Anchorage User GroupAJ Smith, Business Development Manager – 800xA Evolution, 5 February 2015

800xA – Overview and Technology

Update

What’s new

AJ Smith

Business Development Manager – 800xA Evolution

Help customers plan system evolution

Inform customers about System 800xA

Nurture greater satisfaction of System 800xA users

System 800xA ombudsman

Be “Voice of the Customer”

Aggregate customer issues and requests

Business Development Manager

Customer Engagement

Quarterly web series

Demonstrate features or best practices

Provide news on 800xA related topics

and promotions

Get feedback from customers

Users Webinar

Previous webinars

Topics: Report Generation, Wireless Solutions

Topics: Advanced Graphics, Cyber Security

Recorded

Next Webinar – April 27, 2015

Topics: Solutions Bank, Advanced Graphics II

Customer EngagementSystem Newsletter

Published quarterly

Provide news & links to

800xA related topics and

promotions

Link to webinars

Follow up to issues

raised

Customer Engagement

Inquiries: features, best practices, troubleshooting

Comments: new features requests, problems, other feedback

800xA User Forum

System 800xAThe Basics

© ABB Inc. February 20, 2015 | Slide 6

Integration platform with

seamless connectivity to

plant systems, applications,

control systems, and

fieldbus technologies

Allows for simultaneous

execution of various

automation strategies

Pre-integrated, common

value added applications

and services

System 800xA removes

barriers and promotes

collaborative process

automation!

System 800xA xA=Extended Automation

Integration platform with

Connectivity to plant systems,

applications, control systems, I/O

and fieldbus technologies

Allows for simultaneous execution

of various applications

Process automation, process

electrification, power distribution,

power management, safety…

Pre-integrated, common value

added applications and servicesSystem 800xA removes barriers

and promotes collaborative

production automation!

Promoting CollaborationOne common automation platform – System 800xA

800xA Extended Automation

Aspect Object Technology – Device/Unit Centric Information

Aspect Objects provides

Faceplates, Graphic Symbols

Alarm management

Trend, History

Drawings

Instructions

Pictures

Etc….

Aspect Object

Faceplates

Documentation

Alarms

Trends

Video

Graphics

System 800xA Extended AutomationSystem version history

Current Version

System 800xA SV5.1 FP4

Just Released (12/30/2014)

System 800xA v6

Newest

Version

SV4.0 SV4.1 SV5.0 SV5.0SP1 SV5.0SP2 SV5.1

FP4SV3.1SB2 SV5.1

FP1 FP2 FP3

Former Versions

System 800xA Versions …the climb until now

• 2004

• First version release w/xA concept

• Based on MS XP/2003 Server

• Function Designer

• IEC 61131engineering

• Connectivity for Harmony and Melody

• Foundation Fieldbus

• Redundancy on all levels

• 21 CFR p11 Support

• Profibus, HART

• ABB Drivebus Integration

• 2005

• SIL 2 Integrated Safety

• Connectivity for DCI

• Connectivity for MOD300

• FF High Speed Ethernet

• Improved Alarm/Event Handling

• Increased System Size

• MS Terminal Server based clients

• Synchronized History

• 2006/7/8

• Online Upgrade

• Load Evaluate Go

• IEC61850 (Auto/Pwr Int)

• SIL 3 Integrated Safety

• PG2 Graphics (MS WPF)

• Multi-System Integration

• MODBUS TCP

• SPI Integration

• 2010

• Windows 7/2008 Server• Doubled the System Size

• Doubled Applications in AC800M

• PM891 (450 MHz/256mb)

• Security Update Tool

• Detailed Difference Reporting

• Alarm Analysis and Shelving

• Inter-Application Communications

• Snapshot Reports

• Point of Control

• New Batch Procedure Editor

• DeviceNet

• ProfiNet

• Virtualization of Servers

• Fall 2011

• Alarm Response

• Alarm Grouping

• Simplified Batch Scheduling

• Batch Parameters/Formulae

• Multi-System Integration Additions

• Spring 2012

• Foundation Fieldbus Improvements - Live List and Diagnostics

• Improved performance in IEC 61850 Connectivity Server

• Fall 2012

• Tab Navigation w/Alarming

• Display History in Aspect Link

• Batch Scheduler Graphic

• MultiSystem – Asset Optimization

• Spring 2013

• Control Diagrams Editor

• Application Change Mgt

• Ethernet/IP

• S800 High Density IO

• Virtualization of Clients

• Whitelisting

• Embedded Video

• High Performance Graphic elements

• Mobility Guide

• Alarm Help

• Improved Maintenance Workplace

3.1

4.1

5.0

5.1

5.1 FP1

FP2

FP3

FP4

Life Cycle

SV5.0 & earlier: Windows XP, 2003 Server & earlier (EOL – 04/08/2014)

SV5.1: Windows 7, 2008 Server (EOL – 01/14/2020)

v6: Windows 8.1, 2012 Server (EOL – 01/10/2023)

System 800xAVersion 6

© ABB Inc. February 20, 2015 | Slide 14

…control security ...control costs …control productivity

System 800xA v6 It’s all about control

System 800xA v6

Better protection against cyber security threats

Information and Data to the office level

Lower cost of ownership architectures

Improved plant operation and control

..and more!

FP4

It’s all about control.

