ALPHA · PDF fileALPHA TECHWIN CO., LTD ALPHA TECHWIN ... 2007. 08 Established ALPHA TECHWIN...
Transcript of ALPHA · PDF fileALPHA TECHWIN CO., LTD ALPHA TECHWIN ... 2007. 08 Established ALPHA TECHWIN...
www.alphatw.co.kr
ALPHA TECHWIN CO., LTD
ALPHA TECHWIN (For Prequalification)
www.alphatw.co.kr
April 20, 2012
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Contents
www.alphatw.co.kr
Overview 1
1-1. Greeting
1-2. Outline
1-3. History
1-4.Organization
Capability 2
2-1. Quality Management
2-2. Shop Fabrication
2-3. Const & Maintenance
3 Experience
3-1. Experience
3-2. Photo Collections
1-5. Vision
1- 6. Policy
1-7. Market
1-8. Business Line
2-4. Resources
2-5. Certificate
3-3. Client Lists
3-4. Company Location
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1-1. Greeting
1-2. Outline
1-3. History
1-4. Organization
1-5. Vision
1-6. Policy
1-7. Market
1-8. Business Line
1. Overview
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1-1. Greeting
ALPHA TECHWIN has participated in plant business such as equipment manufacturing, construction and maintenance services for the process industry. In order to provide better services, we cooperate with SAM-YOUNG Eng, a leading player in heat treatment for the plant facilities. ALPHA TECHWIN aims to be a small but strong company with the competitiveness of our products & services through our continuous efforts to meet the customer’s requirements. To achieve this aim, we will always do our best to enhance our competence in technology and quality management at all levels of our company. Upon completion of new fabrication shop on Mar 2012, we will expand our business boundary into the overseas market. We hope to have your continuous interest and support. Thank you very much!
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1-2. Outline www.alphatw.co.kr
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Company Name ALPHA TECHWIN Co., Ltd
Establishment August 1, 2007
CEO Kong, Lee - Sik
Business Category Manufacturing & Construction
Business Items - Manufacturing of Equipment for the Chemical Plant
- Plant Construction & Maintenance Services
Capital / Sales 5 Mil USD / 25 Mil USD (2012 Target)
Holding Company SAM-YOUNG Engineering Co., Ltd
Employee Number - Office Staffs : 40
- Technicians : 60 (Shop) / 40 (Field)
Fabrication Shop - #1 Fabrication Shop (4,000M2)
- #2 Fabrication Shop (9,500M2)
Capability Manufacturing Capacity : 360 Tons per Month
Contact Tel : +82-52-265-1981 Fax : +82-52-265-1984
E mail : [email protected]
Web Site : www.alphatw.co.kr
Address 487-32, Cheoyong-Ro, Nam-Gu, Ulsan, Korea
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Date Description
2003. 05 Commenced Plant Business in SAM-YOUNG Eng.
2007. 08 Established ALPHA TECHWIN Co,. Ltd
2007. 08 Got the License for Equipment Fabrication & Plant Construction Business
2007. 12 Got the License for Specific Facility Provider
2008. 03 Delivered Heat Treating Furnace in Vietnam
2008. 10 Certified ISO Quality Management System
2008. 10 Acquired ASME ‘U’& ‘S’ Stamp
2009. 09 Approved Venture Enterprise by KIbo
2011. 09 Agreed Establishment of J/V in Saudi Arabia
2011. 10 Renewed ISO Quality Management System
2011. 11 Approved Special Plant Contractor
2012. 01 Renewed Certificate of ASME ‘U’ & ‘S’ Stamp
2012. 03 Completed #2 New Fabrication Shop
Approved Qualified Vendor & Contractor by More Than 20 Clients
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1-3. History
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CEO
PM
Engineering
Manufacturing
Administration
1-4. Organization
QA/QC
Sales
Sales & Technical
Division
7
Construction
Purchasing
Production
Division
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Competitiveness
Good
Partnership
Continuous
Innovation
Best
Product & Service
Globalized
Company by 2020
Leading Locally, Expanding Globally
1-5. Vision
Develop
High-end Product
+
+
+
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Trustworthy
Innovative
Value
Focused
1-6. Policy
Build sound corporate culture
Change staffs’ mind to innovative way
Continuous improvement for the technology & work process
Commitment to the client with confidence
Good relationship with the associated parties
Mutual understanding of same mind among the employees
Always stick to the mind of ‘back to the basic’
Development of the high end products
Investment for the good human resources with top priority
Challenge, Innovation, Creativity
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1-7. Market
Refineries
Petrochemicals
Fine Chemicals
Power Plant
LNG/LPG
Pipelines
Steel Mills
Other Process Industry
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Shop Fabrication
- Heat Exchanger
- Pressure Vessel
- Tower & Reactor
- Steel Structure
- Storage Tank
- Silo & Dryer
- Module Unit
- Heat Treatment Furnace
Plant Construction & Maintenance
- Piping Work
- Revamping Work
- Equipment Erection
- S/D Maintenance Work
1-8. Business Line
We’d like to be your best solution partner
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2-1. Quality Management
2-2. Shop Fabrication
2-3. Construction & Maintenance
2-4. Resources
2-5. License & Certificate
2. Capability
Integrated Services through Continuous Work Process
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Policy
2-1. Quality Management (1/2)
ALPHA TECHWIN commits to comply with customer’s requirement including statutory & regulatory requirement for design, manufacturing and supply of our products & services.
