Air Wrap Airless Electrostatic Spray Gun ECCO Xtatic...

ECCO FINISHING AB, Box 93, S-532 22 SKARA, Sweden 9836 4057 01 Tel: +46 (0)511-134 45, Fax: +46 (0)511-180 13 2012-07 E-mail: [email protected] • www.eccofinishing.com

EIB12/15-02

0518 II 2 G EEx 0.24 mJ

Operation and Maintenance Manual

ECCO Xtatic HP6000

This manual contains important information on warnings and cautions. Read the

manual thoroughly before starting to operate this equipment, and follow the

instructions. Always keep the manual handy until such time as the equipment is no

longer being used. If your manual is lost or worn badly, do not hesitate to contact

our agency which is closest to you, or the ECCO Finishing AB, directly, and ask us to

send you a new one.

Air Wrap Airless Electrostatic Spray Gun

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Thank you for buying our product, Air Wrap Airless Electrostatic Spray Gun, ECCO Xtatic HP6000.

Before you use the equipment, carefully read this manual and get to know how to use it safely, efficiently and effectively. Especially, fully understand the operating conditions described in the specifications, as well as warnings, cautions, notes and “do’s and don’ts” in the manual. Following these instructions, get the most out of the equipment for many years to come.

The painting equipment in this manual is for professional use only, calling for a qualified person to operate. Use of the equipment should, therefore, be limited to those who have acquired operation and application skills through an authorized training course. Should you have any questions about the manual, please get in touch with us at the addresses, phone and fax numbers as shown on the back of this manual. In order for us to give you an answer that’s relevant to your particular needs, don’t forget to give us the “model” and “serial number” of your equipment at that time.

Introduction

For Your Safety ······················································· 1

Specifications ························································· 9

Installation ····························································· 10

Precautions Before Operation ···································· 15

Operation Procedure ················································ 16

Maintenance ·························································· 18

Nozzle Selection and Precautionary Notes ···················· 20

Troubleshooting ······················································ 21

Parts Replacement Procedure and Adjustments ············· 24

Exploded Diagram and Names of Parts ························ 28

Maintenance Log ····················································· 32

Warranty ······························································· 33

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Please read and follow all the technical and safety instructions in this manual.

Failure to do so may result in personal injury and/or property damage.

While all the safety precautions in the manual are very important, you should not consider them to be as

cure-all. They are nothing but minimum requirements. You may need some other types of safety

precautions: in fact, you may come across with other types of hazards not shown in the manual down the road.

And, of course, there are regulatory and voluntary safety requirements set forth by the governments and

businesses.

So, shown below and in the pages that follow are the basic minimum safety precautions in connection with

use of our product.

● Safety precautions are classified into three categories based on the severity of hazards involved.

WARNING Alerts a hazardous situation which may result in personal injury, along with hazard avoidance measures.

CAUTION Alerts a hazardous situation which may result in equipment damage or breakage, along with hazard avoidance measures.

NOTE Indicates important methods and practical information.

※ Safety precautions classified into the CAUTION category could cause personal injury if not properly

followed. To ensure safety and prevent equipment failure, always observe the safety precautions and

follow the hazard avoidance measures.

1 For Your Safety

2

For correct use of the product

Never use acids, corrosive materials and halogenated hydrocarbon-based solvents for the product

covered by this manual.

If you have any doubt about the intended use or materials of the product, please consult us.

The use of the product under conditions other than specified above is always considered as misuse

and may lead to an accident unless our special approval has been obtained.

Danger of the pressurized fluid

<<General safety notes>>

The coating machine uses a high pressure that may cause serious injury.

The paint is supplied under high pressure to the air wrap airless electrostatic spray gun. If the

paint sprayed or leaked under high pressure or a broken piece of a part directly shots your body at

point-blank, it injures your skin and a large amount of toxic substances intrudes into your body.

If you fail to immediately receive adequate treatment, the toxic substances destroy your nerve

system, possibly resulting in a serious situation, e.g. lifetime functional disorders or amputation of

the injured part of your body. Even a splash of the paint may lead to serious injuries if it enters your

eyes or sticks to your skin.

<<Necessity of treatment>>

If you are shot by the paint spray under high pressure, do not undergo home treatment but

immediately see a medical specialist such as orthopedist. It is necessary to notify him or her of

the correct type of the paint used.

Never direct the tip of the air wrap airless electrostatic spray gun toward your body or another

person or get closer to the way in which the paint is to be shot.

Never hold the nozzle of the gun with your finger, palm or another part of your body.

Do not use the coating machine until you fully understand the procedures for operating it.

WARNING

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<<Safety devices for the air wrap airless electrostatic spray gun>>

The air wrap airless electrostatic spray gun is equipped with safety devices.

Correctly use them.

Whenever using the gun, check that all of the safety devices correctly function.

□ Trigger lock

The gun trigger can be locked by raising the switch button at the backside of the trigger.

When not spraying, always lock the trigger so that it will not move. If you fail to do so, the gun

may be accidentally triggered.

<<For the safety of the nozzle>>

Do not hold the nozzle with your finger, palm or any object in your hand.

Take special care when cleaning or replacing the nozzle.

If the nozzle is clogged during a spraying operation, immediately lock the trigger, reduce the paint

pressure according to the “pressure releasing procedure” and remove to clean the nozzle.

It is dangerous to wipe the deposited paint off the nozzle and its surrounding parts with the paint

pressure incompletely released or the trigger unlocked.

Release the pressure with the following procedure.

<<Pressure releasing procedure>>

To reduce the possibility of injury from the paint spray or splashes into your eyes or skin,

always release the paint pressure with the following procedure before inspecting the pump or

gun, mounting, removing, cleaning or replacing the nozzle or stopping the spraying operation.

①Lock the trigger of the air wrap airless electrostatic spray gun.

②Stop the compressed air supply into the pump.

When a power pump has been used, turn it off.

③Stop the compressed air supply into the gun.

④Slowly open the drain valve of the pump to reduce the paint pressure in the hose

and gun.

Then, unlock the trigger and slowly pull the trigger to release the paint. After

checking that the paint pressure has been sufficiently reduced, lock the trigger

again.

⑤Keep the drain valve open until restarting the spraying operation.

If the nozzle or hose is completely clogged or it seems that the pressure cannot be sufficiently

reduced with the aforementioned procedure, slowly loosen the chip guard mounting nut or hose

terminal connector to reduce the pressure until it is completely loosened. Then, check the nozzle

or hose.

WARNING

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Danger of the misuse

<<General safety notes>>

An excessive pressure, modifications to the parts, the misuse of the paint or solvent or the use of a

worn or broken part may lead to damage to the pump, injury from the paint spray or splashes into

your eyes or skin and/or serious disasters such as fire and explosion.

