Air Cooled Single Screw Chiller - Acson International T.M/Chiller/Screw_Chiller... · Air Cooled...

Air Cooled Single Screw Chiller

Technical Manual

Engineered for flexibility and performance.TM

Models: MCS050.1-380.2FCooling Capacity: 161kW-1370kWRefrigerant: R22/R407C

MCS - F - 2011

“McQuay”isaregisteredtrademarkofMcQuayInternational.Allrightsreservedthroughouttheworld.

©2011McQuayInternational

“BulletinillustrationscoverthegeneralappearanceofMcQuayInternationalproductsatthetimeofpublicationandwereservetherighttomakechangesindesignandconstructionatanytimewithoutnotice.”

Note: Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes andregulations,andexperiencedwiththistypeofequipment.

Caution: Sharpedgesandcoilsurfacesareapotentialinjuryhazard.Avoidcontactwiththem.

Warning: Movingmachineryandelectricalpowerhazard.Maycauseseverepersonalinjuryordeath.Disconnectandlockoffpowerbeforeservicingequipment.

Literature No.: TM-MCS(F)-1101A Supersedes: Nothing Part No.: M08039110001

Contents

Features................................................................................................................................ 2

Nomenclature....................................................................................................................... 6

Specifications ...................................................................................................................... 7

Accessories ....................................................................................................................... 23

Dimensions ........................................................................................................................ 24

Piping Diagram .................................................................................................................. 25

Wiring Diagram .................................................................................................................. 28

Capacity Tables ................................................................................................................. 34

Pressure Drop Through Evaporator ................................................................................ 42

Operation Limits ................................................................................................................ 43

Sound Level ....................................................................................................................... 45

Electric Characteristics..................................................................................................... 47

Foundation ......................................................................................................................... 48

Location of Water Circulating Pump ............................................................................... 52

Lifting .................................................................................................................................. 53

Installation .......................................................................................................................... 55

Safty Devices Setting ........................................................................................................ 60

Trouble and Action ............................................................................................................ 63

Guide Specifications ......................................................................................................... 64

AirCooledSingleScrewChiller

2

1.1 Features

Easy to install and simple to maintain

Exact control and reliable operation

The air cooled chiller is a central air conditioning unit, using air as cooling heat source and water as cooling supply medium, which can meet the air conditioning requirement of buildings around the year. The unit can be mounted outside, therefore, no need for equipment room, cooling tower and related water piping system. The entire chiller is complete with simple structure and easy application. Our chiller can be applied in different application, such as department stores, hospitals, restaurants, factories, office building and so on.

High resistance against corrosion

The cabinet is made of galvanized steel and coated to provide a high resistance. The unit can be applied under different environment conditions. The rejected heat from exchanger doesn’t bring any pollution and meets the ecology requirement.

Stepless modulation high efficiency and saving energy

As the compact structure, the unit basement bears the loads of compressor, condenser, evaporator, oil separator and the weight of all related refrigerant piping. As our standard features, units are equipped with spring absorber. No vibration is expected from our unique type of F4 single screw compressor.The condenser fan is compete with high efficiency propeller fan, direct drive with low noise.The compressor sound insulation enclosure is provided as standard to decrease the compressor’s operation noise effectively.

McQuay’s unique newest single screw compressor brings high EER. Multiple circuits design, each unit is configured with one or two compressors and each compressor is configured with an independent refrigerant system, which can meet the load requirements. The cooling capacity can be steles ranging from 12.5% to 100% by micro-processor control.

Once power supplies, water piping and water pump provided, no further equipment are needed. The chiller is fully equipped with the necessary electrical components.Our controller monitor the unit operation permanently. In case abnormity happens, the system can perform audio-video alarm and display the fault’s cause to ease the maintenance.

With most advanced electric expansion valve, the unit can control the refrigerant flow as various conditions.Chilled water leaving temperature is controlled to ±0.2 . In addition, various sensors can transmit the signals and data to the controller, so the unit components are timely checked in order to keep reliable unit operation. Multiple protections ensure the safety operation of the unit.Three-level password protection prevents non-professional personnel from errors and ensures a safety operation.The compressor start one by one, so the electric current is low to reduce the impact to electric network.

Low noise and low vibration

1. Features1.1 Features


3

1.2 Intelligent Network Controller

Main functions

Main components (Inner controller)

1. Main controller MaicroTech Control type: PLC programming Software class: Class A Effective memory: Flash is 2M,and static is 256K Working condition: Temperature is between -20°C to 60°C, and relative humidity is ≤ 90%2. PGD (Display) Language: Chinese or English Interface display: Large LCD, 4-line English or 2-line Chinese Working condition: Temperature is between -20°C to 60°C, and relative humidity is ≤ 90% Controlled distance: Effective controlled distance is 250m (AWG22 shielded twisted pair).3. IO Expansion board No programming, Set the special address is available.4. EVD2005. No programming, Set the special address is available.

Building Management system control (optional)

ModBus/LonWorks/BACnet protocol interfaces are available to meet centralized and building auto control.

The controller integrates the experience and technology, applying McQuay air cooled heat pump since last 30 years. It is equipped with forecast logical programming software to perform the best combination of compressor and fan at higher EER. The controller can check the parameters and settings and then act accordingly to improve the energy efficiency and maximum reliability.

Multi protection,ensure unit high efficient and stable running. Unit cooling load auto adjusted based on evaporator outlet water temp. Outlet water temp controlled by PID, precision ±0.2°C.Compressor On/Off controlled according to average wear.Both Chinese and English are available.Unit operation status/temp/pressure data etc dispaly.Fault alarm and fault history display.Three-level password protection.Auto re-start after power failure (option).Timing switch on/off function (option).Building management system control (option), Modbus, LonWorks, BACnet are available.

1.2 Intelligent Network Controller


4

1.3 Single Screw CompressorWith leading technology, McQuay’s semi-hermetic single screw compressor has such features as high-efficiency, saving energy, stability, quietness, few operation components and long durability.

Few operation components

Easy to maintain

Bearing durability

Low noise and low vibration

The single screw compressor, with excellent unique design and special gate-rotor material, and no need for metal hermetic requirement between the gate-rotor and rotors, reaches “zero-interval”. The liquid refrigerant brings more effects as hermetic, lubricant and cooling material when the compressor rotors operate. What’s more, its interval of the teeth is very little and the resistance is very low, which can improve the unit’s efficiency.

High-efficiency oil separator

Axial force balance

Radial force balance

The single screw compressor is equipped with only five moving components: a screw, two gate rotors and two loading slide valve. The screw rotor outside is special treated, and the gate rotor is equipped with eleven-tooth high strength compound material.

Liquid durability and high reliability

With an equalizing compression, the single screw reduces the bearing load extending the bearing life span. The gate rotor, which is made of high flexibility synthetic material, can keep exact and minimum clearance to ensure no friction can happen, which can improve unit’s efficiency.The oil ejection and liquid ejection design to the compressor avoid the overheat gas decrease to a minimum, eliminating to decompose the oil and refrigerant, keeping the good properties of the oil and refrigerant.

The gate rotor is accessible through a removing cover plate, making an easy maintenance.

The bearing durability of the single screw compressor is up to 5 times or more, compared to twin-screw compressor.

The single screw compressor performs a complete balance load in operation, so its vibration is near to zero and its noise level reaches the minimum of the industry standard.It does not contact metal to metal in compression, which eliminates high frequency noise.Special design discharge chamber eliminates discharge noise.

Rate rotor and rotors

The system is equipped with a high efficiency oil separator up to 99.7% efficiency. This improved the reliability and one more improvement to compression operation.

With opposing and equal suction pressure at both ends of the single screw compressor chambers, there’s no high thrust load as in the twin-screw design compressor.

Gate rotor on both sides of the screw chamber compressing simultaneously completely balanced radial loading on the rotating screw, thus eliminates bearing wear. This is a sharp contrast with twin-screw designs whose bearing size is limited, due to higher loads, screw friction and unbalance load

1.3 Single Screw Compressor


5

Features EDM51-701

4 UWA60AYM~520AYM / UWAP60BYM~480BYM

Compressionprinciples

SuctionGas flows through the suction port into open ends of available grooves. As the screw rotates, gate-rotor teeth enter the seal grooves in sequence, refrigerant gas in chambers defined by three sides of the grooves, the compressor casing and the gate-rotor tooth surface.

CompressionVolume in each tooth chamber decreases as the screw rotates. Gas is continuously compressed until the groove leading edge passes the discharge port.

DischargeRelease of gas into the discharge chamber ends the compression cycle. Gas continues to be discharged until the gate-rotor reduces groove volume to zero. With two gate-rotors equalized on opposite sides of the screw, this process occurs twice with each screw revolution, doubling the compressor capacity of the unit.


6

MCS 235. 2 F ST 4 - F CA E

2.1 Nomenclature (R22, R407C)

2. Nomenclature

Export

Product Specifications

Power Supply

Refrigerant type: 2---R22 4---R407c

Unit Type: ST: standardLN: low noiseLC: low ambient cooling

Compressor Series

Compressor Qty.

Cooling Capacity: 235 USRT

McQuay Single screw chiller


7

Model MCS050.1 MCS060.1 MCS070.1 MCS080.1 MCS100.1

∗1 Normal cooling capacity

kW 170 205 240 280 360USRT 48 58 68 80 102kcal/h 146,200 176,300 206,400 240,800 309,600Btu/h 580,400 699,900 819,400 955,900 1,229,000

Casing / Color GalvanizedSteel/RAL7032Capacity Steps 0,25~100%Power Supply 380~400V/3~50Hz

CompressorType Semi-hermeticSingle-screwNo. × Model 1×3118 1×3120 1×3121 1×3122 1×3220Motor Input kW 53 66 75 89 102

Refrigerant Oil

Model LPT68Charge L 13 13 13 13 18

EvaporatorType High-efficiency Shell and TubeFlow Rate L/min. 487 588 688 803 1032Pressure Drop kPa 18 24 18 28 31

Condenser

Type CrossFinCoilRows × Stages 3×44 3×44 3×44 3×44 3×44Fit Pitch mm 1.8 1.8 1.8 1.8 1.8Face Area m2 9.57 9.57 12.07 12.07 16.09

Fan

Type Propeller(DirectDrive)Qty. 4 4 6 6 8

Air Flow Ratem3/min. 1,467 1,467 2,200 2,200 2,933

cfm 51,773 51,773 77,660 77,660 103,547Motor Input kW 8 8 12 12 16

RefrigerantType R22No. of Circuits 1 1 1 1 1Control ElectronicExpansionValve

Water Piping Connection inch 5Compressor Acoustic Insulation Material — Polyurethane

FoamingUnit Input kW 61 74 87 101 118

Unit Dimensions

D mm 2975 2975 3200 3200 4100W mm 2260 2260 2260 2260 2260H mm 2285 2285 2285 2285 2360

Weight kg 2350 2360 2870 2880 4050Operation Weight kg 2500 2510 3020 3030 4200

Standard Accessories Unit Operation Instructions, Conformity Certificate, Warranty Application Form, Spring Damper, WaterFlowSwitch.

Notes: ∗1. Coolingcapacityisbasedonthefollowingconditions: Enteringchilledwatertemp.12°C,Leavingchilledwatertemp.7°C,ambienttemp.35°CDB 2. The following safity devicesareequippedasstandard.

