Air conditioning of swimming pools with comfort units … · Air conditioning of swimming pools...

GEA Heat Exchangers / HVAC Systems

GEA CAIRfricostar

Air conditioning of swimming pools | Data & Facts

Air conditioning of swimming pools with comfort units

Table of Contents

GEA CAIRfricostar

2 PR-2008-0327-GB • Subject to modifications • Status 05/2009

Air Recirculating Dehumidifier with Heat Pump, Type CAUFunctional Description .......................................................................................... 3System and Controls Scheme .............................................................................. 3Components ......................................................................................................... 4Technical Data ..................................................................................................... 6Accessories .......................................................................................................... 6

Air Mixing Dehumidifier with Heat Pump, Type CMU Functional Description ........................................................................................... 7System and Controls Scheme .............................................................................. 8Components ......................................................................................................... 8Technical Data ................................................................................................... 13

Air Mixing Dehumidifier with Heat Pump, Type CAM Functional Description ........................................................................................ 14System and Controls Scheme ............................................................................ 15Components ....................................................................................................... 15Technical Data ................................................................................................... 20

Air Mixing Dehumidifier with Heat Pump, Type CMPFunctional Description ........................................................................................ 22System and Controls Scheme ............................................................................ 23Components ....................................................................................................... 23Technical Data ................................................................................................... 28

Air Mixing Dehumidifier, Type CWR Functional Description ........................................................................................ 29System and Controls Scheme ............................................................................ 30Components........................................................................................................ 30Technical Data ................................................................................................... 34

Air Mixing Dehumidifier, Type CWPFunctional Description ........................................................................................ 36System and Controls Scheme ............................................................................ 37Komponenten ..................................................................................................... 37Technische Daten .............................................................................................. 42

Compact GEA Fricostar Micro unitsAir Mixing Dehumidifier, Type CAC

Functional Description ........................................................................................ 43System and Controls Scheme ............................................................................ 44Components ....................................................................................................... 44Technical Data ................................................................................................... 48

Air Mixing Dehumidifier with Heat Pump Type CWCFunctional Description ........................................................................................ 49System and Controls Scheme ............................................................................ 50Components ....................................................................................................... 50Technical Data ................................................................................................... 53

Electric Integration, Overview of Cable ConnectionsGEA CAIRfricostar air mixing units .................................................................... 54GEA CAIRfricostar air recirculating units ........................................................... 55

Unit Selection as Relates to Water SurfaceUnit Model Range as Relates to Water Surface, Unit Type: Standard .............. 56Unit Model Range as Relates to Water Surface, Unit Type: Performance ........ 56

Configuration Variants and Accessories Configuration Variants ........................................................................................ 57Accessories (Component Version only for DDC-Controller) .............................. 58

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Dehumidifier with Air Recirculating and Heat Pump Function

GEA CAIRfricostar Type CAU

PR-2008-0327-GB • Subject to modifications • Status 05/2009 3

Functional description of the unit

The GEA CAIRfricostar CAU is mainly designed for private swimming pools and can be delivered in 4 sizes. The unit's function is to dehumidify and heat air in swimming pools in circulating air mode. The unit is supplied with a fully electronic control system that automatically regulates system functions.

In circulating air mode without dehumidification the air is recirculated in the swimming pool. The multifunction humidistat that is installed in the swimming pool switches the unit into dehumidification mode as soon as the humidity setpoint has been exceeded. At this point the fan is switched into speed 2 and the refrigeration circuit is activated. The dehumidification process is carried out until the setpoint is reached. After that the fan is switched into speed 1 and the circuit compressor is stopped. Using an optional pool water condenser a certain amount of excess energy produced by the heat pump cycle can be fed back into swimming pool water or similar circuit system.

Operation mode with dehumidification demand

System and controls scheme

Supply air fan runs at high speed. The necessary transmission heat is provided by the reheater coil. Us-ing an optional pool water condenser a certain amount of excess energy can be fed back into swimming pool water.

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Air recirculating dehumidifier C

AU

Dehumidifier with Air Recirculating and Heat Pump FunctionType CAU GEA CAIRfricostar


Components

Casing: Indoor installation– 50 mm panels, inside and outside skins are painted; (corresponds to RAL 9002),

the series includes casing frame and service door in casing panel thickness togeth-er with a full profile rubber gasket in EPDM quality. All outside and inside surfaces are completely smooth.

– Leak tightness class G II according to VDI 3803. Thermal and sound bridges are minimized.

– Non combustible insulation (fire classification A1 according to DIN 4102; Ö-Norm B3800; CFC-free)

– Heat transfer coefficient k = 0,57 W/m2 K– Sound insulation performance Rw = 44 dB according to DIN 52210/T4– Casing features according to EN1886– Filter bypass leakage F9 – Leak tightness class according to prEN 1886 (10/2005) L1– Casing leakage B– Mechanical stability 1A– Thermal insulation T2– Thermal bridging factor TB2 (in risk areas)– Frame profiles AlMgSi 0,5– Flexible connector with potential equalisation, temperature resistant from -30 °C to

+120 °C– Duct connection using 30 mm frame with 4 hole bolt connection– Interior installation parts for swimming pool mode with special corrosion protection

Heat pump for dehumidification:

– Direct evaporator according to VDI 6022: heat exchanger as Cu/Alu model forR 407c refrigerant, fins made of aluminium, frame elements made of AlMg3, pipes made of oxygen-free copper.

– Condensate water tray in bottom panel for evaporator and heat recovery system, with a slope in the direction of condensate drain, made of stainless steel V4A pow-der coated, including drain tray, conform with VDI 6022

– Air-cooled condenser according to VDI 6022: heat exchanger as Cu/Alu model for R 407c refrigerant, fins made of aluminium, frame elements made of AlMg3, pipes made of oxygen-free copper

– Compressor unit: refrigeration circuit with a fully hermetic scroll compressor– With optimized heat exchanger combination for maximum COP values, mounted on

anti-vibration mounts. Circuit includes filter drier, liquid collector, thermostatic expansion valve with MOP and external pressure equalisation, all necessary shut-off valves, monitoring and safety devices (pressostat, icing sensor, etc.)

Droplet eliminator – Made of plastic with an aluminium frame at air velocities on supply and exhaust side exceeding 2,5 m/s is necessary

Fan unit: GEA centrifugal fan „LESS ENERGY SYSTEM“– Optimized operating point, double side suction, coated surface model– Three phase motor, protection class IP55 , model type B3, complete belt drive, easy

service thanks to one bolt tensioning sled– Fan/motor unit mounted on anti-vibration mounts

Filter for exhaust air: – Filter unit according to DIN– Including bag filter as of DIN/EN 779, synthetic fiber filter medium– All filters are fitted with a differential pressure switch for filter monitoring

Heating section: – L.P.H.W. air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame AlMg3 (max. temp. 110°C, Pmax 16 bar) removable in accord-ance with VDI 6022

Dehumidifier with Air Recirculating and Heat Pump Function

GEA CAIRfricostar Type CAU


GEA motor 3-way mixingvalve:

– Supplied loose for air reheating coil including actuator 230 V with an automatic step measurement system for fine adjustment of water flow rate

– Supplied loose, installation by others

Control and regulation system

– Consists of a separate switch cabinet for mounting on units with all necessary com-ponents for control functions, wired according to VDE specifications.

– Electrical connection (via plug or screw terminals) between control cabinet and unit using factory prepared and fully assembled lines.