Never replace or modify any part of the air wrap airless electrostatic spray gun or coating machine

without permit as doing so may lead to a malfunction or injury.

Periodically inspect the whole machine and repair it or replace defective parts as necessary.

Contaminants on the barrel of the gun may generate electrostatic sparks, possibly resulting in fire.

Periodically clean the barrel and keep it free from paint and deposited matters.

Electrostatic sparks may catch fire during the treatment of the machine.

When cleaning the gun or nozzle with a solvent or removing a part, always turn off the controller

and, five seconds after that, bring the corona pin at the tip of the gun into contact with the

grounding wire, or any grounded metallic object for 10 seconds or longer.

When servicing the product, do not remove any part other than specified.

If a problem such as a crack in the barrel or another insulating parts or a flaw on the connecting

cable is found during the inspection, withdraw the product from service and immediately contact

the distributor or us for replacement of the defective part.

When stopping or finishing the spraying operation, turn the controller off.

Some substances contained in the paint or solvent do harm if inhaled or contacted to your skin.

Observe the instructions in the Material Safety Data Sheets provided by the paint and solvent

manufacturers.

Install an adequate ventilation system to prevent accumulation of hazardous substances.

When performing a spraying operation, always wear the safety goggles, working clothes and mask

recommended by the paint and solvent manufacturers. Special protective devices may be

required depending on the paint type or ventilation. Please consult the paint and solvent

manufacturers.

<<Machine internal pressure>>

The maximum operating paint pressure in the air wrap airless electrostatic spray gun is 21MPa.

Never apply the pressure above this level. Take care when setting the pressure of the paint

pressure-feed pump. For the nozzle, use a high-pressure type with a protrusion on the seat at the

backside of the chip. Check that all components of the machine and its accessories such as hose,

connectors and swivel withstand the maximum operating pressure specified above.

If the withstanding pressure of a component or accessory of the machine is lower than the

maximum operating pressure of the pump, take care not to exceed the maximum operating

pressure specified for that component or accessory.

Before using the machine, fasten all connections.

WARNING

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<<Compatibility of the paint, solvent and compressed air>>

This system cannot be used for electrostatic coating with a conductive paint such as water-soluble

one.

Check that the paint and solvent to be used are compatible with the “materials of part of the pump

that is in contact with the fluid.” Before using a paint or solvent with the air wrap airless electrostatic

spray gun, fully check its specifications provided by the material manufacturer.

Acids, corrosive materials and halogenated hydrocarbon-based solvents cannot be used.

If the moisture is included in the compressed air, it may result in poor coating or activation of the

warning buzzer and safety circuit. Take enough care not to include the moisture.

<<For safety of the hose>>

The pressurized paint in the hose has a higher possibility of danger. If the hose is leaking,

cracked, damaged, worn or incorrectly used, the paint may spout out and cause injury or damage

to the equipment

Handle the hose with care. Do not move the pump by pulling the hose or use an inappropriate paint

or solvent for the outside and inside surfaces of the pump.

If the hose is bent or pressurized by something at a point, the paint pressure is centered at that

point, possibly resulting in paint leakage.

Do not expose the hose to a temperature higher than 80°C or lower than -40°C.

Fasten the hose connector and joint before use.

Never use a damaged hose. Check the hose over its entire length for cuts, paint leakage, wear,

blisters, flaws and loose fittings.

If any of those problems is found, immediately withdraw the hose from service and replace with a

new one.

Never hold the leaking point with your hand nor temporarily close it with an item, such as a tape as

doing so may rather increase the possibility of danger.

Do not repair the leaking point with a repair joint.

If a paint leakage is found, always replace the hose with a new one.

Use a standard hose that meets our specifications.

In order to ground the whole coating machine, it is essential to ground the paint hose. The hose

can be completely grounded by correctly grounding the pump body and tightening the connector.

The paint hose to be used shall have an electric resistance not greater than 100Ω, which is

equivalent to that provided by class D grounding.

If the maximum electric resistance is not indicated on the paint hose, consult the distributor from

which the paint hose was purchased or the hose manufacturer. Connect an ohmmeter to a proper

part of the paint hose and measure the resistance. If the resistance exceeds the permissible limit,

immediately replace the hose with a new one.

<<Danger of moving parts>>

When inspecting or servicing the coating machine or its components, reduce the paint pressure

according to the pressure releasing procedure (on page 3) so that the pump will not accidentally be

actuated.

Do not leave the coating machine while it is running. When stopping or finishing a spraying

operation, reduce the pressure according to the pressure releasing procedure (page 3).

Do not allow children and those who do not fully understand the coating machine to get into the

working area, especially around the air wrap airless electrostatic spray gun or paint pump.

WARNING

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Possibility of fire or explosion

<<Sources of ignition>>

Static electricity is generated when the paint runs through the pump or hose.

If parts of the coating machine are not appropriately grounded, electrostatic sparks may be

generated to ignite the volatile component of a solvent, sprayed paint mist, suspending debris or

other combustible substance, possibly resulting in serious injury or damage to the machine.

Check that the coating machine and all peripheral metallic objects and the products to be coated

are grounded. If not, electrostatic sparks may be generated to cause fire or explosion.

Fully ventilate the area where a spraying operation is performed.

Do not bring the high-voltage electrode at the tip of the gun or its surrounding parts into contact

with the product to be coated or ground during an electrostatic coating operation. Unknowingly

using a defective gun may generate big sparks and damage the nozzle and electrode.

Do not insert or remove the power plug into or from the power outlet on the coating machine or

electric equipment within a 7m to 8m radius of the spraying operation area.

Do not perform a spraying operation in the vicinity of an open flame, pilot lamp or other source of

ignition.

Never smoke in the area where a spraying operation is performed.

If you feel electric shock, even slightly, when handling the coating machine, immediately stop the

spraying operation and check the grounded condition of each part.

Do not restart the spraying operation until the cause is located and countermeasure is completed.

If the power cable or connecting cable is damaged, it may generate sparks to cause fire or

explosion. Protect the cables from damage.

An extinguisher with a sufficient capacity must be provided at the area where a spraying operation

is performed.

<<Grounding (earthing)>>

To prevent hazards from static electricity, completely ground the paint pump, coating machine, all

surrounding metallic objects and the products to be coated. If there is no proper grounding object,

ground them according to the methods specified by the technical standards for electric equipment

(class D grounding or equivalent).

The methods for grounding the coating machine are as described below.

□ Grounding of the working floor

The working floor shall be made of a conductive material and grounded.

Immediately wipe the spilt paint and dirt off the floor and keep the floor clean.

□ Grounding of the paint pump

Connect the crimped round terminal at one end of the attached grounding cable to the grounding

terminal on the paint pump body and connect the clip at the other end to a class D grounded

object.