Highpressure(pressureswitch)Lowpressure(pressuresensor)CompressorthermalCondensationfanthermalHighdischargetemperatureonthecompressorPhasemonitorStar/DeltatransitionfailedLow-pressureratioHighoilpressuredropLowoilpressureFreezeprotectionLoadsteplessadjustTroublerecord

ConversionFormulaekcal/h=kW×860Btu/h=kW×3414

cfm=m³/min×35.3

3. Specifications3.1 MCS 050.1 FST ~ MCS 380.2 FST [R22 ]


8



kW 422 455 525 625 654USRT 120 129 149 178 186kcal/h 362,900 391,300 451,500 537,500 562,400Btu/h 1,440,700 1,553,400 1,792,400 2,133,800 2,232,800

Casing/Color PaintableGalvanizedSteelPlate/IvoryWhiteCapacity Steps 0,25~100%Power Supply 380~400V/3~50Hz


RefrigerantOil



Condenser


Fan

Type Propeller(DirectDrive)No. 8 8 10 10 12




Water Piping Connection inch 8Compressor Acoustic Insulation Material PolyurethaneFoaming

Unit Input kW 136 142 169 202 194

Unit Dimensions

D mm 4100 4100 5000 5000 5900W mm 2260 2260 2260 2260 2260H mm 2360 2360 2360 2360 2360






cfm=m³/min×35.3


9




Casing/Color PaintableGalvanizedSteelPlate/IvoryWhiteCapacity Steps 0,12.5~100%Power Supply 380~400V/3~50Hz

CompressorType Semi-hermeticSingle-screwNo. × Model 2×3220 1×32201×3221 2×3221 2×4221 1×42211×4222Motor Input kW 204 222 239 256 279

RefrigerantOil

Model LPT68Charge L 18×2 18×2 18×2 16×2 16×2


Condenser


Fan






Unit Input kW 232 252 271 288 313

Unit Dimensions

D mm 7300 8200 8200 8200 9100W mm 2260 2260 2260 2260 2260H mm 2360 2360 2360 2360 2360






cfm=m³/min×35.3


10

Model MCS310.2 MCS330.2 MCS350.2 MCS380.2


kW 1070 1163 1300 1370USRT 304 331 370 390kcal/h 920,200 1,000,200 1,118,000 1,178,200Btu/h 3,653,000 3,970,500 4,438,200 4,677,200


CompressorType Semi-hermeticSingle-screwNo. × Model 2×4222 1×42221×4223 2×4223 2×4223Motor Input kW 309 337 366 359

Refrigerant Oil

Model LPT68Charge L 16×2 16×2 16×2 16×2

EvaporatorType High-efficiency Shell and TubeFlow Rate L/min. 3067 3334 3727 3927Pressure Drop kPa 74 87 95 97

Condenser

Type CrossFincoilRows × Stages 3×44 3×44 3×44 4×44Fit Pitch mm 1.8 1.8 1.8 1.8Face Area m2 36.21 38.22 40.23 40.23

Fan

Type Propeller(DirectDrive)Qty. 18 19 20 20

Air Flow Ratem3/min. 6,600 6,967 7,333 7,333

cfm 232,980 245,923 258,867 258,867Motor Input kW 36 38 40 40

RefrigerantType R22No. of Circuits 2 2 2 2Control ElectronicExpansionValve


Unit Input kW 345 375 406 399

Unit Dimensions

D mm 9100 10000 10000 10000W mm 2260 2260 2260 2260H mm 2360 2360 2360 2360

Weight kg 8660 9405 9460 9780Operation Weight kg 8860 9605 9660 10010





cfm=m³/min×35.3


11




Casing / Color PaintableGalvanizedSteelPlate/IvoryWhiteCapacity Steps 0,25~100%Power Supply 380~400V/3~50Hz


RefrigerantOil

Model RL68HCharge L 13 13 13 13 18

EvaporatorType High-efficiency Shell and Tube Flow Rate L/min. 470 567 664 775 996Pressure Drop kPa 18 24 18 28 31

Condenser


Fan




RefrigerantType R407CNo. of Circuits 1 1 1 1 1Control ElectronicExpansionValve


FoamingUnit Input kW 61 74 87 101 124

Unit Dimensions

D mm 2975 2975 3200 3200 4100W mm 2260 2260 2260 2260 2260H mm 2285 2285 2285 2285 2360






cfm=m³/min×35.3

3.2 MCS050.1FST~MCS350.2FST[R407C]


12






Refrigerant Oil



Condenser


Fan






Unit Input kW 143 149 177 212 204

Unit Dimensions

D mm 4100 4100 5000 5000 5900W mm 2260 2260 2260 2260 2260H mm 2360 2360 2360 2360 2360






cfm=m³/min×35.3


13






RefrigerantOil

Model RL68HCharge L 18×2 18×2 18×2 16×2 16×2


Condenser


Fan






Unit Input kW 244 265 285 302 329

Unit Dimensions

D mm 7300 8200 8200 8200 9100W mm 2260 2260 2260 2260 2260H mm 2360 2360 2360 2360 2360






cfm=m³/min×35.3


14

Model MCS310.2 MCS330.2 MCS350.2


kW 1033 1122 1255USRT 294 319 357kcal/h 888,000 965,200 1,078,900Btu/h 3,525,100 3,831,500 4,282,900


CompressorType Semi-hermeticSingle-screwNo. × Model 2×4222 1×42221×4223 2×4223Motor Input kW 326 356 386

RefrigerantOil

Model RL68HCharge L 16×2 16×2 16×2

EvaporatorType High-efficiency Shell and TubeFlow Rate L/min. 2960 3217 3596Pressure Drop kPa 74 87 95

Condenser

Type CrossFincoilRows × Stages 3×44 3×44 3×44Fit Pitch mm 1.8 1.8 1.8Face Area m2 36.21 38.22 40.23

Fan

Type Propeller(DirectDrive)Qty. 18 19 20

Air Flow Rate m3/min. 6,600 6,967 7,333cfm 232,980 245,923 258,867

Motor Input kW 36 38 40

RefrigerantType R407CNo. of Circuits 2 2 2Control ElectronicExpansionValve


Unit Input kW 362 394 426

Unit Dimensions

D mm 9100 10000 10000W mm 2260 2260 2260H mm 2360 2360 2360

Weight kg 8660 9405 9460Operation Weight kg 8860 9605 9660





cfm=m³/min×35.3


15


∗1 Cooling Capacity


Casing / Color GalvanizedSteel/RAL7032Capacity Steps 0,25~100%Power Supply 380~400V/3~50Hz


RefrigerantOil



Condenser


Fan



cfm 42,360 42,360 63,540 63,540 84,720Motor Input kW 7.2 7.2 0.8 10.8 14.4



FoamingUnit Input kW 60.2 73.2 85.8 99.8 116.4

Unit Dimensions

D mm 2975 2975 3200 3200 4100W mm 2260 2260 2260 2260 2260H mm 2285 2285 2285 2285 2360






cfm=m³/min×35.3

3.3 MCS050.1FLN~MCS350.2FLN[R22]


16






RefrigerantOil



Condenser


Fan



cfm 84,720 84,720 105,900 105,900 127,080Motor Input kW 14.4 14.4 18 18 21.6



Unit Input kW 134.4 140.4 167.0 200.0 191.6

Unit Dimensions

D mm 4100 4100 5000 5000 5900W mm 2260 2260 2260 2260 2260H mm 2360 2360 2360 2360 2360






cfm=m³/min×35.3


17






RefrigerantOil

Model LPT68Charge L 18×2 18×2 18×2 16×2 16×2


Condenser


Fan



cfm 148,260 158,850 158,850 158,850 180,030Motor Input kW 25.2 27 28.8 28.8 30.6



Unit Input kW 229.2 249.0 267.8 284.8 309.6

Unit Dimensions

D mm 7300 8200 8200 8200 9100W mm 2260 2260 2260 2260 2260H mm 2360 2360 2360 2360 2360






cfm=m³/min×35.3


18






Refrigerant OilModel LPT68Charge L 16×2 16×2 16×2


Condenser


Fan

Type Propeller(DirectDrive)Qty. 18 19 20

Air Flow Ratem3/min. 5,400 5,700 6,000

cfm 190,620 201,210 211,800Motor Input kW 32.4 34.2 36

RefrigerantType R22No. of Circuits 2 2 2Control ElectronicExpansionValve


Unit Input kW 341.4 371.2 402.0

Unit Dimensions

D mm 9100 10000 10000W mm 2260 2260 2260H mm 2360 2360 2360


Standard Accessories Unit Operation Instructions, Conformity Certificate, Warranty Application Form, Spring Damper,WaterFlowSwitch.




cfm=m³/min×35.3


19




Casing / Color PaintableGalvanizedSteelPlate/IvoryWhiteCapacity Steps 0,25~100%Power Supply 380~400V/3~50Hz


RefrigerantOil



Condenser


Fan






FoamingUnit Input kW 60.2 73.2 85.8 99.8 122.4

Unit Dimensions

D mm 2975 2975 3200 3200 4100W mm 2260 2260 2260 2260 2260H mm 2285 2285 2285 2285 2360






cfm=m³/min×35.3

3.4 MCS050.1FLN~MCS350.2FLN[R407C]


20






Refrigerant Oil



Condenser


Fan






Unit Input kW 141.4 147.4 175.0 210.0 201.6

Unit Dimensions

D mm 4100 4100 5000 5000 5900W mm 2260 2260 2260 2260 2260H mm 2360 2360 2360 2360 2360






cfm=m³/min×35.3


21






RefrigerantOil

Model RL68HCharge L 18×2 18×2 18×2 16×2 16×2


Condenser


Fan



cfm 148,260 148,850 158,850 158,850 180,030Motor Input kW 25.2 27 28.8 28.8 30.6



Unit Input kW 241.2 262.0 281.8 298.8 325.6

Unit Dimensions

D mm 7300 8200 8200 8200 9100W mm 2260 2260 2260 2260 2260H mm 2360 2360 2360 2360 2360






cfm=m³/min×35.3


22






RefrigerantOil

Model RL68HCharge L 16×2 16×2 16×2


Condenser


Fan

Type Propeller(DirectDrive)Qty. 18×TFE800-95 19×TFE800-95 20×TFE800-95

Air Flow Rate m3/min. 5,400 5,700 6,000cfm 190,620 201,210 211,800

Motor Input kW 32.4 34.2 36

RefrigerantType R407CNo. of Circuits 2 2 2Control ElectronicExpansionValve


Unit Input kW 358.4 390.2 422.0

Unit Dimensions

D mm 9100 10000 10000W mm 2260 2260 2260H mm 2360 2360 2360






cfm=m³/min×35.3


23

Star Delta Compressors starter–Forlowinrushcurrentandreducedstartingtorque.Double set-point–Dualleavingwatertemperatureset-points.Compressor thermal overload relays–Safetydevicesagainstcompressormotoroverloadinginadditiontothenormalprotectionrelatedtotheelectricalwindings.Fan thermal overload relays–Safetydevicesagainstfanmotoroverloadinginadditiontothenormalprotectionrelatedtotheelectricalwindings.Phase protector–Thephasemonitorcontrolsthephasessequenceiscorrectandcontrolsphaseloss.Evaporator electric heater–Electricheatercontrolledbyathermostattoprotecttheevaporatorfromfreezingdownto-15°Cambienttemperature.Victaulic evaporator water connection–Hydraulicjointwithgasketforaneasyandquickwaterconnection.General fault protection–Contactorforalarmwarning.Discharge line shut off valves–Installedonthedischargeportofthecompressor.Suction line shut off valve–Suctionshut-offvalveinstalledonthesuctionportofthecompressortofacilitatemaintenanceoperation(OnlyforMCS050/MCS060/MCS080).Flow switch–Suppliedseparatelytobewiredandinstalledontheevaporatorwaterpiping(bythecustomer).Spring type vibration mounts – Supplied separately, these have to be positioned under the base of the unit duringinstallation.Idealfordampeningvibrationsonroofsinstallationandmetallicstructures.

Glycol version–Set-pointcangodownto-8°C.Speed control – Continuous fan speed modulation on the first fan of each circuit. It allows the unit working with air temperature downto-15°C.Condenser coil guards – Metal protection guards fixed on all the external surface of the condenser coils.Cu-Cu condenser coils–Togivebetterprotectionagainstcorrosionbyaggressiveenvironments.Alu-coat condenser coils–Finsareprotectedbyaspecialacrylicpaintwithahighresistancetocorrosion.HighpressureguagesLowpressureguagesSoft start–Electronicstartingdevicetoreduceinrushcurrentandtostartcompressorsgradually,withverylowmechanicalstress.

