AIR PREPARATION - KELM UK · 2015. 5. 27. · Capacity of Drain Bowl 10CC 40CC 80CC 230CC Capacity...

TECHNICAL DATAAIR PREPARATION

www.kelm-uk.com

KELMTM is a rapidly growing Fluid Power Manufacturer with an irrefutable focus onProduct Excellence. Since the formation of the company, product innovationshave ranked high within the KELMTM success factors.

The KELMTM name is synonymous with world-class quality: all our products are de-signed and manufactured with quality and reliability foremost in our considera-tion. With a determination to consistently exceed ‘Enhanced QualityPerformance’, KELMTM raises Customers expectations throughout the industry.

KELMTM is committed to constant innovation: we challenge accepted knowledgeand use our experience gained in the Fluid Power Industry to develop more pro-ductive and reliable products.

KELMTM nurture, build and sustain enduring customer relationships to facilitate di-rect operational benefits for our customers. We make this happen through quali-fied, motivated and flexible professional personnel, who uphold the values ofKELMTM - values embedded in Quality, Reliability and Innovation to enhance thesatisfaction of our customers.

1

AIR PREPARATION

Installation &Application Data1 Before installing check

components have not beendamaged during transportation.

2 Check flow direction andthread type are correct.

3 Please note whether theinstallation conditions meet thetechnical requirements (suchas working pressure & appliedtemperature range).

4 Use compressed air only.5 Clean or change filter element

regularly.6 When the unit is dismantled

use port plugs to stop dirtingress into the unit.

AIR PREPARATION

2

AIR PREPARATIONFILTER, REGULATOR& LUBRICATORSpecification

Model KCS200-06 KCS200-08 KCS300-08 KSC300-10 KSC300-15 KSC400-10 KSC400-15 KSC600-20 KSC600-25

F luid Air

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"

Micron 40µm or 5µm

Pressure Range Semi-Auto & Automatic Drain: 0.15~0.9MPa (20~130psi)

Manual Drain: 0.05~0.9MPa (7~130psi)

Proof Pressure 1.5 MPa (215psi)

Temperature Range -5 to +60°C

Capacity of Drain Bowl 10CC 40CC 80CC 230CC

Capacity of Oil Bowl 25CC 75CC 160CC 380CC

Recommended Lubricant ISO VG 32 or equiv alent

Weight 580g 1300g 2360g 5550g

Cons titute

Filter KFS200-06 KFS200-08 KFS300-08 KFS300-10 KFS300-15 KFS400-10 KFS400-15 KFS600-20 KFS600-25

Regulator KRS200-06 KRS200-08 KRS300-08 KRS300-10 KRS300-15 KRS400-10 KRS400-15 KRS600-20 KRS600-25

Lubricator KLS200-06 KLS200-08 KLS300-08 KLS300-10 KLS300-15 KLS400-10 KLS400-15 KLS600-20 KLS600-25

KCS200 — 08 — — F 3

Model

The function of automatic drain is not available for KCS200 series

F 3 : Square bar

Drain typeBlank : Semi-auto drain

M : Manual drain

A : Automatic drain

KCS200 : 200 Series

F.R.L unitKCS300 : 300 Series

F.R.L unit

KCS400 : 400 Series

F.R.L unit

KCS600 : 600 Series

F.R.L unit

Port size06 : 1/8"08 : 1/4"

10 : 3/8"

15 : 1/2"20 : 3/4"

25 : 1"

Gauge

P

re

ssu

re c

ha

rt

KCS200

····

K SC 300 K SC 400 K SC 600

Flow L/min Flow L/min

K SC 200 KCS300

Flow L/min Flow L/min

K SC 400 K SC 600

F

ha

rt

Inlet pressure Ou

tle

t Pre

ssu

re

Set point Set pointSet point Set point

Inlet pressure

Ou

tle

t Pre

ssu

re

Inlet pressureOu

tle

t Pre

ssu

re

Inlet pressureOu

tle

t Pre

ssu

re

Ou

tle

t Pre

ssu

re

Ou

tle

t Pre

ssu

re

Ou

tle

t Pre

ssu

re

Ou

tle

t Pre

ssu

re

1

1

— —

Filtering gradeBlank : 40μmW : 5μm

ThreadP : PTT : NPT

Blank : BSPP

Ordering Code

Symbol

Product Features1 Gap seal structure makes oil supply

adjustment more reliable.2 The adjustment ring for the oil supply

will revolve once through 360° thusoil supply can be gauged by theposition of the graduated ring.

3 Oil is fed into the system by venturinozzle.

4 Installation is quick and reliable.5 Pressure adjustment is precise.6 Filtration 40 micron or 5 micron.7 Three drain types are available

manual drain, semi-auto drain andautomatic drain.

