Altra Industrial Motion...6 Altra was formed through the acquisition of leading companies February...
Transcript of Altra Industrial Motion...6 Altra was formed through the acquisition of leading companies February...
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Altra Industrial Motion
Corporate Overview
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Altra Industrial Motion Corp is a leading,
global supplier of quality power transmission
and motion control products.
NASDAQ listed (AIMC)
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All Power Transmission
Ameridrives Couplings
Bibby Transmissions
Boston Gear
Centric Clutch
Delroyd Worm Gear
Formsprag Clutch
Huco Engineering
Industrial Clutch
Inertia Dynamics
Kilian Manufacturing
Marland Clutch
Matrix International
Nuttall Gear
Saftek
Stieber
TB Woods Group
Twiflex Limited
Wichita Clutch
Warner Electric
Strong Global Brands
Global Sales 2008: $630.2Million
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Bearings & Components
Clutches & Brakes
Linear Products
Flexible Couplings
Gearing & Gear Reducers
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22 Production Facilities WorldwideElectric Clutch Brakes
South Beloit IL USA Warner Electric
Columbia City IN USA Warner Electric
Torrington Ct USA Inertia Dynamics
Angers France Warner Electric
Le Mans France Warner Electric
Brechin Scotland Matrix
Shenzhen China Warner Electric
Flexible Couplings
Erie PA USA Ameridrives
Dewsbury England Bibby Transmission
Hertford England Huco Engineering
India Rathi Turboflex
Gearing and Gear Reducers
Charlotte NC USA Boston Gear
Niagara Falls NY USA Nuttall, Delroyd
Bearings and Precision Components
Toronto Canada (2) Kilian
Syracuse NY USA Kilian
Shenzhen China Shui Hing
Telford England Saftek
Cleckheaton England Saftek
Overrunning Clutches
Warren MI USA Formsprag
Heidelberg Germany Stieber
Garching Germany Stieber
Heavy Duty Clutch Brakes
Twickenham England Twiflex Limited
Telford England Saftek Limited
Bedford England Wichita Clutch
Wichita Falls TX USA Wichita Clutch
Wichita Falls TX USA Industrial Clutch
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Altra was formed through the acquisition of leading companies
February 2000:
Acquired Warner Electric.
Warner (1927)
Formsprag (1946)
Stieber (1944)
Wichita (1954)
May 1997:
Acquired Industrial Clutch Corp. (1930)
June 1997:
Acquired Nuttall Gear Corp. (1897)
August 1997:
Acquired
Boston Gear (1887)
Delroyd (1922)
Ameridrives (1928)
Marland (1931)
Centric (1948)
December 1996:
Colfax PT established
with the acquisition of Zurn Industry’s
Mechanical Power Transmission Group.
December 2002:
Divested
Fincor
Bay City Forge
July 2000:
Divested
Warner Linear
Superior Electric
PSI
October 2004:
Acquired Kilian (1922)
December 2004:
Established Altra
Industrial Motion
1996 1997 19991998 2000 2001 20042002 2003
February 2006:
Acquired Hay Hall
Group
Bibby
Matrix
Twiflex
IDI
Huco
2005 2006
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Core Markets
Material
Handling
Turf &
Garden
Medical
Mobility
Food
Processing
Forklifts
Packaging
Machinery
ElevatorsMilitary &
Aerospace
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Energy &
Marine
Mining
Primary
Metals
Transportation
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Sales Offices and Distribution Centers
United States Australia Taiwan
South Africa United Kingdom South America
Benelux Thailand Spain
Sweden Singapore Hong Kong
China Mexico Germany
Canada France Italy
Strong network of manufacturer representatives
Sales Offices Distribution Centers
Shanghai China Sweden Elk Grove Village IL
Singapore South Africa Los Angeles
Taiwan Hong Kong Toronto Ontario
Australia Thailand
Sales Associates
Altra Coverage
Global Coverage
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Altra is divided into two market focused divisions with a
foundation of respected and established brand names
Boston
Gear
Warner
Electric
Overrunning
Clutch
Ameridrives
Couplings
Heavy Duty
Clutch
Brake
Nuttall
Gear
Altra Industrial Motion
Standard
Products
Engineered
Products
BR
AN
DS
Warner Electric
Alcoils
Matrix
IDI
Formsprag
Marland
Stieber
Boston Gear
Centric
Huco
Wichita Clutch
Industrial Clutch
Twiflex
Saftek
Amerigear
Ameriflex
Bibby
Nuttall Gear
Delroyd
Kilian Mfg.