BMS (Building Management System) protocol–Modbus,LonWorks,BACnet

Note: These options should be factory mounted. Field modifications are not available.

4.1 Standard accessories (supplied on basic unit)

4.2 Optional accessories (on request)

4. Accessories


24

Unit:mm

Model 050.1060.1

070.1080.1

100.1120.1135.1

150.1170.1 185.1 200.2

220.2235.2260.2

285.2310.2

330.2350.2380.2

DepthD 2975 3200 4100 5000 5900 7300 8200 9100 10000

HeightH 2385 2460

Model 050.1060.1

070.1080.1

100.1120.1135.1

150.1170.1 185.1 200.2

220.2235.2260.2

285.2310.2

330.2350.2

DepthD 2975 3200 4100 5000 5900 7300 8200 9100 10000

HeightH 2385 2460

H

D

D-100

2260

ST[R22]

ST[R407C]

5. Dimensions


25

6. Piping Diagram

MCS050.1~080.1FST


26

MCS100.1~120.1,MCS200.2~235.2F


27

MCS135.1~185.1,MCS260.2~380.2F

M1M11 M12 M13 M14

PCO2(3)QC0AL0CP1

PGD

EV BAT.1

EXVB 1

EXV.1CIRC.1

WL1 ST1

PCO2(3)QC0AL0CP1

28

7. Wiring DiagramMCS050/060.1F22/407c


M1M11 M12 M13 M14 M15 M16

PCO2(3)QC0AL0CP1

EV BAT.1

EXVB 1

EXV.1CIRC.1

WL1 ST1

PCO2(3)QC0AL0CP1

PGD

EXP4(PC0E0004850)

29

MCS070/080.1F22/407c


CP1

M11 M12 M17M13 M14 M15 M16 M18 M19 M20M1

PCO2(3)QC0AL0CP1

PGD

EV BAT.1

EXVB 1

EXV.1CIRC.1

WL1 ST1EXP4(PC0E0004850)

PCO2(3)QC0AL0

MCS100/120/135/150/170.1F22/407c


30

PCO2(3)QC0AL0

M1

WL1 ST1

PCO2(3)QC0AL0

EXP4(PC0E0004850)

CP1

M12M11 M13 M19M16M14 M15 M17 M18 M20 M21 M22

CP1

PGD

EV BAT.1

EXVB 1

EXV.1CIRC.1

MCS185.1F22/407c


31

(PC0E0004850)EXP4

EV BAT.1

CIRC.1EXV.1

EXVB 1

CP1

M12M11 M13 M15M14 M16 M17 M19M18 M20 M24 M25 M27M26 M28 M30M29

PCO2(3)QC0AL0

M23M2

M21 M22

PGD

M1

WL1 ST1

EV BAT.2

EXVB 2

EXV.2CIRC.2

WL2 ST2

PCO2(3)QC0AL0CP1

MCS200/220/235/260/285/310/330/350/380.2F22/407c


32


33


34

Model LWT °C

Ambient temperature (°C)25 28 30 35 40 42

CAP PI CAP PI CAP PI CAP PI CAP PI CAP PIkW

MCS050.1

4 168 54 164 55 161 56 153 58 145 61 142 625 175 55 170 56 167 57 159 59 151 62 148 636 181 56 176 57 173 58 164 60 156 63 153 617 187 57 182 58 179 59 170 61 161 64 158 658 193 58 188 59 184 60 176 62 167 65 163 669 200 59 194 60 190 61 181 63 172 66 169 67

MCS060.1

4 203 66 198 67 194 68 185 70 175 73 172 755 211 67 205 68 201 69 191 71 182 75 178 766 218 68 212 69 208 70 198 73 188 76 184 787 226 70 219 71 215 71 205 74 195 77 191 798 233 71 227 72 222 73 212 75 201 79 197 809 241 72 234 73 230 74 219 77 208 80 203 82

MCS070.1

4 238 78 231 79 222 80 216 83 201 86 197 885 247 79 234 80 230 81 224 84 208 88 203 906 255 80 231 82 227 82 232 85 205 89 201 917 264 82 240 83 235 84 240 87 213 91 208 938 273 83 248 84 244 85 248 89 235 93 216 959 282 85 257 86 252 87 256 90 228 94 223 96

MCS080.1

4 277 90 270 91 265 93 252 96 239 100 234 1025 288 92 280 93 275 94 261 98 248 102 243 1046 298 93 290 95 284 96 271 99 257 104 252 1067 308 95 300 96 294 97 280 101 266 106 260 1088 318 97 310 98 304 99 289 103 275 108 269 1109 329 98 320 100 314 101 299 105 284 110 278 112

MCS100.1

4 357 105 347 107 340 108 324 112 308 117 301 1205 370 107 360 109 353 110 336 114 319 119 312 1226 383 109 373 111 366 112 348 116 331 121 324 1247 396 111 385 113 378 114 360 118 342 123 335 1268 409 113 398 115 391 116 372 120 353 126 346 1289 423 115 411 117 403 118 384 122 365 128 357 131

MCS120.1

4 418 121 407 123 399 125 380 129 361 135 353 1385 434 123 422 125 414 127 394 131 374 137 366 1406 449 126 437 127 428 129 408 134 387 140 379 1437 464 128 452 130 443 131 422 136 401 142 392 1458 480 130 467 132 458 134 436 138 414 145 405 1489 495 133 482 134 473 136 450 141 427 147 418 150

MCS135.1

4 451 127 439 129 430 130 410 135 389 141 381 1445 468 129 455 131 446 132 425 137 403 143 395 1466 484 131 471 133 462 135 440 140 418 146 409 1497 501 134 487 135 478 137 455 142 432 149 423 1528 517 136 503 138 494 139 470 145 446 151 437 1549 534 138 519 140 510 142 485 147 461 154 451 157

MCS150.1

4 520 151 506 153 496 155 473 160 449 168 439 1715 539 153 525 156 515 157 490 163 465 171 456 1746 559 156 543 158 533 160 508 166 482 174 472 1777 578 159 562 161 551 163 525 169 499 177 488 1808 597 162 581 164 570 166 542 172 515 180 504 1849 616 165 599 167 588 169 560 175 532 183 520 187

MCS170.1

4 619 180 602 183 591 185 563 192 534 201 523 2055 642 183 625 186 613 188 583 195 554 204 542 2086 665 187 647 189 635 191 604 198 574 208 562 2127 688 190 669 193 656 195 625 202 594 211 581 2168 711 193 691 196 678 198 646 206 613 215 600 2199 734 197 713 200 700 202 666 209 633 219 620 223

NOTES:CAP:coolingcapacity(kW)PI: powerinput(kW)

8. Capacity Tables

8.1 MCS050.1FST~MCS380.2FST[R22]


35

Model LWT °C



MCS185.1

4 648 173 630 176 618 178 589 184 559 193 547 1975 672 176 654 179 641 181 611 187 580 196 568 2006 696 179 677 182 664 184 632 191 600 199 588 2037 720 182 700 185 687 187 654 194 621 203 608 2078 744 186 723 188 710 191 676 197 642 207 628 2119 768 189 747 192 732 194 697 201 662 210 648 215

MCS200.2

4 713 207 694 210 681 213 648 220 616 230 603 2355 740 211 720 214 706 216 672 224 638 234 625 2396 766 214 745 217 731 220 696 228 661 238 647 2437 792 218 771 221 756 224 720 232 684 183 669 2488 819 222 796 225 781 228 744 236 706 247 691 2529 845 226 822 229 806 232 768 240 729 252 714 257

MCS220.2

4 775 225 754 228 739 231 704 239 669 250 654 2555 803 229 781 232 767 235 730 243 693 255 679 2606 832 233 809 236 794 239 756 248 718 259 703 2647 861 237 837 240 821 243 782 252 743 264 727 2698 889 241 865 245 849 248 808 257 767 268 751 2749 918 246 893 249 876 252 834 261 792 273 775 279

MCS235.2

4 832 242 810 245 794 248 756 257 718 269 703 2755 863 246 839 250 824 253 784 262 745 274 729 2796 894 250 869 254 853 257 812 266 771 278 755 2847 924 255 899 258 882 261 840 271 798 283 781 2898 955 259 929 263 912 266 868 276 824 289 807 2949 986 264 959 268 941 271 896 281 851 294 833 300

MCS260.2

4 941 257 916 261 898 264 855 273 812 286 795 2925 976 262 949 265 931 268 887 278 842 291 824 2976 1011 266 983 270 965 273 918 283 872 296 854 3027 1046 271 1017 275 998 278 950 288 902 301 883 3078 1080 276 1051 280 1031 283 982 293 932 307 912 3139 1115 281 1084 285 1064 288 1013 299 962 312 942 319

MCS285.2

4 991 279 964 283 946 287 900 297 855 311 837 3175 1027 284 999 288 981 292 934 302 887 316 868 3236 1064 289 1035 293 1015 297 967 308 918 322 899 3287 1101 294 1070 299 1050 302 1000 313 950 327 930 3348 1137 300 1106 304 1085 307 1033 319 981 333 960 3409 1174 305 1141 309 1120 313 1066 324 1013 339 991 346

MCS310.2

4 1060 308 1031 312 1012 316 963 328 915 343 896 3505 1099 313 1069 318 1049 321 999 333 949 348 929 3566 1139 319 1107 323 1086 327 1034 339 982 355 962 3627 1178 294 1145 329 1124 333 1070 345 1016 361 995 3688 1217 330 1183 335 1161 339 1105 351 1050 367 1028 3759 1256 336 1221 341 1198 345 1141 358 1084 374 1061 382

MCS330.2

4 1152 335 1121 340 1100 344 1047 356 994 372 973 3805 1195 341 1162 345 1140 349 1086 362 1031 379 1009 3866 1237 346 1204 351 1181 355 1124 368 1068 385 1045 3937 1280 353 1245 358 1221 362 1163 375 1104 392 1081 4008 1322 359 1286 364 1262 368 1202 382 1141 399 1117 4079 1365 366 1328 371 1303 375 1240 389 1178 407 1153 415

MCS350.2

4 1288 362 1253 368 1229 372 1170 385 1112 403 1088 4115 1336 369 1299 374 1275 378 1214 392 1153 410 1128 4186 1383 375 1345 380 1320 385 1257 399 1194 417 1168 4267 1431 382 1392 387 1365 392 1300 406 1235 425 1208 4338 1478 389 1438 394 1411 399 1343 413 1276 432 1249 4419 1526 396 1484 401 1456 406 1386 421 1317 440 1289 449

MCS380.2

4 1358 356 1320 361 1296 366 1233 379 1171 396 1147 4045 1408 362 1369 367 1343 372 1279 385 1215 403 1189 4116 1458 369 1418 374 1391 378 1324 392 1258 410 1231 4187 1508 375 1466 381 1439 385 1370 399 1301 417 1273 4268 1558 382 1515 387 1487 392 1415 406 1344 425 1316 4339 1608 389 1564 394 1534 399 1461 414 1387 433 1358 441



36

Model LWT °C



050.1

4 163 54 158 55 155 56 148 58 140 61 137 625 169 55 164 56 161 57 153 59 145 62 142 636 175 56 170 57 167 58 159 60 151 63 147 617 180 57 176 58 172 59 164 61 156 64 152 658 186 58 181 59 178 60 176 62 161 65 158 669 192 59 187 60 184 61 181 63 166 66 163 67

060.1

4 196 66 191 67 187 68 178 70 169 73 166 755 203 67 198 68 194 69 185 71 176 75 172 766 211 68 205 69 201 70 191 73 182 76 178 787 218 70 212 71 208 71 198 74 188 77 184 798 225 71 219 72 215 73 205 75 194 79 190 809 232 72 226 73 222 74 211 77 201 80 196 82

