Aker Drill Floor Lifting Equipment

2012 Aker Solutions Preferred partner

Preferred partner

NORSOK R-002, Annex D - Lfteutstyr i boreomrdet

Bergen : 11-12 Desember 2012

Sverre Chr. Srensen - Technical Advisor, Techano AS


Techano AS min nye arbeidsplass.

18 November, 2012 Slide 2

2012 Aker Solutions Preferred partner 18 November, 2012 Slide 3


NORSOK R-002 - Stikkord for gjennomgang :


Annex D

Lifting equipment in the drilling area:

Lfteutstyr i boreomrdet:

Regelverkskrav i Annex D

Sikkerhetsfilosofi

Definisjoner utvidet for Annex D

Gjennomgang av gruppene

D1-D7

Annex C.17

Special designed lifting accessories in the drilling area (Group R 10)

Spesielle lfteredskap i boreomrdet

2012 Aker Solutions Preferred partner 18 November, 2012 Slide 5

R-002

Clause 1 - 5

DNV OS-E101

Drilling Plant

Chapter 1

Chapter2

API Spec. 8C

Drilling and Production Hoisting

Equipment

Alternative for Structural Parts

EN 13001 series

Standard for Certification No. 2.22

DnV Lifting Appliances

Functional Requirements:

NORSOK D-001

Drilling facilities

FEM 1.001, 3rd edition 1998,

Rules for the design of hoisting

appliances

R-002 Annex D

Regelverkskrav


Sikkerhetsfilosofi:

Machinery directive (2006/42/EC) Maskindirektivet

ATEX directive (94/9/EC) ATEX direktivet

LVD (2006/95/EC) Lavspenningsdirektivet

EMC directive (2004/108/EC) Elektromagnetisk kompatibilitet

PED (97/23/EC) Trykkdirektivet


Uavhengig av om lfteutstyret er plassert p en fast plattform

eller en flyterigg skal sikkerhetsfilosofien vre basert

p gjeldende sikkerhetskrav nedfelt i relevante EU direktiv, f.eks. :

Administrative krav i direktivene er ikke en del av R-002, f.eks.:

Administrative krav i direktivene er ikke en del av R-002, f.eks.:

CE merking

Samsvarserklring

EC Typegodkjennelse P faste rigger m selvflgelig ogs de administrative kravene oppfylles


Maskindirektivet :

Gjelder ved konstruksjon,

bygging og omsetning av

flgende produkter:

Fr en maskin settes i

omsetning skal produsenten

eller dennes representant sikre:


Vanligvis brukes harmoniserte standarder for samsvarsvurderingen, f.eks :

Sikkerhets analyse basert p EN12100:2010.

Maskiner Utskiftbart utstyr Sikkerhetskomponenter Lfteredskap Kjetting, kjeder, tau og stropper Avtakbare mekaniske

kraftoverfringsinnretninger

Delvis ferdigstilte maskiner

At maskinen oppfyller krav til helse og sikkerhet

At teknisk dokumentasjon er tilgjengelig

At ndvendig bruksanvisning er tilgjengelig

Gjennomfring av en samsvarsvurdering


ATEX- direktivet : Elektrisk utstyr


Vanligvis brukes harmoniserte standarder for samsvars-vurderingen, f.eks :

EN 13463-serien - Non-electrical equipment for use in potentially explosive areas

Skal leveres med ATEX sertifikat for aktuell sone

Skal vurdere og dokumentere at utstyret er i samsvar med kravene i

forskriften. Tennkilde vurdering - Ignition Hazard Assessment (IHA)

Gjelder f.eks.overflatetemperatur, gnistdannelse, statisk elektrisitet

Skal leveres med ATEX sertifikat hvis komponenten er utstyrt med

elektriske innretninger.

Rene hydrauliske komponenter vurderes i IHA

Mekanisk utstyr

Hydraulisk utstyr


Definisjon:

Lifting Equipment - Lfteutstyr

3.1.21

Lifting equipment

Common term for all equipment covered by the scope of this standard.