Kilian
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John Pollock
Global
Procurement
Craig Schuele
Global
Marketing,
Business
Development,
Motion Control
Mark Klossner
Couplings
Dave Ebling
Electromagnetic
Clutch Brakes
Ed Novotny
Boston Gear,
Huco, Belted
Drives,
Warehousing,
ABS
Bill Duff
Kilian,
Overrunning
Clutch
Mark Stuebe
Heavy Duty
Clutch Brake
Thierry Jamet
China Mfg
Tony Chien
Electronics
Gerry Ferris
Global Sales
Carl Christenson
Pres & CEO
Christian Storch
CFO
ANO
Human Resources
Mike Hurt
Chairman
Denny Schreier
Warner Linear
Belvidere, IL
Ed Novotny
Boston Gear
Charlotte, NC
Lew Crist
TB Wood’s
Chambersburg,
SLP, Mt. Pleasant
David Lockett
Colin Jacobs
Huco Dynatork
Hertford, UK
Mike Carr
Altra Warehouses
Jim Pelloux
Ameridrives
Erie, PA
Steve Broomhead
Bibby
Dewsbury UK,
Johannesburg, SA
Nuttall Gear
Niagara Falls, NY
Stan Owens
Warner Electric
S. Beloit, IL
Columbia City, IN
Eric Prat
Warner Electric
Angers, France
LeMans, France
Steve Nyquist
Inertia Dynamics
Torrington, CT
Dick Perry
Matrix
Brechin, Scotland
Bill Duff
Kilian
Syracuse, NY
Toronto, Ontario
Mark Burggraaff
Formsprag
Warren, MI
Norbert Liebenstein
Stieber
Heidelberg and
Garching, Germany
Mark Stuebe
Wichita Clutch
Wichita Falls TX
Neil Wright
Wichita Clutch
Bedford, UK
Peter Wood
Twiflex
Twickenham, UK
Steve Jefferis
Saftek
Telford and
Clickheaton, UK
Mark Lam
Shenzhen, China
Tom Paxton
TB Wood’s
Scotland, PA
Pat Kelly
Ranganathan
Arumugam
TB Wood’s
San Marcos, TX
Gerhard Heller
Berges
Marienheide,
Germany and
Bangalore, India
Tony Chien
Berges
Naturns, Italy
Alex MacGregor
PEC
Chattanooga, TN
Coder,
Banakis, Condos,
Hills, Ketter, Taylor
Sales N. America
Sales Europe
Neil English
Sales Asia Pacific
Craig Hoke
BG, WE, FS
Customer Service
David Brooksbank,
Angela Wallace,
Altra Marketing
Anna Voronina,
Jon Ward
Business
Developement
Al Mason
Altra Business
System
Dick Perry
Engineering and
Business
Development
Manager
Steven Baird
HR Supervisor
Chambersburg,
PA
Quincy MA HR
Jennifer Ireland,
Eileen Reid,
Shirley Belton
Joe Horvath
CFO TB Wood’s
Corp Finance
Todd Patriacca,
Carol Cummings,
Judie Hunter
Sergio San Martin
Tracy Schroder
Took Coder,
TBW
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The Altra Business System (ABS) drives continuous improvement
throughout the entire organization
With origins in the Toyota Production System, ABS has evolved to meet the dynamic needs of Altra’s businesses
ABS is a comprehensive Business Management System designed to achieve World Class Excellence
Toyota Production System
TPS
Jacobs Production System
JPS
Danaher Production System
DPS
Danaher Business System
DBS
Colfax Business System
CBS
Altra Business System
ABS
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Heavy Duty Clutches and Brakes Division
(HDCB)
•Wichita Clutch (Wichita Falls, Texas)
•Industrial Clutch (Waukesha, Wi)
•Wichita Clutch (Bedford, UK)
•Saftek Friction (Telford, UK)
•Twiflex Ltd (Twickenham, UK
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HDCB Facilities Wichita Clutch – Wichita Falls, USA
– Founded in 1949
– 85,000 Sq Ft
– Machining & Assembly
– Cellular manufacturing
Wichita Clutch – Bedford, UK
– Founded in 1961
– 50,000 Sq Ft.