Pressure Charts

AIR PREPARATIONFILTER, REGULATOR& LUBRICATOR

Flow Charts (Inlet Pressure 0.7MPa)

3


25

3062

06:1/8"08:1/4"

L shape bracket

Model\Item A B C D E F G H I J K

GC300- 08 72 41.5 35 1/4" G1/8 188 143 6.5 64 9 188

GC300- 10 72 41.5 35 3/8" G1/8 188 143 6.5 64 9 188

GC300- 15 72 41.5 35 1/2" G1/8 188 143 6.5 64 9 188

GC400- 10 89 50 40 3/8" G1/4 248 166.5 8.5 84 12 216

GC400- 15 89 50 40 1/2" G1/4 248 166.5 8.5 84 12 216

L shape bracket

11870

L shape bracket

50

20:3/4"25:1"

8.5 1

33

505.5

147

93

IH

F

KJ

G

309

16

28

2

10511

21

9

G1/4

Dimensions

KCS200

KCS300 & 400


KCS600

4

AIR PREPARATIONFILTER/REGULATOR& LUBRICATORSpecification

0 .1

KFCS200

····

KFCS300

Inlet PressureOu

tle

t Pre

ssu

re

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

KFCS400 KFCS600

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

Inlet PressureOu

tle

t Pre

ssu

re

F low L/min Flow L/min

KFCS200 KFCS300

Ou

tle

t Pre

ssu

re

Ou

tle

t pre

ssu

re


KFCS400 KFCS600

Ou

tle

t Pre

ssu

re

Ou

tle

t Pre

ssu

re

Model KFCS200-06 KFCS200-08 KFCS300-08 KFCS300-10 KFCS300-15 KFCS400-10 KFCS400-15 KFCS600-20 KF CS600-25

Fluid A ir

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"

Micron 40μm or 5μm

Pressure Range Semi-auto & Automatic Drain : 0.15 -0.9MPa (20 -130ps i)

Manual Drain : 0.05- 0.9MPa (7 -130psi)


Temperature Range



Recommended Lubricant ISO V G 32 or equivalent

Weight 425g 980g 1950g 4320g

Cons titute F ilter/Reg KFRS200-06 KFRS200-08 KFRS300-08 KFRS300-10 KFRS300-15 KFRS400-10 KFRS400-15 KFRS600-20 KF RS600-25


Model


M : Manual drain

A : Automatic drain

KFCS200 : 200 Series

FR.L unitKFCS300 : 300 Series

FR.L unit


FR.L unit


FR.L unit

Port size06 : 1/8" 08 : 1/4"

10

15 : 1/2"20 : 3/4"

25 : 1"

KFCS200 — 08 —

: 3/8"

F

3

F 3 : Square bar

Gauge

— — —


ThreadP : PTT : NPT

Blank : BSPP

-5 to +60°C

Ordering Code

Symbol

Product Features1 Quick and reliable installation.2 Pressure adjustment is reliable

and precise.3 Filtration 40micron or 5 micron.4 Manual, semi-auto and automatic

drains available.

Pressure Charts

AIR PREPARATIONFILTER/REGULATOR& LUBRICATOR


5


97

5.5

8.5

161

93

50

M30×1.5 T Shape bracket

Kgf/cm2

G

I

J

K

H

T Shape bracket

204

11

16

219

363

G1/4

11870

T Shape bracket M68×1.5

100

20 : 3/4"

06:1/8"08:1/4"

Model/I tem A B C D E F G H I J K

KFCS300-08 72 41.5 70 1/4" G1/8 M40 x 1.5 124 143 6.5 9 225.5

KFCS300-10 72 41.5 70 3/8” G1/8 M40 x 1.5 124 143 6.5 9 225.5

KFCS300-15 72 41.5 70 1/2" G1/8 M40 x 1.5 124 143 6.5 9 225.5

KFCS400-10 85.5 50 80 3/8” G1/4 M55 x 2.0 164 165.5 8.5 12 269.5

KFCS400-15 85.5 50 80 1/2" G1/4 M55 x 2.0 164 165.5 8.5 12 269.5

25 : 1"

Dimensions

KFCS200

KFCS300 & 400


KFCS600

6

AIR PREPARATIONFILTER/REGULATOR

Specification Model KFRS200-06 KFRS200-08 KFRS300-08 KFRS300-10 KFRS300-15 KFRS400-10 KFRS400-15 KFRS600-20 KFRS600-25

Fluid A ir

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"

Mi cron 40μm or 5μm

Pressure Range Semi-auto & Automati c Drain : 0.15~0.9MPa (20~130psi)

Manual Drain : 0.05~0.9MPa (7~130ps i)


Temperature Range

Capacity of Drain Bowl

10CC 40CC 80CC 230CC

Weight 220g 500g 1030g 2400g

KFRS400 KFRS600KFRS300

Inlet Pressure MPa

Set point Set point

Inlet Pressure MPaOu

tle

t Pre

ssu

re M

Pa

KFRS200

Inlet Pressure MPa Inlet Pressure MPa

Set pointSet point

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Flow L/min Flow L/min Flow L/minFlow L/min

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

KFRS600KFRS400KFRS300KFRS200

Model

Drain typeBlan emi-auto Drain

anual Drain

utomatic Drain

KFRS20 00 Series

Filter/RegKFRS30 00 Series

Filter/Reg

KFRS40 00 Series

Filter/Reg

KFRS60 00 Series

Filter/Reg

Port size0 /8"0 /4"

1 /8"

1 /2"2 /4"

2 "

KFRS200 — 08 F

3

F 3 : Square bar

Gauge

— — —


ThreadP : PTT : NPT

Blank : BSPP

-5 to +60°C

Ordering Code

Symbol

Product Features1 Embedded square pressure gauge is used

to save installation space (External roundpressure gauge is also an option).

2 Self locking adjustment prevents accidentaladjustment.

3 Pressure adjustment mechanism is ofbalanced design.

4 Optional lower pressure type is available(Highest adjustable pressure is 0.4MPa).

5 Unique diversion structure makes air flowingthrough rotate, which more effectivelyseparates liquid from gas and filters thesolids out.