– Mains voltage for control of mixing valve and reheater pump (including controls)– Possible output for pool water pump– The switch cabinet is supplied loose, including fixing material for mounting on the

unit– All electronic control and regulation components can be easily replaced

The switch cabinet is supplied with the following

main components:

– Main isolating switch for all pole shut-down of the electrical unit– Group fuses for fan and compressor

Safety fuse for pump reheater circuit 230VControl fuse and control voltage supply unit 24V (safety extra-low voltage or SELV) Control of supply air fan using motor full protection device via PTCtemperature sensor and electronic motor tripping device

– Control of compressor motor with thermal motor protection and interlock for safety chain and control card, control of icing protection, low and high pressure.

– Electronic control card for compressor regulation with minimum run and standstill time as clock protection, service reset button, status messages for timer control and light diode for faults of the refrigeration circuit.

– Humidistat with remote control for mounting in the swimming pool, with status and fault lamp and operation switch.Operation with safety extra-low voltage.Setpoint setting 30-90 % r.h.Colour: whiteOn-wall mountingDimensions: W/H/D 145/80/30 (mm) supplied loose

– Electronic three point PI-controller for exhaust air temperature control with setpoint setting on the switch cabinet including installed NTC exhaust air temperature sen-sor.

– Output 230V for modulating 3-way valve motor in reheater circuit– If necessary GEA pool water temperature control for controlling pool water pump

consisting of an integrated immersion thermostat, interlocking with compressor operation and output for pool water pump 230V (only control output max. 2A) and time control for registration of actual values (only in combination with pool water condenser)

– Output for collective error message signal (floating change-over contact)– Control possibility of an exhaust fan by others, 2-speed, 230 V/max. 150 W

Air recirculating dehumidifier C

AU

Dehumidifier with Air Recirculating and Heat Pump FunctionType CAU GEA CAIRfricostar


Technical data

Tab. 1: Technical data CAIRfricostar CAU1) Swimming pool air condition 30 °C/54 %r.h.;2) Inlet/outlet temperature 70 °C/50 °C; maximum heating capacity; 2 rows3) plus controls/regulation/pumps etc.(All data are approximate values and summarize most important features.Subject to modifications. Exact data are available in the current Lplus design software)

Accessories

Valve final position switch for on demand controls of reheater pump 9349W20

Pool water pump, self suction; industrial quality F8ZBP

Unit series CAU…SU.. (standard model, maximum air velocity for supply and exhaust air approx. 2,8 m/s),fans in casing

Type Unit dimensions Air volume flowDehumidi-

fication capacity

Heating capacityPres-sure drop

Motor rated power/current

Current consump-

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[mm] [m3/h] [kg/h] [kW] [Pa] [kW/A] [A]015 760 1120 1680 750 750 500 3.1 7.0 4.6 2.3 5.9 400 0.4/1.4 1.5/2.9 4.3015 760 1120 1680 1842 1842 1228 1.4 8.0 6.0 2.0 9.4 400 1.7/3.8 1.5/2.9 6.7025 760 1360 1800 1842 1842 1228 4.2 13.0 10.6 2.5 11.1 400 0.8/2.1 2.4/4.6 6.7025 760 1360 1800 2755 2755 1836 3.3 13.8 11.3 2.1 14.1 400 1.7/3.8 2.4/4.6 8.4030 760 1360 1800 2755 2755 1836 4.3 16.2 13.3 2.6 14.1 400 1.7/3.8 2.8/5.5 9.3030 760 1360 1880 3355 3355 2236 3.6 16.6 13.9 2.5 15.8 400 3.0/6.7 2.8/5.5 12.2037 760 1600 1720 3354 3354 2236 4.9 19.8 16.3 3.3 18.3 400 1.7/3.8 3.7/7.5 11.3037 760 1600 1800 4129 4129 2752 3.9 20.1 17.0 3.1 20.5 400 3.0/6.7 3.7/7.5 14.2

Dehumidification unit with air mixing and heat pump function

GEA CAIRfricostar Type CMU



The GEA CAIRfricostar CMU is designed for private and small public swimming pools. The series is available in 6 sizes. The unit's function is to dehumidify and heat air in swimming pools in air mixing mode. The unit is delivered with a DDC controls which regulates all functions of the system on a fully automated basis.

When in idle mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. At this point the supply air fan is switched into speed 2 and the exhaust air fan maintains air circulation at speed 1. The refrigeration unit is activated in order to start dehumidification. Using the bypass damper a certain part of return air is mixed without further treatment with dehumidified air that has passed through the refrigeration cycle. The dehumidification stage continues until the actual humidity value lies below that of the humidity setpoint. After that the fan is switched back into previous speed and the refrigeration cycle is stopped.

When in active hours swimming pool mode the fresh and exhaust air dampers are opened, the bypass damper is closed. The dehumidification takes place via the activa-tion of the refrigeration cycle with both fans switched into speed 2.

Using an optional pool water condenser a certain amount of excess energy produced by the refrigeration cycle can be fed back into swimming pool water.

Sample selection of operating modes:

Idle mode without dehumidificationdemand

Idle mode with dehumidification demand

Active hours operation mode withdehumidification demand

Bypass damper mode, exhaust air fan is de-activated, supply air fan runs at low speed.

Bypass damper mode, exhaust air fan runs atlow speed, supply air fan runs at high speed.

The reheater provides the missing residualheat supply.

Air mixing operation according to VDI, ex-haust and supply air fans run at high speed.

Compressor is switched on. The reheaterprovides the missing residual heat supply.

Using a pool water condenser a certainamount of excess energy can be fed back

into swimming pool water.

H

Option

H

Option

28°C

H

Option

Transition and summer mode with/without dehumidification demand Summer mode inactive period „free night cooling“

In case of overheating of the swimming pool and high outdoor tem-peratures the heat pump is blocked. The unit operates for ventilationand dehumidification in air mixing or only outdoor/exhaust air mode.The fans run at high speed. In case of an optional bypass of the heat

recovery system the latter is not used thanks to a damper system.

If the swimming pool is overheated during the night time or idle periodthe unit ventilates only in outdoor/exhaust air mode. The fans run at

high speed and provide cooling of the swimming pool to reach thesetpoint temperature.

H

Option

Air m

ixing dehumidifier C

MU

Dehumidification unit with air mixing and heat pump functionType CMU GEA CAIRfricostar



Components





– Heat transfer coefficient k = 0,57 W/m2 K– Sound insulation performance Rw = 44 dB according to DIN 52210/T4– Casing features according to EN1886– Filter bypass leakage F9 – Leak tightness class according to prEN 1886 (10/2005) L1– Casing leakage B– Mechanical stability 1A– Thermal insulation T2– Thermal bridging factor TB2 (in risk areas)– Frame profiles AlMgSi 0,5– Flexible connection with potential equalisation, temperature resistant from -30 °C to

120 °C– Duct connection using 30 mm frame with 4 hole bolt connection– Interior installation parts for swimming pool mode with special corrosion protection

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Heat pump fordehumidification:

– Direct evaporator according to VDI 6022: heat exchanger as Cu/Alu model for R 407c refrigerant, fins made of aluminium, frame elements made of AlMg3, pipes made of oxygen-free copper.




anti-vibration mounts, circuit includes filter drier, liquid collector, thermostatic expansion valve with MOP (maximum operating pressure) and external pressure equalisation, all necessary shut-off valves, monitoring and safety devices(pressostat, icing sensor, etc.)