ALPHA TECHWIN strongly believes that quality and in time delivery are the key to customer satisfaction. We will continuously do our best effort to achieve this target for every product that we make and deliver.
Accordingly ALPHA TECHWIN will keep the quality management system through planning and organizing its activities to achieve the objectives and enhance the effectiveness.
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Client’s Job Spec, ASME Code, ISO Quality
Management System, Related Government
Regulations & Codes, Company’s Standard
& Procedure
CEO Mind,
Good Employees,
Reliable Sub-Vendors
Quality
Management
System
2-1. Quality Management (2/2)
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Management Responsibility
- Management Commitment
- Customer Oriented Policy
- Responsibilities & Rights
Product Realization
- Planning for Product Realization
- Customer Related Management
- Good Communication
Resources Management
- Securing Good Resources
- Well Resources Planning
- Managing Business
Environments
Measurement, Analysis
& Improvement
- Monitoring and Measuring
- Managing Unconformable
Products
- Analysis of Acquired Data
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Minimize Lead Time
Minimize Welding Defects
No Nonconformance Work
Make Safe Work Condition
In time Material preparation
Obtain Qualified Sub-vendors
In Time Delivery with Good Quality
Observe Related Codes & Standard
2-2. Shop Fabrication (1/4)
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Strategy
• Handling Material ;
Carbon Steel, Stainless Steel, Low Alloy Steel, Clad Steel,
Monel, Inconel, Duplex, Hastelloy, Cu-Ni Alloy, Ti & Ti Alloy
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2-2. Shop Fabrication (2/4)
정 문
ARC
C02
TIG
ARC
C02
TIG
1층실험실
LATH
E
MAC
HIN
E
OFFICE
RAD
IAL
MAC
HIN
E
TIG CO2 ARC
AREA
Fabrication Shop
20 TON OVER HEAD CRANE
20 TON OVER HEAD CRANE
20 T
ON O
VER H
EAD
CRANE
20 T
ON S
EM
I G
ANTRY C
RANE
20 T
ON S
EM
I G
ANTRY C
RANE
Machining Shop
Quenching Pit
Heat TreatmentFurnace
U-TUBE BEND MACHINE
DRY OVEN
#1 Fabrication Shop Area : 4,000 m2
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2-2. Shop Fabrication (3/4)
New Factory Lay-out
Area : 9, 500m2 New #2 Fabrication Shop
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2-2. Shop Fabrication (4/4)
No Items Capacity / Mon Max Size Delivery
1 Shell & Tube Heat
Exchanger
10 Set / 150 Ton 3,000 OD x 20,000 L
X 5,000 ea(Tube)
6 ~ 9 Month
2 Tower/ Vessel 10 Set / 150 Ton 6,000 OD x 70,000 L x 80 t 6 ~ 9 Month
3 Reactor 5 Set / 100 Ton
4,000 OD x 10,000 L x 150 t
9 Month
4 Storage Tank 200 Ton 40,000 OD x 20,000 L Shop Pre-Fab/
Field Construct
5 Module Unit 150 Ton
10,000 W x 20,000 L Shop Pre-Fab/
Field Construct
6 Flare Stack 150 Ton 5,000 OD x 30,000 L Shop Pre-Fab/
Field Construct
7 Steel Structure 300 Ton N/A Shop Pre-Fab/
Field Construct
8 Furnace for Heat
Treatment
250 Ton 10,000 W x 10,000 H
x 25,000 L
Shop Pre-Fab/
Field Construct
Manufacturing Capacity
• Handling Material : Carbon Steel, Stainless Steel, Low Alloy Steel, Clad Steel,
Monel, Inconel, Duplex, Hastelloy, Cu-Ni Alloy, Ti & Ti Alloy
* Average Monthly Capacity : 360 Ton
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Strategy
2-3. Construction & Maintenance
Zero Defects of HSE
Set up Detail Work Plan
Mobilize Skilled Worker