070.1

4 230 78 224 79 215 80 209 83 194 86 190 885 238 79 226 80 222 81 217 84 201 88 196 906 247 80 224 82 219 82 224 85 198 89 194 917 255 82 232 83 227 84 232 87 206 91 201 938 264 83 240 84 236 85 240 89 228 93 208 959 272 85 248 86 244 87 247 90 220 94 216 96

080.1

4 268 90 260 91 255 93 243 96 231 100 226 1025 277 92 270 93 265 94 252 98 239 102 234 1046 287 93 279 95 274 96 261 99 248 104 243 1067 297 95 289 96 284 97 270 101 256 106 251 1088 307 97 299 98 293 99 279 103 265 108 259 1109 317 98 308 100 302 101 288 105 273 110 268 112

100.1

4 344 111 334 112 328 114 312 118 297 123 290 1265 357 113 347 114 340 116 324 120 308 125 301 1286 369 115 359 116 352 118 335 122 319 127 312 1307 382 117 371 118 364 120 347 124 330 130 323 1328 395 119 384 120 377 122 359 126 340 132 333 1359 407 121 396 123 389 124 370 129 351 134 344 137

120.1

4 403 128 392 129 385 131 366 136 348 142 341 1455 418 130 407 132 399 133 380 138 361 144 353 1476 433 132 421 134 413 136 393 141 374 147 366 1507 448 134 436 136 427 138 407 143 387 150 378 1538 463 137 450 139 442 140 420 146 399 152 391 1559 478 139 465 141 456 143 434 148 412 155 403 158

135.1

4 435 133 423 135 415 136 395 141 375 148 367 1515 451 135 439 137 430 139 410 144 389 150 381 1546 467 138 454 140 446 141 424 146 403 153 395 1567 483 140 470 142 461 144 439 149 417 156 408 1598 499 143 486 145 476 146 454 152 431 159 422 1629 515 145 501 147 492 149 468 154 445 162 435 165

150.1

4 502 158 489 160 479 162 456 168 434 176 424 1795 521 161 507 163 497 165 473 171 450 179 440 1826 539 164 525 166 515 168 490 174 465 182 456 1867 558 166 543 169 532 171 507 177 481 185 471 1898 577 169 561 172 550 174 524 180 497 188 487 1929 595 173 579 175 568 177 541 183 513 192 503 196

170.1

4 598 189 581 192 570 194 543 201 516 211 505 2155 620 193 603 195 591 198 563 205 535 214 523 2186 642 196 624 199 612 201 583 208 554 218 542 2227 664 199 645 202 633 205 603 212 573 222 561 2268 686 203 667 206 654 208 623 216 592 226 579 2309 708 207 688 210 675 212 643 220 611 230 598 235


8.2 MCS050.1FST~MCS350.2FST[R407C]


37

Model LWT °C



185.1

4 625 182 608 185 597 187 568 194 540 203 528 2075 648 185 631 188 619 190 589 197 559 206 548 2106 671 188 653 191 641 193 610 200 579 210 567 2147 694 192 675 195 663 197 631 204 599 213 587 2188 718 195 698 198 685 200 652 208 619 217 606 2229 741 199 720 202 707 204 673 211 639 221 625 226

200.2

4 689 218 670 221 657 224 626 232 594 242 582 2475 714 222 695 225 681 227 649 236 616 246 603 2516 739 225 719 229 706 231 672 240 638 251 625 2567 765 229 744 233 730 235 695 244 660 193 646 2608 790 234 769 237 754 240 718 248 682 260 667 2659 816 238 793 241 778 244 741 253 704 265 689 270

220.2

4 748 237 728 240 714 243 680 252 646 263 632 2695 776 241 754 244 740 247 705 256 669 268 655 2736 803 245 781 248 767 251 730 260 693 272 679 2787 831 249 808 253 793 256 755 265 717 277 702 2838 859 254 835 257 819 260 780 270 741 282 725 2889 886 258 862 262 846 265 805 275 765 287 748 293

235.2

4 804 254 782 258 767 261 730 271 693 283 767 2895 833 259 810 262 795 266 757 275 719 288 796 2946 863 263 839 267 823 270 784 280 745 293 824 2997 893 268 868 272 852 275 811 285 770 298 852 3048 922 273 897 277 880 280 838 290 796 303 779 3109 952 278 926 282 908 285 865 295 821 309 804 315

260.2

4 909 270 884 273 867 277 826 287 784 300 767 3065 942 274 916 278 899 281 856 292 813 305 796 3116 976 279 949 283 931 286 887 297 842 310 824 3177 1009 284 982 288 963 291 917 302 871 316 852 3228 1043 289 1014 293 995 297 947 307 900 322 881 3289 1076 294 1047 299 1027 302 978 313 929 327 909 334

285.2

4 956 294 930 298 913 301 869 312 825 327 808 3335 992 299 964 303 946 307 901 318 856 332 837 3396 1027 304 999 308 980 312 933 323 886 338 867 3457 1062 309 1033 314 1014 317 965 329 916 344 897 3518 1097 315 1067 319 1047 323 997 335 947 350 927 3579 1133 321 1102 325 1081 329 1029 341 977 357 957 364

310.2

4 1024 323 996 328 977 332 930 344 883 359 865 3675 1061 329 1032 333 1013 337 964 350 916 366 896 3736 1099 334 1069 339 1049 343 999 356 948 372 928 3807 1137 309 1106 345 1085 349 1033 362 981 379 960 3868 1175 347 1142 351 1121 356 1067 369 1014 385 992 3939 1212 353 1179 358 1157 362 1102 375 1046 392 1024 400

330.2

4 1112 352 1081 357 1061 361 1010 374 959 391 939 3995 1153 358 1121 363 1100 367 1047 380 995 398 974 4066 1194 364 1161 369 1139 374 1085 387 1030 405 1008 4137 1235 370 1201 376 1178 380 1122 394 1066 412 1043 4208 1276 377 1241 383 1218 387 1159 401 1101 419 1078 4289 1317 384 1281 390 1257 394 1196 408 1136 427 1112 436

350.2

4 1244 380 1210 386 1187 390 1130 404 1073 423 1050 4325 1289 387 1254 392 1231 397 1172 411 1113 430 1089 4396 1335 394 1299 399 1274 404 1213 419 1152 438 1128 4477 1381 401 1343 406 1318 411 1255 426 1192 446 1167 4558 1427 408 1388 414 1362 418 1297 434 1231 454 1205 4639 1473 415 1433 421 1406 426 1338 442 1271 462 1244 471



38


Model LWT°C

Ambienttemperature(°C)25 28 30 35 40

CAP PI CAP PI CAP PI CAP PI CAP PIkW

050.1

4 165 54 161 55 158 55 150 57 143 605 172 55 167 55 164 56 156 58 148 616 178 56 173 56 170 57 161 59 153 627 184 57 179 57 175 58 167 60.2 159 638 190 58 185 58 181 59 176 61 164 649 196 59 191 60 187 60 181 62 169 65

060.1

4 199 65 194 66 190 67 181 70 172 735 207 66 201 67 197 68 188 71 178 746 214 68 208 69 204 69 194 72 185 757 221 69 215 70 211 71 201 73.2 191 778 229 70 222 71 218 72 208 75 197 789 236 71 229 72 225 73 214 76 204 79

070.1

4 233 77 226 78 218 79 212 81 197 855 241 78 229 79 225 80 219 83 204 876 250 79 226 80 222 81 227 84 201 887 259 81 235 82 230 83 235 85.8 208 908 267 82 243 83 239 84 243 87 231 919 276 84 252 85 247 86 251 89 223 93

080.1

4 272 89 264 90 259 91 247 95 234 995 282 91 274 92 269 93 256 96 243 1016 292 92 284 94 278 95 265 98 252 1037 302 94 293 95 288 96 274 99.8 260 1048 312 96 303 97 297 98 283 102 269 1069 322 97 313 99 307 100 292 103 277 108

100.1

4 350 104 340 105 334 107 318 111 302 1165 363 106 353 107 346 108 330 112 313 1186 376 108 365 109 358 110 341 114 324 1207 389 109 378 111 371 112 353 116.4 335 1228 401 111 390 113 383 114 365 118 346 1249 414 113 403 115 395 116 376 121 357 126

120.1

4 410 120 399 122 391 123 373 128 354 1335 425 122 414 124 406 125 386 130 367 1366 441 124 428 126 420 127 400 132 380 1387 456 126 443 128 435 130 414 134.4 393 1418 471 129 458 130 449 132 428 137 406 1439 486 131 473 133 464 134 441 139 419 146

135.1

4 442 125 430 127 422 129 402 133 381 1395 458 127 446 129 437 131 416 136 395 1426 475 130 462 132 453 133 431 138 409 1447 491 132 477 134 468 135 446 140.4 424 1478 507 134 493 136 484 138 461 143 438 1499 523 137 509 139 500 140 476 146 452 152

150.1

4 510 149 496 151 487 153 464 159 440 1665 529 152 515 154 505 156 481 161 457 1696 548 154 533 156 523 158 498 164 473 1727 567 157 551 159 541 161 515 167 489 1758 586 160 570 162 559 164 532 170 505 1789 604 163 588 165 577 167 549 173 522 181

170.1

4 607 179 591 181 580 183 552 190 524 1995 630 182 613 184 601 186 572 193 543 2026 652 185 634 187 622 190 593 197 563 2067 675 188 656 191 644 193 613 200 582 2098 697 191 678 194 665 196 633 204 601 2139 719 195 700 198 687 200 654 207 621 217

8.3 MCS050.1 FLN ~ MCS350.2 FLN [R22]


39


Model LWT°C

Ambient temperature (°C)25 28 30 35 40


185.1

4 635 171 618 174 606 176 577 182 548 1905 659 174 641 176 629 179 598 185 568 1946 682 177 663 180 651 182 620 188 589 1977 705 180 686 183 673 185 641 191.6 609 2008 729 183 709 186 696 188 662 195 629 2049 752 187 732 189 718 192 684 199 649 208

200.2

4 700 205 680 208 668 210 636 218 604 2285 725 208 706 211 692 214 659 221 626 2316 751 212 731 215 717 217 683 225 648 2367 777 216 756 219 741 221 706 229.2 670 1818 803 219 781 223 766 225 729 233 693 2449 829 223 806 227 791 229 753 238 715 248

220.2

4 759 222 738 225 724 228 690 236 655 2475 787 226 765 229 751 232 715 240 679 2516 815 230 793 233 778 236 741 245 703 2567 843 234 820 237 805 240 766 249 727 2608 871 238 847 242 831 245 791 253 752 2659 899 243 874 246 858 249 817 258 776 270

235.2

4 816 239 793 243 778 245 741 254 704 2665 846 243 822 247 807 250 768 259 730 2706 876 247 852 251 836 254 796 263 756 2757 906 252 881 255 864 258 823 267.8 782 2808 936 256 910 260 893 263 850 273 808 2859 966 261 939 265 922 268 878 278 833 290

260.2

4 923 254 897 258 880 261 838 270 796 2835 957 259 930 262 913 265 869 275 825 2886 991 263 963 267 945 270 900 280 855 2937 1025 268 997 272 978 275 931 284.8 884 2988 1059 273 1030 277 1010 280 962 290 913 3039 1093 278 1063 282 1043 285 993 295 943 309

285.2

4 971 276 944 280 927 284 882 294 838 3075 1007 281 979 285 961 288 915 299 869 3136 1043 286 1014 290 995 293 947 304 900 3187 1079 291 1049 295 1029 299 980 309.6 931 3248 1114 296 1084 301 1063 304 1013 315 962 3309 1150 302 1119 306 1098 310 1045 321 992 336

310.2

4 1039 305 1011 309 992 313 944 324 897 3395 1078 310 1048 314 1029 318 979 330 930 3456 1116 315 1086 320 1065 324 1014 335 963 3517 1154 291 1123 326 1102 329 1049 341.4 996 3578 1193 327 1160 331 1138 335 1084 348 1029 3639 1231 333 1197 338 1175 341 1119 354 1062 370

