Airier Bio Mass 2 MW Example
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Transcript of Airier Bio Mass 2 MW Example
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Credentials & Technology
A PRESENTATION
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WHO ARE WE
• We are a leading player in the clean-tech
energy
• We have been leading innovation in clean-
tech energy for over a decade
• We have pioneered the wind ventilator in India
• We have partnered with the biggest names inIndian industry
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WHERE DO WE SEE OURSELVES
To be the most trusted renewable energy brand
across markets, offering innovative, zero
emission products, profiting & benefiting the
company , customers , employees &
community at large.
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WHAT DO WE DO
• We are pioneers and innovators
• in wind
• solar
• and bio-mass energy.
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HOW WE DO IT
With our spirit of non-conventional
entrepreneurship and clear processes enable us
to think smarter & move faster to offer
superior renewable energy solutions.
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WHY WE DO IT
Because we believe in ‘change for good’ for
the individual, the organization, the customer,
industry & the planet.
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WHY CHANGE FOR GOOD
• Because fossil fuels like diesel and coal is fast
dwindling
• They cause immense environmental damage
• They are expensive to extract
• Power produced from fossil fuels costs almost
twice of fuels produced from bio mass
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WHY CHANGE FOR GOOD
• The power situation in India is near critical
• The power shortage is likely to get worse
• The cost of conventional power is likely to seean upward trend
• Power distribution in India is likely to become
more inefficient in the future with poorinfrastructure
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CHANGE FOR GOOD
• To a decentralised power and energy system
• To captive power plants run on Bio Mass
• To run in parallel with the existing centralisedgrid systems
• To become energy independent
• To become eco-friendly and reduce carbonemission
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2 MW Bio Mass Power Plant
A PRESENTATION
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HOW DOES IT WORK
• Bamboo is cut to size and dried to be fed into
the reactor
• The solid bio mass inside the reactor converts
to a gaseous fuel having a composition of:
CO : 20 ± 1 %
H2 : 20 ± 1 %
CH4 : 3 ± 1 %CO2 : 12 ± 1 %
N2 : Balance
Average lower heating value : 4.8 ± 0.2 MJ / kg
Avg. density of producer gas : 1.095 kg / Nm3 ( at 00 C &
760 mmHg)
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HOW DOES IT WORK
• This gaseous fuel contains dust and tar
particulates which is cleaned using water by
coolers and scrubbers
• Moisture traps are used to remove the moisture
• Gas is further filtered through a sawdust and
fabric filter
• The clean gas emerges out as per the engine
requirements
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HOW DOES IT WORK
• This gas is connected to the Engine by a
pipeline
• The engine is connected to an alternator for
production of electricity
• Power from the alternator is fed to the grid
through panels which sync with the grid
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FUEL REQUIREMENT FOR 2 MW
BIO MASS
POWER PLANT
• 45-55 Tonne/Day for 24 Hr operation
• Bio mass of density 300-400 Kg/m3
• 2” – 3.5” in Dia and 3”-3.5” in length
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CHANGE FOR GOOD
To Airier Bio-Mass Power Plant
Save Money. Save The Future.
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AIRIER BIO-MASS POWER
PLANT
• During continuous operation, all filtration
equipments have standby for cleaning
purposes
• All pumps have standby in case of failure
• Oxygen levels monitored using Oxygen
monitors for any ingress of Oxygen into the
system
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AIRIER BIO-MASS POWER
PLANT
• Compatible with Diesel Generator Sets
• Good quality of gas
• Minimal maintenance for engine
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AIRIER BIO-MASS POWER
PLANT
• Stringent quality control
• Quality standards
• Reduced installation time
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AIRIER 2 MW BIO MASS
PLANT
Gasifier Size: 4 x 550 Kg/Hr
Specific fuel consumption is 1.15 Kg/Kwh
(appx.)
Continuous operation for 24 Hrs withallowance for breakdown maintenance
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2MW BIO-MASS
POWER PLANT
Schematic Drawing
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Stage 1 Stage 3Stage 2 Stage 4 Stage 5
Processing
Chopping
Briquetting
Dehydration
Drying
Gasification Gas cleaning
Boiler/Furnace/k
iln
Turbine
Engine
Biomass
Harvesting
Complete Gasification Process
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2MW BIO-MASS
POWER PLANT
General Description
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Materials of construction
• IS 2062 for Reactor, flanges & fine filter
• SS316L for cyclone, reactor air nozzles, outlet pipe &
reactor bottom plate
• SS304 for all other components
Laser cut of materials in SS304, SS316L & flanges in
IS2062
Reactor top cover is a hinged cover (manually operated) & provided with a biomass feeding hopper of cap 175kg
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Gasifier cooling towers 3x100TR with induced draft
Solenoid activated valves in ash & charcoal discharge
waterline
Cooling water pump 4+2
Gas suction blowers Static pressure 1250 mmwc and flowrate of 1775 m3/hr each
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Structural's: 2 level for all equipments with provision of
platform for service & refill
Pressure transducer for reactor pressure drop measurement
& operation of Screw conveyer in parallel with timedoperation of conveyer
Skip charger 2x160kg for each reactor
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ECONOMICS
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Power & Heat purchase agreement
• Rs. 6.50/ unit for 12 hrs/Day
• Rs. 4 / unit for remaining 12 Hrs
• Heat- Rs. 2/Kw @ 8 hrs/day
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Assumptions
• 55 Tonne of fuel per day is available @
Rs.3/Kg
• Plant is connected to the grid
• Charcoal is sold at Rs. 20/Kg
• 600 Kw of thermal energy is continuously
utilized
Approximate project cost Rs. 16,00,00,000
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pp p j , , ,
Expenditure: Plant running expenses (Per day) Rs. / Day
Input fuel/ Day 165000
(55 Tonnes @ Rs.3000/Tonne)
Processing 27500
(Appx. Rs. 0.50/Kg)
Generation/Labor Charges 15000
(30 members @ Rs.10,000 each per month)
Maintenance 10000
(Engine & Gasifier Maintenance)
Water treatment charges 5000
Dryer charges 10000
Others 10000
Total running cost per day Rs. 2,42,500
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Income Rs / Day
Power1 (Rs. 6.50/Kwh) 128000
Power2 ( Rs. 4/Kwh) 78720
(Considering 18% power for gasifier operation)
Heat 28800
(Rs.2/Kw @ 600 Kw)
Charcoal 66000(6% of fuel input @ Rs.20/Kg)
Carbon Credits @ Rs.0.70/Unit 33600
335120
Profit/Day Rs.92,620
Appx. ROI 5 Years
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OUR RELATIONSHIPS
• L&T
• L&T ECC
• Toyota• Volvo
• Asahi Glass
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