Alternative fan unit: GEA „OPTIVENT“ high performance fan impellers– Surface coated one side suction with backward curved blades that are directly con-

nected to motor shaft; performance optimized three-phase motor, B3 model type, protection type IP55, insulation class F adjusted for operation with a frequency con-verter. Fan and motor unit including coated intake nozzle mounted on buckling resistant and coated base construction, motor and fan have sound attenuatedbearings.

– Continuous measurement of pressure effects– Statically and dynamically balanced according to DIN ISO 1940, part 1, G2,5).

Continuous monitoring of operation using DDC. Frequency converter for each motor installed in or mounted on the unit, control via GEA DDC with a separate ana-logue signal for both motors. Frequency converters are adjusted and set for both motors. Limit values for motor current and fan speed are set by the programme

– Resonance frequency band/fade out set by factory– Automatic energy optimization for optimal energy use and efficiency rate– Multiple motor operation is possible– Voltage intermediate circuit converter without reduction of capacity– Continuous speed control– Operating hours counter– Min. and max. speed limitation, automatic ramp curve function UP/DOWN– Automatic motor adjustment– Motor tracing switch– DC break– Variable clock frequency– Motor protection– Short circuit and short circuit to earth safe– Under and over current protection– Phase fault monitoring

Air mixing dehum

idifier CM

U



– Motor coils for reducing speed of voltage rise du/dt (delta voltage/delta time)– Numerical display for queries and entering of different indicators on operating sta-

tus: control setpoint, motor frequency, actual value and setpoint, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal frequency converter load, control and programmable display with copy function, production according to ISO 9001, CE Label, net and main shaft protection accord-ing to VDE 0160, radio interference shielding, codes and regulations on electro-magnetic compatibility conform with EN 55011 Kl.B-1; EN 50082-2, electric insulation of control and power components according to VDE 0106/0160 (the use of earth leakage circuit breaker / fuse with frequency converters NOT possible!), volume flow measuring device via ring measuring line and pressure measuring point in fan. Calculation and evaluation of volume flow via the GEA DDC. Continu-ous safety monitoring via safety chain in the unit. Display and settings via GEA DDC.

Air damper system: – Dampers with sealing lips, leakage volume flow 20 m3/h m2 (dp=100 Pa), for circu-lating air/bypass, for fresh and exhaust air. Circulating and fresh air rate 0-100%.

– Coated Almg3 damper blades with flow efficient profile, operate in opposite direc-tions. Driven by double sided, anti-static plastic gears PA6 as fiberglass reinforced model (resistant to chemicals) including special actuator for each damper

– Control of the individual actuators using continuous DDC signals

Filter for fresh andexhaust air:

– Filter units conform with VDI 6022– Including bag filter as of DIN/EN 779, synthetic fiber filter medium– All filters are fitted with a differential pressure switch for filter monitoring via the DDC

Heating section: – L.P.H.W. air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame AlMg3 (max. temp. 110°C, Pmax 16 bar) removable in accord-ance with VDI 6022;


– For air reheater, supplied loose including actuator 0-10 V with an automatic step measurement system for fine adjustment of water flow rate.


Control andregulation

system

– Consists of a separate switch cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw ter-minals) between control cabinet and unit using factory prepared and fully assem-bled lines. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor of the pool water pump and possibly other func-tions like remote control inputs by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit.




The switch cabinet issupplied with the following

main components:

– Main isolating switch for all pole shut-down of the electrical unit, lockable– Group fuses for fan and compressor– Fuses for reheater and PWC pump

230V/N/PE/50Hz (types 015-083)3 X 400V/NPE/50Hz (types 100-320)(if necessary - motor protection by others)

– Control fuses, control transformer 230 V and control voltage supply unit 24V DC for the digital control

– Control fuse and control voltage supply unit 24V AC for actuators– Automatic phase controller (option)– Indoor installation, frost free

Digital control: – Modular automation station built into switch cabinet with deletion-proof software modules and digital and analogue inputs and outputs, equipped with all control functions for swimming pool dehumidifier, consisting of:– Control unit with 32 bit processor in network based, interdisciplinary, free pro-

grammable automation system– Watchdog function, data buffering (FLASH-ROM), hardware clock– Interfaces:

1 x CAN (Controller Area Network) as central bus between control unit and I/O modules;1 x LIN (Local Interconnect Network) for auxiliary module monitoring and config-uration functions;1 x CAN for external connection;2 x RS232/RS485, one RS232 has modem function;Optional - Ethernet; USB plug;Optional - various communication functions can be carried out (e. g: OPC; LON; MODBUS; OSPA; BACnet®) As BACnet®-Building Controller (B-BC) thesystem can cost-efficiently intgerate or be integrated in any BACnet® third system.

– In and output modules with an integrated microcontroller and memory for record-ing a programme specifically designed for the relevant module, status display for every input or output with CAN provided via top hat rail bus plug.

– Comfortable intelligent control terminal for supporting display, control buttons and data transfer, installed in the door of the switch cabinet.

– Alufront panel with front film– Keyboard connection via plug connector– Front side protection type IP 65– LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome– 6 function buttons– Colour background lighting, adjustable, automatic lighting activation– Adjustable LCD contrast– System bus CAN– Alternative (option): as before, but:

– with comfortable touch control terminal– LCD display with 16 colours– Graphical resolution 320 x 240 Pixel

Air mixing dehum

idifier CM

U



Control and regulation functions:

– Status and fault signals in clear text– Indication of all status and control parameters– Stepwise access authorization using code– Integrated clock timer– Automatic summer / winter time switch-over, activation of weekly programmes, hol-

iday and special day programmes– Log for registration of faults with date and time– Operating hours counter, total operation and maintenance intervals– Data logging function for most important parameters, can be downloaded– Separate controls for supply and exhaust air fan motors– Air volume adjustment and display in m³/h, including monitoring for units with fre-

quency converters– Fan motor monitoring using PTC resistor and motor protection relay– Filter monitoring– Compressor control (heat pump) with minimum run / standstill time– Regulation of air mixing dampers with selectable minimum fresh air rate and maxi-

mum limitation, automatic control depending on conditions of fresh air and swim-ming pool air

– Control sequence with energy recovery, heater, compressor (heat pump), bypass damper and air mixing damper system

– Exhaust air temperature cascade control with min./max. limitation of supply air tem-perature

– Cooling with outside air (night cooling)– Reheater-heat pump consumption control with blockage protection functions– Continuous humidity control– On demand - controls for automatic pool water pump with block up protection– Automatic switch-over between active/non-active hours operation– Continuous inactive/idle mode possible– Different languages can be selected– Commissioning function for air dampers– Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas

alarm)– Motor monitoring for NE pump can be switched, if required motor protection

by others– Motor monitoring for pool water pump can be switched, if required motor protection

by others– The necessary sensors and actuators are built into the unit or, if necessary, sup-

plied loose with subsequent installation by others




Technical data

Tab. 2: Technical data CAIRfricostar CMU_SU1) Swimming pool air condition 30 °C/54 %r.h.; Outdoor air condition 5 °C/85 %r.h.2) Inlet/outlet temperature 70 °C/50 °C; maximum heating capacity; 2 rows3) plus controls/regulation/pumps etc.(All data are approximate values and summarize most important features.Subject to modifications. Exact data are available in the current Lplus design software)

Unit series CMU…SU. (standard model, maximum air velocity for supply and exhaust air approx. 2,8 m/s), plug fans, frequency converters