WARNING

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□ Grounding of the paint hose

Use a securely grounded paint hose. When using an extension paint hose, check that it has been

securely grounded. See the section “For safety of the hose” (on page 5).

□ Grounding of the air wrap airless electrostatic spray gun

The air wrap airless electrostatic spray gun firmly connected with the correctly grounded hose

and paint pump is considered to be sufficiently grounded.

□ Always ground the controller.

□ Grounding of the product to be coated

The resistance between the product to be coated and the grounded conveyor shall not exceed

10kΩ. Keep the hangers and earth clips clean in order to maintain the grounded condition.

□ Grounding of the human bodies

All operators entering the area where a spraying operation is performed shall wear antistatic

clothes with grounding wires and antistatic shoes with clean soles (conductive shoes with a

resistance about 10MΩ) so that they will not be charged with static electricity.

When performing an electrostatic coating operation, hold the gun with bare hand. If you inevitably

need to wear gloves, make a hole at the palm of each glove so that part of your hand is kept in

direct contact with the gun grip or use conductive gloves.

□ Grounding of the paint container

No container other than lidded metallic ones can be used. The container shall be provided with an

exclusive opening for paint and put on a grounded floor or table so that it will be completely

grounded. If no floor or table is used for grounding, connect an exclusive grounding wire to the

paint container to completely ground it.

The container shall be kept closed with the lid during a spraying operation.

For detail, follow the instructions from the fire station with jurisdiction over your region.

□ Grounding of cans of solvent used for cleaning

Dripping or spouting cleaning solvent generates static electricity. If the container collecting the

cleaning solvent is made of a metal and not sufficiently grounded, a large amount of static

electricity is accumulated to impose a possibility of danger. Use a metallic container and put it on a

grounded floor or table, or otherwise completely ground it. Never put the container on a

non-conductive sheet such as a corrugated cardboard.

If no floor or table is used for grounding, connect an exclusive grounding wire to the solvent

container to completely ground it. When cleaning the paint pump or reducing the paint pressure,

the hose cap at the bottom of the gun extension shall be supported at the edge of the grounded

solvent container before pulling the trigger.

<<For safe cleaning>>

Before cleaning, check that the whole coating machine and cleaning solvent can have been correctly

grounded. (See the section “Grounding cans of solvent used for cleaning.”)

When cleaning the system, remove the nozzle according to “For safety of the nozzle” (on page 3)

and reduce the pressure as far as possible (to the lowest pressure required to run the cleaning

fluid).

To prevent generation of electrostatic sparks, bring the tip of the spray gun into contact with a

grounded can (metallic) before pulling the trigger to clean.

WARNING

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<<Solvents>>

The solvent used for cleaning shall have a flash point not lower than 38°C and equivalent to or

higher than that of the paint to be used.

A halogenated hydrocarbon-based solvent may explode if it is brought into contact with an aluminum

or plated part in a pressure vessel (e.g. pump, heater, filter, valve or gun), possibly resulting in fatal

injury.

Never use halogenated hydrocarbon-based solvents.

● Typical halogenated hydrocarbon solvents.

Chlorines Trichloroethylene, Tetrachloroethylene, Ethylene chloride

Bromines n-Propyl Bromide

Carbon-fluorines HCFC-225, HFC-43-10mee, HFE-449s1(HFE-7100)

(Shown above are typical examples and there are, of course, other kinds of halogenated

hydrocarbon solvents in the marketplace. Please check with your paint vendors or manufactures

for further details.)

The paint mist or sprayed atmosphere may cause dyspnea or organic solvent

poisoning.

Do not use the product in a room, tunnel, tank or other poorly ventilated place.

Take enough care of not only yourself but also the surrounding people and domestic animals.

The cemented carbide nozzle is a precision machined product. Pricking the

nozzle with a hard metallic needle or the like damages the nozzle hole and

makes the nozzle unusable. To remove clogging matter, clean the nozzle from

the tip to the inside with a soft toothpick or the like and then blow off the

clogging matter.

NOTE

WARNING

WARNING

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Air wrap airless electrostatic spray gun

Model HP6000

Maximum voltage to be charged DC -60kV

Shorting current 80μA

Fluid pressure Normal 2 to 16MPa

Max. 21MPa

Wrap air

pressure

Normal 0.2 to 0.5MPa

Max. 0.6MPa

Air consumption Max. 150L/min (normal)

Outside dimensions L208 × W55 × H219 (mm)

Weight 560g

Connecting cable length 10m (extendable up to 30m in increments of 10m)

Standard

Machinery Directive 2006/42/EC

Low-Voltage Directive 2006/95/EC

EMC Directive 2004/108/EC

ATEX Directive 94/9/EC

EN 50050:2001

Certification

Sira 10ATEX5053X

Sira Test & Certification Ltd.

Rake Lane, Eccleston

Chester, CH4 9JN, England

※ The cable length can be extended up to 30m by combining the extension and connecting cables.

2 Specifications

10

[Connecting the controller and paint pump]

See the example of system construction on page 29.

Before starting operation, be sure to read thoroughly the Operation and Maintenance Manuals for controller

and paint pump.

① Connecting to the connecting cable

Correctly connect the air wrap airless electrostatic spray gun to the attached connecting cable.

There is a possibility of injury or electric shock. When installing the air wrap airless electrostatic spray gun, raise the trigger

lock of the gun to apply the lock.

② Connecting to the grounding cable

Fasten the crimped round terminal at one end of the attached grounding cable to the grounding terminal

on the controller. The crimped terminal at the other end shall be grounded together with the product to

be coated, by connecting to a class A grounded booth or steel pillar using M6 screws and accessory

screws.

The paint pump shall be completely grounded by means of the accessory grounding wire in the same

manner.

Firmly connect a grounding wire to the controller. This operation requires a cross-ended screwdriver.

The control unit grounding wire shall be 3.5mm2 or thicker and firmly connected

to a class A grounded object (with a grounding resistance not higher than 10Ω)

so that it will not come off.

There is a possibility of fire or explosion. Completely ground the gun and the product to be coated. The electrostatic

coating process uses the high-voltage electrostatic phenomenon and positively

generates static electricity. If not properly grounded, they may discharge static

electricity or generate sparks and fire or explosion may result.

3 Installation

WARNING

CAUTION

WARNING

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Firmly connect the cable to the gun with hand. After connecting, lock it using stopper. If the cable is not in

right position, do not connect it forcibly but unscrew the nut so as to bring its hexagonal flat into close

contact with the stopper for proper connection.

Forcible tightening using a tool may damage the cable connector. Do not use an

excessive force. Be sure to lock the connector with stopper.

Secure the connecting cable and air hose at a point 70cm to 80cm away from the gun using insulation

locks. At this time, leave a slack in the connecting cable so as not to apply a load to the connector where it

is connected.