6 40 micron or 5 micron elements available.7 Manual, semi-auto and automatic drains

available.8 Neck mounting bracket.Pressure Charts



7


Model/I tem A B C D E F G H I J K L M

KFRS300-08 41 31 M40×1.5 1/4" G1/8 53 40 38 8 6.5 143 46 225.5

KFRS300-10 41 31 M40×1.5 3/8" G1/8 53 40 38 8 6.5 143 46 225.5

KFRS300-15 41 31 M40× 1.5 1/2" G1/8 53 40 38 8 6.5 143 46 225.5

KFRS400-10 50 40 M55×2.0 3/8" G1/4 72 52 52 11 8.5 166.5 53 270.5

KFRS400-15 50 40 M55× 2.0 1/2" G1/4 72 52 52 11 8.5 166.5 53 270.5

5534

ø2815.5

5.5

48

16

1

93

Kgf/cm 2

FG

øH

I

J

LM

K

A B

D

E

CBracket

( )Optional

G1/4

21

9

36

37

611

13

9099

66ø64

30 32

M30 × 1.5Bracket

(Optional)

06:1/8"08:1/4"

70 47.7

20 : 3/4"25 : 1"

M68 × 1.5Bracket( )Optional

Dimensions

KFRS200

KFRS300 & 400


KFRS600

8


IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material

1 Drain Bowl A luminum Alloy (600) PC (200/300/400)

2 Umbrella Baf fle High Viscosity POM

3 Filter Core Bronze (40μm) Bronze (600)

Makrolon fiber: (5 μm) 4 Air Guider High Viscosity POM

5 O-ring NBR

6 Body A luminum Alloy

7 Adjusting Spool Brass (600) POM (200/300/400)

8 O-ring NBR

9 Diaphragm SUS304 & Rubber

10 Fixation Ring Cap Aluminum Alloy (600) PC (200,300,400)

11 Adjusting Spindle Steel

12 Regulator Nut Steel

13 Pressure Knob POM

14 Spri ng SWC

15 Adjusting Seat A lumi num Alloy (600) PC (200,300,400)

16 Feedback T ube POM

17 Adjust ing Plug Brass & Rubber

18 O-ring NBR

19 Spring SUS304

20 Liquid Meter Cover SPCC

21 Liquid Meter Seal V ITON

22 Liquid Meter Inside Cover PC

9

1112 12

101615

Manual Drain Semi-auto Drain Automatic Drain

ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4

PU tube with an inner diameter of øø5.5mm is recommended

5 or

Manual Drain Semi-auto Drain

200 300 / 400 / 600

400/600:G1/4 300:G1/8

Semi-Auto Drain Semi-Auto Drain

Dimensions

Drain Options

Inner Structure


KFRS200, 300 & 400 KFRS600

9

AIR PREPARATIONFILTER

Specification Model KFS200-06 KFS200-08 KFS300-08 KFS300-10 KFS300-15 KFS400-10 KFS400-15 KFS600-20 KFS600-25

Fluid Ai r

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"


Pressure Range Semi-auto & Automatic Drain : 0.15- 0.9MPa (20- 130psi)

Manual Drain : 0.05- 0.9MPa (7- 130psi)

Proof Pressure 1.5 MPa (215ps i)

Temperature Range


Weight 135g 360g 680g 1440g

KFS200 — 08 — — — —

Model

he function of automatic drain is not available for KFS200


Drain typeBlank : Semi-auto Drain

M : Manual Drain

A : Automatic Drain

KFS200 : 200 Filter

KFS300 : 300 Filter

KFS400 : 400 Filter

KFS600 : 600 Filter

Port size06 : 1/8"

08 : 1/4"08 : 1/4"

10 : 3/8"

15 : 1/2"10 : 3/8"

15 : 1/2"20 : 3/4"25 : 1"

ThreadAccessoriesBlank : BracketJ : No bracket

P : PTT : NPT

Blank : BSPP

KFS200 K SF 300 K SF 600KFS400

Flow L/min

Ou

tle

t Pre

ssu

re M

Pa

F low L/min Flow L/minFlow L/min

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

-5 to +60°C

Ordering Code

Symbol

Product Features1 Unique diversion structure

makes air flowing throughrotate, which moreeffectively separates liquidfrom gas and filters thesolids out.

2 Filter has low pressureloss, high water separatingefficiency and large drainbowl capacity.

3 40 micron or 5 micronelements available.

4 Manual, semi-auto andautomatic drains available.

5 Mounting bracket alsoavailable.



10


Model/I tem A B C D E F G H I J

KFS300-08 41 182 1/4" G1/8 40 8 6.5 27 143 164

KFS300-10 41 182 3/8” G1/8 40 8 6.5 27 143 164

KFS300-15 41 182 1/2" G1/8 40 8 6.5 27 143 164

KFS400-10 50 208 3/8” G1/4 55 11 8.6 33.5 166.5 191.5

KFS400-15 50 208 1/2" G1/4 55 11 8.6 33.5 166.5 191.5

278.4

23 5.4

11

01

71

7

EF

H G

JI

BA

C

D

6613

11

50

21

9 25

6

G1/4

28

0

70

20 : 3/4"25 : 1"

12

3

30

(Optional)Bracket

06:1/8"08:1/4"