Type Unit dimensions Air volume flowDehumid-ification capacity


Motor rated power/currentCurrent

con-sumption

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[mm] [m3/h] [kg/h] [kW] [Pa] [kW/A] [A]015 760 1120 2600 750 1843 1000 667 5/2/6 7.0 5.6 1.6 10.6 300 0.6/1.4 0.6/1.4 1.3/2.5 5.3025 760 1360 2700 1842 2756 2000 1333 10/4/13 13.0 11.5 1.5 11.7 300 0.8/1.7 0.8/1.7 2.1/4.3 7.7030 760 1360 2700 2755 3355 3000 2000 14/4/19 16.6 14.8 1.6 14.8 300 1.1/2.5 0.8/1.7 2.5/5.2 9.4037 760 1600 2740 3354 4129 4000 2667 18/5/25 21.0 18.1 2.1 20.2 300 1.5/3.4 1.1/2.5 3.4/7.1 13.0045 1080 1360 2760 4128 5032 5000 3333 21/4/32 24.2 20.2 2.1 36.0 300 2.2/4.7 2.2/4.7 3.3/7.0 16.4055 1080 1600 2800 5031 6193 6000 4000 26/6/38 30.0 26.3 2.6 46.4 300 2.2/4.7 1.5/3.4 4.2/8.9 17.0

Air mixing dehum

idifier CM

U

Dehumidifier with Air Mixing and Heat Pump FunctionType CAM GEA CAIRfricostar



The GEA CAIRfricostar CAM is designed for various kinds of private and public swim-ming pools. The series can be supplied with air volume capacity between 750 up to 45.000 m³/h. The unit's function is to dehumidify and heat air in swimming pools in air mixing mode. Together with the refrigeration unit (heat pump) this unit type is addition-ally equipped with an efficient heat recovery system. The unit is delivered with a DDCcontrols which regulates all functions of the system on a fully automated basis.

When in idle mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. At this point the supply air fan is switched into speed 2 and the exhaust air fan maintains air circulation at speed 1. The refrigeration unit is activated in order to start dehumidification. Using the bypass damper a certain part of return air is mixed without further treatment with dehumidified air that has passed through the refrigeration cycle. The dehumidification stage continues until the actual humidity value is reduced below that of the humidity setpoint. After that the fan is switched back into previous speed and the refrigeration cycle is stopped.

When in active hours swimming pool mode the fresh and exhaust air dampers are opened, the bypass damper is closed. The dehumidification takes place via the activa-tion of the refrigeration cycle with both fans switched into speed 2.

Using an optional pool water condenser a certain amount of excess energy produced by the refrigeration cycle can be fed back into swimming pool water.

Sample selection of operation mode:


Idle mode with dehumidification request

Active hours swimming pool modewith humidification request and pool

water condenser


Bypass damper mode, exhaust air fan runs atlow speed, supply air fan runs at large speed.


Air mixing operation according to VDI, ex-haust and supply air fans run at high speed.


Using a pool water condenser a certainamount of excess energy can be fed back

into swimming pool water.

E A

+ +

-

-

+

+

E A

+ +

-

-

EC

OS

TA

TP

ow

er

Tu

be2

+

+

Transition and summer mode with/w/o dehumidification Summer mode inactive period „free night cooling“

In case of overheating of the swimming pool and high outdoor tem-peratures the heat pump is blocked. The unit ventilates and dehumid-ifies in air mixing or only outdoor/exhaust air mode. The fans run athigh speed. In case of an optional bypass of the heat recovery sys-

tem the latter is not used thanks to a damper system and at the sametime the air volume flow is increased ("free night cooling“ function).


high speed and provide cooling of the swimming pool to reach thesetpoint temperature. In case of an optimal bypass of the heat recov-ery system the heat recovery is not used thanks to a damper system

and at the same time the air volume flow is increased.

E A

+ +

-

-

Ko

mp

ress

or

+

+

E A

+ +

-

-

+

+

Dehumidifier with Air Mixing and Heat Pump Function

GEA CAIRfricostar Type CAM



Components





– Heat transfer coefficient k = 0,57 W/m2 K– Sound insulation performance Rw = 44 dB according to DIN 52210/T4– Casing features according to EN1886– Filter bypass leakage F9 – Leak tightness class according to prEN 1886 (10/2005) L1– Casing leakage B– Mechanical stability 1A– Thermal insulation T2– Thermal bridging factor TB2 (in risk areas)– Frame profiles AlMgSi 0,5– Flexible connector with potential equalisation, temperature resistant from -30 °C to


DI

AI

DO

AO

M

MP

P

MM

.

L-K

onde

nsato

r

MEco

stat

M

MM

MM

MM

MM

MM

MM

MM

Eco

stat

pp

ppp

MVSMVS

MVSMVS

Y1

M5

B2

6

M1

B2

NE

Air m


AM








anti-vibration mounts, circuit includes filter drier, liquid collector, thermostatic expansion valve with MOP and external pressure equalisation, all necessary shut-off valves, monitoring and safety devices (pressostat, icing sensor, etc.)


Fan unit: GEA centrifugal fan „LESS ENERGY SYSTEM“– Optimized operating point, double inlet double width fan, coated surface model– Three phase motor, protection class IP55 , model type B3, complete belt drive, easy



nected to motor shaft; performance optimized three-phase motor, B3 model type, protection type IP55, insulation class F adjusted for operation with a frequency con-verter. Fan and motor unit including coated intake nozzle mounted on buckling resistant and coated base construction, motor and fan have sound attenuatedbearings

– Continuous measurement of pressure effects– Statically and dynamically balanced according to DIN ISO 1940, part 1, G2,5). Con-

tinuous monitoring of operation using DDC. Frequency converter for each motor installed in or mounted on the unit, control via GEA DDC with a separate analogue signal for both motors. Frequency converters are adjusted and set for both motors. Limit values for motor current and fan speed are set by the programme

– Resonance frequency band/fade out set by factory– Automatic energy optimization for optimal energy use and efficiency rate– Multiple motor operation is possible– Voltage intermediate circuit converter without reduction of capacity– Continuous speed control– Operating hours counter– Min. and max. speed limitation, automatic ramp curve function UP/DOWN– Automatic motor adjustment– Motor tracing switch– DC break– Variable clock frequency– Motor protection– Short circuit and short circuit to earth safe– Under and over current protection– Phase fault monitoring




– Motor coils for reducing speed of voltage rise du/dt (delta voltage/delta time)– Numerical display for queries and entering of different indicators on operating sta-

tus: control setpoint, motor frequency, actual value and setpoint, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal frequency converter load, control and programmable display with copy function, production according to ISO 9001, CE Label, net and main shaft protection accord-ing to VDE 0160, radio interference shielding, codes and regulations on electro-magnetic compatibility conform with EN 55011 Kl.B-1; EN 50082-2, electric insulation of control and power components according to VDE 0106/0160 (the use of earth leakage circuit breaker / fuse with frequency converters NOT possible!), volume flow measuring device via ring measuring line and pressure measuring point in fan.Calculation and evaluation of volume flow via the GEA DDC. The settings for entire unit are done at the factory. Continuous safety monitoring via safety chain in the unit. Display and settings via GEA DDC.

Air damper system – Dampers with sealing lips, leakage volume flow 20 m3/h m2 (dp=100 Pa), for circu-lating air/bypass, for fresh and exhaust air. Circulating and fresh air rate 0-100%



Filter for fresh and exhaust air:

– Filter units conform with VDI 6022– Including bag filter as of DIN/EN 779, synthetic fiber filter medium– All filters are fitted with a differential pressure switch for filter-monitoring via the

DDC

Heat recovery system: GEA „ECOSTAT2 POWER TUBE“:– Recuperative heat recovery using GEA heat pipe technology, heat exchanger

made of Cu/Al. Aluminium fins, frame elements made of AlMg3, tubes made of oxy-gen-free copper charged with R134a CFC-free refrigerant for energy transfer.

