Alter nrg presentation to springtec nov 2010
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Transcript of Alter nrg presentation to springtec nov 2010
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A LEADING PROVIDER OF CLEAN ENERGY SOLUTIONS
Confidential
November 4, 2011
PRESENTATION TO SPRINGTEC
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CONFIDENTIAL
• Corporate Introduction
• Advantages of Plasma Gasification
• Key Markets
• Commercial Facilities
• Technology
OUTLINE
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ABOUT US
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CONFIDENTIAL
Alter NRG is a publicly traded (TSX: NRG; OTCQX; ANRGF) Alternative Energy company providing clean energy solutions
Who We Are
To commercialize growth technologies through developing environmentally sustainable and economically viable alternative energy projects
Our Vision
4
Get To Know Us
• Formed in 2006
• Headquartered in Calgary
• IPO in April 2007 at $2.25 / share
– Approximately $7.4 million of working capital (no debt) June 30, 2011
• Shares outstanding:
– 61.8 million basic
ALTER NRG CORP
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CONFIDENTIAL
WESTINGHOUSE PLASMA CORPORATION
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• Wholly owned by
• Previously a subsidiary of Westinghouse Electric
• 30 years of plasma torch and plasma gasification experience
• Strategic alliances with industry leading companies and engineering companies focused on renewable energy
• Technology is used in commercial operations – not R&D
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CONFIDENTIAL
• Plasma is highly ionized or electrically charged gas.
• An example in nature is lightning - capable of producing temperatures exceeding 7,000°C
• An ionized gas is one where the atoms of the gas have lost one or more electrons and has become electrically charged
Our plasma torch systems
create the intense heat inside
our plasma gasifier
WHAT IS PLASMA?
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CONFIDENTIAL
WHAT IS PLASMA GASIFICATION?
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ADVANTAGES OF
PLASMA GASIFICAITON
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CONFIDENTIAL
FEEDSTOCK FLEXIBILITY
• MSW• RDF/SRF• Medical Waste• Garbage dredged from river• Paints/solvents• Petrochemical waste - oil sludge• Sewage waste• Auto Shredder Residue • Tires• E-waste• Biomass including wood chips, rice husks, bagasse, etc
Alter NRG’s plasma gasification technology can:
• Process heterogeneous feedstock with minimal feed preparation
• Process high moisture and high inert content waste
• Blend solids, liquids and slurries
• Reduce dependence on one feedstock, optimize revenue based on available feedstocks
Alter NRG’s customers are currently processing or in the planning stages of processing the following feedstocks:
• Construction and Demolition waste• Petcoke flyash• Spent ammunition• Animal waste• Meat processing plant waste• Hazardous waste• Cuttings from drilling activity• Waste mined from landfill• Waste coal or coal dust• Pharmaceutical waste• Forestry Industry waste (black liquor, paper sludge)
• PCB contaminated soil 9
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CONFIDENTIAL
VAST OUTPUTS
Alter NRG’s plasma gasification technology produces a tar free, particulate free
syngas – something most non-plasma gasification technologies cannot do
Syngas, produced through plasma gasification, can be converted into:• Power
• Steam cycle• Combined cycle• Reciprocating engines• Fuel cells
• Hydrogen• Ethanol• Propanol• Diesel/Naptha• Methanol• Steam/Heat• Methane
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CONFIDENTIAL
MASS BALANCEPROCESS FLOW INPUTS AND OUTPUTS
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CONFIDENTIAL
ALTER NRG PLASMA GASIFICATION HAS UNIQUE ADVANTAGES
• Minimal feedstock preparation
• Little shredding or crushing
• Little segregation or sorting
• Handles a wide range of feed compositions
• High moisture content
• High inert content
• Blend MSW, RDF, tires, industrial waste, C&D waste, ASR, liquidsand slurries
• Reduce dependence on one feedstock, optimize revenue based on available feedstocks
• High Reliability
• Operates in rugged industrial applications
• Over 500,000 hours and 20 years of industrial use on the plasma torches
• Low Emissions and Waste Material
• Syngas, after cleanup, burns clean like natural gas
• Vitrified Slag is inert/non-leaching and does not contaminate soil or drinking water
• Low Greenhouse Gas Footprint
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Alter NRG Vitrified, Inert Slag
Westinghouse Plasma Torch
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KEY MARKETS
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CONFIDENTIAL
ENERGY RECOVERY FROM WASTE
Converting Waste into Clean Energy – Power and Steam – While Reducing Greenhouse Gas Emissions and the Need for Landfills
COMPETITIVE ADVANTAGE
“Utashinai and Mihama Mikata
(Westinghouse technology) are the
only plasma gasification plants
processing MSW in the world on a
commercial basis at this time”
Juniper Consulting
“WTE helps turn a waste
management problem into an energy
generating solution”
U.S. Environmental
Protection Agency
=
1 TONNE HOUSEHOLD WASTE 1 to 1.3 MWh POWER
14• Twenty year accumulated GHG loading for four power generation options.