(Optional)Bracket

(Optional)Bracket

Dimensions

KFS200

KFS300 & 400


KFS600

11



ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8

IN OUT

1

2

3

4

5

6

No. Item Material

1 Body Aluminum Alloy

2 O-ring NBR

3 Air Gider POM High Viscosity

4 F ilter Core Bronze (40µm)

Brass (KF S600) Makrolon Fiber (5µm)

5 U mbrella Baffle POM High Viscosity

6 Drain Bowl Aluminum Alloy (600)

PC (200/300/400)

7 Liquid Meter

Cover SPCC

8 Liquid Meter Seal VITON

9 Liquid Meter inside Cover

PC

IN OUT1

32645

7

8

9


Dimensions

Drain Options

Inner Structure


KFS200, 300 & 400 KFS600

12

AIR PREPARATIONREGULATOR

Specification Model KRS200-06 KRS200-08 KRS300-08 KRS300-10 KRS300-15 KRS400-10 KRS400-15 KRS600-20 KRS600-25

Fluid Air

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"

Pressure Range 0.05 - 0.9MPa (20 - 130ps i)


Temperature

Weight 160g 350g 720g 1700g

KRS200 — 0 F 8 3 —

Model

FRS200 : 200 Regulator




Port size06 : 1/8"

08 : 1/4"08 : 1/4"10 : 3/8"15 : 1/2"10 : 3/8"

15 : 1/2"20 : 3/4"

25 : 1"

ThreadP : PT

T : NPTBlank : BSPP

····

Flow L/min

Ou

tle

t Pre

ssu

re M

Pa

Pre

ssu

re c

ha

rto

w c

ha

rt

Set point Set point Set pointSet point

F 3 : Square bar

Gauge

KRS200 KRS300 KRS400 KRS600

KRS200 KRS300 KRS400 KRS600

Inlet Pressure MPa Inlet Pressure MPa Inlet Pressure MPa Inlet Pressure MPa

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

F low L/min Flow L/min Flow L/min

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

— —

AccessoriesBlank : BracketJ : No bracket

-5 to +60°C

Ordering Code

Symbol

Product Features1 Embedded square pressure gauge is used to

save installation space (External roundpressure gauge is also an option.

2 Self locking adjustment prevents accidentaladjustment.

3 Pressure adjustment mechanism is ofbalanced design.

4 Regulator can be panel mounted or wallmounted with optional bracket.

5 Optional lower pressure type is available(Highest adjustable pressure is 0.4MPa.

Pressure Charts



13


Model/I tem A B C D E F G H I J K L

KRS300-08 41 31 M40 x 1.5 1/4" 53 40 38 8 6.5 60 46 112.5

KRS300-10 41 31 M40 x 1.5 3/8” 53 40 38 8 6.5 60 46 112.5

KRS300-15 41 31 M40 x 1.5 1/2" 53 40 38 8 6.5 60 46 112.5

KRS400-10 50 40 M55 x 2.0 3/8” 72 55 52 11 8.5 80 53 140.5

KRS400-15 50 40 M55 x 2.0 1/2" 72 55 52 11 8.5 80 53 140.5

5534

ø28

15.5

5.5

47

43

89

30 32

M30×1.5

Kgf/cm 2

EF

øG

H

I

J

KL

A B

D

C

9066

ø64

13

11

73

.5

19

1.5

99

70 48

M68×1.5

20 : 3/4"25 : 1"

(Optional) Bracket

(Optional)Bracket

(Optional)Bracket

06:1/8"08:1/4" 1

2

34

IN

5

6

7

8

911

10

12

13

14

15

16

OUT

IN OUT

1215

45

6

118

10

16

14

3

12

13

9

7

No. Item Material

1 Valve Cap Aluminum Alloy

2 O-ring NBR

3 Body Aluminum Alloy

4 Spool Brass (600) POM (200/300/400)

5 O-ring NBR


7 Fixed Ring A luminum Alloy (600) POM (200/300/400)




11 Pressure Spring SW C

12 Adjusting Seat A luminum Alloy (600) POM (200/300/400)

13 Feed Back Tube POM

14 Pressure P lug Brass & Rubber

15 O-ring NBR

16 Spring Stainless Steel

Dimensions Inner Structure

KRS200

KRS300 & 400


KRS600

14

AIR PREPARATIONLUBRICATORS

Specification

Flo

w c

h

art

Ou

tle

t Pre

ssu

re M

Pa

Model KLS200-06 KSL200-08 KLS300-08 KLS300-10 KLS300-15 KLS400-10 KLS400-15 KLS600-20 KLS600-25

Fluid Ai r

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"

Pressure Range 0.05- 0.9MPa (7- 130psi)


Temperature Range

Capacity Bowl 25CC 75CC 160C C 380CC

Recommended Lubricant ISO VG 32 or equiv alent

Weight 130g 360g 670g 1300g

KLS200 — 0 8 —

Model Port sizeThread

06 : 1/8"

08 : 1/4"

08 : 1/4"10 : 3/8"

15 : 1/2"10 : 3/8"

15 : 1/2"20 : 3/4"

25 : 1"

KLS200 : 200 Lubricator




Blank : BSPP

T : NPT

G : PT

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Ou

tle

t Pre

ssu

re M

Pa

Flow L/min Flow L/min Flow L/min Flow L/min

KLS200 KLS300 KLS400 KLS600

-5 to +60°C

Ordering Code

Symbol

Product Features1 Gap seal structure makes oil supply

adjustment more reliable.2 The adjustment ring for the oil supply will

revolve once through 360° thus oil supplycan be gauged by the position of thegraduated ring.

