COMPANY INTRODUCTION

• 1973 Mechatherm formed

• 1991 Mechatherm international Limited by C. B. Emes and A. F. Riley

• World wide projects 90% export

• Project Management expertise with high number of professional engineers

• All designs mechanically, electrically and software (PLC and SCADA) in house

• Technical and commercial expertise to run multimillion pound turnkey contracts

• Latest energy saving burner technologies used

• Several export awards - Queens Awards for Export 3 times DTI, etc.

• No production facilities – local manufacture

• Handle projects in excess of 20million GBP

• Works in India since 1984 now via Licensee AIFL

• Sold Plant in India to Balco, Nalco, Hindalco (Aditya, Mahan, Mouda, Renukoot,) Indal, IAPL, Jindal, Banco, Vedanta, Sterlite Industries

• Recently sold new products MMLC and Slab Saw

• Looking at Diversifying into plants to recycle cooking oil into biodiesel.

COMPANY INTRODUCTION

Furnaces Supplied to Vedanta and Balco

Some of the Furnaces Mechatherm have Supplied to Hindalco

Furnaces Supplied to Hindalco Aditya

• Two 60T Tilting Electrically Heated Melting/Holding Furnaces awarded in 2013

• Furnaces Supplied to Hindalco Mahan

• Four 60T Tilting Electrically Heated Melting/Holding Furnaces awarded in 2013

• Furnaces to Hindalco Mouda

• One 60T Twin Chamber Furnace

Furnaces to Hindalco Nagpur

• One 18T Static Melting Furnace

Hindalco Renukoot

• One 5T Solution Heat Treatment Furnace awarded 2015

• One 60T HFO Regen Burnered melting Furnace awarded in 2007

COMPANY INTRODUCTION

Vision –

To be a trusted name in our core activity by building

sustainable business, which will be best in its class,

beneficial to all concerned.

A s s o c i a t e d i n d u s t r i a l f u r n a c e s ( P ) l t d

COMPANY INTRODUCTION

Nilachal Refractories Ltd. Manufacturer of a wide range of advanced refractories in partnership with associates. www.nilachal.in

NRL Clayburn Ltd. Manufacturer of monolithic refractories and bricks for the global aluminum industry in partnership with associates. A JV between NRL and Clayburn, Canada. www.clayburngroup.com

Associated Industrial Furnaces Pvt. Ltd. Turnkey supplies of industrial furnaces in partnership with associates under technical license from global leaders. www.associated-furnaces.com

Jiwanram Sheoduttrai Industries Pvt. Ltd. A ‘Star Export House’, manufacturing and exporting work & safetywear. www.jiwan.co.in

Sarralle Equipment India Pvt. Ltd. Design, engineering, fabrication and erection of steel melt shop equipment in partnership with associates. A JV with Sarralle, Spain along with Indian partners. www.sarralleaif.com

United Creations Pvt. Ltd. Manufacturer of fashion gloves in partnership with associates. www.ucplkol.com

TURNKEY PROJECTS :-

Uniseven Engineering and Infrastructure Pvt. Ltd. Executes turnkey engineering projects and provides engineering, manufacturing, supply, erection and O&M services. www.uniseven.in

Beroa Uniseven Refractory Services Pvt. Ltd. JV with Beroa (Karrena), Germany for refractory engineering, applications and maintenance solutions. www.uniseven.in

Unimark Metallurgical Pvt. Ltd. Marketing and EPC solutions for the entire iron and steel value chain. www.umpl.in

Hidro-Uni Water Solutions Pvt. Ltd. JV with Hidroambiente to deliver water treatment solutions to industry.

GROUP PROFILE - PART OF JIWANRAM SHEODUTTRAI EMPIRE

MANUFACTURING :-

COMPANY INTRODUCTION

COMPANY INTRODUCTION

MELTING FURNACE UPGRADE– DUBAL, Dubai

Existing Gautschi Melting Furnace Upgrade with New ‘King Beam’ Structure, Door Surround and Hydraulic Tilting System complete with Radial Shield Exhaust

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – China Steel, Taiwan

2 X 80T Static Melting Furnaces, 1 x 60T Twin Chamber Melter with Incineration and FTP, 3 x 25T Scrap Charge Machines, 3 x 75T Tilting Holders , 2 x 75T VDC Slab casters with fully Automatic MMLC.

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – ALBA, Bahrain

45T Tilting Melting furnace (8T/hr) complete With Building Extension and Civils

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – Hindalco (Novelis), India

60T Twin Chamber Melting Furnace with MMEI Mechanical Pumps

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – SWT , Venezuela (Under Construction)

Several Melting and

Holding Furnaces

COMPANY INTRODUCTION

TILTING ROTARY MELTING FURNACE – SAMSUNG, Ma’aden, Saudi Arabia

24T Tilting Rotary Melting Furnace (6T/hr) and Automatic Lift/Lower Dross Charging Machine

COMPANY INTRODUCTION

TILTING ROTARY MELTING FURNACE AND CHARGING MACHINE – SAMSUNG, Ma’aden, Saudi Arabia

24T Tilting Rotary Melting Furnace (6T/hr) and Automatic Lift/Lower Dross Charging Machine

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES, SAPA Finspang, Sweden

40T Tilting Melting Furnace (oxy-fuel), 38T Tilting Holding Furnace, Launders and FTP

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – ALCOA , UK

70T Static Melting furnace (20T/hr) and 75T Holding Tilting Furnace

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – ALCOA, Russia

DC Casting Centre including 2 x 80 tonne Static Melting Furnaces with Regenerative Burners, 1 x 78 tonne Tilting Holding Furnaces and 1 x 75 tonne DC Casting Machine for rolling ingot slabs, together with SCADA control system and ancillary equipment.