• Results compared on a basis of 1,000,000 MWh.
Source: SCIENTIFIC
CERTIFICATION SYSTEMS, INC.
ENVIRONMENTAL ADVANTAGE
1 TONNE INDUSTRIAL WASTE 3 MWh POWER
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CONFIDENTIAL
REFUELING A POWER PLANT
• The syngas is fired into an existing boiler, with minimal amount of modification to the existing infrastructure
• Benefits:
• Materially reduce the plant’s carbon footprint
• Improve plant economics by adding a feedstock revenue stream
• Reduce capital by leveraging existing infrastructure
Existing Configuration Co-Fire Configuration
BoilerCoalGas
Fuel Oil
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Steam
MSWBiomassCoal Syngas
Modified
BoilerSteam
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CONFIDENTIAL
GENERATING CLEAN SYNGAS FOR THE PRODUCTION OF
CELLULOSIC ETHANOL
• Coskata, a leader in the development of cellulosic ethanol technology, is operating its commercial demonstration plant next to the Westinghouse Plasma Pilot Plant in Pennsylvania
• The Westinghouse Plasma gasification technology is generating clean syngas which Coskata is converting into cellulosic ethanol
• MSW, sewage sludge, biomass and tires have been converted into clean ethanol
• Coskata’s first commercial facility is under development in Southeastern U.S.
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TECHNOLOGY
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CONFIDENTIAL
PRODUCT PORTFOLIO - CORE GASIFIER MODELS
Scope of Supply
• Plasma gasification reactor
• Plasma torch systems
• Slag solidification system
• Initial syngas cooling
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Engineering Services
• Feasibility Study
• Design Basis Memorandum (DBM)
• Process Design Package (PDP)
Standard Gasifier Platforms
P-5
• 5,000 Nm3
• 30 to 100 tpd Waste
• ~5MW
W-15
• 15,000 Nm3
• 100 to 290 tpd Waste
• ~15MW
G-65
• 65,000 Nm3
• 450 to 1000 tpd Waste
• ~50MW
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CONFIDENTIAL
Note: In accordance with Environment Agency of Japan, all data converted is 12% Oxygen, 101kPa & 273KData is summarized from available data points covering the period of 2003-2007
Operational Performance Criteria – Japan Facilities
LimitLimitOperational DataLimitParameter (units)
< 560<2 - 2120Sulphur Dioxide (ppmv)
69 - 8415079-130150Nitrogen Oxides (ppmv)
86 – 931006 - 31200Hydrogen Chloride (mg/m3)
0.00004 – 0.00260.050.0020 - 0.00940.01Total Dioxins (ng-TEQ/m3)
<16 - 1720<1040Ash (mg/m3)
Mihama-MikataUtashinai
A 2008 Golder Associates Report concluded that the Utashinai and
Mihama-Mikata facilities are capable of operating within their facility-
specific performance criteria.