330.2

4 1130 331 1099 336 1078 340 1026 352 975 3695 1171 337 1139 342 1118 346 1064 358 1011 3756 1213 343 1180 348 1158 352 1102 365 1047 3817 1255 349 1220 354 1197 358 1140 371.2 1083 3888 1296 355 1261 360 1237 365 1178 378 1119 3959 1338 362 1301 367 1277 371 1216 385 1155 402

350.2

4 1262 359 1228 364 1205 368 1147 382 1089 3995 1309 365 1273 370 1249 375 1189 388 1130 4066 1356 371 1318 377 1294 381 1232 395 1170 4137 1402 378 1364 383 1338 388 1274 402 1210 4208 1449 385 1409 390 1382 395 1316 409 1250 4289 1495 392 1454 397 1427 402 1359 417 1290 436


40


Model LWT°C



050.1

4 160 54 155 55 152 55 145 57 138 605 165 55 161 55 158 56 150 58 143 616 171 56 167 56 163 57 156 59 148 627 177 57 172 57 169 58 161 60.2 153 638 183 58 178 58 175 59 176 61 158 649 189 59 184 60 180 60 181 62 163 65

060.1

4 192 65 187 66 183 67 175 70 166 735 199 66 194 67 190 68 181 71 172 746 206 68 201 69 197 69 188 72 178 757 214 69 208 70 204 71 194 73.2 184 778 221 70 215 71 211 72 200 75 190 789 228 71 221 72 217 73 207 76 196 79

070.1

4 225 77 219 78 211 79 204 81 190 855 233 78 221 79 217 80 212 83 196 876 242 79 219 80 215 81 219 84 194 887 250 81 227 82 223 83 227 85.8 201 908 258 82 235 83 230 84 235 87 223 919 266 84 243 85 238 86 242 89 216 93

080.1

4 263 89 255 90 251 91 239 95 227 995 272 91 265 92 260 93 247 96 235 1016 282 92 274 94 269 95 256 98 243 1037 292 94 284 95 278 96 265 99.8 252 1048 301 96 293 97 288 98 274 102 260 1069 311 97 302 99 297 100 283 103 268 108

100.1

4 337 109 328 111 322 112 306 116 291 1225 349 111 340 113 333 114 317 118 301 1246 362 113 352 115 345 116 329 120 312 1267 374 115 364 117 357 118 340 122.4 323 1288 387 117 376 119 369 120 351 125 334 1309 399 119 388 121 381 122 363 127 344 133

120.1

4 395 126 385 128 377 130 359 134 341 1405 410 128 399 130 391 132 372 137 354 1436 425 131 413 133 405 134 386 139 366 1457 439 133 427 135 419 136 399 141.4 379 1488 454 135 441 137 433 139 412 144 391 1519 468 138 455 140 447 141 425 147 404 153

135.1

4 426 132 414 133 407 135 387 140 368 1465 442 134 430 136 422 137 401 142 381 1496 458 136 445 138 437 140 416 145 395 1517 473 139 460 141 452 142 430 147.4 408 1548 489 141 476 143 467 145 444 150 422 1579 505 144 491 146 482 147 459 153 435 160

150.1

4 492 156 478 158 469 160 447 166 424 1745 510 159 496 161 486 163 463 169 440 1776 528 162 513 164 504 166 480 172 455 1807 546 165 531 167 521 169 496 175 471 1838 564 168 549 170 538 172 512 178 487 1869 582 171 566 173 556 175 529 181 502 190

170.1

4 586 187 570 190 559 192 532 199 505 2095 607 191 591 193 579 196 552 203 524 2126 629 194 612 197 600 199 571 206 543 2167 650 197 633 200 621 203 591 210 561 2208 672 201 654 204 641 206 611 214 580 2249 694 205 675 208 662 210 630 218 599 228

8.4 MCS050.1 FLN ~ MCS350.2 FLN [R407C]


41


Model LWT°C



185.1

4 612 180 596 183 584 185 556 191 528 2005 635 183 618 186 606 188 577 195 548 2046 658 186 640 189 628 191 597 198 567 2077 680 190 661 192 649 195 618 201.6 587 2118 703 193 683 196 671 198 638 205 606 2159 725 197 705 199 692 202 659 209 626 219

200.2

4 675 215 656 218 644 221 613 229 582 2405 700 219 681 222 668 225 636 233 604 2446 725 223 705 226 691 229 658 237 625 2487 749 227 729 230 715 233 681 241.2 647 1918 774 231 753 234 739 237 704 246 668 2579 799 235 777 238 763 241 726 250 690 261

220.2

4 733 234 713 237 700 240 666 249 633 2605 760 238 739 241 726 244 691 253 656 2656 787 242 766 246 751 248 715 257 679 2697 814 246 792 250 777 253 740 262 703 2748 841 251 818 254 803 257 765 267 726 2799 869 255 845 259 829 262 789 272 749 284

235.2

4 787 252 765 255 751 258 715 268 679 2805 816 256 793 260 779 263 741 272 704 2856 845 260 822 264 806 267 768 277 729 2907 874 265 850 269 834 272 794 281.8 754 2958 903 270 878 274 862 277 820 287 779 3009 932 275 906 279 889 282 847 292 804 306

260.2

4 890 267 865 271 849 274 809 284 768 2975 923 271 897 275 881 278 838 289 796 3026 955 276 929 280 912 283 868 294 824 3077 988 281 961 285 943 288 898 298.8 853 3128 1021 286 993 290 974 293 928 304 881 3189 1054 291 1025 295 1006 299 958 310 909 324

285.2

4 937 291 912 295 895 298 852 309 809 3235 972 296 945 300 928 303 883 314 839 3296 1007 301 979 305 961 309 915 320 869 3357 1041 306 1013 311 994 314 946 325.6 898 3418 1076 312 1046 316 1027 320 977 331 928 3479 1110 317 1080 322 1060 326 1009 338 958 353

310.2

4 1003 320 975 325 957 328 911 340 865 3565 1040 325 1011 330 992 334 945 346 897 3626 1077 331 1047 336 1028 340 978 352 929 3687 1114 306 1083 342 1063 346 1012 358.4 961 3758 1151 343 1119 348 1098 352 1046 365 993 3829 1188 349 1155 354 1133 358 1079 372 1025 389

330.2

4 1090 348 1060 353 1040 357 990 370 941 3875 1130 354 1099 359 1079 364 1027 377 975 3946 1170 360 1138 366 1117 370 1063 383 1010 4017 1211 367 1177 372 1155 376 1100 390.2 1045 4088 1251 374 1217 379 1194 383 1136 397 1079 4159 1291 380 1256 386 1232 390 1173 404 1114 423

350.2

4 1218 377 1184 382 1162 387 1107 401 1051 4195 1263 383 1228 389 1205 393 1147 408 1090 4266 1308 390 1272 395 1248 400 1188 415 1128 4347 1353 397 1316 402 1291 407 1229 422 1167 4418 1398 404 1359 410 1334 414 1270 430 1206 4499 1442 411 1403 417 1376 422 1311 437 1245 458


42

Notes: Average sound pressure level is according to ISO 3744, semispheric free field conditions.Soundpressurelevelsarereferredtounitsfurnishedwithouthydronickit.Measuring location is at 1m from the unit in semispheric free field (rif. 2×10-5Pa).

100

90

80

70

60

50

40

30

20

10

080706 05 04 03 0201654 9873

Water flow rate (L/S)

Pre

ssur

e dr

op (

KP

a)

MCS 260.2 FST 022/MCS 260.2 FST 407MCS 220.2/235.2 FST 022 / MCS 220.2/235.2 FST 407MCS 285.2/310.2 FST 022 / MCS 285.2/310.2 FST 407

MCS 330.2~380.2 FST 022 / MCS 330.2/350.2 FST 407MCS 200.2 FST 022/MCS 200.2 FST 407

MCS 150.1~185.1 FST 022 / MCS 150.1~185.1 FST 407MCS 120.1~135.1 FST 022 / MCS 120.1~135.1 FST 407

MCS100.1FST 022/MCS 100.1 FST 407MCS 070.1/080.1 FST 022 / MCS 070.1/080.1 FST 407MCS 050.1/060.1 FST 022 / MCS 050.1/060.1 FST 407

9. Pressure Drop Through Evaporator


43

Model ST LN

Max.outsidetemperature °C 44 40

Min.outsidetemperaturewithoutFanSpeedControl °C 5 5withFanSpeedControl °C -15 -15

Max.leavingchilledwatertemperatureofwatersideheatexchanger °C 15 15

Min.leavingchilledwatertemperatureofwatersideheatexchanger

withoutglycol °C 4 4withglycol °C -8 -8

Max.temperaturedifferenceofwatersideexchanger °C 8 8Min.temperaturedifferenceofwatersideexchanger °C 4 4

SystemWaterVolume

Itisimportanttohaveadequatewatervolumeinthesystemtoprovideanopportunityforthechillertosensealoadchange,adjusttothechangeandstabilize.Astheexpectedloadchangebecomesmorerapid,agreaterwatervolumeisneeded.Thesystemwatervolumeisthetotalamountofwaterintheevaporator,airhandlingproductsandassociatedpiping.Ifthewatervolumeistoolow,operationalproblemscanoccurincludingrapidcompressorcycling,rapidloadingandunloadingofcompressors,erraticrefrigerantflow in the chiller, improper motor cooling, shortened equipment life and other undesirable occurrences.

Fornormalcomfortcoolingapplicationswherethecoolingloadchangesrelativelyslowly,werecommendaminimumsystemvolume.Calculationofthewatervolume(m3)isasbelow:

A:Onlyoneaircooledchiller:

where:

L=minimumwatervolume(m3)

P=nominalcoolingcapacity(kW)

B:Morethanoneaircooledchillersareparallelinthesamehydraulicsystem:(Leavingwatertemperatureissetfromlowtohightoallthechillers)

Where:

L’=minimumwatervolume(m3)

P’=nominalcoolingcapacityofwhichthelowestleavingwatertemperature(kW)

Leaving chilled water temperature(˚C)

Out

side

tem

pera

ture

(˚C

)

Gly

col a

pplic

atio

n

Fans speed control

Check on ratingtables for part loadoperating of each unit

40

30

20

10

0

-10

-20-10 -5 0 5 10 15 20

L=P×48.5×1.3

1000

L’=P’×48.5×1.3×1.551000

10. Operation Limits

10.1 Operation Limits


44

Fouling factor (m2°C/kw) Cooling capacity correction Power correction COP correction0.017 1.045 0.974 1.073

0.044 1.022 0.986 1.037

0.086 1.000 1.000 1.000

0.132 0.980 1.013 0.967

AltitudecorrectionfactorsElevationabovesealevel(m) 0 300 600 900 1200 1500 1800

Barometricpressure(bar) 1.013 0.977 0.942 0.908 0.875 0.843 0.812

Coolingcapacitycorrectionfactor 1.000 0.993 0.986 0.979 0.973 0.976 0.960

Powerinputcorrectionfactor 1.000 1.005 1.009 1.015 1.021 1.026 1.031

Ethyleneglycolcorrectionfactors%Ofethyleneglycolbyweight 10 20 30 40 50

Coolingcapacitycorrectionfactor 0.991 0.982 0.972 0.961 0.946

Powerinputcorrectionfactor 0.996 0.992 0.986 0.976 0.966

Water flow rate correction factor 1.013 1.04 1.074 1.121 1.178

Waterpressuredropscorrectionfactor 1.070 1.129 1.181 1.263 1.308

LowtemperatureoperationperformancefactorsEthyleneglycolleavingwatertemperatureofchilledwater(°C) 2 0 -2 -4 -6 -8

Max.ambienttemperature(°C) 40 39 38 37 36 35

Coolingcapacitycorrectionfactor 0.842 0.785 0.725 0.67 0.613 0.562

Powerinputofcompressorcorrectionfactor 0.95 0.94 0.92 0.89 0.87 0.84

Min.%ofethyleneglycol 10 20 20 30 30 30

Foulingfactors(watersideheatexchanger)