3 Oil is fed into the system by venturi nozzle.4 Optional wall mounting bracket available.

AIR PREPARATIONLUBRICATORS


15

AIR PREPARATIONLUBRICATORSAIR PREPARATIONLUBRICATORS

Model/I tem A B C D E F G H I J

KLS300-08 41 1/4" 53.5 40 8 6.5 60 125 27 169

KLS300-10 41 3/8” 53.5 40 8 6.5 60 125 27 169

KLS300-15 41 1/2" 53.5 40 8 6.5 60 125 27 169

KLS400-10 50 3/8” 71 55 11 8.5 80 142 33.5 190

KLS400-15 50 1/2" 71 55 11 8.5 80 142 33.5 190

27

8.5

5.5

23

80

11

9

4740

30

F

ED

IH

J

G

A

C

B

(Optional)Bracket

(Optional)

Bracket

06:1/8"08:1/4"

13

11

66

50

19

4.5

25

6

8599

20 : 3/4"25 : 1"

(Optional)Bracket

70

89

No. Item

Material 1 Oil Bowl A luminum Alloy (600) PC (200/300/400)

2 Adjus ting Spring Stainless Steel 3 O-ring NBR 4 Body of Lubricator Aluminum Alloy 5 Steel ball Stainless Steel 6 Distance Block PU 7 O-ring NBR 8 O-ring NBR 9 Indicat ing Ring POM 10 Drip Pipe PC

11 Ejector P in Brass

12 Screw Brass 13 Adjus ting Ring POM

14 O-ring NBR

15 Bowl PC

16 Sprayer Body PA66

17 O-ring NBR

18 O-ring NBR 19 Sprayer Bottom Cap POM

20 Liquid Meter Cover SPCC 21 Liquid Meter Seal FPM-P 22 Liquid Meter inside Cover PC

IN OUT

1

2

3

4

5

6789

1011

12131415

16

171819

IN OUT

12

345

6789

1011 12 13

14 15

16

1718

19

20

21

22

Dimensions Inner Structure

KLS200

KLS300 & 400

KLS600

16

AIR PREPARATIONREGULATOR (MINI)

Specification Model KRS200-06 KRS200-08

Fluid A ir

Port 1/8" 1/4"

Pressure Range 0.05 - 0.9MPa (7 - 130ps i)

Proof P ressure 1.5MPa (213psi)

Temperature

Regulator(Mini) 06 : 1/8"08 : 1/4"

Model Port size

K S R 200 — 08 —

ThreadP : PT

T : NPTBlank : BSPP

Inlet Pressure MPa

Ou

tle

t Pre

ssu

re

MP

a

Both sides

KRS200-06:1/8"KRS200-08:1/4"

2-1/8"Pressure gauge port

Whe

n ad

just

ing

butto

n lo

cked

Ou

tle

t Pre

ssu

re

MP

a

F low L/min

40

5.5

26

0 200 400 600 10008000

0.1

0.2

0.30.4

0.5

0.6

ø

-5 to +60°C

Ordering Code

Symbol

Product Features1 The regulator can be panel mounted or

mounted in pipe work.2 Compact design makes installation easy.3 Pressure adjustment is reliable and accurate.

AIR PREPARATIONREGULATOR (MINI)

Pressure Chart

Flow Chart (Inlet Pressure 0.7MPa)

Dimensions

17

Specification

Product Features1 Soft Start Valves are increasingly being used in systems where

safety is key in the start up of machines and systems inhelping protect the operators and the machines.

2 The valves allow the pressure to gradually increase to the fullflow required on start up of the system.

3 Comes complete with 10 bar gauge and mounting bracket.4 Threaded both sides allowing the unit to also be used as a

stand alone inline unit.

Attention1 When first installing the Soft Start Valve,

manually adjust the ‘+’ and ‘-‘ throttlescrew on the bottom of the unit.

2 Failure to do this may result in the unitoperating under full pressure.

AIR PREPARATIONSOFT START VALVES

Symbol

Model KC200-06 KC200-08 KC300-08 KC300-10 KC300-15 KC400-10 KC400-15

Fluid Air

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2"

Pressure Range 0.25 – 0.9 Mpa (35 – 130psi)


Temperature -20 to +70ºC

Actuation Solenoid

Exhaust Port 1/4" 3/8" 1/2"

Voltage 24VDC

Voltage Range -15 to +10%

Insulation Class B

Power Consumption 2.5W

Suitable to use with Series 200, 300, & 400 KELM™ Air Preparation units, additional fixing bracket will be required.