– Machining & Assembly
– Cellular manufacturing
– Global Engineering Design Group
– ISO 9001:2000
Twiflex – Twickenham, UK
– Founded 1946
– 27,000 Sq Ft.
– Machining and assembly
– ISO 9001:2000
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HDCB Sales & Market Information (Exclusive of Twiflex)
Channel Mix
0%
20%
40%
60%
80%
Dist OEM User
US UK Total
Metal Forming
42%
Mining
25%
Energy
12%
Other
7%
Marine
6%
Tension
5% Forestry
3%
HDCB Global Sales & Est World Growth Rates
0.0%
20.0%
40.0%
60.0%
80.0%
North
America
Europe Asia
Pacific
India South
America
Middle
East
South
Africa
% o
f S
ale
s
0.0%
1.0%
2.0%
3.0%
4.0%
5.0%
6.0%
7.0%
8.0%
Est
Wo
rld
Gro
wth
Rate
s
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HDCB Key Markets - Energy
Applications
– Draw Works
– Top Drives
– Traction Winches
– Mud Pumps
Key Products
– Wichita – LI Series & KK Series
– Industrial – LKB Series
Estimated Served Market Share – 3%
– Draw Works – 12%
Key Customers
– Varco International - $2.0M
– Skagit/Smatco - $2.5M (pending)
– Amclyde - $.5M
– National Oil Well - $5.0M (Potential)
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HDCB Key Markets - Marine
Applications
– Deck Machinery
– Dredging Drives
– Main Propulsion
Key Products
– Wichita – LI Series & KK Series
– Industrial – HC “Wet Clutch” Series
Estimated Served Market Share – 3%
– Dredging Drives – 19%
– Deck Machinery – 11%
– Main Propulsion – 1%
Key Customers
– Jahnel - $1.8M
– Falk Corporation - $500k
– BLM Hydra Lift - $750k
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HDCB Key Markets - Mining
Applications
– Shovels & Drag Lines
– Ball Mill Clutches
Key Products
– Wichita – Standard Vent Clutch’s
– Industrial – LKB Series
Estimated Market Share – 16%
– Industry Leader in Shovels & Drag Line
Segment - 71% Share
Key Customers
– Harnischfeger - $1.5M
– Bucyrus - $ 1.1M
– Rocky Mountain Brake - $ 1.0M
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HDCB Key Markets - Tension
Applications
– Corrugators
– Sheeters/slitters
– Uncoilers
Key Products
– Mistral
– Modevo
– Kopper Kooled
– Controls
Estimated Market Share – 4%
Key Customers
– Megtec
– Marquip
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An Introduction to Wichita - Bedford
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History
1949 Wichita USA formed
1961 Wichita UK formed
1978 Wichita UK becomes joint venture between TI group and DANA
1987 Taylor Industrial Clutch Co acquired by Wichita UK
1992 Wichita UK achieved ISO 9001
1993 Wichita wholly owned by DANA as part of the Warner Electric C&B Group
1999 Wichita UK achieved ISO 14001
March 2000 Became part of Colfax PT Group (Includes Industrial Clutch Corporation plant in Waukesha)
2002 Taylor Clutch sold
2003/2004 Industrial Clutch moved from Waukesha to Wichita Falls Texas
2004 Became part of Altra Industrial Motion
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Wichita - Bedford
Manufacturing plant established in 1961 in Bedford, UK 80Km
North of London
Manufacture range of pneumatically and hydraulically
actuated clutches and brakes from 150 mm to 1500 mm diameter.