– Non-combustible according to fire protection regulation

Heating section: – L.P.H.W. air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame AlMg3 (max. temp. 110°C, Pmax 16 bar) removable in accord-ance with VDI6022;


– For air reheater, supplied loose including actuator 0-10 V with an automatic step measurement system for fine adjustment of water flow rate



– Consists of a separate switch cabinet for mounting on units or separate installation (depending on unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw ter-minals) between control cabinet and unit using factory prepared and fully assem-bled lines. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor of the pool water pump and possibly other func-tions like remote control inputs by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit;

Air mixing dehum

idifier CAM




main components:


230V/N/PE/50Hz (types 015-083)3 X 400V/NPE/50Hz (types 100-320) (if necessary - motor protection by others)





1 x CAN (Controller Area Network) as central bus between control unit and I/O modules;1 x LIN (Local Interconnect Network) for auxiliary module monitoring and config-uration functions;1 x CAN for external connection;2 x RS232/RS485, one RS232 has modem function;Optional - Ethernet; USB plug;Optional - various communication functions can be carried out (e. g: OPC; LON; MODBUS; OSPA; BACnet®) As BACnet®-Building Controller (B-BC) the system can cost efficiently intgerate or be integrated in any BACnet® third system.


– Comfortable intelligent control terminal for supporting display, control buttons and data transfer, installed in the door of the switch cabinet









quency converters– Fan motor monitoring using PTC resistor and motor protection relay– Filter monitoring– Compressor control (heat pump) with minimum run / standstill time– Control of air mixig dampers with selectable min. fresh air rate and max. limitation,

automatic control depending on conditions of fresh air and swimming pool air– Control sequence with energy recovery, heater, compressor (heat pump), bypass

damper and air mixing damper system– Exhaust air temperature cascade control with min./max. limitation

of supply air temperature– Cooling with outside air (night cooling)– Reheater-heat pump consumption control with blockage protection functions– Continuous humidity control– On demand - controls for automatic pool water pump with block up protection– Automatic switch-over between active/non-active hours operation– Continuous inactive/idle mode possible– Different languages can be selected– Commissioning function for air dampers– Inputs: external emergency switch off

(e.g. fire protection damper or chlorine gas alarm)– Motor monitoring for reheater pump can be switched, if required motor protection


by others– The necessary sensors and actuators are built into the unit or, if necessary,

supplied loose with subsequent installation by others

Air mixing dehum

idifier CAM



Technical data

1) Swimming pool air condition 30 °C/54 %r.F.; Outdoor air condition 5 °C/85 %r.h. 2) Inlet/outlet temperature 70 °C/50 °C; maximum heating capacity; 2 rows3) plus controls/regulation/pumps etc.(All data are approximate values and summarize most important features.Subject to modifications. Exact data are available in the current Lplus design software)

Unit series CAM…SU. (standard model, maximum air velocity for supply and exhaust air approx. 2,8 m/s), plug fans, frequency converters

Type Unit dimen-sions Air volume flow

Dehumidi-fication capacity



con-sump-

tion

CA

M_S

U

Tota

l wid

th

Tota

l hei

ght

Tota

l len

gth

Min

imum

Max

imum

Rat

ed (w

ith d

ehum

idifi

catio

n)

Rat

ed (w

ith v

entil

atio

n)

Act

ive

hour

s m

ore

(30

% F

.A.)/

idle

mod

e (c

ircul

atin

g ai

r)/ V

DI 2

089

1)

Air

cond

ense

r, w

ith in

activ

epo

ol w

ater

con

dens

er

Air

cond

ense

r, w

ith a

ctiv

e po

olw

ater

con

dens

er

Pool

wat

er c

onde

nser

(acc

esso

ry)

Hea

t rec

over

y sy

stem

Reh

eate

r 2)

Ext.

fres

h/su

pply

air;

exha

ust/r

etur

n ai

r; e

ach

Supp

ly a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Exha

ust a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Com

pres

sor,

with

out p

ool

wat

er c

onde

nser

Uni

t tot

al 3)

[mm] [m3/h] [kg/h] [kW] [Pa] [kW/A] [A]

015 760 1120 3000 750 1843 1000 667 6/3/6 5.4 3.0 2.4 3.0 9.9 300 0.6/1.4 0.6/1.4 1.3/2.5 5.3

025 760 1360 3200 1842 2756 2000 1333 12/5/13 9.3 6.7 2.8 5.9 16.3 300 0.8/1.7 0.8/1.7 1.8/3.5 6.9

030 760 1360 3300 2755 3355 3000 2000 16/5/19 10.7 7.9 3.0 6.9 20.6 300 2.2/4.6 1.5/3.3 2.2/4.2 12.1

037 760 1600 3300 3354 4129 4000 2667 19/5/25 13.1 10.8 2.5 8.9 28.0 300 3.0/6.1 2.2/4.6 2.3/4.5 15.2

045 1080 1360 3300 4128 5032 5000 3333 26/9/32 17.3 14.5 2.6 12.2 35.9 300 3.0/6.1 3.0/6.1 2.7/5.4 17.6

055 1080 1600 3400 5031 6193 6000 4000 31/11/38 21.3 18.7 2.5 15.0 43.9 300 4.0/8.2 3.0/6.1 3.5/7.2 21.5

083 1080 2240 4000 6192 9290 9000 6000 43/12/57 26.9 22.5 4.3 22.0 66.5 300 4.0/8.2 4.0/8.2 4.7/9.4 25.8

100 1400 2240 4000 9289 12386 12000 8000 57/17/76 35.6 30.7 5.2 30.6 88.8 300 5.5/11.4 5.5/11.4 6.1/13.3 36.1

110 1720 2240 4000 12385 15483 15000 10000 72/21/95 42.4 39.0 4.6 39.3 110.0 300 7.5/15.2 5.5/11.4 6.5/13.4 40.0

130 2000 2320 4000 15482 18192 18000 12000 86/24/115 53.1 45.6 6.5 45.4 135.9 300 7.5/15.2 7.5/15.2 8.6/15.7 46.1

150 1720 2880 4400 18191 20644 20000 13333 98/31/127 62.6 55.7 8.2 50.8 147.3 300 11.0/24.5 7.5/15.2 10.5/19.3 59.0

170 2000 2960 4600 20643 24257 24000 16000 117/37/153 72.9 63.2 10.2 61.8 180.1 300 11.0/24.5 11.0/24.5 12.3/24.4 73.4

200 2320 2960 4600 24256 28385 27000 18000 135/45/172 87.8 77.1 10.2 72.5 188.2 300 11.0/24.5 11.0/24.5 13.7/24.5 73.5

230 2640 2960 4800 28384 32514 32500 21667 158/48/207 99.4 86.6 13.5 85.8 232.4 300 15.0/29.5 15.0/29.5 15.6/29.7 88.7

250 2320 3600 5000 32513 35482 34000 22667 169/58/216 108.1 95.4 14.2 91.6 237.6 300 15.0/29.5 11.0/24.5 17.5/31.7 85.7

320 2920 3600 5300 40642 45128 45000 30000 219/79/286 135.1 118.5 15.7 120.0 327.3 300 18.5/36.5 18.5/36.5 20.7/38.1 111.1