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JAPANESE AIR EMISSIONS PERFORMANCE
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CONFIDENTIAL
Slag from the Mihama-Mikata facility has been put through a number of leachate tests including JLT-46, NEN-7341 and TCLP analysis. These tests were conducted by two independent laboratories Shimadzu Techno-Research Inc. and ALS Laboratory Group. The results show that the Mihama-Mikata slag components are below the test detection limits and the slag is considered non-leaching. Below is a chart showing some of the results from the JLT-46 tests:
0.01<0.0010.001mg/LSelenium
0.005<0.00010.0001mg/LMercury
Notes: mg/L = parts per million (PPM)
JLT-46 performed by Shimadzu Techno Research, Inc., Kyoto Japan on Mihama-Mikata slag samples received from Kamokon
0.01<0.0010.001mg/LLead
0.05<0.0050.005mg/LChromium VI
0.01<0.0010.001mg/LCadmium
0.01<0.0010.001mg/LArsenic
JLT-46 LimitAverage Measured
Value of Slag
Method
Detection Limit
UnitHeavy Metal
MIHAMA-MIKATA SLAG JLT-46 TEST RESULTS
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VITRIFIED SLAG FROM WESTINGHOUSE PLASMA GASIFIER
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CONFIDENTIAL
EXAMPLE OF HEAT AND MATERIAL BALANCE
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CONFIDENTIAL
Technical Foundation Third Party Engineering
• 9 feedstock options with a total of 36+ different simulations
• Air blown
• Oxygen blown
• G-65
• W-15
• P-5
• Capital costs and process flow determined from Design Basis Memorandums (+30% / -30%) generated by:
• AMEC
• Technip
• Uhde
Aspects Integrated into the
Economic Model
Market Specific Variables
Op Cost Variables
• 40% sustaining capital and 1% per year maintenance capital. Total of ~3.5% maintenance capital per year
• Market rates applied to all other consumables that are determined through DBM’s
Result
Determines the amount of syngas generated by the given feedstock and selects the appropriate gasifier island configuration
Feedstocks & Syngas Balance of Plant Design & Capital
Result
Credible third party plant design and capital costing
4 Core Plant Configurations• Syngas• Steam Cycle• Combined Cycle • Reciprocating Engines
• Each simulation is run using our proprietary VMG simulation software which has been correlated to over 110 pilot plant tests
Revenue Variables
Result
Grounded revenue assumptions based on market rates applied to third party derived variables (e.g. net power)
• Power Prices and tipping fees are adjusted based on the geographic market rates
• All other revenue streams reflect market prices that are updated quarterly
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ALTER NRG’S PROPRIETARY ECONOMIC MODELING PLATFORM
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CONFIDENTIAL
SCOPING MODEL - EXAMPLE
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CONFIDENTIAL
COMPANY COMPANY CREDENTIAL RESULTS FROM THE REVIEW OF ALTER NRG
Juniper Consultancy is recognized as one of the leading independent analysts of emerging technologies in the waste management field
Juniper conducted a thorough review of the Westinghouse Plasma Gasification technology and the technology in application at the Mihama-Mikata and Utashinai WTE facilities. Juniper recognizes these facilities as “the only commercial plasma gasification facilities in the world processing MSW.” Juniper acknowledges the Alter NRG/Westinghouse Plasma Gasification technology as more proven than direct competitors and views Alter NRG as becoming a world leader in the design and supply of plasma-based systems.
ENSR, a division of AECOM, is a global provider of environmental and energy development services
ENSR – AECOM completed an engineer’s review that verifies Alter NRG’s assumptions of emissions from a 750 tpd MSW Plasma Gasification Combined Cycle WTE facility will be below emission limits for North America. The report confirms that processing waste through plasma gasification results in “emission levels substantially below mass burn processes.”
AMEC provides scientific, environmental, engineering and project management support in more than 30 countries
AMEC/BDR completed Design Basis Memorandums that included complete process flow diagrams and CAPEX estimates for three different facility configurations: combined cycle, steam cycle and syngas.
Golder Associates provides civil/geotechnical and environmental consulting services worldwide
Golder reviewed emissions data from Utashinai and Mihama-Mikata and confirmed that the existing plants operate below their regulated emissions limits in Japan, as well as below North American Standards
R.W. Beck is a group of technically based business consultants serving public and private infrastructure organizations worldwide
RW Beck reviewed Alter NRG’s plasma gasification technology for power plant retrofit and MSW applications and identified no major technical challenges and opined that “the plasma technology appears to be a sound method of gasifying organic feedstocks and producing fuel gas compatible with boiler combustion” and “the review did not identify major design issues.”
Shimadzu Techno Research is an analytical research service provider in the health, environment and product and material testing markets
Shimadzu Techno Research tested slag from the Mihama Mikata plasma gasification facility in Japan. The results of this study showed that this vitrified slag composition is considered inert and does not contaminate soil or drinking water.