When bundling the cable and air and paint hoses with a tape or the like, leave a

slight slack in the cable so as not to apply a tensile force to the cable. Using

the cable as tensed may cut wires in the cable.

For detail, see 6 “Caution in bundling and handling the connecting cable.”

Connect the other end of the connecting cable to the top of the controller as shown below.

③ Connecting to the air supply.

Connect the air supply to the air hose joint (screw size G 1/4) on the paint pump unit.

Never raise the paint pressure in the paint pump over 21MPa.

Doing so damages the gun or paint may spout out, possibly resulting in injury

or other accidents.

CAUTION

CAUTION

WARNING

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④ Connecting to the paint hose

In order to connect the paint hose, connect the hose joint on the electrostatic spray gun and that at the

paint outlet of the paint pump. (Connect 3, 5m long and 6, 5m long hoses using an intermediate joint

into a 10m long hose.)

Be sure to check the paint hose for loose connections. The spouting paint may lead to injury or other accidents.

Apply a wrench on the black part of the gun stay and the hose nipple and firmly tighten the hose nipple with the gun stay fixed. Failure to fix the black part of the gun stay may loosen the gun stay, possibly

resulting in a paint leakage.

When fastening the air or paint hose to the gun, always use two wrenches and do not apply an excessive force to the gun. When installing or removing the hose, take care not to bring the wrenches into contact with the cable connector.

⑤ Connection of the air hose

Connect the air hose joint on the electrostatic spray gun to the hose joint at the wrap air outlet of the

paint pump (see “Example of system construction” on page 29).

Be sure to check the air hose for loose connections.

The spouting compressed air may lead to injury or another accident.

Fully drain the air transformer, air compressor, etc. If the moisture is included the compressed air, it may result in poor coating and conduct static electricity to activate the safety circuit and warning buzzer.

WARNING

CAUTION

CAUTION

WARNING

CAUTION

13

⑥ Caution in bundling and handling the connecting cable

(1) When bundling the electrostatic spray gun connecting cable and hoses, follow the instructions below, in

order not to impair the strength and service life of the connecting cable.

① Do not bundle the connecting cable and hoses at points within about 70cm from the electrostatic

spray gun.

② When bundling, leave a slack in the connecting cable relative to the air and paint hoses so that the

connecting cable will not be bent at an acute angle or tensed when the electrostatic gun is directed

to the top, bottom, right or left.

③ Bundle the cable and hoses at intervals of 5cm, starting at the point 70cm apart from the grip of the

electrostatic spray gun, using resin bands (insulation locks) or plastic tapes with some slack left in

the cable. Do not continuously wind a plastic tape or wider spiral tube around them. The wound part

of them become rigid like a stick and both ends of this part may be bent to cut or damage the

connecting cable and/or hoses.

(2) During a spraying operation, do not operate the electrostatic spray gun or bundle the connecting cable

and hoses in such a manner that bends at an acute angle or excessively tenses the connecting cable

and air and paint hoses. Doing so reduces their strength and may cut them.

(3) Take enough care not to step on the connecting cable. Stepping on it over a metallic drain board may

cut wires in it by the board.

(4) Do not continuously wind a plastic tape or the like around the connecting cable alone (especially around

the electrostatic spray gun connector) to reinforce the cable or prevent contamination. Doing this rather

reduces its strength and may cut wires in it.

(5) Do not immerse the connecting cable in a solvent or paint for a long time.

Doing so significantly impairs its strength and service life.

(6) After cleaning the connecting cable, be sure to wipe off the solvent deposited to its surface or blow it off.

(7) Do not use metallic bands. The static electricity may be accumulated in them to give you a smarting

pain.

CAUTION

Paint hose

Air hose (black)

Connecting cable

When bundling, leave more slack in the connecting cable than in air and paint hoses so that the connecting cable will not be severely tensed when the gun is directed upward or downward.

Bundle at intervals of 50cm or more after the point 70cm apart from the gun. Approx. 70 cm

14

[Installing and removing the air wrap airless electrostatic spray nozzle]

When installing the air wrap airless electrostatic spray nozzle, engage it with the air cap with the notch on

the nozzle aligned with the locating pin on the air cap and firmly tighten it to the gun barrel with a retaining

nut.

When installing or removing the air wrap airless electrostatic spray nozzle, always firmly hold the gun barrel

by hand.

Installing or removing the nozzle while holding the grip, not the barrel, applies a

torsional force to the gun, possibly resulting in damage or paint leak.

If the nozzle is engaged without aligning the notch on it with the pin on the air

cap, the paint may spout out from the nozzle when the gun is triggered.

If the gun is used with the pin on the air cap broken or collapsed, the nozzle may

get out of position and disturb the spray pattern, possibly resulting in poor

coating.

If the locating pin on the air cap is broken or collapsed, the air cap cannot be

used any longer and must be replaced with a new one.

Check the packing condition on the mating face of the air wrap airless

electrostatic spray nozzle. If the packing is missing or damaged, the pressurized

paint intrudes into the air circuit, possibly resulting in poor coating or disorder.

WARNING

CAUTION

WARNING

CAUTION

15

There is a possibility of fire or explosion.

Check that the devices, equipment and floor in the coating workshop and the

parts of hangers that are in contact with the product to be coated are free from

deposited paint.

Especially, remove the paint completely from the parts of hangers in contact

with the product to be coated.

Do not bring any articles other than specified into the coating workshop.

Articles brought into the workshop must be grounded.

Be sure to check the power cord connector for insulation.

Do not smoke in the area where a spraying operation is performed.

A fire extinguisher with a sufficient capacity must be provided at the area where

a spraying operation is performed.

The paint thinner brought into the coating workshop must be the minimum and

stored in a metallic container closed with a lid.

There is a possibility of electric shock or injury.

The operators must wear cotton socks and conductive shoes and must not wear gloves.

If you need to wear gloves, make a hole at the palm of each glove so that part of your hand is kept in direct contact with the gun grip, or use conductive gloves.

If a trouble, inconvenience or other sign of failure is found, check within the

specified scope of maintenance according to the subsequent section

“Troubleshooting” (on page 21 and subsequent). If the problem persists, stop checking and immediately contact us for proper and

complete repair.

Precautions Before Operation 4 WARNING

CAUTION

16

① Preparation of paint

This system can be used for electrostatic coating with almost all types of synthetic resin paints except

some types of paints. It is not necessary to specially prepare a paint by mixing.

However, some paints require adjustment using a solvent to improve the electrostatic coating effect.

Also note that a sufficient electrostatic coating effect cannot be expected from some paints with an

extremely low electric resistance. Check the electric resistance of the paint with a paint ohmmeter.

A high electrostatic coating effect can be obtained with a paint resistance between 10 and 60MΩ-cm.

