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    ALLOFITACETABULARHIP SYSTEM

    SurgicalTechnique

    Unique ridgelocksurface designed foreasy implantationand stability

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    ALLOFIT ACETABULARSYSTEM

    Developed in conjunction with:

    Nikolaus Boehler, MD

    University Professor of Orthopedic Surgery

    General Hospital

    Linz, Austria

    Wolfgang Schwaegerl, MD

    University Professor of Orthopedic SurgeryVienna, Austria

    CONTENTS

    INTRODUCTION ................................................................... 2

    PREOPERATIVE PLANNING ............................................ 3EXPOSURE OF THE ACETABULUM ............................. 3

    REAMING THE ACETABULUM ....................................... 4

    SELECTION OF IMPLANT SIZE .....................................5

    IMPLANTING THE TITANIUM SHELL WITHOUT

    SCREWHOLES ....................................................................... 6

    IMPLANTING THE TITANIUM SHELL WITH

    SCREWHOLES ....................................................................... 7

    INSERTION OF SCREWS...................................................8

    FITTING OF THE TRIAL INSERT ....................................9FITTING OF THE CUP INSERT ......................................10

    REMOVING THE LINER ...................................................10

    ORDERING INFORMATION ........................................... 11

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    ALLOFIT ACETABULAR

    SYSTEMSince its first use in 1993, the Allofit Acetabular

    Cup System has gained popularity among

    hundreds of orthopedic surgeons. It provides the

    surgeon with a reliable prosthesis that is easy

    to handle. The surgeon can individually select

    the acetabular components most suitable in an

    economical and practical framework.

    Its unique geometry assures minimal bone

    resection and aims to reestablish a secure and

    physiological load transfer through the periphery

    of the cup. The Allofit Acetabular Cup System

    features a patented Ridgelock macro structure

    that greatly supports primary stability of the

    3mm titanium shell. Permanent secondary

    fixation is achieved by the choice of a grit-blasted

    commercially pure titanium surface.

    To prevent failure due to incomplete metal

    backing of the insert, the Allofit System offers

    sufficient polyethylene wall thickness for inserts.All screwholes in the titanium shell are designed

    so they can be sealed. The congruent insert

    is seated and secured in the shell by a snap

    mechanism that firmly holds the insert in place.

    Allofit offers an industry-leading set of alternative

    bearing options, addressing the most dominant

    complications in THAlate loosening and

    dislocation.

    Durasul highly crosslinked polyethylene, which has shown nomeasurable wear on a physiological hip simulator. Available instandard and hooded options and 28 and 32mm articulating

    diameters.

    Metasul metal-on-metal inserts used for over 15 years in morethan 200,000 patients worldwide. Available in standard andhooded options and 28mm articulating diameter.

    Sulene conventional polyethylene with increased crosslinkingand improved long-term stability due to gamma sterilizationunder nitrogen gas atmosphere. Available in 28 and 32mmarticulating diameters.

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    3

    Preoperative PlanningPreoperative planning is undertaken using the

    X-ray templates and a current X-ray of the pelvis,

    in which the inferior edge of the symphysis liesin the center of the picture. The object of the

    planning is to determine the most favorable

    position of the implant and its approximate

    size, as well as to anticipate possible operative

    difficulties. A stable acetabular floor capable of

    bearing loads and a sol id lateral bony cover are

    desirable. The prerequisite for the implantation of

    a primary stable cup is an extensively maintained

    bony circumference of the acetabulum.

    In dysplasia cases, the pre-operative planning

    helps in deciding whether the implant position

    must be strengthened by bone graft material.

    The axis of the artificial joint should approximate

    physiological conditions as closely as possible.

    The opening plane of the cup should form an

    angle of 40-45 to the pelvis horizontal line.

    The subchondral sclerosis line between oriel

    and lacrimal figure serves as a reference point

    for estimating the cup diameter. The cup will

    receive an anteversion of 10-15 intraoperatively.