Lfteutstyr

Generelt begrep for alt utstyr dekket av denne standarden.

Eksempel:

Dekker bde lfteinnretninger og lfteredskap/lftekomponenter.



Definisjon:

Lifting Appliance Lfteinnretning:

3.1.19

Lifting appliance

Machine or device used for vertical movement of a load, with or without horizontal movement.

Lfteinnretning

Maskin eller innretning som beveger en last vertikalt, med eller uten en samtidig horisontal bevegelse.

Eksempel:

Kraner

Skrstilt Matebord (Tubular feeding machine) som kjrer borerr opp en skrbakke.



Definisjon:

Lifting components- Lftekomponenter:

3.1.20

Lifting components

Components used as integral parts of lifting appliances and/or as part

of lifting accessories.

NOTE: In some cases, lifting components may be lifting accessories on

their own.

Lftekomponenter

Komponenter som er brukt som en integrert del av en

lfteinnretning og/eller som en del av et lfteredskap.

NOTE: I noen tilfeller kan lftekomponenter vre lfteredskap i seg selv.

Eksempel :

Wire, sjakkel og krok som en del av en kran.

Wire, sjakler, ringer som deler til oppbygging av et lfteredskap



Definisjon: Lifting Appliance - Lfteinnretning

Tilleggsdefinisjon for Annex D :

The term lifting appliances also include the load bearing parts of

the drilling machine where the

drilling machine is connected

when lifting the drill string,

tubulars or other loads,

Begrepet Lfteinnretning inkluderer ogs de

lastbrende deler av DDMen hvor den lfter borestrengen,

rr og andre laster.



Gjennomgang av Gruppene D1 D7


Conventional Drawwork Group D.1 - Overview



Group D1 Lfteutstyr vist i skissen


Annet utstyr vist i skissen Lfteutstyr henviser til annen gruppe.


Conventional Drawwork Group D.1

Hoisting equipment (API 8C)

1. Drawwork

2. Fastline wheel

3. Crown block

4. Deadline wheel

5. Travelling block

6. Drilling line

7. Deadline anchor

8. Derrick drilling machine

(DDM)



Conventional Drawwork Group D.1

Typisk Drawwork fra Aker Wirth.



Hydraulic operated drawwork

Group D.2



Group D2 Lfteutstyr vist i skissen


Annet utstyr vist i skissen ikke definert som lfteutstyr.


Hydraulic operated drawwork Group D.2


Hoisting equipment (API 8C)

1. Hydraulic Lifting Cylinders

2. Accumulators

3. Travelling Yoke

4. Yoke sheaves

5. Wire Rope

6. Wire rope anchor

7. Derrick drilling machine

(DDM)


Hydraulic operated drawwork Group D.2

Dual Ram Rig installation



Derrick Drilling Machine (DDM)



General load paths DDM

18-Nov-12 Slide 25

The DDM has two loadpaths

One for tripping/hoisting (through elevator)

One for drilling (through threaded connection in shaft)


Interpretation of API

18-Nov-12 Slide 26

From Chapter 9.9.5 of API 8c :

Rotary swivel-sub connection The connection shall comply with the

applicable requirements, including gauging and marking, as specified in API 7-1 and API 7-2.

The interpretation considers the tripping load path to be calculated according to API 8c

Lower connection of drilling load path to be calculated according to API 7-1 and API 7-2.


Hva er nytt i Group D.1 og Group D.2 ?

Conventional Drawwork (D.1)

Definert som en Complex Lifting

Appliance.

Hydraulic operated Drawwork (D.2)

Definert som en Complex Lifting

Appliance.

Komponenter som direkte

kontrollerer lasten f.eks hydrauliske lastholdeventiler og

blokker. Disse skal designes som

om de var en del av selve

sylinderen. Gjelder materialvalg,

sikkerhetsfaktor og krav til

trykktesting.