To determine the acceptability of the electrostatic coating effect, ground a 20 to

30 steel pipe and coat it from the front surface. If it is coated to the rear end, the

electrostatic coating effect is considered to be sufficient. Note that very little electrostatic coating effect can be expected from a metallic

paint or other conductive paints with an extremely low electric resistance.

There is a possibility of dyspnea or organic solvent poisoning.

Some substances contained in the paint or solvent do harm if inhaled or contacted to your skin. Follow the instructions in the Material Safety Data Sheets provided by the paint and solvent manufacturers.

Work in a well ventilated place so as to prevent accumulation of hazardous substances.

② Operating procedures

For the paint pump and controller, thoroughly read the operation and maintenance manuals for them.

(1) Before starting operation, check that the paint and air hoses and connecting cable have been correctly

installed and that the paint pump and controller completely grounded.

There is a possibility of fire or explosion.

Completely ground the gun and the product to be coated. The electrostatic coating process uses the high-voltage electrostatic phenomenon and positively generates static electricity. If not properly grounded, they may discharge static electricity or generate sparks to cause fire or explosion.

(2) Immerse the suction pipe of the paint pump into a mixed paint so as to suck it in and set the pressure to

a low level between 2MPa and 3MPa.

(3) Check that the power switch on the controller has been set to off. First, spray a small amount of paint

into an empty can or the like with no nozzle mounted on the gun and the gun trigger unlocked. Thus

the foreign matter and air from the paint circuit are discharged.

Operation Procedure 5

NOTE

WARNING

WARNING

17

(4) Check the coating machine and hose joints for paint leakage. Set the operating pressure to between

2MPa and 16MPa.

The maximum operating paint pressure for this gun is 21MPa. Never use it with a

paint pressure exceeding 21MPa. Doing so may damage the gun or lead to injury

or other accidents from the ejected paint.

(5) Lock the trigger again and install the air wrap airless electrostatic spray nozzle.

There is a possibility of injury.

When spraying is not performed, always raise the slider at the trigger to lock

the trigger.

(6) Set the wrap air pressure regulator to between 0.1MPa and 0.5MPa.

Air comes out of the nozzle as the gun is triggered. In order to adjust the spray pattern, rotate the air

flow control knob counterclockwise to increase the air flow and decrease the spray pattern width or

rotate it fully clockwise to decrease the air flow to zero and increase the spray pattern width.

Note that the spray pattern width cannot be varied enough at a higher paint pressure.

(7) Turn on the power switch on the controller and check that the green lamp is on.

(8) Incline the slider inside the trigger downward and trigger the gun. If the red lamp on the controller lights,

this means that a high voltage has been applied to the tip of the gun. The output voltage can be

adjusted.

(9) Start coating operation.

Discharges from the air wrap airless electrostatic spray gun may cause electric

shock or fire. In steps 3 to 9, always hold the gun grip with the one hand and

operate the machine with the other hand.

③ Termination of operation

(1) If you want to interrupt operation or restart within 24 hours:

1. Be sure to turn off the power switch on the controller.

2. Reduce the operating pressure of the paint pump to 0MPa.

(Rotate the air pressure regulator counterclockwise to zero.)

3. Trigger the gun to remove the paint in the pressurized paint circuit to reduce the pressure to zero.

4. Thoroughly wipe off the paint mist and other contaminants deposited to the nozzle and barrel by

means of a cloth soaked with solvent. Remove the nozzle and remove the paint deposited to the gun

and nozzle seats.

5. Reduce the wrap air pressure and slightly trigger the gun to release the wrap air only and remove the

solvent that has intruded into the air circuit.

6. Reduce the wrap air pressure to 0MPa again.

7. Lock the trigger to terminate operation.

WARNING

WARNING

WARNING

18

(2) If you want to suspend the work longer than 24 hours:

When using a two-component paint or other paint that cures by chemical action or paint that settles easily, clean the gun with the following procedure after each use.

1. Be sure to turn off the power switch on the controller.

2. Remove the suction pipe from the paint container.

3. Reduce the operating pressure of the paint pump to a low level and run the pump to discharge the paint from the return side.

4. Trigger the gun to discharge the paint remaining in the hose and gun from the tip of the gun.

5. Suck the solvent through the suction pipe and discharge it from the return side. Repeat those steps until the inside of the pump becomes clean.

6. Trigger the gun to discharge the solvent from the tip of the gun. Repeat those steps until the hose and the inside of the gun become clean.

7. Reduce the operating pressure to 0MPa and stop the paint pump to release the pressure in the paint circuit from the tip of the gun.

8. Thoroughly wipe off the paint mist and other contaminants deposited to the nozzle and barrel by means of a cloth soaked with solvent. Detach the nozzle and remove the paint deposited to the gun and nozzle seats.

9. Raise the wrap air pressure and slightly trigger the gun to release the wrap air only and remove the solvent that has intruded into the air circuit.

10. Reduce the wrap air pressure to 0MPa again.

11. Lock the trigger to terminate operation.

There is a possibility of injury.

When suspending or finishing operation be sure to raise the slider at the trigger to

lock the trigger. If you fail to do so, the gun may be accidentally triggered.

① Air wrap airless electrostatic spray gun

(1) Keep the air wrap airless electrostatic spray gun clean. When cleaning the gun, do not immerse it into a

solvent but carefully wipe out using a bristle brush or cloth soaked with a small amount of solvent while

holding the gun with hand.

There is a possibility of injury, electric shock or fire.

Before cleaning, be sure to check that the power switch on the controller has been turned off for 10 seconds or longer. Then, reduce the pressure according to the pressure releasing procedure (on page 3).

Never immerse the air wrap airless electrostatic spray gun in paint thinner. Doing so will significantly reduce the service life of the gun.

(2) Do not disassemble the gun parts other than specified. If the gun gets out or order, please contact us.

(3) When not using the gun, hang it on a dedicated gun hook.

CAUTION

WARNING

Maintenance 6

WARNING

CAUTION

19

② Electrostatic spray nozzle

(1) Keep the electrostatic spray nozzle clean. When cleaning the nozzle, carefully wipe out using a bristle

brush or cloth soaked with a small amount of solvent.

There is a possibility of electric shock or injury.

When cleaning or replacing the nozzle, first turn off the power switch on the controller and, five seconds after that, check that the indicator lamp has been off. Bring the corona pin at the tip of the gun into contact according to a grounding wire or any grounded metallic object for 10 seconds or longer, reduce the paint pressure with the pressure releasing procedure (on page 3) and remove the nozzle. Take care not to sting your finger with the corona pin.

Do not use a wire brush for cleaning. It damages the air wrap airless electrostatic spray nozzle and affects the spray pattern or distribution.

(2) Keep the corona pin straight and remove the deposited paint if any.

If the corona pin is bent, straighten it.

(3) After cleaning, dry the nozzle.