    It is also to be kept in mind that the correct

    cup orientation depends on the position of the

    femoral implant.

    ApproachAny usual approach is possible.

    Exposure of theAcetabulumThe capsule is preferably excised in its entire

    circumference to the extent that an easy

    introduction of reamers is possible. Remove

    fibrous, cartilaginous and bone structures

    preventing the preparation of the acetabulum.

    Fig. 1

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    4

    Fig. 2

    Reaming the AcetabulumThe next stage is preparation of the

    acetabulum with the spherical reamers until

    the predetermined size has been reached. The

    desired objective is based upon the following

    conditions:

    anatomically formed implant support

    preservation of bone stock to assure a solid

    support of the implant

    certainty of anchoring the cup shell in good

    vascular bone

    The objective is the creation of the geometrical

    and physiological requirements for a primary and

    permanently stable implantation of the titanium

    shell.

    Important: Extreme caution must be used when

    reaming in order to prevent excessive removal

    of bone and not to alter the morphology of the

    acetabulum.

    The central acetabular floor is first reamed

    with a relatively small reamer and deepenedaccording to the preoperative planning. The use

    of centering pins is optional. When the necessary

    depth has been reached, the reamer is moved to

    an inclination of about 40 and a hemispherical

    support is formed with the use of larger reamers.

    This cranial reamer direction is maintained until:

    1. the necessary depth has been attained; and

    2. 50-60% of the acetabular roof has been

    reamed to bleeding bone.

    The anterior and posterior acetabular roof must

    remain stable and solid. The reaming process

    has ended when these conditions have been

    achieved.

    To obtain optimal implant support and to avoid

    thermal necrosis, the final reamer should be

    operated by hand. In normal cases, it will be

    introduced to a depth such that its equator

    is entirely covered by bone. Dysplastic hipsrepresent an exception because it is necessary to

    create an additional abutment.

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    5

    Selection of the ImplantSizeIt is possible to test whether a cup of a given

    diameter can be implanted in the optimumposition with the aid of the trial shell. The size

    indication of the trial shell corresponds to the

    reamer last used. After attachment to the cup

    setting instrument, the trial shell is tapped in

    up to the bony acetabular floor at the desired

    abduction and anteversion. It should show stable

    seating under pulling, rotating and careful tilting

    loads. The contact between acetabular floor and

    trial shell can be tested with the measurement

    hook, after the setting instrument has been

    unscrewed.

    If the trial shell does not have a sufficiently firm

    seat, it must be checked as to whether the edge

    of the trial implant is anchored in bone. If this is

    not the case, the acetabulum must be suitably

    deepened with the reamer last used. If the trial

    shell is not seated firmly enough in spite of a

    sufficient bony enclosure, the next largest trial

    shell is selected. In case of soft bone, additional

    primary anchoring with at least two cancellous

    bone screws should be performed.

    Caution: To protect the acetabulum, the trial shell

    is about 1mm smaller than the implant of the same

    size designation. This is because the definitive

    prosthesis has a surface macro structure that is not

    present on the trial shell. The implant will thus have

    a firmer seat compared to the trial.

    The trial shell is then removed by tipping out.

    Fig. 3

    SELECTION OF THE IMPLANT SIZE

    Size marked onreamer, shell,

    implant

    Actualtrial shell (mm)

    Actual sizeimplant (mm)

    Correspondingliner size

    46 47 48 FF

    48 49 50 GG

    50 51 52 HH

    52 53 54 II

    54 55 56 JJ

    56 57 58 KK

    58 59 60 LL

    60 61 62 MM

    62 63 64 NN

    64 65 66 OO

    66* 67 68 PP

    68* 69 70 QU

    *sizes not available without screwholes

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    6

    Implanting the TitaniumShell without ScrewholesThe titanium shell is completely screwed to the

    setting instrument and tapped in with the desiredabduction and anteversion. The anteversion

    depends on the selected operative approach, the

    anatomical conditions and the femoral implant.