10.2 Correction


45

ModelOctave band level Overall

dBA Hz 63 125 250 500 1000 2000 4000 8000

46.4 65.5 71.6 76.2 75.3 71.3 64.9 56.4 74.0

43.5 56.6 63.3 69.4 70.0 65.6 60.2 56.0 74.0

53.7 64.6 70.3 71.0 69.7 65.2 57.4 49.3 76.0

48.0 63.6 69.2 71.0 69.6 68.0 61.4 53.9 76.0

53.9 66.4 72.4 71.2 70.9 65.5 59.6 53.3 77.0

40.5 58.2 65.8 71.8 73.5 68.2 60.6 54.1 77.0

46.5 58.5 68.3 71.0 72.8 69.4 62.3 54.9 77.0

51.9 69.1 72.4 72.9 72.2 64.5 57.4 50.6 78.0

51.8 66.7 69.9 73.3 73.6 68.2 60.3 51.4 78.0

46.7 65.2 70.8 74.6 74.0 69.5 62.0 52.1 79.0

45.8 65.9 69.8 73.6 74.1 71.7 63.0 56.7 79.0

49.3 66.7 71.7 74.3 75.2 72.2 65.5 58.5 80.0

54.2 66.6 75.0 74.0 74.5 70.1 63.7 57.2 80.5

46.4 65.5 71.6 76.2 75.3 71.3 64.9 56.4 80.5

53.7 68.1 73.3 77.3 76.5 72.9 67.0 59.1 81.0

58.8 68.1 71.9 74.9 76.6 73.7 66.9 60.0 81.0

46.4 65.5 71.6 76.2 75.3 71.3 64.9 56.4 81.0

45.4 60.5 72.1 76.0 75.5 71.6 65.4 56.8 81.0

54.6 67.6 73.2 76.6 76.6 72.7 66.4 59.2 81.5

MCS050.1FST

MCS060.1FST

MCS070.1FST

MCS080.1FST

MCS100.1FST

MCS120.1FST

MCS135.1FST

MCS150.1FST

MCS170.1FST

MCS185.1FST

MCS200.2FST

MCS220.2FST

MCS235.2FST

MCS260.2FST

MCS285.2FST

MCS310.2FST

MCS330.2FST

MCS350.2FST

MCS380.2FST


11.1 ST Overall Sound Level and Octave Band Level

11. Sound Level


46

ModelOctave band level Overall

dBA Hz 63 125 250 500 1000 2000 4000 8000

48.0 45.4 58.0 64.9 65.9 62.0 56.8 49.5 70.0

42.2 45.4 57.3 66.3 66.2 60.1 53.1 44.5 70.0

49.9 49.1 57.4 65.6 70.0 60.8 53.8 49.4 72.0

52.0 51.3 56.8 65.9 69.9 60.4 53.2 48.5 72.0

41.3 55.2 62.3 67.9 69.2 65.6 58.9 50.9 73.0

52.0 53.0 59.9 67.1 70.3 64.8 58.0 50.7 73.0

53.8 54.9 59.7 67.3 70.3 64.9 58.2 50.3 73.0

47.3 57.5 63.7 69.2 70.4 64.8 58.1 50.1 74.0

43.5 56.6 63.3 69.4 70.0 65.6 60.2 56.0 74.0

43.5 58.1 64.8 70.5 71.2 65.1 57.8 49.1 75.0

40.6 58.0 65.9 69.6 70.6 66.4 60.4 56.0 75.0

42.9 58.1 67.2 70.2 70.6 65.7 60.0 55.0 75.0

43.3 56.8 67.8 71.3 71.8 66.1 58.3 51.4 76.0

47.2 59.3 65.2 70.5 72.0 68.0 62.4 56.7 76.0

40.4 57.0 67.3 72.3 73.0 68.4 60.9 52.5 77.0

37.7 60.8 66.1 71.2 73.2 69.3 62.9 56.9 77.0

44.2 61.9 67.5 72.3 72.1 67.6 61.3 55.2 77.0

43.2 50.5 66.9 72.2 73.1 68.7 61.6 51.8 77.0

MCS050.1FLN

MCS060.1FLN

MCS070.1FLN

MCS080.1FLN

MCS100.1FLN

MCS120.1FLN

MCS135.1FLN

MCS150.1FLN

MCS170.1FLN

MCS185.1FLN

MCS200.2FLN

MCS220.2FLN

MCS235.2FLN

MCS260.2FLN

MCS285.2FLN

MCS310.2FLN

MCS330.2FLN

MCS350.2FLN


11.2 LN Overall Sound Level and Octave Band Level


47

Notes: LRA--LockedrotorAmpsinDeltaforeachcompressor.MFA--Max.FuseAmpsforeachcompressor.FLA--FullLoadAmpsforeachfanmotor.MRA--Max.RunningAmpsforunit(basedonoutdoortemp.43℃).RLA--RatedloadAmpsforunit(basedonoutdoortemp.35℃).InrushAmps--SingleSystem:Compressorinrushcurrent+Controlcircuitcurrent.DualSystem:InrushcurrentofMax.sizecompressor+0.8*runningcurrentofsmallsizecompressor(basedonoutdoortemp.43℃)+Fancurrent+Controlcircuitcurrent.ThesizeofpowercableandbreakerisrecommendedlargerthanMRA,ensuringthebreakerdoesn'tdisconnectwhilethechillerisstarting.

UnitStarting

Comp.(each) Fan motor(each) Unit

Model MCS Volts-Ph-Hz Voltage range Qty. LRA MFA Qty. kW FLA MRA RLA Inrush Amps

050.1FST2

380-3-50 Max.440VMin.360V Star-Delta

1 643 160 4 2 4 130 110 248050.1FST4060.1FST2

1 643 200 4 2 4 156 131 248060.1FST4070.1FST2

1 906 200 6 2 4 173 146 350070.1FST4080.1FST2

1 906 250 6 2 4 196 166 350080.1FST4100.1FST2

1 1678 315 8 2 4 257 215 648100.1FST4120.1FST2

1 1678 355 8 2 4 280 231 648120.1FST4135.1FST2

1 2166 355 8 2 4 299 251 837135.1FST4150.1FST2

1 2166 400 10 2 4 381 294 837150.1FST4170.1FST2

1 2166 500 10 2 4 429 365 837170.1FST4185.1FST2

1 2166 500 12 2 4 449 374 837185.1FST4200.2FST2

21678 315

14 2 4 499 417 881200.2FST4 1678 315220.2FST2

21678 315

15 2 4 537 449 893220.2FST4 1678 355235.2FST2

21678 355

16 2 4 622 503 921235.2FST4 1678 355260.2FST2

22166 355

16 2 4 647 539 1117260.2FST4 2166 355285.2FST2

22166 355

17 2 4 701 580 1162285.2FST4 2166 400310.2FST2

22166 400

18 2 4 757 636 1166310.2FST4 2166 400330.2FST2

22166 400

19 2 4 839 705 1222330.2FST4 2166 500350.2FST2

22166 500

20 2 4 939 788 1226350.2FST4 2166 500380.2FST2 2 2166 500 20 2 4 891 750 1226

12. Electric Characteristics


48

2065

150

2225

530 1720

150

AB

B

625

A

2875

Distribution of shock absorber

Installation base

Unit base

ModelA

682 573

BBearing of spring shock damper (kg)

2065

2225

150530 1720

150

B

B

A

A

850

3100


Installation base

Unit base

500 1300 1600 150

2225

2065

150

C

C

B

B

A

A

600

4000


Installation base

Unit base

MCS050.1/060.1

ModelA

818 697

BBearing of spring shocker damper (kg)

MCS070.1/080.1

ModelA

722 722

B

656

CBearing of spring shockеr damper (kg)

MCS100.1

MCS050.1/060.1F

MCS070.1/080.1F

MCS100.1F

13. Foundation


49

1600

150 1300500

2065

2225

150

C

C

B

B

A

A

600

4000


Installation base

Unit base

A

A

2225

2065

C B

150 1400

C

500 1500

B

1506004000


Installation base

Unit base

490015002000800 150

2065

2225

150

C

C

B

B

A

A

600


Installation base

Unit base

ModelA

775 780

B

665


MCS120.1

ModelA

760 790

B

670


MCS135.1

ModelA

830 848

B

810


MCS150.1/170.1

MCS120.1F

MCS135.1F

MCS150.1/170.1F


50

24005800

2225

2065

1300 1500 150150

C

C

B

B

A

A

600


Installation base

Unit base

72001485

2065

2225

1100 1865 1565150

D

D

C

C

B

B

A

A

1185


Installation base

Unit base

23008100

1950

2225

1100

2065

1550 150150

150

A

A

B

B

C

C

D

D

1200


Installation base

Unit base

ModelA

900 940

B

940


MCS185.1

ModelA

955 864

B

864

C

955

DBearing of spring shockеr damper (kg)

MCS200.2

ModelA

1065 1066

B

898

C

898


MCS220.2

1132 1133 955 955MCS235.2

MCS185.1F

MCS200.2F

MCS220.2/235.2F


51

MCS260.2F

MCS285.2/310.2F

MCS330.2~380.2F

Note: The unit should be set on a horizontal flat foundation, ground floor or building roof capable of supporting the operating weight of the entire equipment. See Specifications for the operating weight.Levelness of ground base ≤ 0.1%.Adrainageditchshallbesetaroundtheearthbasetopreventwaterlogging,andthefoundationshallhavesmoothedge.Thefoundationshallhaveenoughstrengthtosupporttheoperatingweightoftheentireunit(thewaterpipinghavingcountedonthesupport).Aspringdampershallbeinstalledbetweentheunitandthegroundbase.Setboltsshallnotbepre-buried.Themodelofshockabsorbershallbechosenaccordingtotheloadtobecarried,andcannotbeexchanged.

C

C

19508100

150

D

D

2065

2225

150

1100

A

A

1550

B

B

2300 1200 150


Installation base

Unit base

9000

15502500

2065

2225

2300 1200 150

150

A

A

B

B

C

C

D

D


Installation base

Unit base

9900

1950

8022

2520

65

2000 120015502300 150

150

A

A

B

B

C

C

D

D

E

E


Installation base

Unit base

ModelA

1153 1158

B

1037

C

1062


MCS285.2

1127 1134 1067 1102MCS310.2

ModelA

1065 1078B

917C

882D

Bearing of spring shockеr damper (kg)

MCS330.2

1065 1078 926 892MCS350.2

1084 1099 973 937

860E

869

912MCS380.2

ModelA

1116 1129

B

978

C

978


MCS260.2


52

Flo

or

Chi

ller

unit

Wat

er fl

ow s

witc

h

Wat

er r

etur

n

Pur

ging

val

ve

Wat

er d

isch

arge

pip

e

Wat

er s

uppl

y

Roo

ftop

3/8

susp

ensi

on b

rack

et

Air

hand

ling

unit

Gat

e va

lve

Gat

e va

lve

Wat

er d

rain

age

slop

e>1/

100

Hea

t ins

ulat

ion

mat

eria

l3-

WA

YC

ontro

l val

ve

3-W

AY

Con

trol v

alve

Fan

coi

lun

itC

HW

R

CH

WS

CH

WS

CH

WR

Wat

er in

let

Wat

er d

isch

arge

Chi

lled

wat

erpu

mpB

utte

rfly

val

veP

ress

ure

gaug

eB

utte

rfly

valv

e

3/4"

gat

e va

lve

Wat

er d

isch

arge

Wat

erou

tlet

Hig

h-pr

essu

redo

uble

-bal

lan

ti-vi

brat

ion

hose

Y-s

hape

d fil

ter

Che

ck v

alve

1/2"

gat

e va

lve

Iflocationsofapumpandanexpansiontankarewrong,airisintermixedintothechilledwatersystem,

whichmayreducecapacityofthewaterchillerandcauseabnormalnoise.Besuretoinstallthepumpon.