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – ALCOA, Russia

1 x 75 tonne DC Casting Machine for rolling ingot slabs, with SCADA control system and ancillary

equipment.

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – ALCOA, Russia

DC Casting Centre including 1 x 50 tonne Static Melting Furnace with Regenerative Burners, 1 x 45 tonne Tilting Holding Furnace

and 1 x 45 tonne DC Casting Machine for billets and slabs, together with SCADA control system and ancillary equipment.

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – ALCOA, Russia

1 Static Top Loading Melting Furnace (14T/hr)

COMPANY INTRODUCTION

VDC SLAB CASTER – ALCOA, China

1 x 60T VDC Slab Casting Machine

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – EMAL, UAE

3 x 130T Tilting Melting/Holding furnaces (10T/hr)

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – EMAL, UAE

10 x 83T Tilting Melting/Holding furnaces

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – HYDRO, UK

Capacity : 60,000T/Annum Billet Casting

Melting Furnace Capacity : 28T

Burner Type : 2 pairs Bloom ‘Lumi Flame’

Melt rate : 12 Tonnes per hour

Door size : 8,500mm x 1,750mm

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – HYDRO, Spain

Capacity : 60,000T/Annum Billet Casting

Melting Furnace Capacity : 28T

Burner Type : 2 pairs Bloom ‘Lumi Flame’

Melt rate : 12 Tonnes per hour

Door size : 8,500mm x 1,750mm

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – MATALCO, Canada

Capacity : 90,000T/Annum Billet Casting

Melting Furnace Capacity : 2 x 32T

Burner Type : Hot air recuperation

Melt rate : 11 Tonnes per hour

Furnace size : 5,900mm diameter

ABB Induction stirrer

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – MATALCO, Canada

32T Side Tilting Holding Furnace

Matalco - Canada

COMPANY INTRODUCTION

MELTING AND HOLDING FURNACES – MATALCO, Canada

COMPANY INTRODUCTION

VDC BILLET CASTER – MATALCO, Canada

32T Vertical DC Casting Machine : Matalco - Canada

COMPANY INTRODUCTION

SCRAP & FURNACE CHARGING MACHINES

Furnace casing delivered to site pre-assembled

COMPANY INTRODUCTION

SCRAP & FURNACE CHARGING MACHINES

Client : Alba - Bahrain Installed : 1997

Capacity : 1 x 65T Melting / Holding furnace

Burner Type : Cold air

Melt rate : 10 Tonnes per hour

COMPANY INTRODUCTION

INTRODUCTION

EMP Pump & Vibrator Feeder Conveyor

Client : Garmco - Bahrain Installed : 2001

Melting Furnace Capacity : 12T

Melt rate : 3 Tonnes per hour

Scrap : Chips and Swarf

COMPANY INTRODUCTION

SCRAP & FURNACE CHARGING MACHINES

• ‘Box’ type furnace scrap charging machine with ‘pusher’ plough design

2 x 100T Electrically Heated Holding Furnaces : RUSAL – Russia (KRAZ)

COMPANY INTRODUCTION

SCRAP & FURNACE CHARGING MACHINES

• ‘Box’ type furnace scrap charging machine with ‘pusher’ plough design

6 x 60T Electrically Heated Holding Furnaces : RUSAL – Russia (SAZ)

COMPANY INTRODUCTION

SCRAP & FURNACE CHARGING MACHINES

• ‘Box’ type furnace scrap charging machine with ‘pusher’ plough design

Client : Balco - India Installed : 2005

Capacity : 5x 45T Holding furnaces

Burner Type : Heavy oil cold air

Melt rate : 4 Tonnes per hour

COMPANY INTRODUCTION

SCRAP & FURNACE CHARGING MACHINES

• ‘Box’ type furnace scrap charging machine with ‘pusher’ plough design

Client : Hindalco - India Installed : 2007

Capacity : 1 x 60T Melting furnaces

Burner Type : Heavy oil regenerative

Melt rate : 12 Tonnes per hour

COMPANY INTRODUCTION

MULTICHAMBER RECYCLING FURNACE TECHNOLOGY

1 x 75T Static multi-chamber melting furnace, 7T/hr gas fired regenerative – (rolling

mill scrap)

2 x 79T Static side well melting furnace, 8T/hr gas fired

regenerative – (UBC)

COMPANY INTRODUCTION

DESIGN VERIFICATION OF FURNACE CONSTRUCTION

• Finite Element Analysis of furnace casing.

• Severe catastrophic failure modeled i.e.: tilt cylinder failure.

• Optimise furnace construction.

• Furnace casing designed low stress and deflections typically 100 N/mm2 and 1:1000.

• Tilt cylinder failure – casing and components design to take extra loads and ensuring yield stresses are within safe working limits

COMPANY INTRODUCTION

COMPANY INTRODUCTION

COMPANY INTRODUCTION

COMPANY INTRODUCTION

COMPANY INTRODUCTION

COMPANY INTRODUCTION

MMLC - Automated Molten Metal Level Control

COMPANY INTRODUCTION

20m Lg Automated Plate Saw 200mm thick Plates up to 2.2m wide fro Alcoa UK