    It is absolutely necessary to align the cup before

    final impaction and to maintain the selected

    setting direction.

    The measurement hook is used to check whether

    the implant was driven to the acetabular floor. As

    can be seen in Figure 7, because of the specificgeometry of the cup, a small gap of about 1mm

    might be present at the dome area even if the cup

    is completely seated. The shell must maintain its

    stable seating under pulling, rotational and tilting

    loads.

    A threaded dome hole plug is supplied with every

    implant. The hole at the pole of the titanium shell

    must be seated with it, otherwise the cup insert

    cannot be mounted correctly. The dome holeplug is placed on the corresponding placement

    instrument and screwed into the borehole.

    If a trial reduction with a trial insert is planned,

    do not insert the dome hole plug (see page 9).

    Fig. 4

    Fig. 5

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    Implanting the TitaniumShell with ScrewholesThe titanium shell is completely screwed to the

    shell setting instrument and is tapped in withthe desired abduction and anteversion. The

    anteversion depends on the operative approach

    selected, the anatomical conditions, and the

    femoral implant. It is absolutely necessary to

    correctly align the shell before final impaction,

    since its position can no longer be altered

    afterwards.

    A notch in the equator of the shell indicates the

    main direction of the screwholes. The holesmust be placed correctly in the direction of

    the resulting hip forces. No other orientation is

    suitable biomechanically and such an orientation

    may moreover entail the danger of vascular and

    nerve lesions by the screws.

    The measurement hook is used to test whether

    the implant was driven to the acetabular floor. As

    can be seen in Figure 7, because of the specific

    geometry of the cup, a small gap of about 1mmmight be present at the dome area even if the cup

    is completely seated. The shell must maintain

    its stable position under pulling, rotational and

    tilting loads.

    A threaded dome hole plug is supplied with every

    implant. The hole at the pole of the titanium shell

    must be sealed with it, otherwise the cup insert

    cannot be mounted correctly. The dome hole

    plug is placed on the corresponding placement

    instrument and screwed into the borehole.

    If a trial reduction with a trial insert is planned,

    the dome hole must not yet be closed (see page

    9).

    Fig. 6

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    Insertion of ScrewsFlat-head cancellous bone screws ( 6.5 mm,

    reference #4301-07-015/070) must be used.

    To simplify the initial insertion of the screws,

    3.2mm holes are drilled through the subchondral

    bone. The use of an angular drill gear with a drill

    guide is recommended because it facilitates the

    correct orientation of the holes in the center of

    the screw funnel and vertically to the shell and

    off-center insertion of the screws can lead to

    damage of the screw or the screwhole and to a

    possible dislodgement of the shell.

    Tapping of the drill holes is only recommended in

    cases of especially hard bone.

    Since the screws are only to be anchored in

    cancellous bone, lengths of up to 30mm are

    normally sufficient. The screws must not

    penetrate the opposite cortex. The geometry

    of the screw funnel permits the screws to be

    oriented within a range of 30 degrees.

    Caution: The specified Ti-6Al-4V screws have a

    lower shearing resistance than screws made of

    steel or CoCrMo alloys.

    It is recommended to check whether all screws

    are completely seated before impacting the

    insert. Projecting screw heads would make the

    fitting of the cup insert impossible.

    Screwholes in the titanium shell that are not

    used can each be sealed with a screw plug.

    The plug is placed on the appropriate setting

    instrument and fixed in the screw funnel of thetitanium shell with a light tap. These screw plugs

    are intended for one-time use only, and cannot

    be removed any more once inserted.

    Fig. 7

    Fig. 8

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    9

    Fitting of the Trial InsertWash the operative site thoroughly and carefully

    clean the titanium shell.

    It is recommended to manually place the trialinsert into the implanted shell.

    The trial insert can be fixed into the titanium

    shell by screwing in the attachment screw into

    the dome hole of the implant. If the dome hole

    plug has already been placed into the shell, it

    must temporarily be removed.