Ordering CodeK C 2 0 0 — 0 6

Model Port Size

200 Series

300 Series

400 Series

06 : 1/8"

08 : 1/4"

10 : 3/8"

15 : 1/2"

Other InformationOther solenoid coil voltages are available:• 12vDC• 24v 50/60Hz• 110v 50/60Hz• 220v 50/60Hz

18

Dimensions

AIR PREPARATIONSOFT START VALVES

Model / ItemKC200 KC300 KC400

6 8 8 10 15 10 15

A 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2"

B 24.5 31.5 40.5

C 30.5 34.5 39

D 30 34 40.5

E 123.5 131 142.5

F 57 62.5 80

G 5.5 6.5 8.5

H 8 8 11

I 80 95 120

J 67 82 102

K 59 74 90

R 1/4" 3/8” 1/2"

Inner StructureNo. Item No. Item

1 Bottom Cover 18 Coil Set

2 Gasket 19 Nut

3 Spool 20 Connector

4 Body 21 Spring

5 O-ring 22 O-ring

6 O-ring 23 Manual Override Block

7 Spring 24 O-ring

8 Inlet Piston 25 Spring

9 Piston Gasket 26 Manual Override

10 O-ring 27 Fixed Screw

11 Snap Ring 28 Spring

12 Gasket 29 Valve Cover

13 Gasket 30 O-ring

14 Gasket 31 Valve Spool

15 Pilot Kit 32 O-ring

16 Spring 33 O-ring

17 Fixed Plate 34 Inlet Plug

19

Specification

AIR PREPARATION3/2 SHUT OFF VALVES

Model KZ200-06 KZ200-08 KZ300-08 KZ300-10 KZ300-15 KZ400-10 KZ400-15

Fluid Air

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2"

Pressure Range 0.0 – 0.9 Mpa (0 – 130psi)


Temperature -20 to +70ºC

Actuation Manual

Exhaust Port 1/4" 3/8" 1/2"

Operational Angle 90º

Valve Type 3/2

Suitable to use with Series 200, 300, & 400 KELM™ Air Preparation units, additional fixing bracket will be required.

Symbol

Product Features1 Can be used as a stand alone 3/2 Manual Shut Off Valve.2 The unit is lockable and is fitted with a sturdy handle which

also indicates to any operator what position the unit is induring any maintenance.

3 The valve meets the OSHA standard (Occupational Safety &Health Administration).

4 When the valve is locked in it’s ‘OFF’ position anydownstream air pressure is vented through the exhaust port.

5 To save the system being made active by a third party it isalways advised to use a padlock to lock the valve into the‘OFF’ position

6 Padlock and mounting bracket come supplied with the unit.

Ordering CodeK Z 2 0 0 — 0 6

Model Port Size

200 Series

300 Series

400 Series

06 : 1/8"

08 : 1/4"

10 : 3/8"

15 : 1/2"

During Maintenance

20

Dimensions

AIR PREPARATION3/2 SHUT OFF VALVES

Inner Structure

Model / ItemKZ200 KZ300 KZ400

6 8 8 10 15 10 15

A 42 55 65

B 47 60 75

C 30 41 50

D 1/8” 1/4" 1/4" 3/8” 1/2" 3/8” 1/2"

E 40 53.4 64

F 27 40 55

G 8.5 8 11

H 5.5 6.5 8.5

I 23 27 33.5

J 36.5 46 58.5

K 89 112.5 134

L 42.5 56.5 66

R 1/4" 3/8" 1/2"

No. Item

1 Valve Cap

2 Body

3 Screw

4 Operating Screw

5 Adjusting Screw

6 Special Screw

7 Fixing Plate

8 O-ring

9 Cover

10 Spool

11 Plug

12 Spring

13 O-ring

14 Cover

21

Specification

Product Features1 The Porting Block allows an air supply to be ported off to a

non-lubricated air supply, if fitted in between theFilter/Regulator and Lubricator.

2 The porting blocks will need an additional bracket to fix into themodular units.

3 The porting blocks are fully threaded and can be used asdistribution manifolds.

AIR PREPARATIONPORTING BLOCKS

Suitable to use with Series 200, 300, 400, & 600 KELM™ Air Preparation units, additional fixing bracket will be required.

Ordering CodeK A 2 0 0 — 0 6

Model Port Size

200 Series

300 Series

400 Series

600 Series

06 : 1/8"

08 : 1/4"

10 : 3/8"

15 : 1/2"

Model KA200-06 KA200-08 KA300-08 KA300-10 KA400-10 KA400-15 KA600-20 KA600-25

Fluid Air

Port 1/8" 1/4" 1/4" 3/8" 3/8" 1/2" 3/4" 1"

Pressure Range 0 - 0.9MPa (0 - 130psi)

Proof Pressure 1.5MPa (215psi)

Temperature +20 to -70ºC

Dimensions

Inner Structure

Model / ItemKA200 KA300 KA400 KA600

06 08 08 10 10 15 20 25

A 1/8" 1/4" 1/4" 3/8" 3/8” 1/2" 3/4" 1"

B 36 44 52 76

C 30 38 52 68

D 28.5 35 42 60

To non-lubricated air supply

To non-lubricated air supply

Threaded InletPort

Threaded OuletPort

23

AIR PREPARATIONFIXING BRACKETS

Product Features1 Two styles of fixing brackets are available when considering

the mounting of KELM™ Air Preparation equipment.2 The U Style bracket can be used as a simple clamp between

two units. The L Style bracket with its additional feature ofbeing able to be wall mounted adds stability to the units.