Funksjonen til disse blokkene skal

analyseres spesiellt grundig i

sikkerhetsanalysen.



Complex Lifting Appliance (CLA)

Definition:

Power driven lifting

appliances with high capacity

and/or high risks.

Exempler : Offshore cranes

BOP cranes

Drawworks

Launching appliances for lifeboats

Tower cranes

Mobile cranes etc.

Definisjon:

Kraftdrevet lfteinnretning med

hy lftekapasitet og / eller hy

risiko.

Ekstra krav til CLA: Sikkerhetsanalyse skal

utarbeides p komponent niv.

F.eks . FMECA som beskrevet i

IEC 60812.

Hvis hensiktsmessig s skal

vedlikeholdsprogrammet

utarbeides p komponent niv.

F.eks. RCM som beskrevet i IEC

60300-3-11.

Fire and gas detection ihht

NORSOK S-001 (as applicable)

Safety related parts of control

systems ihht ISO 13849-1.

Informasjon ang. opplring av

operatrer og vedlikeholds-

pesonell skal ta hensyn til de

lokale forhold p installasjonen.



Group D.3 - Vertical Pipehandling (VPH) machines




Bridge Crane (BRC)

Lower Guiding Arm (LGA)

Fingerboards (FB)

Bellyboard (BB)




Bridge crane :

Bridge Travel

Trolley Travel

Slewing

Stand Lift cylinder and soft

stabbing

Gripper head



Group D.4 - Horizontal to vertical (HTV) pipe handling machines





Tubular Feeding Machine (TFM)

Stand Builder Arm (SBA)

Mouse Hole 45 and 60 (MH)


Hva er nytt i Group D.3 og D.4 - Pipehandling?

Vertical Pipehandling (VPH) (D.3)

Normalt Dynamisk faktor 1.3 1.6

avhengig av stivhet.

Hyere for Mouse holes 2.0

Krangruppe forslag: Racking equipment - A5

Manipulator arms - A4/A5

Mouse hole - A2

Bridge crane som del av VPH

systemet bruk samme regelverk som VPH.

Horizontal to Vertical (HTV) (D.4)

Normalt Dynamisk faktor 1.3 1.6 avhengig av stivhet.

Hyere for Tubular feeding machine

under plasting 1.8

Krangruppe forslag:

HTV machines - A4



Group D.5 X-mas tree / BOP handling systems



BOP Crane



Hva er nytt i Group D.5 - X-mas tree/BOP handling systems ?

Gantry type BOP kran skal designes ihht G.4 samt kravene i

Annex D. (Bridge and Gantry Cranes - EN 15011)

BOP kran er definert som en Complex Lifting Appliance.

Krangruppe forslag:

BOP handling systems - A2 / A3

BOP kraner skal utstyres med en Rated Capacity Indicator

ihht EN 12077-2

Hvis lasten lftes med mer enn en lfteinnretning s skal

hver enhet ha individuell mling og avlesning av lasten.



Group D.6 Miscellaneous lifting equipment in the drilling area



Miscellaneous lifting equipment in the drilling area (Group D.6)

D.9.1 Manrider winch

See Annex G.7.3

D.9.2 Man riding harness

See Annex C, 11.4 Group R11

D.9.3 Access basket

See Drilling plant Ch 2. sec.5 I Man riding equipment and relevant requirements in EN 280

D.9.4 Casing stabbing board:

See Drilling plant Ch 2. sec.5 I Man riding equipment and relevant requirements in EN 280

D.9.5 Utility winch

See Annex G.7

D.9.6 Guideline winches

See Annex G.7.1

D.9.7 Wireline equipment

See Annex G (G7 or G20)

D.9.8 Tong lift system

See Lifting appliances 2.22

D.9.9 Escape line

See Annex A Group E5

Se litt nrmere p hva er nytt i

G.13 Power driven winches and hoists (Group G7)

G.13.1 Design of power driven winches

G.13.3 Design of man rider winches



G.13.1 Design of power driven winches Group G7

Power driven winches shall be in accordance with EN 14492-1, using the design

criteria given in G.3.