Over 50% of all automation

systems in production today

are using unsupported

operating systems

Multiplied by automation

related systems

Increased exposure to

cyber threats

Increased cost of

ownership

Missed opportunity for

OPEX improvements

“Unsupported and

unpatched environments are

vulnerable to security risks.”

- Microsoft

Cyber Security

ABB’s Cyber Security offering for 800xA

Future proof and easier to keep secure

Based on Windows 8.1 &

Server 2012 R2

Improved Cyber Security

robustness testing

Windows UAC - User

Account Control

Digital code signing of

applications

Faster access to approved

Microsoft security updates

and anti virus definition files

Centralized management of

User Service Accounts

The most secure system

available without

compromising functionality

New media for 800xA software

System delivered on secure

USB media

Easier to handle and

transport

Secure - contents are

signed by ABB and it

behaves like a CD drive

when inserted

Supports centralized

installation

© ABB Group February 20, 2015 | Slide 21

Put an end to DVD

swapping once

and for all!

Simpler installation and upgrades

Simpler “role” based

installation and upgrade tool

Companion tools to help with

common upgrade issues

AC800M Fingerprint

Compiler Output File Helper

Start Values Analyzer

Upgrade Services that

reduce cut-over time via xA

Customer LabGoal: Simpler roll out with

80% fewer manual steps

“Role” based services

Making use of

performance improvements

and multi-core hardware

One operating system

running multiple “roles”

Service Roles and

Desktop Roles

New 800xA Deployment principles

Core Core Core Core Core

Service Roles Desktop Roles

Core ---

Windows 2012 / 8.1

Service roles

Aspect,

Connectivity,

Applications

Limited to 8

roles per server

Desktop roles:

Operator,

Engineering

Limited to 5

roles per server

Up to 80% reduction in

maintenance hours!

Typical arrangement at version 4.1

5000 tag system

S800 and PLC IO

Batch, Batch History

Level 3 History

Asset Optimization

8 operator clients /

2 engineering clients

Role based approach with version 6

5000 tag system

S800 and PLC IO

Batch, Batch History

Level 3 History

Asset Optimization

8 operator clients /

2 engineering clients

Shown are quiet, rdp boxes. Could be any

supported MS Windows 7, 8, 8.1 with remote

display protocol (rdp)

Primary and

Redundant Services

Desktops

From 18 Operating

Systems >>> 4

(that require maintenance, patching, etc…)

Data Handling in 800xA

Decathlon Services

Level 3 High capacity

Historian with secure

connectivity to DCS

layer (level 2)

800xA History

Continuous historian

(Level 2) for 800xA

800xA Information

Manager

“Active” and primarily

used as a Batch

Historian

Level 3

Level 0, 1, and 2

Level 4Levels according to ISA-95 Functional Hierachy Model

Decathlon ServicesTopology

Plant network

Enterprise network

Decathlon Server

History

Connect - Data Collector Node Connect - Data Collector Node Connect - Data Collector Node

Decathlon Launchpad

Report and View

Decathlon Launchpad

Report and View

Decathlon Services

Secure ABB proprietary protocol

to access control systems

Level 2 (most secure layer)

publishes which data can be

accessed from Level 3

Read only by default - can be

write enabled

All data access managed outside

the control system level

Included in ABB’s security

update testing

Cyber Secure

Secure data handling for 800xA to the business LAN

Control and IO

Distributed Controller

Redundancy up to 200m

with BC820

Initially to be used with

the PM866

Support for up to 25 soft

controllers in one PC

Making it easier to

create an offline

production system

Testing applications,

upgrades, basic operator

training, …

Multiple Soft Controllers

Wireless Mesh Routers

Wireless Routers by ABB

Available for System 800xA v6 and 5.1

Supports the mobile workforce

Remotely located AC 800M controllers

ABB Tropos Wireless Communication System

The power of 800xA

unleashed!

High Performance Operator Environment

KNX interface to 800xA

Lighting control based on

alarm state change

Trend Enhancements

Auto-scaling, alarm/error

status indication, configurable

grid line slope

Alarm list improvements

change background color or

show a separating lineThe best operator interface…

even better!

Trend improvements

Alarm List Improvements

Area 1

Area 2

Public Address System “built-in”

Embedded Public Address

System in 800xA

Auto-generated alarm and

operator selectable messages

Configurable text-to-speech

Message distribution areas

Support for multiple

languages

Attention! Attention!

Atenção! Atenção!

!اهتمامArea 3

Public Address System in 800xA v6

Public Address System in 800xA v6

ISA-88 Batch Management

Easier to implement large

batch projects

Multiple batch managers

processes in parallel

Performance over previous

releases:

5x daily batch procedure

execution rate

3x increase in active

phases

10x increase controller

phase transition rate

Separation of batch alarm

and event categories

(Class ID)

Helping our customers be

more productive…

one “step” at a time

Does this look familiar?

800xA Collaboration Table

Exceptional 3D overview of a

plant, site or location

An interactive touch based

intuitive interface

Direct access information in

800xA and underlying third

party systems

View real-time and historical

information in the right context

Ergonomic table designed for

collaboration

Decision Making Information

– Just a Swipe Away

System 800xA v6

Better protection against cyber security threats

New media for System 800xA software

Improved and more secure data handling

Role-based system installation

Wireless mesh routers

Multiple soft controller solution

3D Visualization Solution

…

FP4

It’s all about control.

System 800xAIt’s all about control

© ABB Group February 20, 2015 | Slide 49