Tab. 3: Technical data CAIRfricostar CAM_SU




Unit series CAM…PU. (performance model, maximum air velocity for supply and exhaust air from 2,5 m/s to 2,0 m/s), plug fans, frequency converters


fication capacity



con-sump-

tion

CA

M_P

U

Tota

l wid

th

Tota

l hei

ght

Tota

l len

gth

Min

imum

Max

imum

Rat

ed (w

ith d

ehum

idifi

catio

n)

Rat

ed (w

ith v

entil

atio

n)

Act

ive

hour

s m

ore

(30

% F

.A.)/

idle

mod

e (c

ircul

atin

g ai

r)/ V

DI 2

089

1)

Air

cond

ense

r, w

ith in

activ

epo

ol w

ater

con

dens

er

Air

cond

ense

r, w

ith a

ctiv

epo

ol w

ater

con

dens

er

Pool

wat

er c

onde

nser

(acc

esso

ry)

Hea

t rec

over

y sy

stem

Reh

eate

r 2)

Ext.

fres

h/su

pply

air;

exha

ust/r

etur

n ai

r; e

ach

Supp

ly a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Exha

ust a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Com

pres

sor,

with

out p

ool

wat

er c

onde

nser

Uni

t tot

al 3)

[mm] [m3/h] [kg/h] [kW] [Pa] [kW/A] [A]

015 760 1120 3000 750 1500 1000 667 6/4/6 5.6 3.5 2.3 3.5 9.5 300 0.6/1.4 0.6/1.4 1.2/2.3 5.1

025 760 1360 3200 1500 2500 2000 1333 11/5/13 7.4 5.3 2.1 7.0 15.3 300 1.1/2.4 0.8/1.7 1.3/2.5 6.6

030 760 1360 3300 2500 2995 2900 1933 16/6/18 10.8 7.9 3.3 8.7 20.0 300 2.2/4.6 2.2/4.6 2.3/4.3 13.5

037 760 1600 3300 2994 3686 3600 2400 19/7/23 12.9 10.1 2.9 10.9 24.7 300 3.0/6.1 2.2/4.7 2.5/4.7 15.4

045 1080 1360 3300 3685 4493 4400 2933 25/10/28 16.8 14.0 3.1 14.1 30.8 300 2.2/4.6 2.2/4.8 2.9/5.6 14.8

055 1080 1600 3400 4492 5530 5500 3667 31/12/35 20.6 17.9 3.1 17.7 38.8 300 3.0/6.1 3.0/6.1 3.6/7.4 19.6

083 1080 2240 4000 5529 8294 7500 5000 39/14/48 23.7 19.6 4.4 24.3 56.3 300 4.0/8.2 3.0/6.1 4.2/7.6 21.9

100 1400 2240 4000 8293 9953 9900 6600 53/19/63 30.9 26.2 5.1 33.5 72.7 300 4.0/8.2 4.0/8.2 5.1/11.2 27.6

110 1720 2240 4000 9952 11059 11000 7333 62/25/70 36.4 31.8 4.9 39.8 86.9 300 4.0/8.2 4.0/8.2 5.9/13.2 29.6

130 2000 2320 4000 11058 12995 12500 8333 70/29/80 43.1 35.8 7.5 45.2 98.6 300 4.0/8.2 4.0/8.2 6.8/13.7 30.1

150 1720 2880 4400 12994 14746 14500 9667 82/36/92 52.3 44.5 8.6 52.1 115.5 300 5.5/11.4 5.5/11.4 9.0/16.2 39.0

170 2000 2960 4600 14745 17326 17000 11333 94/37/108 54.1 46.6 9.0 61.3 132.7 300 5.5/11.4 5.5/11.4 8.5/15.6 38.4

200 2320 2960 4600 17325 20275 20000 13333 112/45/127 67.4 57.6 9.6 73.2 158.9 300 7.5/17.0 7.5/17.0 10.4/18.9 52.9

230 2640 2960 4800 20274 23224 23000 15333 130/54/146 77.3 65.2 13.7 85.6 185.2 300 7.5/17.0 7.5/17.0 12.0/24.1 58.1

250 2320 3600 5000 23223 25344 25000 16667 138/49/159 79.8 66.2 12.3 92.0 199.3 300 11.0/25.0 7.5/17.0 11.9/24.0 66.0

320 2920 3600 5300 29029 32256 32000 21333 177/63/204 101.4 86.4 15.6 118.1 288.2 300 11.0/25.0 11.0/25.0 15.3/29.3 79.3

Tab. 4: Technical data CAIRfricostar CAM_PU1) Swimming pool air condition 30 °C/54 %r.F.; Outdoor air condition 5 °C/85 %r.h.2) Inlet/outlet temperature 70 °C/50 °C; maximum heating capacity; 2 rows3) plus controls/regulation/pumps etc.(All data are approximate values and summarize most important features.Subject to modifications. Exact data are available in the current Lplus design software)

Air mixing dehum

idifier CAM

Dehumidifier with Air Mixing and Heat Pump FunctionType CMP GEA CAIRfricostar



The GEA CAIRfricostar CMP is designed for various kinds High Performance private and public swimming pools. The series can be supplied with air volume capacity between 750 up to 37,500 m³/h. The unit's function is to dehumidify and heat air in swimming pools in air mixing mode. Together with a (heat pump) this unit type is addi-tionally equipped with an efficient heat recovery system using a double plate heat exchanger. The unit is delivered with a DDC controls which regulates all functions of the system on a fully automated basis.

When in idle mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. At this point the supply air fan is activated and the exhaust air fan maintains the air circulation. The refrigeration unit is activated in order to start dehumidification. The dehumidification stage continues until the actual humidity value is reduced below that of the humidity setpoint. After that the fan is switched back into previous speed and the dehumidification cycle is stopped.

In active hours mode the fresh and exhaust air dampers are opened, the refrigeration cycle is activated and both fans are switched into high speed.

Using an optional pool water condenser a certain amount of excess energy produced by the refrigeration cycle can be fed back into swimming pool water. In case of over-heating of the swimming pool the refrigeration unit is deactivated and the bypass dampers are permanently open in order to avoid heat recovery system.

Sample selection of operation mode:


Idle mode with dehumidificationdemand




Compressor is switched on. Residual heatsupply is provided by the reheater coil.

Operation with air mixing damper, exhaustand supply air fans run at high speed. Com-

pressor is switched on. Compressor isswitched on.

Active hours operation mode with dehumidification demand at high

outdoor temperatures



Idle mode in summer and at highoutdoor temperatures

Operation with air mixing damper, exhaustand supply air fans run at high speed. Com-pressor is blocked. Regulated heat recovery

using open bypass dampers for avoiding heatrecovery system.

Operation with air mixing damper, exhaustand supply air fans run at high speed. Com-pressor is blocked. Regulated heat recovery

using open bypass dampers for avoiding heatrecovery system.

Outdoor air operation for reaching nominal airtemperature. Compressor is blocked. Double

plate heat exchanger is blocked.