Power driven winches shall be equipped with a visual indication of the actual load

during lifting operation.

NOTE An analogue pressure gauge may satisfy this requirement. The accuracy of the

indicating device may be within +/- 10 % of the rated capacity for winches with rated

capacity less than 20 tonnes. For winches with rated capacity of 20 tonnes and more the

tolerance may be within +/- 15 %.

If the winch operator is unable to see the winch from the operator position a drum

motion indicator shall be arranged at the operator position.

Power driven winches shall be equipped with a spooling device with tensioning system

to avoid rope wire on the drum. (Drlig formulert)

Winches intended for sub sea operations shall comply with G.12.4.


Konklusjon: En grov lastindikator visuell visning av aktuell last under lfteoperasjonen.

Operatren m vite om trommelen beveger seg.

Spolesystem + sikre stram wire inn p trommel.


Manrider Winch Hva er nytt i R-002 ?

G.3.7 Lifting of persons

For the lifting of persons, the methods of decreasing the probability of failure in accordance with EN 13135-2, 5.12.3.2, shall be applied.

The risk coefficient n for cranes designed for the lifting of persons, shall be minimum 1,5.

The required performance level for cranes lifting personnel shall be d in accordance with ISO 13849-1.

See also item 5.9 and annex K High risk applications.

EN 13135-2, 5.12.3.2

Typical methods of decreasing the probability of failure.

Se neste slide.


Konklusjon:

Bruk safety factor 2 som spesifisert i Drilling Plant

Peker p viktige vurderinger som m gjres

Fra R 002, G13.3 Design of man rider winches

Man rider winches shall be designed in accordance with DNV Offshore standard DNV-OS-E101 Ch.2 Sec. 5 I using the design criteria given in G.3 (except for risk coefficient n=1,5)



EN 13135-2,

5.12.3.2 Typical methods of decreasing the probability of failure

The methods of decreasing the probability of failure of the hoist mechanism are typically:

a) upgrade the level of quality control in some or all points of the process, e.g. enlarge

the scope of non- destructive testing, mark parts for traceability of material;

b) increase the inspections and maintenance during the crane use, e.g. upgrade the

criteria for replacing parts, define shorter inspection intervals, use a condition monitoring

system and/or use a stress or load history counter;

c) increase the working coefficient of components in the kinematic chain;

d) duplicate components in the kinematic chain which prevent the load from being

dropped in the event of single failure in that component. These additional components

are part of kinematic chain during normal use.


Konklusjon:

Fokus p QA og NDT

Under operasjon : Inspeksjon og Vedlikehold hyppigere utskifting av deler ?



From Drilling Plant:

404 Brakes

.1 The winch shall be fitted with 2

separate, independently operated

braking systems, of which one is

considered as parking brake and the

other as operational brake. Each

brake shall be capable of stopping

and holding the load upon activation.

Guidance note:

The motor of the winch normally

satisfies the requirements for

operational brake.


Konklusjon:

M ha to uavhengige bremser i tillegg til motoren.

Fra R-002, G.13.3 Design of manriding winches:

b) the guidance note in Ch.2 Sec. 5 I 404.1 is not acceptable;



207 Wire-fitted systems where slack wire may be critical shall for all operating modes be provided with slack wire detection, which initiates automatic stop when activated.

Unless other means are proven to be safer, deactivation of this system shall only be possible directly on the winch, and in the presence of an operator, i.e. the detection system shall automatically re-activate when operator is no longer present at the winch.

Guidance note:

Slack wire detection may be waived for e.g. systems operated locally for which a possible slack wire situation is easily detected visually by the operator. This further requires that the operator has a clear view of the person being lifted at all times.


