 kg

857076 1 247006 10

410 1 Additional stay 411 1 Striker plate 412 1 Locking cam413 1 Eccentric rivet

depe

n. o

n kg 0...1 Accessories set ALU 150 kg > 100 kg - 1 MZBS0110-00003_ 20

902 1 M5 x 13 countersunk screw921 2 Supporting piece924 1 Adjusting piece S

1 Locking side ALU-DK FBS-EUL KPW MMVS0450-10001_ 1 MMVS0450-10003_ 20

500 1 DK locking bolt502 2 EUL clamping piece504 1 VSO FBS corner drive505 1 Striker 506 1 Striker EUL VSO515 1 VSU corner drive517 1 Run up block518 1 Tilt locking part519 1 Tilt lock DK

1 MV ALU-DK/TBT 857045 1 246979 20505 1(2) Striker 1x BSO700 1 Slider701 1 Corner drive VSU/BSO

H1/

H2

0...1 Coupling set ALU-E Only use in combination with H1/H2 MMKL0070-10001_ 1 MMKL0070-10003_ 20

604 1 Coupling bracket E M6907 2 M6 coupling screw908 2 M5 x 12 cheese head screw

H3

0...1 Gear set ALU-E Only use in combination with H3 MMGI0060-10001_ 1  MMGI0060-10003_ 20

620 1 ESG LM M6622 1 Anti-drill guard904 2 M5 x 35 countersunk screw907 2 M6 coupling screw923 2 Countersunk tapping screw B 3.9 x 13

 dep

ende

nt o

n FB

/FH

4...10

Locking part ALU-E A0004

Number of locking parts see page 4.

MMVR0050-10001_ 1 MMVR0050-10003_ 20

Locking part ALU-E A0006 MMVR0060-10001_ 1 MMVR0060-10003_ 20

Locking part ALU-E A0022 MMVR0070-10001_ 1 MMVR0070-10003_ 20

529 1 Locking part E530 1 Striker E922 2 Countersunk screw FDS M5 x 14.5

depe

nden

t on

syste

m  0...2 Locking part ALU FH > 1250 mm (recommendation)  - 1 317556 20

412 1 Locking cam413 1 Eccentric rivet505 1 Striker

Accessories 

802 0...1 Sash lifter ALU (see drawing no. H48.ZubhLS014en) MMFH0010-10001_ 1 MMFH0010-10003_ 20

915 0...1 Handle support ALU Only use in combination with H1/H2 - - (see below) 200

ALU 5200-DK E RC2 Number and positions of the ALU-E locking parts

H48.5200LS024en

Page 4

Installation of the jigs ALU-EL on the sash

Installation of the jigs ALU-EB-E on the frame

FH FB ≤ 900 FB > 900

≤ 1400 4 6

> 1400 ≤ 2000 6 8

> 2000 ≤ 2400 8 10

Number of locking parts ALU-E

FB > 900

FH > 2000

FH > 1400

FB > 900

Number and positions of locking parts

Pieces Designation VE Material no.

4...10 Jig ALU-E EL for sash (max. 10 required) 1 156926

0...1 Jig ALU-EB E for frame (drill hole Ø 3,5) (fig. 4) 1 MARB0060-50001_

0...1 Jig ALU-EB E for frame (drill hole Ø 4,2) (fig. 5) 1 MARB0040-50001_

Installation of jigs on sash and frame

fig. 1

fig. 2

Marking -opening

fig. 3

Marking

fig. 4 fig. 5

≤ 1,

5

> 1,

5

Ø 3,5 Ø 4,2

Installation of jigs ALU-E EL on the sash A Mount and secure the sash.B insert jigs EL ALU-E into locking parts E (529) (see fig. 1).C Shift handle vertically upwards (180°).D Shift handle horizontally.E Close sash without changing handle position(see fig. 2). F Make markings for jig EB ALU-E on frame (see fig. 2). G Open sash.H Remove jigs EL ALU-E.

Installation of jigs ALU-EB E on the frame

Position jig EB ALU-E and drill holes for strikers E (530) with Ø 3,5 or Ø 4,2 drill (see fig. 3/4/5).

ALU 5200-DK E RC2 Sash dimensions

H48.5200LS024en

Page 5

4)

3)

405

(m

in. F

H/3

)

S1 =

G1

- 229

85

1)G

1 - 3

30 (F

H >

200

0) (1

400

< FH

≤ 2

000)

G1

- 330

(FH

> 2

000)

(140

0 <

FH ≤

200

0)

S4 =

FH

- 30

2

8585

(FB > 900) S5 = FB/2 - 214

50

50,2

(FH

> 2

000)

G

2 - 4

02

FH/2

- 18

0

FH/3

- 18

0 (F

H >

200

0)

FH/3

- 10

9 (F

H >

200

0)

S2 =

G2

- 196

85

67

2)

3)

S1 =

G1

- 233

85

1)

(FH

> 2

000)

G

2 - 4

02S2

= G

2 - 2

38

85

2)

4)

FB/2 - 505FB/2 - 426 3)

(FB > 900 ≤ 1250)(FB > 1250)

365

(H1/

H2)

400

(H3)

FB (sash width) min. 450

FH (

sash

hei

ght)MV

3)

S3 = Top stay ALU 5200 Size. 20 FB - 338= Top stay ALU 5200 Size. 35 FB - 506 = with additional stay ALU for FB - 664

(> 100 kg/FB > 1020 mm)

1) G1 ≤ G22) G1 < G23) Installation recommendation for the centre locks see page 3. 4) Remove the rebate seal in the hinge gap area (minimum hinge gap 5 mm).

194

498 (FB > 900 < 1250) FB/2 - 92 (FB > 1250)

242

118

10

min

. 18

290

125

FB/2 + 103 (FB > 900)

FB - 284

13 13

24 24

< 1,

5 (

3,5

)

> 1,

5 (

4,2

)

3,54,2 9,5

A

A

A - A

G1

- 127

(FH

> 2

000)

(140

0 <

FH <

200

0)1)

G1

+ 76

297 (FB >1250) (>100 kg/FB > 1020)

G2

- 245

(FH

> 2

000)

(140

0 <

FH ≤

200

0)

22

16,5

265

FH/2

+ 8

6 (1

400

< FH

≤ 2

000)

ALU 5200-DK E RC2 Frame dimensions

H48.5200LS024en

Page 6

SIEGENIA-AUBI KG Industriestraße 1-3 D-57234 Wilnsdorf Telefon +49 271 39 31-0 - Fax +49 271 39 31-3 33

3)

3)

Centre

Centre 3)

Cen

tre

3)

Observe installation markings!

Version X Y ZA0004 18 14 3A0006 14,5 10 3,5A0022 15 12 3

(Ove

rall

fram

e cl

eara

nce

dim

ensio

n)

1) G1 ≤ G22) G1 < G23) Installation recommendation for the centre locks see page 3.