Allocate Optimum Resources
Control Work Schedule Closely
Minimize Re-work & Non Conformance Work
In Time Delivery by Close Work Process Control
Good Documentation According to the Client Request
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2-4. Resources
■ Manpower
Sales Purchasing QA/QC
& Admin
Engineering
& PM
Production Total
6 5 8 8 13 40
Office Staffs
Technicians
Foreman Welder Pipe Fitter /
Boiler Maker
Others Total
Shop 4 6 25 25 60
Field 2 4 17 17 40
■ Main Facilities
* The number of technicians shall be changed according to the work load
Over Head Crane/
Gantry Crane
Welding Machine Turning Roller Out Sourcing
50Ton -2, 20Ton-6 ARC-7, TIG-6, CO2-20
Above 100Ton- 8,
50Ton-5, 30Ton-8
Forming, Bending &
Machining
* The number of staffs shall be changed according to the work load
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Business License
Factory Certificate
ASME ‘U’& ‘S’ Stamp Certificate
Certificate for the Venture Enterprise
Certificate for the Registered Vendor
Certificate for the Specialist Contractor
ISO9001 Quality Management System
License for the Specific Facility Provider
2-5. Certificate
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Certificate for the Specific
Facility Provider
2-5. Certificate (3/6)
Certificate of a Venture Enterprise
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3. Experience
3-1. Experience
3-2. Photo Collections
3-3. Client Lists
3-4. Company Location
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3-1. Experience (1/6)
No Owner/Contractor The Name of Project Q’ty
2008
1 S-OIL Fabrication & Retubing of Heat Exchanger 4 Set
2 KPIC Fabrication of New Heat Exchanger – ARU Project 10 Set
3 ISU Chemical Fabrication & Retubing of Heat Exchanger
Fabrication of Sulfur Storage Drum – SRU Unit
10 Set
1 Set
4 HYOSUNG Corporation Fabrication of Acetic Acid Extractor
– LL Extractor Acid Project
1 Set
5 SK energy Fabrication of Heat Exchanger 2 Set
6 KP Chemical Fabrication of Wash Suction Heater - #3 PTA Plant 1 Set
7 DOOSAN MECHATECH Fabrication of Heat Treating Furnace and Operation in Vietnam 2 Set
2009
1 KPIC Repair Work of Cracking Heater (46T/H) 1 Set
2 SAUDI KAYAN
PETROCHEMICAL
Fabrication of Piping for Saudi Kayan Petro Project 7 Set
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3-1. Experience (2/6)
No Owner/Contractor The Name of Project Q’ty
3 S-OIL Fabrication & Retubing of Heat Exchanger 29 Set
4 UOP A Honeywell Fabrication of Membrane Module of UOP
93 Set
5 MES Fabrication of WS-01A/B Softner 2 Set
6 Aker Solutions Fabrication of Chemical & Drain Tank 1 Set
7 ISU Chemical Fabrication & Retubing of Heat Exchanger – T Project 4 Set
8 KITECH Fabrication of Recuperator 1 Set
9 Samsung BP TANK for Catalyst Transfer 2 Set
10 KP Chemical Tube Bundle Re-tubing
1 Set
11 SAMYOUNG ENG Fabrication of Shop Mobile Assembled Heat Treating Furnace Many
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3-1. Experience (3/6)
No Owner/Contractor The Name of Project Q’ty
2010
1 S-OIL Fabrication & Retubing of Heat Exchanger
Fabrication of Nozzle of Air Ring
Fabrication of Diffuser
6 Set
72 Set
3 Set
2 MES Fabrication of Waste Liquid Tank
Fabrication of Vent Gas Condenser
1 Set
1 Set
3 SK energy Re-tubing of Heat Exchanger 6 Set
4 Samsung Everland Fabrication of Demi Water Storage Tank
