Alfa Laval -Business Sweden water · Municipal Wastewater Treatment Plant, has used Alfa Laval drum...
Transcript of Alfa Laval -Business Sweden water · Municipal Wastewater Treatment Plant, has used Alfa Laval drum...
www.alfalaval.com
www.alfalaval.com
Alfa Laval is a leading
global provider of
specialized products and
engineered solutions.
The company
www.alfalaval.com
Our corporate mission
To optimize the performance
of our customers’ processes.
Time and time again.
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Competitive strengths
A global company, founded in 1883
Established in South Africa in 1920
Highly engineered products
Global market leadership
Large customer and geographical
diversification
Large base of installed products
Strong brand recognition
Resourced Research and
Development.
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A global company
• 42 production units*
• More than 100 service centres
• Sales companies in 55 countries
• Other sales representation in 45 countries
* Plus a number of minor production and assembling units
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Three new business divisions
Slide 6
Energy
This area covers a wide range of industries such as HVAC, oil & gas, chemicals, biofuels – with a special focus on energy efficiency.
Food & WaterOffers products, solutions and systems in the areas of food
processing and water treatment.
MarineThe company has supplied the marine industry since 1917 and
has today a broad offering incl. environmental marine products.
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We serve most industries
Biofuels
Biotech and pharmaceutical
Chemicals
Crude oil refinery
Engine and transport
Fluid power
Food and beverages
HVAC
Industrial fermentation
Latex
Machinery
Marine and diesel
Metal working
Mining and mineral processing
Oil and gas
Power
Pulp and paper
Refrigeration and air-conditioning
Semiconductor systems
Steel and coke oven gas
Sugar
Wastewater treatment
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Key technologies
Our key technologies are
adapted to each customer
segment and offered
separately or combined into
optimized solutions.
Heat transfer
Separation
Fluid handling
Processes
We help customers to heat, cool,
separate and transport products
such as oil, water, chemicals,
beverages, foodstuff, starch and
pharmaceuticals.
Solutions
Alfa Laval aims at creating better everyday conditions for
people by providing highly efficient and environmentally
responsible solutions for water supply, energy production and
food.
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Sectoral water usage in South Africa
© Alfa Laval Slide 11
Water usage and sources….
27%
7%
Indicative figures
Current Water Mix:74% Surface Water
11 % Return Flows
15% Ground Water
? Desalination
? Reclamation
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National Rainfall and Potential Evaporation
© Alfa Laval Slide 12
With Climate Change it
is highly probable that
this distribution will
intensify; the east will
get wetter and west
drier.
Note skewed distribution of rainfall, and decrease
westwards while evaporation rates increase westwards
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Water
• The world is becoming desperately short of
freshwater, threatening our very survival.
• In South Africa, the country's water supply is
at risk.
• The nation's energy needs expected to
grow.
• Can this be turned around before it's too
late?
• Do you see energy and water imbalance
linking security (of energy and water)
towards a sustainable future.
© Alfa Laval Slide 13
Scarce commodity…
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Challenges
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Provision of Potable water:
Meet growing demand.
Access to adequate sanitation.
Water losses
Water for food security
Degradation of water quality due to pollution.
Degradation on the wetland
Climate change
Opportunities….
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Energy and Water
• Energy and water are intricately connected.
All sources of energy (including electricity)
require water in their production processes:.
• Energy is itself required to make water
resources available for human use and
consumption (including irrigation) through
pumping, transportation, treatment, and
desalination.
© Alfa Laval Slide 15
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Sun radiation has to be above
2000 hours per year
The solar belt, places in the world
where there is between 2000-
3000 sun hours per year with an
insolation factor above
© Alfa Laval Slide 16
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CSP Solar and Desalination
Fresh water
Fresh water generation
Storage tank
Desalination unit
CSP solar field
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Sunshine and Sea Water
With a growing population more
food and energy to be produced
Limited resources for freshwater
and fossil fuels especially in long
term drought climates.
Produce 44 GW of Energy.
– 40% produce freshwater
– 50% is used for heating
– 10% for electricity
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Fresh water supply
• Alfa Laval offers several
efficient systems for
desalination of seawater.
• The picture shows Multiple
Effect Distillation plants with
vapour re-compression
installed at the ISKEN Power
Plant in Adana, Turkey with a
capacity of 15 000 m³ per day.
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Process overview
© Alfa Laval
Alfa Laval equipment
Diffused aeration
Filtration
Sequencing batch reactor
Thickening
Dewatering
Heat exchangers
Fluid control
www.alfalaval.com© Alfa Laval Slide 21
Diffused aeration
Filtration
Sequencing batch reactor
Thickening Dewatering Heat exchangers
Fluid control
Fresh Water Generator
(Thermal Desalination)
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Water & Waste Treatment
Supplies products
and solutions for
wastewater treatment.
Municipal Wastewater Treatment Plant, has used Alfa
Laval drum thickeners and spiral heat exchangers for more
than 10 years. In 2013 they needed to increase capacity
and invested in Alfa Laval
AS-H Belt Thickener – a fairly new product in Alfa Laval’s
comprehensive portfolio within waste water treatment.
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Modernisation of the Wastewater
Treatment Plant
The new fully automatic Alfa Laval
ALDEC G3-75 decanter at the Vejen
Wastewater Treatment Facility dewaters
biological wastewater sludge up to a dry
solids content of 24%, a clear
improvement over the belt press.