    Femoral ComponentIf alternative bearing surfaces are used, caremust be taken to select the appropriate femoral

    head.

    After implanting the femoral component, a trial

    reduction is made to determine the correct size

    of acetabular insert to be implanted. The trial

    insert is then removed.

    Fig. 9

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    Removing the LinerIf the disassembly of an already firmly seated

    insert becomes necessary, the following

    procedure is often successful: A cancellous

    bone screw is inserted into the polyethylene

    insert after making a small pilot drill hole. This

    is done centrally in the case of polyethylene

    inserts and decentrally between articulating

    surface and shell edge with Metasul inserts, ifthe polyethylene body is sufficiently strong for

    the purpose. It is also possible to attempt to

    lever out the insert at the edge with one or two

    osteotomes.

    The inside edge of the shell, where the locking

    mechanism for the insert is located, must be

    protected if a new insert is to be fitted.

    If a new insert can no longer be reliably anchored

    in the old shell, the shell must be replaced.

    Follow-up TreatmentA partial loading of the operated hip during the

    first 6 weeks is advisable.

    Fitting of the Cup InsertInterposed tissues in the titanium shell or at the

    shell edge must be avoided since they prevent

    the insert from snapping in. The shell edge must

    be free from any tissue and particular attention

    must be paid to the posterior-inferior bony edge

    of the acetabulum.

    Caution: The dome hole plug must be properly

    inserted before impaction of the insert. It is

    important that the dome hole plug is in place as it

    plays a vital role in the alignment of the insert.

    The size of cup inserts is indicated with a

    letter code. This code corresponds to the size

    indicated on the corresponding titanium shell

    (see table on page 5) The appropriate modular

    liner attachment is screwed onto the liner

    impactor.

    The insert is then attached to the setting

    instrument, introduced into the cleaned shell,

    and is carefully centered. The polyethylene guide

    nipple must be centered in the hole of the dome

    hole plug before impaction.

    A couple of firm hammer blows on the setting

    instrument are sufficient to snap the insert into

    the shell. Once fully impacted, the phase of the

    liner will be approximately 2mm above the rim of

    the titanium shell. If the insert was not properly

    aligned, deformation of the guiding nipple might

    occurthe insert can not be impacted and a new

    insert must be used.

    In order to avoid any scratching of the delicate

    surface, Metasul liners must be handled with

    care.

    Note: The modular liner attachment for Metasul

    28mm liners can also be used for polyethylene

    28mm liners.

    Fig. 10

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    Ordering InformationALLOFIT SHELLS