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THIRD PARTY VERIFICATION OF ALTER NRG GASIFIER
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COMMERCIAL
FACILITIES
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CONFIDENTIAL
2010
BIOMASS-TO-
ENERGY
FACILITY
Wuhan, China -under construction
WESTINGHOUSE PLASMA TECHNOLOGY MILESTONES
1989
INDUSTRY–LEADING
TECHNOLOGY
Plasma technology by others such as Alcan –over 500,000 hours of
industrial use
2002
WORLD’S 1ST
COMMERCIAL SCALE
PLASMA GASIFIER
Mihama Mikata, Japan -operational in 2002
2003
WORLD’S LARGEST
PLASMA GASIFIER FOR
MUNICIPAL WASTE
Utashinai, Japan -operational in 2003
2008
WORLD’S
LARGEST
PLASMA
HAZARDOUS
WASTE
FACILITY
Pune, India -commissioned in early 2009
2009
SECOND
GENERATION
ETHANOL FACILITY
Coskata Lighthouse, U.S. - commissioned in Sept. 2009
26
1987
PLASMA FIRED CUPOLA
APPLICATION
General Motors; Defiance, Ohio - commissioned in 1987
1995
INCINERATOR
ASH
VITRIFICATION
Kinuura, Japan -commissioned in 1995
1999
PLASMA
GASIFICATION OF
MUNICIPAL SOLID
WASTE (MSW)
Hitachi Metals; Yoshi, Japan -commissioned in 1999
2010
HAZARDOUS WASTE
FACILITY
Nagpur, India –commissioned Q4, 2010
Over 20 years of development and deployment history
2010
WASTE-TO-
ENERGY
FACILITY
Shanghai, China - under construction
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CONFIDENTIAL
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COMMERCIAL DEMONSTRATION FACILITY
• Up to 48 tpd pilot facility in Madison, Pennsylvania, USA
• Completed over 100 pilot tests to provide baseline information
• State of the art, real-time gas composition monitoring
• Predictive modeling capability through VMG simulation software, including balance of plant
• Capability to test almost any feedstock
• Wide range of feedstocks tested, including:
– Coal
– Excavated Landfill Material (PCB disposal)
– Waste (municipal solid, refuse derived fuel, hazardous waste, construction and demolition waste)
– Tires
– Auto Shredder Residue
– Heavy Oil
– Waste Water Sludge
– Bagasse
– Wood
– Ash
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CONFIDENTIAL
ENERGY FROM WASTE IN JAPAN
Mihama-Mikata
• Plasma gasification of 20 tpd of MSW and 4 tpd of waste water sludge
• Syngas is combusted and the resulting heat is used to dry sewage sludge prior to gasification
• 100% of slag is used by local concrete company
Mihama-Mikata Energy from Waste Facility
Eco-Valley Energy from Waste Facility
Eco-Valley
• Eco-Valley located in Utashinai, Hokkaido was constructed in 2002 and has been fully operational since 2003
• The Eco-Valley facility can process up to 220 tpd of MSW and auto shredder residue and the facility’s net electricity output is delivered to the grid
• Two operating gasification islands with four torches each
• Mr. Shinichi Osada, who helped design the Japanese facilities and who was the General Manager for Eco-Valley before he retired, is consulting to Alter NRG
• Mr. Osada’s experience is incorporated into Alter NRG’s gasifier design
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CONFIDENTIAL
ENERGY FROM HAZARDOUS WASTE
• SMS Envocare processes hazardous waste at two facilities in India using the Westinghouse Plasma gasification technology to generate electricity
• Each facility processes 72 tonnes per day of hazardous waste
Pune Facility
• The hazardous waste comes from over 40 industries, including:
• Agro• Artificial Crystal • Automobiles• Battery• Bearing• Bio Medical • Electrical Equipments• Engineering & Machinery• Electroplating• Foundry• Food Processing• Forging• Heat Treatment• Iron & Steel
• Leather/ Tannery• Moulding• Paints• Paper & Printing• Petrochemical• Pharmaceuticals• Plastic• Polymer• Power Generation• Refineries• Rubber• Textile• Wind Mill
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APPENDIX
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CONFIDENTIAL
31
WESTINGHOUSE INDUSTRIAL PLASMA TORCH
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CONFIDENTIAL
32
COMBINED CYCLE GAS TURBINE FACILITY – 900 TPD
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CONFIDENTIAL
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COMBINED CYCLE GAS TURBINE FACILITY
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CONFIDENTIAL
34
GASIFICATION REACTOR DETAIL
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CONFIDENTIAL
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GASIFICATION REACTOR DETAIL - CONTINUED
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215, 4000 – 4th Street SE Calgary, Alberta T2G 2W3 Phone: (403) 806-3875 Fax: (403) 806-3721
Email: [email protected] www.alternrg.comTSX: NRG OTCQX:ANRGF