A new machine was specified to dewater
35 m3/hour with 353 kg dry solids/hour
and produce sludge with a dry solids level
of 24%, using 8 kg of polymer per 1 tonne
of dry solids and with a filtrate quality
level below 1,000 mg/l.
A complete spectrum of wastewater treatment equipment
PE
E00332E
N 1
305
Presenter name
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Business Sweden
• World class Technology.
• Research and Innovation
• Competency Development
• Financial Support
© Alfa Laval Slide 25
Offering:
www.alfalaval.com© Alfa Laval Slide 26
Thank you
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www.alfalaval.com
Processes
• Biological treatment (water line)
• Thermal sludge treatment (sludge line)
• Sludge dewatering
• Sludge thickening
• Thermal Desalination
© Alfa Laval Slide 28
Water
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You are unique …
Every wastewater-treatment design faces
numerous challenges and needs a unique
solution to meet requirements for:
• CO2 footprint and environmental legislation
• Labour, disposal and polymer costs
• Maintenance needs
• Process conditions and capacity
requirements
• Projected future demands
• And many more . . .
© Alfa Laval Slide 29
Every wastewater treatment plant is unique
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… and so are we
Alfa Laval offers a complete spectrum of equipment
and knowhow for water treatment. With Alfa Laval as
your partner you get access to:
• Industry-leading wastewater expertise based on
the experience from thousands of installations
• One of the widest product ranges for wastewater
treatment, covering a variety of different
technologies
• Assistance in analysing your unique situation and
selecting the optimal equipment for your needs
and budget
© Alfa Laval Slide 30
We help you find the right fit …
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Products and knowledge
Working with Alfa Laval helps you:
• Lower total operating costs thanks to greater
overall plant efficiency
• Reduce polymer consumption, energy use and
disposal costs
• Optimise operations according to your situation
• Get higher capacity with fewer process
disturbances
• Ensure on-time and on-budget project completion
• Upgrade traditional WWTP plants to meet more
restrictive demands on effluent quality and heat
recovery
© Alfa Laval Slide 31
A focused solution
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For the long run
• Global network of service centres, spare part hubs
and field service engineers
• Local support
• Advice to improve operations and supply
equipment upgrades when conditions change
• Training programs
• Custom-made service agreements that allow you
to accurately budget service costs, maximize
uptime, improve cost-efficiency and performance
• Peace of mind
© Alfa Laval Slide 32
Continuous service for high plant efficiency and low lifecycle costs.
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Focus on R&D
• Launching 35-40 new products every year
• Develop products in cooperation with customers and partners
• More than 2 500 patents
• R&D investments (2017): 2.3% of total net sales
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© Alfa Laval
PROCESSES AND PRODUCTS
© Alfa Laval
BIOLOGICAL TREATMENT
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Biological treatment
• Conventional activated sludge
– Diffusers
• Sequencing Batch Reactor (SBR)
– Diffusers, surface layer decanters,
automation equipment, etc.
• Membrane Bio Reactor (MBR)
– Diffusers and MBR modules.
• Tertiary treatment
– ISO-DISC ®
© Alfa Laval Slide 36
www.alfalaval.com
ISO-DISC Cloth Media Filter
• High-purity, reuse-quality filtrate
• Solids capture down to 10 microns, without
filter mat run-in time
• High solids and hydraulic loading with small
footprint-to-flow ratio
• Robust yet simple filter
• Outside-in filtration
• Most flexible design on the market due to
availability of both square and rectangular
discs
© Alfa Laval Slide 37
Tertiary treatment for low effluent limits and water reuse
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Tertiary solids filtration improves effluent
quality
© Alfa Laval Slide 38
Iso-Disc
• Upgraded their old sand filters
with two compact, fully
automatic Alfa Laval AS-H Iso-
Disc® Cloth Media Filters for
tertiary treatment.
• The Iso-Disc filters deliver a far
superior final effluent quality
than what is required by the
local suspended solids
discharge criteria
© Alfa Laval
SLUDGE THICKENING
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Sludge thickening Equipment
© Alfa Laval Slide 40
Decanter Centrifuge, Gravity belt thickener, Drum thickeners
www.alfalaval.com© Alfa Laval
SLUDGE DEWATERING
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Sludge dewatering Equipment
Decanter Centrifuge, Belt Press, Filter Press, and Screw Press
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Solar Desalination for
Potable water
Power Plants
Solar Desalination
we serve fresh water to most industries
Alfa Laval supply
equipment for
desalination of sea or
brackish water
to high quality distillate for
- potable water
- process water
- boiler feed water
- DeNOx, DeSOx water incl.
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Sea Water Distillation mimic nature to produce high quality
fresh water which can be used for potable water, boiler feed
water and other kinds of process water
Desalination
Fresh water generation
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Process and products
Electrical driven with stand-
alone Vacuum Vapour
Compression units
MEP Multi Effect Desalination VVC Vacuum Vapour CompressionTVC Thermo Vacuum Compression
Fresh water generation
Fresh water can be produced from sea water with:
Waste heat energy in small
fresh water generators and
large Multi-Effect Plate Distillers
Low pressure process steam
with high efficient Thermo
Vacuum Compression units
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Desalination and Power Plant
Karachi, Pakistan 13.680 m3/day
The equation for
success is universal
Your unique situation
+
Our complete spectrum
=
An optimized solution tailored
to your needs
… not limited to any
particular technology