Manufacture to Lloyds / DNV / ABS Certification body
standards
R & D department & Test Laboratory
ISO 9001 since 1992
ISO 14001 since 1999
Worldwide distribution and service
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Wichita
The markets that we serve:-
Tensioning, Steel-making and Processing, Oil
and Gas, Marine, Mining, Dynamometry,
Forestry, and Heavy Duty
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Tensioning
Corrugators
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Tensioning
Slitting
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Tensioning
Newsprint
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Steel Making and Steel Processing
Rotary
Flying Shears
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Steel Making and Steel Processing
Cold Shear
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Mining
Ballmills
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Mining
Crushing
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Mining
Earth Moving
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Marine
Main Propulsion
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Marine
Dredging
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Marine
Heavy Duty
Lifting
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Marine
Heavy Duty
Winches
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Forestry
Log Haulers
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High Energy
Weight = 20 tonne
Speed= 1600
m/min
Stop in 2 secs
Stops 140/week
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Marine
Mat Laying
Barge
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WichitaOffices
Australia
Argentina
France
Germany
Hong Kong
Italy
Netherlands
Singapore
Spain
Switzerland
Taiwan
Distributors
Ireland
India
Israel
Japan
Malaysia
New Zealand
Norway
Poland
Portugal
South Africa
Sweden
Turkey
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Global Service and Support
•260 sales and
marketing associates
•Direct sales coverage
in over 35 countries
•Distributor locations in
over 50 countries
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Altra Industrial Motion
World Headquarters Quincy, MA
Warner ElectricS. Beloit, IL (HQ)Columbia City, INAngers, FranceLeMans, FranceShenzhen, China
Boston GearCharlotte, NC
Overrunning ClutchFormsprag/MarlandWarren, MI
StieberHeidelberg, GermanyMunich, Germany
Heavy Duty Clutch BrakeWichita Clutch/Industrial ClutchWichita Falls, TXBedford, UK
AmeridrivesErie, PA
Nuttall Gear/Delroyd GearNiagara Falls, NY
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Couplings
Clutches and Brakes
[Picture]
Adjustable Speed Drives
Gearing
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Altra Product Portfolio/Global Brands
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The Power of Experience
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References: OEM Customers
Harnischfeger - Mining
Bucyrus - Mining
Hydralift BLM - Marine
Peterson Pacific - Forestry
Falk Corp - Marine
Sintech - Mining
Bliss Clearing - Metal
Megtec Systems - Paper
Varco International – Energy
Bentec - Energy
David Brown Engineering - Marine
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History: Wichita UK
1949 Wichita USA formed
1961 Wichita UK formed
1978 Wichita UK becomes joint venture between TI group and DANA
1987 Taylor Industrial Clutch Co acquired by Wichita UK
1992 Wichita UK achieved ISO 9001
1993 Wichita wholly owned by DANA as part of the Warner Electric C&B Group
1999 Wichita UK achieved ISO 14001
March 2000 Became part of Colfax PT Group (Includes Industrial Clutch Corporation plant in Waukesha)
2002 Taylor Clutch sold
2003/2004 Industrial Clutch moved from Waukesha to Wichita Falls Texas
2004 Colfax divestiture of Colfax PT group to Genstar. Altra holding corporation formed.
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Wichita UK ; a commitment to TQM Organisation-wide. Integrated across the site
– Communication is key
– “process view” of manufacturing
Relevant KPI’s that drive stakeholder value
Customer driven
Developing the “internal customer concept”
“Right first time initiative”
Lean manufacturing concepts
– Elimination of waste
– Flexibility
– Kaizen tool kit
Continuous improvement culture
“A sense of urgency and pride in everything we do”