    Catalog No. Description

    4242 Allofit Shell 46/FF

    4243 Allofit Shell 48/GG4244 Allofit Shell 50/HH

    4245 Allofit Shell 52/II

    4246 Allofit Shell 54/JJ

    4247 Allofit Shell 56/KK

    4248 Allofit Shell 58/LL

    4249 Allofit Shell 60/MM

    4250 Allofit Shell 62/NN

    4251 Allofit Shell 64/OO

    ALLOFIT-S SHELLS

    Catalog No. Description

    4262 Allofit-S Shell 46/FF4263 Allofit-S Shell 48/GG

    4264 Allofit-S Shell 50/HH

    4265 Allofit-S Shell 52/II

    4266 Allofit-S Shell 54/JJ

    4267 Allofit-S Shell 56/KK

    4268 Allofit-S Shell 58/LL

    4269 Allofit-S Shell 60/MM

    4270 Allofit-S Shell 62/NN

    4271 Allofit-S Shell 64/OO

    4272 Allofit-S Shell 66/PP

    4273 Allofit-S Shell 68/QU

    ALLOFIT DOME HOLE PLUG

    Catalog No. Description

    001.00004.000 Dome Hole Plug

    ALLOFIT SCREWHOLE SEALS

    Catalog No. Description

    001.00004.001 Screwhole Seals 7 pcs.

    STANDARD METASUL INSERTS

    Catalog No. Description

    01.00010.407 Alpha Metasul 28 Standard GG/28

    01.00010.408 Alpha Metasul 28 Standard HH/28

    01.00010.409 Alpha Metasul 28 Standard II/28

    01.00010.410 Alpha Metasul 28 Standard JJ/28

    01.00010.411 Alpha Metasul 28 Standard KK/28

    01.00010.412 Alpha Metasul 28 Standard LL/28

    01.00010.413 Alpha Metasul 28 Standard MM/28

    01.00010.414 Alpha Metasul 28 Standard NN/28

    01.00010.415 Alpha Metasul 28 Standard OO/28

    01.00010.416 Alpha Metasul 28 Standard PP/28

    01.00010.417 Alpha Metasul 28 Standard QU/28

    HOODED METASUL INSERTS

    Catalog No. Description

    01.00010.507 Alpha Metasul 28 Hooded GG/28

    STANDARD DURASUL INSERTS

    Catalog No. Description

    01.00013.206 Alpha Durasul 28 Standard FF/28

    01.00013.207 Alpha Durasul 28 Standard GG/28

    01.00013.208 Alpha Durasul 28 Standard HH/28

    01.00013.209 Alpha Durasul 28 Standard II/28

    01.00013.210 Alpha Durasul 28 Standard JJ/28

    01.00013.211 Alpha Durasul 28 Standard KK/28

    01.00013.212 Alpha Durasul 28 Standard LL/28

    01.00013.213 Alpha Durasul 28 Standard MM/28

    01.00013.214 Alpha Durasul 28 Standard NN/28

    01.00013.215 Alpha Durasul 28 Standard OO/28

    01.00013.216 Alpha Durasul 28 Standard PP/28

    01.00013.217 Alpha Durasul 28 Standard QU/28

    HOODED DURASUL INSERTS

    Catalog No. Description

    01.00013.306 Alpha Durasul 28 Hooded FF/28

    01.00013.307 Alpha Durasul 28 Hooded GG/28

    01.00013.308 Alpha Durasul 28 Hooded HH/28

    01.00013.309 Alpha Durasul 28 Hooded II /28

    01.00013.310 Alpha Durasul 28 Hooded JJ/28

    01.00013.311 Alpha Durasul 28 Hooded KK/28

    01.00013.312 Alpha Durasul 28 Hooded LL/28

    01.00013.313 Alpha Durasul 28 Hooded MM/2801.00013.314 Alpha Durasul 28 Hooded NN/28

    01.00013.315 Alpha Durasul 28 Hooded OO/28

    01.00013.316 Alpha Durasul 28 Hooded PP/28

    01.00013.317 Alpha Durasul 28 Hooded QU/28

    TRAY 1 (Sizes 46 to 58)