The air cap and nozzle are made of a solvent-resistant resin but may be degraded in performance if immersed into a certain solvent for a long time. After cleaning them with a solvent, thoroughly dry them with blown air.

③ Paint hose and connecting cable

(1) Keep them clean and free from deposited paint and other contaminants. Remove the deposited paint if

any.

(2) Always take care not to damage them by a mechanical impact.

(For example, do not step or put an object on them or run over them by car.)

Never use a damaged hose. Check the hose over its entire length for cuts, paint leakage, wear, blisters, flaws and loose fittings. If any of those problems is found, immediately withdraw the hose from service and replace it with a new one.

(3) The paint hose and connecting cable are consumables. It is recommended to replace them with new

ones according to the degree of wear.

Please contact the responsible person at our company in the case of replacing the connecting cable.

WARNING

CAUTION

WARNING

CAUTION

CAUTION

20

(1) Select a nozzle for the air wrap airless electrostatic spray gun from the table below according to the

discharge rate and pattern width (adjustable) determined by the conditions of use.

(2) The nozzle is made of cemented carbide, which is very hard but easily chipped and, therefore, shall not

be exposed to a strong impact.

(3) The orifice (microporous) shape is the most important thing for the nozzle. Never clean the orifice

roughly using a nail or the like.

(4) If the pattern width decreases and the spray becomes excessively thicker at the pattern center when no

pattern air is supplied, the nozzle may have been worn to reach the end of its life. Replace it with a new one.

(5) Do not use the air cap with the air hole clogged with paint.

(6) When installing the air wrap airless electrostatic spray nozzle, engage it with the air cap with the notch

on the nozzle aligned with the locating pin on the air cap and firmly tighten it to the gun barrel with a

retaining nut.

If the nozzle is engaged without aligning the notch on it with the pin on the air cap, the paint may spout out from the nozzle when the gun is triggered.

Always use a high-pressure type nozzle, with a protrusion on the seat face at the backside of the nozzle tip. Use of other nozzles may lead to a paint leak from the nozzle seat.

Types of air wrap airless electrostatic spray nozzle

Orifice

diameter

1/1000 (in)

Discharge rate from nozzle

(mL/min) Pattern width (cm) / angle (°)

at 10MPa at 6MPa 10 ~15

30°

15 ~ 20

40°

20 ~ 25

50°

10 390 300 6004 0335 60 6004 0335 56 6004 0335 57

11 440 340 6004 0335 61 6004 0335 53 6004 0335 58

13 580 440 6004 0335 50 6004 0335 54 6004 0335 59

This table is based on the following conditions:

Paint: Melamine resin paint (viscosity 20 sec/FC#4 at 20°C)

Pattern width and angle: At spraying distance of 25cm

The discharge rates shown above may change depending on the fluid pressure and viscosity. At a fluid pressure not higher than 7MPa, the pattern width can be

changed with the wrap air.

7 Nozzle Selection and Precautionary Notes

WARNING

WARNING

NOTE

21

[Electrostatic spray gun] ※ For part names, see pages 30 and 31.

Symptom Cause Countermeasure

Red lamp on controller lights but electrostatic spray effect is not sufficient.

Electric resistance of paint is not appropriate.

Adjust the electric resistance of paint to between 10 and 100MΩ-cm at AC500V.

Gun tip is contaminated and high-voltage current is leaked, resulting in a gun tip voltage drop.

Wipe off paint with a cloth soaked with paint thinner.

Many splashes of paint

Paint is sprayed toward a too long distance.

Spray at an appropriate distance (200mm to 300mm).

Paint pressure or air pressure is too high.

Reduce the pressure.

The product being coated is not grounded.

Class D or better grounding is required (see the Research Committee’s Report issued by the Japan Industrial Safety & Health Association).

Sparks sometimes come out of nozzle during spraying operation.

Damaged cascade ※ Replace cascade with a new one.

Warning buzzer on the control unit sounds.

A high-voltage current leaks through moisture contained in the compressed air.

Supply dry compressed air using an air drier or the like.

Electric resistance of paint is too low. Adjust the electric resistance of paint to between 10 and 100MΩ-cm at AC500V.

Contaminants on gun Clean the gun.

Nozzle is heavily clogged.

Material filter mesh size is too large. Select a filter mesh suitable for the nozzle to be used.

Poorly cleaned gun Especially when using two-component paint, thoroughly clean with exclusive paint thinner.

Paint leaks through the root of gun extension.

Worn U-packing at needle shaft Remove trigger and seat set and replace needle set with a new one.

Paint leaks from air outlet in nozzle or its periphery.

Worn or damaged seat at gun tip Replace seat set with a new one.

Nozzle is not a high pressure type. Use type ENH nozzle, which has a black resin part and a protrusion on seat.

Paint comes out of the tip of nozzle when gun is not triggered.

Worn needle Remove trigger and replace needle set with a new one.

Seat is clogged with foreign matter. Remove seat set and clean needle seat.

8 Troubleshooting

22


Spray performance is poor.

Wrap air does not come out or wrap air pressure is too low.

Raise the wrap air pressure.

Paint viscosity is too high. Reduce the paint viscosity.

Paint pressure is too low. Adjust paint pump to raise the pressure.

Air outlet in air cap is clogged. Clean air cap.

Spray pattern width does not change enough.

Paint pressure is too high. Reduce the paint pressure.

Wrap air pressure is tool low and pattern air regulating valve is not open.

Raise the air pressure and open pattern air regulating valve.

A nozzle with smaller pattern width has been used.

Replace with a nozzle that provides a larger pattern width.

Air leaks through worn or damaged packing (6004 0335 44).

Replace packing (6004 0335 44).

Air leaks even after trigger is released.

Air valve seat is clogged with debris or dust.

Clean air seat and air valve.

Worn O-ring Replace O-ring with a new one.

Shaft does not return due to deposited paint.

Remove paint deposited to shaft.

Air leaks from pattern control knob.

Broken O-ring Remove valve set and replace O-ring with a new one.

Paint is not sprayed.

Nozzle tip is clogged. Remove nozzle, immerse it in a solvent for a while and blow air from the opposite side.

Paint is not supplied under pressure. Check paint feed pump.

Red lamp does not light when gun is triggered.

Operating wire within connecting cable has been cut.

Replace connecting cable with a new one.

Hand switch button is out of position. Set the hand switch button in right position.

Broken magnet sensor ※ Replace magnet sensor with a new

one.

Red lamp lights when gun is not triggered.

Faulty magnet sensor ※ Replace magnet sensor with a new

one.

Bent trigger Replace trigger with a new one.

23

[Electrostatic effect]


Electric shock is felt at the moment gun grip is held.

Controller is not completely grounded. Check the grounding.

Operator is not holding the gun with bare hand.