Konklusjon:

M alltid ha Slack wire detection.

From R-002, G.13.3 Design of man rider winches:

c) the Guidance note in Ch. 2 Sec. 5 I 207 is not acceptable

From Drilling Plant :



310 The system shall be provided

with means which will

automatically stop lifting outside

the safe operating limits.

Guidance note:

This may be provided e.g. by

means of limit switches.


Konklusjon:

Ekstra Back up krokstopp opp og ned.

d) man riding winches shall have independent backup motion

limiters in addition to those required by Ch. 2 Sec. 5 I 310 for both

lowering and hoisting;



5.15.3

Her beskrives generellt hva som menes med et EOS system.

G.4

The EOS shall be operational within 1 min from standstill of the normal operation system, and the crane operator has initiated the EOS.


Konklusjon:

Ndkjrings-systemet skal vre operativt i lpet av 1 minutt.

f) an emergency operation system (EOS) shall be provided in accordance with 5.15.3 and G.4 for immediate operation at power failure or failure in control system. A system operated only by hand power (e.g. crank system) may be acceptable if the requirements are fulfilled;


Preferred partner

NORSOK R-002, Annex C (Group R10) C17 - Special designed lifting accessories in the drilling area (SDLA)

Spesielle Lfteredskap I boreomrdet

Bergen : 11-12 Desember 2012

Sverre Chr. Srensen - Technical Advisor, Techano AS


Group D.7 Drilling Lifting accessories



Drilling lifting accessories (Group D.7)

D.10.1 One component miscellaneous lifting tools

See Annex C, Group R10

D.10.2 Miscellaneous lifting tools


D.10.3 Miscellaneous slings

See Annex H, Foundation and suspensions, Annex C

D.10.4 Elevator


D.10.5 Elevator links


From Group R10

Special designed lifting accessories in the drilling area, hereafter referred to as SDLA, comprises, but is not limited to, the following equipment:

elevators;

elevator links (bails);

handling tools;

running tools;

hanger tools;

lifting nipples;

lifting caps;

lifting subs.

NOTE As a reminder, reference is made to C.1 regarding application of this NORSOK standard in its entirety.

Reference is also given to Annex D clause D.1 for interpretation of the term Lifting accessories in the drilling area.



Definisjon:

Lifting accessories - Lfteredskap:

3.1.18

Lifting accessories

Components or equipment used between the lifting appliance and the load or on the load to grip it, but which is not an integrated part of the lifting appliance.

NOTE :The term lifting accessories equals lifting gear as defined by ILO Convention 167 and NORSOK R-003/R-005 and loose gear as defined by ILO Convention 152.

Lfteredskap

Komponenter eller utstyr som er montert mellom lfteinnretningen og lasta - eller p lasta for anhuking av lasta, men som ikke er en integrert del av lasta.

Eksempel: Lftek, kjetting, slings etc.- Se Annex C, Group 11



Definisjon:

Lifting components- Lftekomponenter:

3.1.20

Lifting components

Components used as integral parts of lifting appliances and/or as part of lifting accessories.

NOTE: In some cases, lifting components may be lifting accessories on their own.

Lftekomponenter

Komponenter som er brukt som en integrert del av en lfteinnretning og/eller som en del av et lfteredskap.

NOTE: I noen tilfeller kan lftekomponenter vre lfteredskap i seg selv.

Eksempel :

Wire, sjakkel og krok som en del av en kran.

Wireslings, sjakler, ringer som deler til oppbygging av et lfteredskap



Tilleggsdefinisjon for Annex D:

Lifting accessories Lfteredskap:


The term lifting accessories also includes the load bearing equipment used to connect the drill pipes, tubulars or other loads to

the drilling machine or other lifting appliances. Requirements for

lifting accessories in the drilling area are given in Annex C, see

references given for groups D.6 and D.7

Begrepet Lfteredskap inkluderer ogs det lastbrende utstyret som er brukt for kople sammen borerr, rr og andre

laster til boremaskinen eller en annen lfteinnretning. Krav til

lfteredskap i boreomrdet er gitt i Annex C, se referanser

under Gruppene D.6 og D.7.