    Catalog No. Description

    8604 Instrument Case Size 48 to 56

    7139 Instrument Tray Cover

    REAMERS

    Catalog No. Description

    840.6002 Spherical Reamer 42

    840.6003 Spherical Reamer 44

    840.6004 Spherical Reamer 46

    840.6005 Spherical Reamer 48

    840.6006 Spherical Reamer 50

    840.6007 Spherical Reamer 52

    840.6008 Spherical Reamer 54

    840.6009 Spherical Reamer 56

    840.6010 Spherical Reamer 58

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    GUARD FOR REAMER

    Catalog No. Description

    840.6043 Guard for Reamer 44

    840.6044 Guard for Reamer 46

    840.6045 Guard for Reamer 48

    840.6046 Guard for Reamer 50

    840.6047 Guard for Reamer 52

    840.6048 Guard for Reamer 54

    840.6049 Guard for Reamer 56

    840.6050 Guard for Reamer 58

    REAMER HANDLE

    Catalog No. Description

    MPF310034 Reamer Handle

    CENTERING PINS

    Catalog No. Description

    840.6108 Centering Pin S

    840.6109 Centering Pin M

    840.6020 Centering Pin L

    FIXATION SCREW

    Catalog No. Description

    8635 Fixation Screw M8

    TRIAL SHELLS

    Catalog No. Description

    8609 Trial Shell Size 46

    8610 Trial Shell Size 48

    8611 Trial Shell Size 50

    8612 Trial Shell Size 52

    8613 Trial Shell Size 54

    8614 Trial Shell Size 56

    8615 Trial Shell Size 58

    TRIAL INSERTS

    Catalog No. Description

    8623 Trial Insert Size FF/28

    8624 Trial Insert Size GG/28

    8625 Trial Insert Size HH/28

    8626 Trial Insert Size II/28

    8627 Trial Insert Size JJ/28

    8628 Trial Insert Size KK/28

    8629 Trial Insert Size LL/28

    TRAY 2 (Sizes 60 to 68)

    Catalog No. Description

    8605 Instrument Case Size 60 to 68

    7139 Instrument Tray Cover

    REAMERS

    Catalog No. Description

    840.6011 Spherical Reamer 60

    840.6012 Spherical Reamer 62

    840.6013 Spherical Reamer 64

    840.6014 Spherical Reamer 66

    840.6015 Spherical Reamer 68

    GUARD FOR REAMER

    Catalog No. Description

    840.6051 Guard for Reamer 60

    840.6052 Guard for Reamer 62

    840.6053 Guard for Reamer 64

    840.6054 Guard for Reamer 66

    840.6055 Guard for Reamer 68

    TRIAL SHELLS

    Catalog No. Description

    8616 Trial Shell Size 60

    8617 Trial Shell Size 62

    8618 Trial Shell Size 64

    8619 Trial Shell Size 66

    8620 Trial Shell Size 68

    TRIAL INSERTS

    Catalog No. Description

    8630 Trial Insert Size MM/28

    8631 Trial Insert Size NN/28

    8632 Trial Insert Size OO/28

    8633 Trial Insert Size PP/28

    8634 Trial Insert Size QU/28

    TRAY 3 (Setting Instruments)

    Catalog No. Description

    8606 Instrument Setting Instruments Case

    7139 Instrument Tray Cover

    SETTING INSTRUMENTS

    Catalog No. Description

    7344 Impactor 28

    8638 Impactor Straight for Titanium Shell

    01.00019.005 Impactor Straight for Alpha Liner

    01.00009.001 Dome Hole Plug Instrument

    01.00019.004 Impactor Curved for Alpha Liner (optional)

    8639 Setting Instrument for Screw Plug

    5633 Control Hook

    01.00019.107 Liner At tachment Standard 28

    01.00019.109 Liner At tachment Hooded 28

    01.00019.110 Liner At tachment Hooded 32

    7843 Positioning Guide

    75.12.00-10 Impactor Curved for Titanium Shell (optional)

    8667 Adapter for Curved Impactor 75.12.00-10

    (optional)

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    TRAY 4 (INTER-OP INSTRUMENTATION FOR BONE SCREWS)

    Catalog No. Description

    9366-99-160 Inter-Op Acetabular System Screw

    Instrument Case

    9366-99-161 Inter-Op Acetabular System Screw

    Instrument Tray #1

    INSTRUMENTATION FOR BONE SCREWS

    Catalog No. Description

    9366-00-015 Straight Hex Head Screwdriver

    9366-00-016 Universal Joint Hex Head Screwdriver

    9366-00-017 Universal Joint Hex Head Shaft (Optional)

    9366-00-040 Flexible Depth Gauge

    9366-00-041 Inter-Op Acetabular System Drill Bit Size

    3.2mm/35mm

    9366-00-042 Inter-Op Acetabular System Drill Bit Size

    3.2mm/50mm

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    Please refer to package inserts for completeproduct information, including contraindications,warnings, precautions, and adverse effects.

    Contact your Zimmer Representative or visit us atwww.zimmer.com.