Take off gloves or cut off a portion of palm of each glove so that your bare hand is kept in contact with gun.

Grounding (soft copper) wire in connecting cable has been cut.

Replace connecting cable with a new one.

Gun grip is contaminated with paint. Do not immerse gun into solvent but wipe out whole gun with soft brush or cloth soaked with a small amount of solvent.

Electric shock is felt when holding the product to be coated.

The product being coated is poorly grounded.

Remove deposited paint from conveyor hooks and hangers to maintain the complete grounding.

Electric shock is felt when holding paint hose connected to gun.

Pump is not completely grounded. Ground completely the pump.

Electric shock is felt when touching an article in workshop.

Static electricity is accumulated in the operator’s body due to the paint collected on a poorly grounded floor or wearing of rubber or synthetic resin shoes.

Remove the paint on floor, completely ground the floor and sometimes touch a grounded object to discharge accumulated static electricity. Wear conductive shoes.

Low electrostatic effect

Paint pressure is too high. Adjust paint pump to raise paint pressure.

Coating workshop is not adequately ventilated.

Adjust exhaust air flow through booth (between 0.3 and 0.6m/sec).


Ground completely. Remove deposited paint from conveyor and hangers.

Nozzle bore diameter and pattern width are not suitable for the product to be coated.

Replace nozzle with a suitable one.

Effect was reduced due to paint or solvent change.

Check again whether solvent and paint are suitable for electrostatic coating.

Paint mist splashes onto operator.


Completely ground.

Distance between the product to be coated and gun is too long.

Spray at a proper distance.

Air flowing direction in coating workshop is wrong.

Run air from operator to gun spray direction.

The troubles identified with ※ in the table above may lead to a serious accident if not correctly handled and

no parts must be overhauled nor adjusted by any person other than our specialists. The warranty does not

apply if such parts are overhauled and repaired by any party other than us.

For the troubles identified with ※ in the above table, please contact us.

When contacting us, specify the symptom, the serial number of the product (indicated on the nameplate

attached to the gun grip) and the part name and number.

24

Parts replacement and repairing shall be conducted according to the procedures below. During the

procedure, be sure to stop the compressed air supply to the gun, turn off the control unit, remove the paint in

the paint circuit and clean the circuit. (The numbers shown below correspond to the numbers or part

numbers in 10 “Exploded Diagram and Names of Parts.”)

① Replacement of paint seats

Remove the paint seats 33 (6004 0335 43) at the end of the barrel using a box screwdriver. They shall

be installed and removed with the gun triggered. This operation requires a Hex. 10 box screwdriver.

If the front seat has been damaged, replace it with a new one.

② Replacement of paint filter

(1) Remove the paint hose and loosen the nut 10 (6004 0335 77) that is securing the stay 8 (6004 0335

76). Then, remove the retainer 38 (6004 0335 83).

(2) Rotate the retainer and take out the filter 36 (6004 0335 70). If it is stuck and cannot be easily removed,

push it from the opposite side using a pin or the like.

9 Parts Replacement Procedure and Adjustments

25

(3) When assembling, engage the filter, temporarily lock the nut with the stay, rotate the pipe 37 (6004

0335 87) to eliminate the gap between the filter and the pipe, and tighten the retainer with care not to

install the stay in the opposite direction.

Then, secure the nut with the stay and install the paint hose.

Be sure to tighten the retainer at the filter before securing the nut with the stay.

If you do this in the opposite way, the retainer will be out of position, possibly

resulting in a paint leakage.

③ Replacement of paint needle, paint packing, air tappet and air packing

(1) Remove the hex. socket bolt 56 (6004 0330 29) and sleeve 31 (6004 0330 88) and remove the trigger

23 (6004 0335 85). This operation requires a Hex. 25mm hexagonal bar wrench.

(2) Remove the cap 22 (6004 0335 84) and remove three springs 19 (6004 0330 72), 20 (6004 0330 73)

and 21 (6004 0335 79). This operation requires a 10mm wrench.

Then, remove the paint seats according to ① “Replacement of paint seats.”

Take care when installing the adapter, the threaded portion of which is made of

resin and likely to be inclined when installed.

CAUTION

CAUTION

26

(3) Rotate the rod 11 (6004 0335 78) in the depth counterclockwise using a flat-ended screwdriver

while pushing. Push the washer 15 (6004 0330 70) rearward through the trigger window and pull

out the rod. This operation requires a flat-ended screwdriver.

(4) After removing the plate 39 (6004 0330 92), conical coil spring 40 (6004 0330 93) and plain washer 63

(6004 0330 35) through the trigger window, remove the spacer 42 (6004 0335 88) by pulling with a pin

inserted into its side.

(5) Insert a hex. bar wrench from the rear end and loosen and pull out the needle set 7 (6004 0335 90) by

pushing with the wrench and rotating counterclockwise. This operation requires a Hex. 5mm hex. bar

wrench.

27

(6) When assembling, adjust the entire length from the tip end of the paint needle to the rear end of the rod

to 169mm. If it is short, the paint is discharged earlier when the gun is triggered and then sprayed

directly after the air spouts out. If it is too large, the paint does not come out when the gun is triggered.

Secure the needle throughout its length with hex. nuts 60 (6004 0330 34). This operation requires

7mm and 5mm wrenches.

(7) Insert the paint needle and rod as an assembly from the rear end of the gun and tighten while pushing

the rod with a flat-ended screwdriver. Tighten until the conical coil spring is collapsed to a length about

1mm as viewed through the trigger window.

(8) After installing the paint seats, insert three springs from the rear end and tighten the adapter.

Install the trigger and assemble the seat set while pulling the trigger.

④ Replacement of O-ring for pattern air adjuster

(1) Remove the adjuster.

(2) Replace the O-ring 47 (0663 9302 00) at the end of the adjuster.

If the O-ring is broken, the air leaking inside the gun is released through the

adjuster knob. Continuously using the broken O-ring may lead to an

uncontrollable high voltage. Replace the O-ring with a new one.

CAUTION

28

The ECCO Xtatic HP6000 air wrap airless electrostatic spray gun takes advantage of both airless and air

sprays and wraps the atomized paint with an air flow so as to promote the pulverization and radically vary

the spray pattern width.

A controller (EXC HP), a pump for pressurizing and feeding the paint and paint and air hoses are required

for electrostatic coating with this gun.

① Outside view

Name Function

Pattern air regulating valve

Regulates the spray pattern width. Rotate clockwise to increase the pattern width or counterclockwise to decrease it. Note that the pattern width cannot be varied enough at a paint pressure higher than 7MPa.

Hand switch

Used to turn on/off the electrostatic discharge. Raise the switch button and trigger the gun to discharge static electricity. No static electricity is discharged when the switch button is inclined down.

Trigger lock A safety device for deactivating the trigger. Incline the switch button upward to lock.