Group R10 - C.17

Special designed lifting accessories in drilling area (SDLA)


From Annex D, D.1 General (Group D)

NOTE

Typical lifting accessories in drilling operations: Elevators, lifting nipples,

lifting caps, lifting subs, pup joints for lifting, running tools used for lifting, lifting

tools, handling tools, etc.

The drill string, pup joints, casings, risers and down hole equipment, however,

are regarded as parts of the load in drilling operations.

Equipment used for lifting solely within casings and risers in well centre, may

be considered as not being lifting accessories.

However, when such equipment is intended for handling loads outside of the

well centre it shall be regarded as lifting accessories and be rated for a

working load limit corresponding to the load experienced when used for lifting

outside of the well.


Group R10 - C.17

Special designed lifting accessories in drilling area (SDLA)


From Annex D, D.1 General (Group D)

NOTE:

Typiske lfteredskap I boreomrdet:

Elevators, lifting nipples, lifting caps, lifting subs, pup joints for lifting, running

tools used for lifting, lifting tools, handling tools, etc.

The drill string, pup joints, casings, risers and down hole equipment betraktes imidlertid som deler av lasten under boreoperasjoner.

Utstyr som kun brukes til lfte lasten internt i foringsrr (casing) og stigerr

(riser) i brnn-senter kan betraktes som ikke vre lfteredskap.

Hvis hensikten med slikt utsyr er hndtere last utenfor brnn senter skal det

imidlertid betraktes som lfteredskap og vre beregnet for en WLL

tilsvarende den lasten som lftes nr det er brukt utenfor brnn senter.


Drilling lifting accessories (Group D.7)

Pipehandler



Riser Handling Tool



Group R10 - C.17 Special designed lifting accessories in drilling area (SDLA)


C.17.3.1 Design

SDLAs shall comply with the requirements given in the references

in general requirements as applicable.

Although not mentioned in the scope of ISO 13535, the requirements

given in that standard apply to all types of SDLAs, unless stricter

requirements are given in the other references in general requirements.

All types of SDLAs shall be designed for one or more specified working

load limit(s) (WLL).

NOTE The term Working Load Limit in this NORSOK standard is equivalent with the term Safe working load in ISO 13535.

Konklusjon :

Krav i ISO 13535 (API 8C) gjelder for SDLAs Beregnet for en eller flere WLL


Group R10 - C.17 Special designed lifting accessories in drilling area


C.17.3.1 Design (forts.)

If it is possible to use the SDLA for picking up tubulars or other loads

from a horizontal position, the workig load limit (WLL) for the SDLA

shall be specified for the most unfavourable direction.

Alternatively, different WLLs may be specified for horizontal and

vertical positions.

For the purpose of calculating the WLL according to this NORSOK

standard, the design load according to ISO 13535 shall be divided by

a dynamic coefficient of 1,33.

Konklusjon:

WLL skal spesifiseres for den mest ugunstigste pick-up posisjon.

WLL = design load according to ISO 13535 divided by 1.33.


Group R10 - C.17 Special designed lifting accessories in drilling area


Definisjoner fra ISO 13535 (API 8C)

3.1.2

Design load

Sum of static and dynamic loads that would induce the maximum allowable

stress in an item.

3.1.9

Load rating

Maximum operating load, both static and dynamic, to be applied to the equipment.

NOTE The load rating is numerically equivalent to the design load.

3.1.17

safe working load

The design load minus the dynamic load.

Begrunnelsen for faktor 1.33 er basert p DnV-Lifting Appliances som sier

Design load skal vre den strste av disse to:

0.75 x x SWL, and SWL For at disse skal bli like m dynamisk faktor vre = 1/0.75 = 1.33


Takk for meg !



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