5 KP Chemical Fabrication of Heat Exchanger Bundle 3 Set
6 ISU Chemical Fabrication of Heat Exchanger Bundle
Fabrication of Steam Re-boiler
1 Set
1 Set
7 HANWHA Corp Fabrication of 70% LAN Storage Tank
Fabrication of Scrubber & Absorber
Fabrication of 40% MMA Storage Tank
Fabrication of Vapor Condenser
Nitric Acid Preheater
2 Set
3 Set
1 Set
1 Set
1 Set
8 SAMYOUNG ENG Fabrication of Shop Mobile Assembled Heat Treating Furnace Many
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3-1. Experience (4/6)
No Owner/Contractor The Name of Project Q’ty
2011
1 Samsung Fine
Chemical
Fabrication of CA(OH)2 Separation Drum
Improvement Project for ECH Process
1 Set
1 Set
2 Samsung
Petrochemical
Repair of PD-300~305 Nozzle Cladding
Installation of Nozzle P1103004
6 Set
1 Set
3 SKY International Fabrication of Vessel & Hot Oil Cooler 1 Package
4 KCC P2 Project (E-1521/E-2521) 2 Set
5 SK energy Fabrication of Heat Exchanger Bundle
Fabrication of Drain Pot
Many
1 Set
6 HANWHA Corp
(ULSAN)
Fabrication & Installation of 90% LAN Storage Tank
S/D Maintenance for piping work
Maintenance of Piping for pure water supply
1 Set
Many
1 Set
7 SK Petrochemical Fabrication of Off Gas Scrubber 1 Set
8 GKMK Fabrication of G-Separator & Steel Structure 1 Set
9 ISU Chemical Fabrication of Heat Exchanger
IPA Project (Vessel & Heat Exchanger)
12 Set
1 Package
10 S – OIL Fabrication of Test Ring & Ferrule
Fabrication & Re-tubing of Heat Exchanger
2 Set
Many
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3-1. Experience (5/6)
No Owner/Contractor The Name of Project Q’ty
11 YOUNGSAN
Chemicals
- DAQ Project (Vessel & Heat Exchanger)
- Repair of Product Storage Tank
1 Package
1 Set
12 HYOSUNG Modification of N2 Dryer Scrubber 1 Set
13 KP Chemicals Equipment Fabrication & Maintenance Work Continued
- Repair Work of Dryer Internal
- Fabrication & Installation of Gas Duct
- Fabrication of Heat Exchanger
- Maintenance Work related to Plant S/D
2 Set
1 Set
1 Set
Many
14 SAMYOUNG ENG Fabrication of Site Mobile Assembled Heat Treating Furnace Many
15 HANWHA
CORPORATION
(YEOSU)
-V105 NITRICACID TANK
-V106 OLEUM TANK
-R-204 MIXER
3Set
16 e TEC E&C /
HONAM Mitsui
Fabrication of Drum s for 3PZ- Project 7 Set
2012
1 GS Caltex Fabrication of Vessel for VGO FCC Project (Ⅰ) 18 Set
2 MOOLIM P & P Modification of O2 Reactor & Blower Tank 3 Set
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3-1. Experience (6/6)
No Owner/Contractor The Name of Project Q’ty
3 MIKUNI
Heavy Industry
Fabrication of Compressor Suction Snubber 4 Set
4 GS Caltex Fabrication of Vessel for VGO FCC Project (Ⅱ) 6 Set
5 SKC Fabrication of D-3630 & E-431B 2 Set
6 WACKER Chemicals Fabrication of Storage Tank & Vessel for Expansion Project 17 Set
7 HONAM
Petrochemical
Fabrication of Dryer & Related Facilities for HPC-SF
Project
2 Set
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3-2. Photo Collections (1/6)
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Item : THERMINOL 66 Cooler Project : P2 Additional Project Client : KCC Corporation
Item : LT Direct Heater Vessel Project : GORO-NICKEL Project Client : TECHNIP/DOOSAN Heavy Industry
Item : Condenser Project : PTA Project Client : O.P.C
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Item : Ca(OH)2 Separation Drum Project : ECH Synthesis Process Improvement Client : SAMSUNG Fine Chemicals Co., Ltd.