F7

F6

F7

F6

F7

F6

F7

F6

F7

F6

F7

F6


GEA CAIRfricostar Type CMP



Components





– Heat transfer coefficient k = 0,57 W/m2 K– Sound insulation performance Rw = 44 dB according to DIN 52210/T4– Casing features according to EN1886– Filter bypass leakage F9– Leak tightness class according to prEN 1886 (10/2005) L1– Casing leakage B– Mechanical stability 1A– Thermal insulation T2– Thermal bridging factor TB2 (in risk areas)– Frame profiles AlMgSi 0,5– Flexible connector with potential equalisation, temperature resistant from

-30 °C to +120 °C– Duct connection using 30 mm frame with 4 hole bolt connection– Interior installation parts for swimming pool mode with special corrosion protection





– Compressor unit: refrigeration circuit with a fully hermetic scroll compressor

++++

�

M

M M

M

MM

M

MM

M

M

�

�

�

�

��

MM

MM

pppp

MM

DI

AI

DO

AO

ppp

Mppp

M3

Y8

pp

pp

pp

Air mixing dehum

idifier CM

P



– With optimized heat exchanger combination for maximum COP values, mounted on anti-vibration mounts, circuit includes filter drier, liquid collector, thermostatic expansion valve with MOP (maximum operating pressure) and external pressure equalisation, all necessary shut-off valves, monitoring and safety devices(pressostat, icing sensor, etc.)


Fan unit: GEA „OPTIVENT“ – High performance fan impellers with coated backward curved blades, one side suc-

tion and blades directly connected to motor shaft; Performance – Optimized high value three-phase motor, B3 model type, protection type IP55, insu-

lation class F adjusted for operation with a frequency converter. Fan and motor unit including coated intake nozzle mounted on buckling resistant and coated base con-struction, motor and fan have sound attenuated bearings



– Resonance frequency band/fade out set by factory– Automatic energy optimization for optimal energy use and efficiency rate– Multiple motor operation is possible– Voltage intermediate circuit converter without reduction of capacity– Continuous speed control– Operating hours counter– Min. and max. speed limitation, automatic ramp curve function UP/DOWN– Automatic motor adjustment– Motor tracing switch– DC break– Variable clock frequency– Motor protection– Short circuit and short circuit to earth safe– Under and over current protection– Phase fault monitoring– Motor coils for reducing speed of voltage rise du/dt (delta voltage/delta time)– Numerical display for queries and entering of different indicators on operating sta-

tus: control setpoint, motor frequency, actual value and setpoint, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal frequency converter load, control and programmable display with copy function, production according to ISO 9001, CE Label, net and main shaft protectionaccording to VDE 0160, radio interference shielding, codes and regulations on elec-tromagnetic compatibility conform with EN 55011 Kl.B-1; EN 50082-2, electric insu-lation of control and power components according to VDE 0106/0160 (The use of earth leakage circuit breaker / fuse with frequency converters NOT possible!), vol-ume flow measuring device via ring measuring line and pressure measuring point in fan. Calculation and evaluation of volume flow via the GEA DDC. The settings for entire unit are done at the factory. Continuous safety monitoring via safety chain in the unit. Display and settings via GEA DDC.




Air damper system: – Dampers with sealing lips, leakage volume flow 20 m3/h m2 (dp=100 Pa), for circu-lating air/bypass, for fresh and exhaust air. Circulating and fresh air rate 0-100%





Heat recovery system: GEA „ECOPLAT2 POWER PLATE“– 2 symmetric high performance plate heat exchangers, recuperative heat recovery

by using two cross flow aluminium plate heat exchangers (corrosion protected Al99 with best temperature coefficient) in row switch. Surface is additionally coated with thermoplastic material. Largest possible heat exchange surface using entire unit depth with minimum pressure losses. Optimal selection with consideration of oper-ation conditions. Best efficiency rates within entire outdoor temperature range, especially resistant to corrosion and wear. Swimming pool configuration.

– „Upside Down“ installation for smaller internal pressure drops.– AlMg3 ventilation tray– Technical data checked according to EUROVENT– Conform with VDI 6022– Non-combustible according to fire protection regulation






– Consists of a separate switch cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw ter-minals) between control cabinet and unit using factory prepared and fullyassembled lines. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor of the pool water pump and possibly other functions like remote control inputs by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit


main components:





Air mixing dehum

idifier CM

P





1 x CAN (Controller Area Network) as central bus between control unitand I/O modules;1 x LIN (Local Interconnect Network) for auxiliary module monitoring andconfiguration functions;1 x CAN for external connection;2 x RS232/RS485, one RS232 has modem function;Optional - Ethernet; USB plug;Optional - various communication functions can be carried out (e. g: OPC; LON; MODBUS; OSPA; BACnet®) As BACnet®-Building Controller (B-BC) the system can cost-efficiently intgerate or be integrated in any BACnet® third system.– In and output modules with an integrated microcontroller and memory for record-

ing a programme specifically designed for the relevant module, status display for every input or output with CAN provided via top hat rail bus plug.

– Comfortable intelligent control terminal for supporting display, control buttons and data transfer, integrated in the door of the switch cabinet






Control and regulationfunctions:

– Status and fault signals in clear text– Indication of all status and control parameters– Stepwise access authorization using code– Integrated clock timer– Automatic summer / winter time switch-over, activation of weekly programmes,

holiday and special day programmes– Log for registration of faults with date and time– Operating hours counter, total operation and maintenance intervals– Data logging function for most important parameters, can be downloaded– Separate controls for supply and exhaust air fan motors– Air volume adjustment and display in m³/h, including monitoring for units with fre-





– Cooling with outside air (night cooling)– Reheater-heat pump consumption control with blockage protection functions– Continuous humidity control– On demand - controls for automatic pool water pump with block up protection– Automatic switch-over between active/non-active hours operation– Continuous inactive idle mode possible– Different languages can be selected– Commissioning function for air dampers– Inputs: external emergency switch off

(e.g. fire protection damper or chlorine gas alarm)– Motor monitoring for reheater pump can be switched, if required motor protection




Air mixing dehum

idifier CM

P



Technical data

1) Swimming pool air condition 30 °C/54 %r.h.; Outdoor air condition 5 °C/85 %r.h.2) Inlet/outlet temperature 70 °C/50 °C; maximum heating capacity; 2 rows3) plus controls/regulation/pumps etc.(All data are approximate values and summarize most important features.Subject to modifications. Exact data are available in the current Lplus design software)

Unit series CMP…PU. (performance model, maximum air velocity for supply and exhaust air from 2,5 m/s to 2,0 m/s),plug fans, frequency converters

Type Unit dimensions Air volume flow

Dehumidi-fication capacity



con-sump-

tion

CM

P_PU

Tota

l wid

th

Tota

l hei

ght

Tota

l len

gth

Min

imum

Max

imum

Rat

ed (w

ith d

ehum

idifi

catio

n)

Rat

ed (w

ith v

entil

atio

n)

Act

ive

hour

s m

ore

(30%

fres

h ai

r)/

idle

mod

e (c

ircul

atin

g ai

r)/V

DI 2

089

1)

Air

cond

ense

r, w

ith in

activ

e p

ool w

ater

con

dens

erA

ir co

nden

ser,

with

act

ive

pool

wat

er c

onde

nser

Pool

wat

er c

onde

nser

(acc

esso

ry)

Hea

t rec

over

y sy

stem

Reh

eate

r 2)

Ext.

fres

h/su

pply

air;

exha

ust/r

etur

n ai

r; e

ach

Supp

ly a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Exha

ust a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Com

pres

sor,

with

out

pool

wat

er c

onde

nser

Uni

t tot

al 3)