14. Location of Water Circulating Pump


53

15.1.1 LocationMakesurethejobsiteisclean,dirtanddustwillaccelerateagingofthemachine;

Hydraulicsystemandpowersupplyareready.Testundertherequirementoftheunit;

Double check the unit base. Make the base firm to meet the installation regulations;

Liftingandmovingmustbeperformedbyprofessionalpersonnelandcompanies.

15.1.2 UnloadThe unit is transported with charged refrigerant in the system. So take care while transporting the unit. The fins of the condenser are very soft. It will influence the heat exchange if the unit falls down or crafted.Usetheforktrucktomovetheunitinashortdistance.Andput3~6piecesofroundtubeundertheunittoeasethemoving.Moveslowlysothattheforceisbalance.

support wood

Transporting figure

chiller

round steel tube

15.2.1 CraneItisadvisedtodotheliftjobbyprofessionalliftingcompanyaccordingtotheweightoftheunit

15.2.2 Correct way to liftUse the lifting holes and spreader bar to avoid damage to the unit.(refer to the figure)

MHS/MCS050~185 lifting figure

15. Lifting15.1 Preparation

15.2 Unload


54

ThelengthandweightofMHS/MCS200~380islarger,whichbringstroubletolifttheunit.Thequantityofthehoistcablesandliftingholescanbe decided as real condition. Refer to the following figure.

MHS/MCS200~260lifting figure MHS/MCS285~380lifting figure

15.2.3 Correct way to liftSetupaguardwhendotheliftingandit’snotallowedfornon-missionarytocomein;

Don’tstandundertheunitforsafetywhilelifting.


55

The installation site should not be exposed to straight sunshine, and sufficient fresh air is necessary to cool the condenser. Enough clearance is needed to ensure the air circulation and service access. The unit should be installed on the base of floors or roofs which is sufficiently robust towithstandtheoperatingweightofunit.Pleaserefertothecataloguefortheoperatingweightofunit.Accessingladdershouldbeequippedwhentheunitistoohighforoperationandservicing.

BaseThe base should be strong enough to withstand the weight of running equipment. The base could be on the first floor or on the top. Refer to thenameplatetochecktheoperatingweight.Ifthebaseistoohigh,it’snotconvenienceforservicepeopletodothemaintenance.Theladdercanbeappliedifthebaseishigh.Thebaseshouldbestrongenoughtoenduretheweightoftheservicpeople.

Layout of the baseThe unit must be installed on the base that is strong enough. It’s recommended to use concrete slab as the base. Besides, don’t fix the base withthebuildingbasetogethertoescapethespreadofthenoise.

There’s installation hole on the base so that the unit can be fixed with base by screw.

When layout thebase, takecare that theunit isn’t crashedbyperson.Lock the inspectiondoor.And refer to local installation regulationdepartment.

Layout of the top buildingThe unit must be installed on the base on the top floor that is strong enough. Don’t cause any damage to the top. Ask for advice from installation engineer.Theremustbebeam,rubber,corkorotheranti-vibrationequipmentonthebasetoescapethespreadofvibration.

InstallationAnti-vibrationspringisinstalledreferringtothebasedrawing.Don’treleaseandadjustthescrewwhendotheinstallation.

Wiring ConnectionFactory has already finished the wiring on all the control connection;

Wiringonjob-site---MustfollowtheNECandlocalregulations.Fuseswitchandterminalconnectionareavailable;

Others---Contact for chilled water flow switch ,pump and alarm.

16. Installation


56

16.1.2 Correct way to liftElevatetheinstallationheightoftheunit(unitbaseisrecommended1mhigherthanthehighestaccumulatedsnow.)

Snow

ac

cum

ulat

ion

size

Snow

ac

cum

ulat

ion

size

Incorrect Correct

16.1.3 Don’t install unit at places where snow will be accumulated.

Incorrect

16.1.1 Don’t install the unit under the eaves.

Incorrect Correct

16.1 Refer to the following items if the units are installed where there’s plenty of snow:


57

3500

1500

1500

Leng

thw

ays

layo

ut

3500

3500

1500

1500

1500

1500

Late

ral l

ayou

t

1500

1500

16.2 When two or more units are positioned side by side, it’s recommended that follow the below figure to do the installation:


58

Aftertheunitinstallation,thepipinginstallationbegins.It’sadvisedtofollowtheinstallationregulationsothatinstallationofhydraulicsystemisefficient. There should be no dust in the piping. All the piping should follow the local regulation and rules.

Since the bends, three-way joints and valves will affect the performance of water pump, all piping should be as straight and simple aspossible;

Itisrecommendedtoapplymanualshut-offvalveonallpipingformaintenance;

Drainingpipeshouldbeinstalledatthelowestpointofwatercircuitinordertodrainouttheevaporatorandpipeline;

Airreliefvalveshouldbeinstalledatthehighestpointofwatercircuitinordertoremovetheairfromhydraulicsystem.Thermalinsulationisnotneededfordrainingpipeandairreliefvalveforeasyservice;

Accordingtotherequirementoftheproject,thedesignofevaporatorshouldfollowtheitemsbelow:

1)Theoutletofthepumpshouldbeconnectedwiththeinletoftheevaporator.Theinletofthepumpshouldbeenteringwatertube,not evaporator

2)Amorethan25meshesstrainermustbeinstalledattheinletofevaporator.

3)Thechilledwaterpipemustbecleanedcompletelybybypass.It’sprohibitedtouseshellandtubeevaporatortocleanthepipe.

4)Itisrecommendedthatthermometerandpressuregaugebeinstalledattheinletandoutletofwaterexchangersforeasyservice.

5)Chilledwaterpipeoutdoorshouldbecoveredwithelectricheater,andwithheatinsulationtopreventfreezingordewunderlowtemperature.

6) A flow switch must be applied at the outlet of evaporator. The minimum length of straight pipeline on both sides of flow switch should be more than five times of pipe diameter.

Warning: Water flow can't be used for Switch ON/OFF. It’s a safety switch.

16.3 Hydraulic System Installation


59

Beforethestarting,dothefollowingexamination

16.4.1 Hydraulic systemExamallthepiping,makesurethepipingconnectionandthedirectionarecorrect;

Checkthewaterinlet/outletconnection;

Openallthevalves;

Turnonthepump,andcleanthepipe.Makesurethepipesareclean;

Checkifthere’sleakageontheconnection.Dischargetheairinthesystem.Hydraulicsystemshouldbecleanandwithoutrust

16.4.2 Electric and Control systemSwitchoffthemainpowerQ10,checkallthewiringinthecontrolbox;

Check the power that supplies the unit. The voltage fluctuation should be less than ±10% compared with the voltage marked on the nameplate. Phasevoltageunbalanceshouldbelessthan2%.Makesurethephasefrequencyiscorrect;

Makesurethepowersupplyisabundantsothattheunitcanstartunderfullload;

Makesureallthefuseandwireareallcorrectsizeandmatchedwiththeunits.Completeallthewiring;

Makesurealltheaccessoriesandcontrolpartsrunnormally.

16.4.3 UnitMakesurethecompressoroilheaterpoweronfor24hours;

Makesurethatallthevalve(shut-offvalve,ballvalveonsuctionlineandgaslineandsoon)areopen;

Switchonotherexternaldevices,suchaspumps;

Checkifallthesafetydeviceisoninitialpositionandthesettingiscorrect.

16.4 Starting


60

Safety device Type Setting value Applicable modelHighPressurecut-outswitch PS2-G8A(Alco) ON:28kg/cm2 AllmodelsHighPressuresensor AKS3000(Danfoss) 27kg/cm2 AllmodelsLowPressuresensor AKS3000(Danfoss) 2.9kg/cm2 AllmodelsOilPressuresensor AKS3000(Danfoss) High pressure − Oil pressure>1.8kg/cm2 AllmodelsFreeze-upprotection NTC OFF:3°CON:4°C AllmodelsCompressorThermalProtector PT1000 110°C AllmodelsFuse RefertothebelowtableCompressorOvercurrentrelay

RefertothebelowtableFanMotorOvercurrentrelay

*Whenoutdoortemp.inlowerthan3°C,theunitcannotrun.

Model No. Safety device Type

MCS050.1

1 Fuseforcomp. NH2,GL160A500V,03568,WOHER/SIEMENS2 Fuseforfan 35A,01692,WOHER3 FuseforT1 10A,01674,WOHER4 FuseforT2 2A(PRI.)/8A(SEC.),DELIXI5 Fuseforevap. 8A,DELIXI

MCS060.1


MCS070.1


MCS080.1


MCS100.1


MCS120.1


MCS135.1


MCS150.1


17. Safty Devices Setting


61


MCS170.1


MCS185.1

1 Fuseforcomp. NH2,GL500A500V,03581,WOHER/SIEMENS2 Fuseforfan 63A,01694,WOHER3 Fuseforfan 25A,01691,WOHER4 FuseforT1 10A,01674,WOHER5 FuseforT2 2A(PRI.)/8A(SEC.),DELIXI6 Fuseforevap. 8A,DELIXI

MCS200.2

1 Fuseforcomp.1 NH2,GL315A500V,03574,WOHER/SIEMENS2 Fuseforcomp.2 NH2,GL315A500V,03574,WOHER/SIEMENS3 Fuseforfan1-2 63A,01694,WOHER4 FuseforT1 16A,01674,WOHER5 FuseforT2 2A(PRI.)/8A(SEC.),DELIXI6 Fuseforevap. 8A,DELIXI

MCS220.2


MCS235.2


MCS260.2


MCS285.2


MCS310.2


MCS330.2



62


MCS350.2


MCS380.2(R22only)


ModelSafety device

Over current relay for compressor Over current relay for fan motor

MCS050.1 LR2-D3363C,Schneider LRD10KN×4,Schneider




MCS100.1 LR9F5369C,Schneider LRD10KN×8,Schneider






MCS200.2 LR9F5369C×2,Schneider LRD10KN×14,Schneider

MCS220.2 LR9F5369C+LR9F5371C,Schneider LRD10KN×15,Schneider





MCS330.2 LR9F5371C+LR9F7375C,Schneider LRD10KN×19,Schneider




63

Ifthechillerisfaulty,itisrecommendedtocheckonthefollowingpoints.

Trouble Probable Cause Remedy

Compressorisunabletostart

1.Mainswitchisnotclosed2.Fuseisblown,andcircuitswitchisnotclosed

3.Malfunctionofcontactororsolenoid4.Incorrectorderofthree-phaseinput5.Shutdownduetosafetydeviceprotection

6.Malfunctionofmotor

7.Loosewire

1.Closeswitch2.Checkifcircuitandmotorcoilisgrounded,

checkforoverload(aftertroubleshooting),replacefuseorcloseswitch,checkforloosenessorcorrosionatthejointsection.

3.Repairorreplace4.Putphasesinorder.5.Determinethetypeandcauseofshutdown,

andeliminatethemalfunctionbeforerestoringsafetyswitch.

6.Checkfordisconnection,short-circuitorburnoutofmotor.