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3-2. Photo Collections (2/6)
Item : Solution Annealing Furnace Project : Installation of Heat Treating Furnace Client : SAMYOUNG ENG
Item : Mobile Heat Treating Furnace Project : Fabrication of S.M.A.F Client : SAMYOUNG ENG
Item : Heat Treating Furnace(200Ton) Project : Vietnam Furnace Project Client : DOOSAN MECATECH
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Item : N-EA109A & N-EA109F Project : N-BA109 Cracking Heater Project Client : KPIC
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3-2. Photo Collections (3/6)
Item : LT Nozzle Project : PTA 1,2 R/R Project Client : KP Chemical
Item : Debutanizer Condenser Project : Bunker-C Cracking Center Client : S-Oil Corporation
Item : DS-E1530A/B Condenser Project : S/D Maintenance of HOU Client : SK energy
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Item : 652-C-401 Project :VGOFCC Project Client : GS Caltex
Item : AL-E5407 Project : #2FCC New Bundle Fabrication Client : SK energy
Item : E-1521 Project : P2 Project Client : KCC
Item : 652-C-312 Project :VGOFCC Project Client : GS Caltex
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3-2. Photo Collections (4/6)
Item : Suspension Cooler Project : SAUDI KAYAN Complex HDPE Project Client : SAUDI BASIC Industries Corp
Item : Debutanizer 2nd Reboiler Project : Shut Down Maintenance Client : S-Oil Corporation
Item : TK-3931 Sulfur Storage Drum Project : Sulfur Recovery Project Client : ISU Chemical
Item : TT-531 Acetic Acid Extractor Project : L-L Extractor Project Client : HYOSUNG Corporation
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Item :R-21/V-Z1 Reactor Project : New Grease Plant Client : SKY International
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Item : FA-103 Project : DAQ Project Client : Young-San Chemicals
3-2. Photo Collections (5/6)
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Item : 70% LAN Storage Tank Project : LAN/MMA Expansion Project Client : HANWHA Corporation
Item : 652-C-204/2 Project : VGOFCC Project Client : GS Caltex
Item : 652-C-310 Project : VGOFCC Project Client : GS Caltex
3-2. Photo Collections (6/6)
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Item : B-8402 Dryer Project :Tube Replacement Work(S/D) Client : KP Chemical
Item : D-8401 Reactor Project :Lining Work of Bottom Head Client : KP Chemical
Item : O2 #1 Reactor Project : Reactor System Revamping Client : MOOLIM P & P
Item : O2 #2 Reactor Project : Reactor System Revamping Client : MOOLIM P & P
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3-3. Client Lists
• SKC
• S-Oil
• SK energy
• GS Caltex
• Korea PTG
• KP Chemical
• ISU Chemicals
• MOOLIM P & P
• KCC Corporation
• WACKER Chemicals
• HANWHA Corporation
• HYOSUNG Corporation
• YOUNGSAN Chemicals
• SAMSUNG Fine Chemicals
• SK E & C
• GS E & C
• E-Tech E & C
• SK Petrochemical
• SAMYOUNG ENG
• MIKUNI Heavy Ind
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3-4. Company Location
www.alphatw.co.kr
#1 Factory HYOSUNG
Plant
ONSAN Industrial
Complex
DEOK HA
JANG
SAENG PO YAEUM-Dong
SUNGJIN
GOTECH
Industrial
Tower Rotary
SK energy
YOUNG-
YEON
DAEKYUNG Machinery
Rear Gate of
Petrochemical Complex DEOK HA
ULSAN Airport
New #2
Factory
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* From Ulsan Airport : 15KM (25 Min)
Ulsan KTX Station : 31KM (40 Min)
ALPHA TECHWIN CO., LTD.
487-32, Cheoyong-Ro, Nam-Gu, Ulsan, Korea Tel : +82-52-265-1981 Fax : +82-52-265-1984
Seoul Office : +82-2-716-1983
www.alphatw.co.kr e mail : [email protected]
Thank you very much for your attention !
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