10

Exploded Diagram and Names of Parts

Hook

Barrel

Trigger

Pattern air regulating valve

Hand switch (trigger lock)

Grip

Air hose (black)

Connecting cable (blue)

29

② Exploded diagram and names of parts

An example of construction

※ The air supplied to the gun must be

filtrated using an air filter, etc. to remove moisture and particles.

Earth

Pro

duct

to b

e

coate

d

Earth

Compressed air supply

Air filter ※

Air hose

Paint hose

Connecting cable

Power supply

AC100V

High pressure pump

Control unit (EXC HP)

30

ECCO Xtatic HP6000

Exploded Diagram

31

ECCO Xtatic HP6000 air wrap airless electrostatic spray gun

No. Part No. Part name Qty No. Part No. Part name Qty

1 6004 0335 72 Body 1 set 34 6004 0330 90 Cushion 1

2 6004 0335 73 Grip end unit 1 set 35 6004 0330 91 Terminal cover 1

3 6004 0330 63 Joint 1 36 6803 3079 00 Filter 1

4 6004 0335 74 Barrel 1 set 37 6004 0335 87 Pipe 1

5 6004 0335 75 Manifold 1 set 38 6004 0335 83 Retainer 1

6 6004 0330 97 Cascade 1 set 39 6004 0330 92 Plate 1

7 6004 0335 80 Needle set 1 set 40 6004 0330 93 Conical coil spring 1

8 6004 0335 76 Stay 1 41 6004 0335 89 Screw 2

9 6004 0330 66 Packing 1 42 6004 0335 88 Spacer 1

10 6004 0335 77 Nut 1 43 6004 0335 44 Packing 1

11 6004 0335 78 Rod 1 44 6004 0335 41 Retaining nut 1

12 6004 0330 94 Backup ring 1 45 6004 0335 40 Air cap 1 set

13 6004 0330 68 Sleeve 1 46 6004 0335 30 Connecting cable 1 set

14 6004 0330 69 Tappet 1 47 0663 9302 00 O-ring 1

15 6004 0330 70 Washer 1 48 0663 9301 00 O-ring 1

16 6004 0330 71 Retainer 1 49 0663 9303 00 O-ring 1

17 6004 0330 82 Packing 1 50 0663 9303 10 O-ring 1

18 6004 0330 83 Air seat 1 51 0663 9304 00 O-ring 2

19 6004 0330 72 Spring 1 52 0663 9305 00 O-ring 2

20 6004 0330 73 Spring 1 53 0663 9306 00 O-ring 2

21 6004 0335 79 Spring 1 54 0663 9306 10 O-ring 2

22 6004 0335 84 Cap 1 55 0663 9307 00 O-ring 1

23 6004 0335 85 Trigger 1 56 6004 0330 29 Hex. socket bolt 1

24 6004 0335 86 Slider 1 set 57 6004 0330 28 Hex. socket bolt 2

25 6004 0330 78 Air adjuster 1 58 6004 0330 36 Bolt 3

26 6004 0330 79 Adapter 1 59 6004 0330 27 Phillips screw 4

27 6004 0330 86 Pipe 1 60 6004 0330 34 Hex. nut 1

28 6004 0330 84 Gasket 1 61 6004 0330 85

E-shaped snap

ring

1

29 6004 0330 87 Hook 1 62 6004 0330 38 Bolt 1

30 6004 0330 17 Spring 1 63 6004 0330 35 Plain washer 1

31 6004 0330 88 Sleeve 1 64 6004 0330 39 Bolt 1

32 6004 0330 89 Stopper 1 65 6004 0335 71 Spring washer 1

33 6004 0335 43 Seat set 1 set 66 6003 7363 10 Air hose 1 set

33-2 6004 0335 42 Packing 1

※1 Packing (No.33-2) is assembled to the seat set (No.33).

※2 The Nozzle is not attached to the air cap (No.45).

Note: Due to continuous improvements and modifications, the configurations and specifications of the gun

specified herein are subject to change without prior notice.

32

Shown below is a maintenance log format of a kind we recommend you to keep. Each time that you conduct a

maintenance service, such as replacement of a part, tear-down cleaning, post-failure repair, etc., record the

details. In the long run, you will find that such a log is very valuable in keeping your equipment in a

consistently good operating condition.

Equipment name

Air wrap airless electrostatic spray gun <ECCO Xtatic HP6000>

Date of acquisition: YYYY/MM/DD

Date of service Portion worked on Description Date of service Portion worked on

In-house / ECCO Finishing AB

























NOTE: Due to continuous improvements and modifications, the configurations and specifications of the

equipment specified herein are subject to change without prior notice.

11

Maintenance Log

33

ECCO Finishing AB (the “Company”) shall provide the original purchaser (the “Purchaser”) with warranty

service against defects in material or workmanship for a period of one (1) year from the date of purchase of

the product, as follows:

Should you find defects in material or workmanship with regard to parts, ship them back to the Company,

freight prepaid. The Company shall repair or replace the parts free of charge and reimburse the freight

charges, provided that, as a result of an inspection and investigation of the parts conducted by the

Company, the defects are deemed to be to attributable to the factors within the Company’s responsibility.

When, on the other hand, defects are found, as a result of inspection and investigation conducted by the

Company, to be attributable to natural wear, corrosion, negligence, accidents, an act of God, installation

contrary to the Company’s instructions, abusive use or misuse, operation contrary to the instructions

appearing in the manual, or unauthorized modification, this warranty shall not apply. Neither shall it

apply to any services that are conducted outside Japan. In these circumstances, any costs that may be

incurred on repair or freight shall be the responsibility of the Purchaser.

In the event also of failure caused by use in conjunction with a hose or a gun, etc. of a maker not

approved by the Company, the warranty does not apply. In these circumstances, the Company will

submit a quotation for the costs of whatever corrective measures are necessary, repair or replacement,

including relevant terms and conditions.

As for items such as parts purchased by the Company from another manufacturer, the warranty of that

manufacturer shall apply.

As for any parts deemed to be defective, the Company shall not be held liable for any expenses beyond

the provision of replacement parts free of charge.

The Company shall not be held liable for any damage to the Purchaser caused by factors not

attributable to the Company, such as misuse of product, etc.

When a transfer of title of this equipment takes place, please see to it that this Operation and

Maintenance Manual is handed over to the new owner.

This equipment is manufactured in compliance with the Laws and Regulations of Europe.

In the rare eventuality of this equipment being used outside Europe, compliance with the safety standards

of the relevant countries is of course mandatory.

12

Warranty

ECCO FINISHING AB, Box 93, S-532 22 SKARA, Sweden

Tel: +46 (0)511-134 45, Fax: +46 (0)511-180 13 E-mail: [email protected] • www.eccofinishing.com

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