Ordering Code

Model Code

200 Series

300 Series

400 Series

600 Series

KA201-P1KA301-P1KA401-P1KA601-P1

L Style Clamp

200 Series

300 Series

400 Series

600 Series

Model Code

KA200U-P1KA300U-P1KA400U-P1KA600U-P1

U Style Wall Mounting Clamp

How and where to use the Brackets

V

V

Footnotes:

Za L Style Brackets support thecombination unit in the centre

Zb U Style Clamps are use to addother components to the unit

Zc U Style Clamps are used whenadding a porting block

Zd U Style Clamps: when adding twocomponents, consideration to theunit’s weight distribution is neededdepending on the additional units,as an L Style Bracket may bemore suitable

25

Air PrePArAtion Air Service Unit

SpecificationModel KC_S300- KC_S400-

Fluid Air

Port 1/4" 3/8" 1/2" 3/8" 1/2"


Pressure RangeSemi-auto & Automatic Drain : 0.15-0.9MPa (20 -130psi)



Temperature Range (-5 to +60°C)

Capacity of Drain Bowl 40CC 80CC

Capacity of Oil Bowl 75CC 160CC

Recommended Lubricant ISO VG 32 or equivalent

Actuation Manual

Exhaust Port 3/8" 1/2"

Operational Angle 90°

Valve Type (3/2)

Constitute

Filter/Reg KFRS300-08 KFRS300-10 KFRS300-15 KFRS400-10 KFRS400-15

Lubricator KLS300-08 KLS300-10 KLS300-15 KLS400-10 KLS400-15

Shut-off Valve KZ300-08 KZ300-10 KZ300-15 KZ400-10 KZ400-15

Ordering CodeK C A S 3 0 0 — - 1 5 — - A — - F - 3

Model Port Size Drain Type Gauge

KCFS300 : 300 Series Air Service Unit, Floor Stand

KCFS400 : 400 Series Air Service Unit, Floor Stand

KCAS300 : 300 Series Air Service Unit, Wall Mount

KCAS400 : 400 Series Air Service Unit, Wall Mount

15 : 1/2” Blank : Semi-Automatic

A : Automatic

F-3: Square bar

Symbol

Product FeaturesFRL1 Quick and reliable installation.2 Pressure adjustment is reliable

and precise.3 Filtration 40 micron or 5 micron.4 Manual, semi-auto and automatic

drains available.

Shut Off Valve1 Can be used as a stand alone 3/2 Manual Shut Off Valve.2 The unit is lockable and is fitted with a sturdy handle which

also indicates to any operator what position the unit is in during any maintenance.

3 The valve meets the OSHA standard (Occupational Safety & Health Administration).

4 When the valve is locked in it’s ‘OFF’ position any downstream air pressure is vented through the exhaust port.

5 To save the system being made active by a third party it is always advised to use a padlock to lock the valve into the ‘OFF’ position.

6 Padlock and mounting bracket come supplied with the unit.

26

0 .1

KFCS200

··

KFCS300

Inlet PressureOu

tle

t Pre

ssu

re

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

KFCS400 KFCS600

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

Inlet PressureOu

tle

t Pre

ssu

re


KFCS200 KFCS300

Ou

tle

t Pre

ssu

re

Ou

tle

t pre

ssu

re


KFCS400 KFCS600

Ou

tle

t Pre

ssu

re

Ou

tle

t Pre

ssu

re


Fluid A ir

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"





Temperature Range




Weight 425g 980g 1950g 4320g



Model


M : Manual drain

A : Automatic drain



FR.L unit


FR.L unit


FR.L unit

Port size06 : 1/8" 08 : 1/4"

10

15 : 1/2"20 : 3/4"

25 : 1"

KFCS200 — 08 —

: 3/8"

F

3

F 3 : Square bar

Gauge

— — —


ThreadP : PTT : NPT

Blank : BSPP

-5 to +60°C

0 .1

KFCS200

··

KFCS300

Inlet PressureOu

tle

t Pre

ssu

re

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

KFCS400 KFCS600

Set point Set point

Inlet PressureOu

tle

t Pre

ssu

re

Inlet PressureOu

tle

t Pre

ssu

re


KFCS200 KFCS300

Ou

tle

t Pre

ssu

re

Ou

tle

t pre

ssu

re


KFCS400 KFCS600

Ou

tle

t Pre

ssu

re

Ou

tle

t Pre

ssu

re


Fluid A ir

Port 1/8" 1/4" 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1"





Temperature Range




Weight 425g 980g 1950g 4320g



Model


M : Manual drain

A : Automatic drain



FR.L unit


FR.L unit


FR.L unit

Port size06 : 1/8" 08 : 1/4"

10

15 : 1/2"20 : 3/4"

25 : 1"

KFCS200 — 08 —

: 3/8"

F

3

F 3 : Square bar

Gauge

— — —


ThreadP : PTT : NPT

Blank : BSPP

-5 to +60°C

Pressure Charts

Dimensions



97

5.5

8.5

16

1

93

50

M30×1.5 T Shape bracket

Kgf/cm 2

G

I

J

K

H

T Shape bracket

204

11

16

21

9

36

3

G1/4

11870

T Shape bracket M68×1.5

10

0

20 : 3/4"

06:1/8"08:1/4"

Model/I tem A B C D E F G H I J K

KFCS300-08 72 41.5 70 1/4" G1/8 M40 x 1.5 124 143 6.5 9 225.5

KFCS300-10 72 41.5 70 3/8” G1/8 M40 x 1.5 124 143 6.5 9 225.5

KFCS300-15 72 41.5 70 1/2" G1/8 M40 x 1.5 124 143 6.5 9 225.5

KFCS400-10 85.5 50 80 3/8” G1/4 M55 x 2.0 164 165.5 8.5 12 269.5

KFCS400-15 85.5 50 80 1/2" G1/4 M55 x 2.0 164 165.5 8.5 12 269.5

25 : 1"

KFCS300 & 400

IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material





5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


Drain Options

IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material





5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material





5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material





5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


All sizes are in millimetres unless stated otherwise.