7.Checkallwireterminals,tightenwireterminalbolt

8.Reset

Compressorisunabletooperatebutmakessound

1.Wiringmistake2.Lowvoltage3.Damageofcompressor

1.Checkandreconnectwire2.Checksupplyvoltage3.Replace

Compressorstopsandstartsagainu

1.Voltagedroponstart-updifferent2.Lackofrefrigerant

1.Checkvoltageandpowerline

2.Checkforleakage,repairandaddrefrigerantCompressormakesabnormalsoundandvibrates

1.Largevolumeofrefrigerantenteredtothecompressor

2.Damageofcompressor

1.Checksettingofexpansionvalve2.Replace

Highdischargepressure1.Non-condensablegasinthesystem2.Overchargedrefrigerant

1.Dischargenon-condensablegas2.Withdrawsurplusrefrigerant

Lowdischargetemperature

1.Improperadjustmentofcondensingtemperature

2.Suctionshutoffvalveisnotfullyopened3.Shortageofrefrigerant4.Compressorisnotloadedwhileoperating

1.Checkthecontrolandoperationprocessofcondenser

2.Openthevalve3.Checkforleakage,repairandcharge

refrigerant4.Refertothefollowingcorrectprocedurefor

handlinglowsuctionpressure5.Refertothefollowingmethodforhandling

failureofcompressorloading

Highsuctionpressure1.Excessivewaterinlettemperature2.Excessiveliquidsupplyofexpansionvalve3.Compressorisnotloadedwhileoperating

1.Decreaseloadoraddequipment2.CheckEXVsetting3.Refertothefollowingmethodforhandling

failureofcompressorloading

Lowsuctionpressure

1. Shortage of water flow2.Lowcondensingtemperature3.Evaporatorisdirty4.Adjustmentofexpansionvalveisincorrect5. Liquid supply pipe drying filter is clogged6.Compressorisunabletounload

1.Checkforleakage,repairandchargerefrigerant

2.Chemicalcleaning3.Replace4.CheckEXVsetting5.Checkandadjustcondensingtemperature6.Refertothefollowingmethodforhandling

failureofcompressorunloading7. Adjust water flow

Compressorisunabletoloadandunload

1.Failureofcapacitycontrol2.Impropercontrolsetting

1.Replace2.Reset

Shortintervalbetweencompressorloadingandunloading

1.Abnormalityofwatertemperaturecontroller2. Shortage of water flow, fast water flow

fluatuations

1.Replace2. Adjust water flow

Insufficent oil pressure 1. Oil filter is clogged2.Liquidrefrigerantenteredtotheoiltank3.Lowoillevel4.Damageofbearing5. Deficient water flow

1.Clean,replace2.Checkoiltankheateroperationexpansion

valvesetting.3.Replacecompressor4.Addoil5.Adjustexpansionvalve6. Adjust water flow

Oilshortage 1.Lackrefrigerant2.Damageofoiltankheater

1.Checkforleakageandrepair,addrefrigerant,checkoilfoaming.

2.ReplaceoilseperatorheaterMotoroverloadrelayisdisconnectedorfuseisblown

1.Lowvoltage2.Damageofmotorcoil3.Loosepowercable4.Highcondensingtemperature5.Voltageimbalanceduetomalfunctionofpower

cord

6.Highambienttemperatureofoverloadrelay

1.Checksupplyvoltageforexcessivevoltagedrop

2.Replacecompressormotor3.Checkalljointsandtighten4.Refertothemethodforhandlinghighdischarge

pressure5.Checksupplyvoltage,andstartcompressor

onlyafterPowerSupplyiscorrected.6.Improveventilationtoreduceheat

Compressorthermo-sensitiveprotectionswitchisturnedOFF

1.Operatingconditionsareoutofscopedesign 1.Makeimprovementtocontroltheconditionswithinpermissiblerange

18. Trouble and Action


64

General Before shipment a full test will be held to avoid any losses.Chiller will be delivered to the job site completely assembled and charged with refrigerant and oil.Comply with the manufacturer instructions for rigging and handling equipment.The unit will be able to start up and operate as standard at full load and outside air temperature from °C to °C with an evaporator leaving fluid temperature between °C and 15 °C.

Performance Number of unit:Cooling capacity for single air-cooled water chiller: kWPower input for single air-cooled water chiller: kWEvaporator entering water temperature: °CEvaporator leaving water temperature: °CEvaporator water flow: L/minOutside working ambient temperature: °CThe unit should work with electricity at V ±10% , 3ph, 50Hz without neutral and shall only have one power connection point. The control circuit voltage shall be 24V maximum, supplied by a factory-installed transformer.The electrical power absorbed should not exceed kW

Unit description Each chiller consists of multiple semi-hermetic rotary screw compressor, direct expansion shell & tube evaporator, air-cooled condenser section, control system and all components necessary for safety.The units will have 2 independent refrigerant circuits, and the respective electronic microprocessor will allow the starting of the compressors. Each chiller will be factory assembled on a robust base-frame made of zinc coated steel, protected by an epoxy paint.

Noise level and vibrations

Sound pressure level at 1 meter distance in free field, semispheric conditions, shall not exceed dB(A).The sound pressure levels must be rated in accordance to ISO 3744.Other types of rating are unacceptable. Vibration level should not exceed 2mm/s.

Dimensions Unit dimensions shall not exceed following indications:Unit length mmUnit width mmUnit height mm

Compressors The compressors shall be field serviceable, semi-hermetic, single-screw type with one main helical rotor meshing with gate-rotor. The gate-rotor will be constructed of a carbon impregnated engineered composite material. The gate-rotor supports will be constructed of cast iron.The compressor shall be provided with an automatic spring return of capacity control valve to the minimum load position to ensure compressor starting always at minimum motor load, with minimum in-rush current.The oil injection shall be used in order to get high EER (Energy Efficiency Ratio) also at any load conditions.

The compressor's oil cooling must be realized, when necessary, by liquid injection. External dedicated heat exchanger and additional piping to carry the oil from the compressor to heat exchanger and vice versa will be not accepted.The compressor shall be provided with an integrated, high efficiency, cyclonic type oil separator and with built-in oil filter.The compressor shall be direct electrical drive (2950 rpm @ 50Hz), without gear transmission between

Refrigerant system differential pressure shall provide oil flow through service replaceable, and cartridge type oil filter internal to compressor.Refrigerant system differential pressure shall provide oil injection on all moving compressor parts to correctly lubricate them.

19. Guide Specifications


65

the screw and the electrical motor.The motor's compressor shall be provided with star/delta start (D/Y) as standard.The compressor casing shall be provided with ports to realize refrigerant economizer actions. Shall be present two thermal protections realized by temperature sensors: one is to protect motor temperature and the other against high discharge gas temperature.The compressor shall be equipped with an electric oil-crankcase heater.

Regulation of cooling capacity

Each unit will have a microprocessor for the control of compressor slide valve's position.

Step unloading unacceptable because of evaporator leaving water temperature fluctuation and low compressor's efficiency at partial load.The system shall stage the unit based on the leaving evaporator water temperature that shall be controlled by a PID (Proportional Integral Derivative) loop.

Evaporator The units shall be supplied with shell and tubes counter-flow evaporator with single pass refrigerant. It will be refrigerant direct expansion type with refrigerant inside the tubes and water outside (shell side). It will include carbon steel tube sheets, with straight copper tubes internally wound for higher efficiencies, expanded on the tube plates.The external shell shall be linked with an electrical heater to prevent freezing down to -15 °C ambient temperature, commanded by a thermostat and shall be insulated with flexible, closed cell polyurethane insulation material (20mm thick). The evaporator will have 2 circuits, one for each compressor and shall be single refrigerant pass.The water connections shall be VICTAULIC type connections as standard to ensure quick mechanical disconnection between the unit and the hydraulic network.

Condenser coil The condenser coils are constructed with internally finned seamless copper tubes of a "W" shape and arranged in a staggered row pattern and mechanically expanded into lanced and rippled aluminum fins with full fin collars for higher efficiencies. The space between the fins are given by a collar that will increase the surface area in connection with the tubes, protecting them from ambient corrosion.The coils will have an integral sub cooler circuit that provides sufficient sub cooling to effectively eliminate the possibility of liquid flashing and increase the unit's efficiency of 5-7% without increasing in power absorption.The condenser coil shall be leak-tested and submitted to a pressure test with dry air.The total coil surface area will be designed in order to have an air velocity not higher than 3.05m/sec.

Condenser fans The fans used in conjunction with the condenser coils, shall be helical type with aerofoil blades for higher efficiencies and lower noise. Each fan shall be protected by a fan guard.The air discharge shall be vertical and each fan must be coupled to the electrical motor, supplied as standard to IP54 and capable to work to ambient temperatures of -40°C to +55°C.They shall have individual overload protection via a disconnect switch.

Refrigerant circuit The unit must have refrigerant circuits completely independent of each other with one compressor per circuit.Each circuit shall include: thermostatic expansion device, compressor discharge shut-off valve, a liquid line shut-off valve with charging connection, replaceable core filter-drier, sight glass with moisture indicator and insulated suction line. Suction line shut-off valve should be available as option.

The capacity control shall modulate slide valve's capacity from 100% to 25% for each compressor (from 100% down to 12,5% of full load for unit with 2 compressors). The chiller shall be capable of stable operation to a minimum of 12,5% of full load, without hot gas bypass.


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Hydraulic kit options (on request)

(Available on unit from MCS 070.1 FST 022/407~MCS 120.1 FST 022/407)The hydraulic module shall be integrated in the chiller chassis without increasing its dimensions and include the following elements: centrifugal monocle water pump with three-phase motor equipped with internal over-temperature protection, safety relief valve, filling kit.The water piping shall be protected against corrosion and equipped with drain and purge plugs. The customer connections shall be Victaulic connections. The piping and the water pump shall be fully insulated to prevent condensation (pump insulation using polyurethane foam, protected by aluminum panels). Electric resistance heaters shall guarantee Frost protection down to -20°C.

Control panel

Compressor contactor sequence will be star/delta type.Power and starting controls should include fuses and contactors for each compressor motor coil and fan motors. Operating and safety controls should include energy saving control; emergency stop switch; overload protection for compressor motor; high and low pressure cutout switch (for each refrigerant circuit); anti-freeze thermostat; shut off switch for each compressor.All of the information regarding the unit will be reported on a display and with the internal built-in calendar and clock that will switch the unit ON/OFF during day time all year long.The following features and functions shall be included:

Soft load function to prevent the system from operating at full load during the chilled fluid pull down period;Password protection of critical parameters; Start-to-start and stop-to-star timers to provide minimum compressor off-time with maximum motor protection;Communication capability with a PC or remote monitoring;Discharge pressure control through intelligent cycling of condenser fans;Lead-lag selection by manual or automatically by circuit based on run hours;Double set point for glycol unit version;Scheduling via internal time clock to allow programming of a yearly start-stop schedule accommodating weekends and holidays.

Display Capabilities The controller as a minimum shall be capable of monitoring and displaying the following data:

No. Analogue Inputs (AI) No. Digital Inputs (DI)

1 Entering Evaporator fluid Temp. 1 Control switch one per comp.

2 Leaving Evaporator fluid Temp. 2 Evaporator water flow switch

3 Outside Air Temp. 3 Phase monitor

4 Not used 4 Double Set point (Ice Mode)

5 Discharge Press., one per comp. 5 High Press. Switch, one per compressor

6 Discharge Press., one per comp. 6 High Press. Switch, one per compressor

7 Setpoint Override (Set point Reset) 7 Low Press. Switch, one per compressor

8 Demand Limit or Current Limit (Site Selectable) 8 Oil Press. Switch, one per compressor

9 % Capacity Signal, one per comp. 9 Transition Fault, one per compressor

10 % Capacity Signal, one per comp. 10 Discharge Temp. Sensor, one per comp.

11 External Alarm

Condensing pressure control

The units will be provided with an automatic control for condensing pressure, ensuring a proper condensing pressurethe. Fan speed control, allows unit's operation with very low ambient temperature down to -15°C.

Automatic compressor unloading, prevents the shutdown of the refrigerant circuit (shutdown of the unit) due to a high-pressure fault.

Unit control system should be centrally located in an electric panel (IP 54). Power and controls should be separated and operating in different compartments of the same panel.

Chilled water temperature reset, controlled from the return water temperature or through a remote 4-20 mA DC signal or external ambient temperature;

©2011McQuayInternational+1(800)432-1342www.mcquay.com

Whileutmostcareistakeninensuringthatalldetailsinthepublicationarecorrectatthetimeofgoingtopress,weareconstantlystrivingforimprovementandthereforereservetherighttoaltermodelspecifications and equipment without notice.Details of specifications and equipment are also subject to change to suit local conditions and requirements andnotallmodelsareavailableineverymarket.

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