27


IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material





5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


IN OUT

89

1411

13

19

1718

20

2122

9

No ltem Material





5 O-ring NBR



8 O-ring NBR






14 Spri ng SWC




18 O-ring NBR

19 Spring SUS304




9

1112 12

101615


ø6 ø6

300:G1/8 400/600:G1/4

300:G1/8 400/600:G1/4


5 or


200 300 / 400 / 600

400/600:G1/4 300:G1/8


Inner StructureKFRS300 & 400

28

Shut Off Valve


Dimensions

Inner Structure

Model / ItemKZ300 KZ400

8 10 15 10 15

A 55 65

B 60 75

C 41 50

D 1/4” 3/8” 1/2” 3/8” 1/2”

E 53.4 64

F 40 55

G 8 11

H 6.5 8.5

I 27 33.5

J 46 58.5

K 112.5 134

L 56.5 66

R 3/8” 1/2”

No. Item

1 Valve Cap

2 Body

3 Screw

4 Operating Screw

5 Adjusting Screw

6 Special Screw

7 Fixing Plate

8 O-ring

9 Cover

10 Spool

11 Plug

12 Spring

13 O-ring

14 Cover


29

Air PrePArAtion DigitAl AUtomAtic DrAin vAlveS

Dimensions

Product Features1 Fully automatic.2 Flame retardant ABS case conforms to IP65.3 Low maintenance design.4 LED display.5 High voltage power supply - AC/DC 110 to 240V.6 Low voltage power supply - AC/DC 7 to 36V.7 Standard DIN43650A input and output interfaces.8 Conforms to CE standards.9 Available in High or Low Voltages.10 Available in 3 sizes 1/4”, 3/8”, & 1/2” BSPP.


30

Installation & Operation

Air PrePArAtion DigitAl AUtomAtic DrAin vAlveS

Setting the timer (timed drain repeat function)1 At power on, pressing the ‘MODE’ button scrolls

between ‘off-on’, ‘on-off’ and ‘-on-’.2 With ‘on-off’ displayed select ‘ENTER’ to set the ‘ON’

time. Screen displays ‘- -.- 0.0 0’.3 Using ‘ADD’ increases the value of the flashing

digit, ‘ENTER’ confirms or scrolls to the next digit. Selectable values are between ‘00.00.01’ (hrs/min/sec) and ‘99.59.59’.

4 Press ‘ENTER’ to change to ‘off’ time screen, displayed as ‘00.00.00’.

5 Using ‘ADD’ increases the value of the flashing digit, ‘ENTER’ confirms or scrolls to the next digit. Select values are between ‘00.00.01’ (hrs/min/sec) and ‘99.59.59’ hrs/min/sec).

6 Press ‘ENTER’ once more, ‘on-off’ flashes rapidly 4 times then sequence starts with ‘on’ time.

Setting the timer (alternative repeat function)1 At power on, pressing the ‘MODE’ button scrolls

between ‘off-on’, ‘on-off’ and ‘-on-’.2 With ‘off-on’ displayed select ‘ENTER’ to set the ‘off’

time. Screen displays ‘00.00.00’.3 Using ‘ADD’ increases the value of the flashing

digit, ‘ENTER’ confirms or scrolls to the next digit. Selectable values are between ‘00.00.01’ (hrs/min/sec) and ‘99.59.59’ (hrs/min/sec).

4 Press ‘ENTER’ to change to ‘on’ time screen, displayed as ‘--.-0.00’.

5 Using ‘ADD’ increases the value of the flashing digit, ‘ENTER’ confirms or scrolls to the next digit. Selectable values are between ‘00.00.01’ (hrs/min/sec) and ‘99.59.59’.

6 Press ‘ENTER’ once more, ‘off-on’ flashes rapidly 4 times then sequence starts with ‘off’ time.

Setting the timer (single function)1 At power on, pressing the ‘MODE’ button scrolls

between ‘off-on’, ‘on-off’ and ‘-on-’.2 With ‘on’ displayed select ‘ENTER’ to set the ‘on’

time. Screen displays ‘--.-0.00’.3 Using ‘ADD’ increases the value of the flashing

digit, ‘ENTER’ confirms or scrolls to the next digit. Selectable values are between 0.01 (secs) and 9.59 (mins/secs).

4 Press ‘ENTER’ once more, ‘-on-’ flashes rapidly 4 times then ‘on’ time starts.

5 At completion of ‘on’ time, the timer waits for input.

Common operations1 ‘RESET’ Pressing the reset button causes the timed

sequence to re-start at its beginning. In the case of timed drain operation, re-start causes an ‘on’ period to occur, testing the drain function.

2 ‘IND’ The indicator light glows brightly when the timer is in an ‘on’ period.

KELMTM is a rapidly growing Fluid Power Manufacturer with an absolute focus on Product Excellence.

Resolute in the development of our product ranges within the Fluid Power Industry, KELM’s consummate Research & Development Teams are purposeful in generating innovative techniques to satisfy customer requirements.

With a determination to consistently exceed ‘Enhanced Quality Performance’, KELMTM raises expectations throughout...

CONSISTENCY IN TECHNICAL PERFORMANCE RESULTINGFROM CERTAINTY IN ENGINEERING CAPABILITY...

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AIR PREPARATION - KELM UK · 2015. 5. 27. · Capacity of Drain Bowl 10CC 40CC 80CC 230CC Capacity...

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