[mm] [m3/h] [kg/h] [kW] [Pa] [kW/A] [A]015 760 1120 4240 750 1500 1000 667 6/4/6 5.0 2.6 2.6 3.6 8.4 300 0.6/1.4 0.6/1.4 1.2/2.3 5.1025 760 1360 4480 1500 2500 2000 1333 11/5/13 6.7 3.9 2.9 6.9 13.4 300 0.8/1.7 0.8/1.7 1.5/2.8 6.2037 760 1600 4840 2500 3686 3400 2267 18/8/22 10.7 7.7 3.2 11.3 21.2 300 1.5/3.3 1.5/3.3 2.1/4.1 10.7055 1080 1600 4880 3685 5530 5000 3333 27/13/32 15.9 12.1 3.8 16.6 31.6 300 2.2/4.7 2.2/4.7 3.1/5.9 15.3083 1080 2240 5480 5529 8294 7500 5000 40/17/48 22.4 17.6 5.4 25.6 48.9 300 3.0/6.4 3.0/6.4 4.4/7.9 20.7110 1720 2240 5720 8293 11059 11000 7333 58/25/70 30.7 25.2 5.6 37.5 77.8 300 4.0/8.2 4.0/8.2 5.0/11.2 27.6130 2000 2320 5920 11058 12995 12500 8333 68/31/80 36.9 29.0 8.1 44.2 90.9 300 5.5/11.4 4.0/8.2 6.2/13.4 33.0150 1720 2880 6600 12994 14746 14000 9333 77/37/90 42.1 32.9 8.5 51.8 98.1 300 5.5/11.4 5.5/11.4 7.0/13.9 36.7170 2000 2960 6800 14745 17326 17000 11333 94/46/108 51.5 39.9 12.2 63.0 120.7 300 7.5/17.0 7.5/17.0 9.0/16.2 50.2200 2320 2960 7080 17325 20275 20000 13333 112/57/127 61.9 50.0 12.7 74.5 139.3 300 7.5/17.0 7.5/17.0 10.8/19.6 53.6250 2320 3600 7360 20274 25344 25000 16667 134/61/159 75.7 59.9 16.2 84.2 180.4 300 11.0/25.0 7.5/17.0 12.4/24.6 66.6320 2920 3600 8120 29029 32256 32000 21333 175/84/204 99.4 75.6 21.9 111.4 234.6 300 11.0/25.0 11.0/25.0 16.3/30.6 80.6

Tab. 5: Technical data CAIRfricostar CMP_PU

Dehumidifier with Air Mixing Function

GEA CAIRfricostar Type CWR



The GEA CAIRfricostar CWR is designed for various kinds of private and public swim-ming pools. The series can be supplied with air volume capacity between 750 up to 45,000 m³/h. The unit's function is to dehumidify and heat air in swimming pools in air mixing mode. This unit type is additionally equipped with an efficient heat recovery sys-tem. The unit is delivered with a DDC controls which regulates all functions of the sys-tem on a fully automated basis.

When in idle mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. For this purpose the supply and exhaust air fans are activated to run at high speed with continuous mixing of outdoor air. The dehumidification stage continues until the actual humidity value is reduced below that of the humidity setpoint. After that the fans are deactivated.



Active hours operation mode with dehumidification demand

Idle mode with dehumidification request

Bypass damper mode, exhaust air fan isdeactivated,

supply air fan runs at low speed.

Air mixing operation according to VDI,exhaust and supply air fans run at high

speed. The reheater provides the missingresidual heat supply.

Air mixing mode with a minimum fresh air rate

130

-

+

130

-

+

130

-

+

Active hours operation mode with highdehumidification demand Active hours/summer operation mode

Air mixing operation according to VDI, exhaust and supply air fansrun at high speed. The reheater provides the missing residual heat

supply. Outdoor air temperature is increased.

Fresh air mode, exhaust and supply air fans run at high speed.Heat recovery is not used thanks to a damper system.

130

-

+

130

-

+

Air mixing dehum

idifier CW

R

Dehumidifier with Air Mixing FunctionType CWR GEA CAIRfricostar



Components





– Heat transfer coefficient k = 0,57 W/m2 K– Sound insulation performance Rw = 44 dB according to DIN 52210/T4– Casing features according to EN1886– Filter bypass leakage F9– Leak tightness class according to prEN 1886 (10/2005) L1– Casing leakage B– Mechanical stability 1A– Thermal insulation T2– Thermal bridging factor TB2 (in risk areas)– Frame profiles AlMgSi 0,5– Flexible connector with potential equalisation, temperature resistant from -30 °C to




DI

AI

DO

AO

M

.

M

M

MM

MM

MM

MM

MM

pp

pp

MVSMVS

MVSMVSMMY2





nected to motor shaft; performance optimized three-phase motor, B3 model type, protection type IP55, insulation class F adjusted for operation with a frequency con-verter. Fan and motor unit including coated intake nozzle mounted on buckling resistant and coated base construction, motor and fan have sound attenuated bear-ings


tinuous pressure monitoring using DDC. Frequency converter for each motor installed in or mounted on the unit, control via GEA DDC with a separate analogue signal for each motor. Frequency converters are adjusted and set for both motors. Limit values for motor current and fan speed are set by the programme

– Resonance frequency band/fade out set by factory– automatic energy optimization for optimal energy use and efficiency rate– Multiple motor operation is possible– Voltage intermediate circuit converter without reduction of capacity– continuous speed control– Operating hours counter– Min. and max. speed limitation, automatic ramp curve function UP/DOWN– Automatic motor adjustment– Motor tracing switch– DC break– Variable clock frequency– Motor protection– Short circuit and short circuit to earth safe– Under and overcurrent protection– Phase fault monitoring– Motor coils for reducing speed of voltage rise du/dt (delta voltage/delta time)– Numerical display for queries and entering of different indicators on operating sta-

tus: control setpoint, motor frequency, actual value and setpoint, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal frequency converter load, control and programmable display with copy function, production according to ISO 9001, CE Label, net and main shaft protection accord-ing to VDE 0160, radio interference shielding, codes and regulations on electro-magnetic compatibility conform with EN 55011 Kl.B-1; EN 50082-2, electric insulation of control and power components according to VDE 0106/0160 (The use of earth leakage circuit breaker / fuse with frequency converters NOT possible!), volume flow measuring device via ring measuring line and pressure measuring point in fan. Calculation and evaluation of volume flow via the GEA DDC. The set-tings for entire unit are done at the factory. Continuous safety monitoring via safety chain in the unit. Display and settings via GEA DDC.


– Coated Almg3 damper blades with flow efficient profile, operate in oppositedirections. Driven by double sided, anti-static plastic gears PA6 as fiberglassreinforced model (resistant to chemicals) including special actuator foreach damper




Air mixing dehum

idifier CW

R



Heat recovery system: GEA „ECOSTAT2 POWER TUBE“:– Recuperative heat recovery using GEA heat pipe technology, heat exchanger

made of Cu/Al. Aluminium fins, frame elements made of AlMg3, tubes made of oxy-gen-free copper charged with R134a CFC-free refrigerant for energy transfer.

– Non-combustible according to fire protection regulation




– supplied loose, installation by others


– Consists of a separate switch cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw ter-minals) between control cabinet and unit using factory prepared and fully assem-bled lines. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor and possibly other functions like remote control inputs by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit


main components:

– Main isolating switch for all pole shut-down of the electrical unit, lockable– Group fuses for fans– Fuses for reheater


– Control fuses, control transformer 230 V and control voltage supply unit24V DC for the digital control




1 x CAN (Controller Area Network) as central bus between control unit and I/O modules;1 x LIN (Local Interconnect Network) for auxiliary module monitoring and config-uration functions;1 x CAN for external connection;2 x RS232/RS485, one RS232 has modem function;Optional - Ethernet; USB plug;Optional - various communication functions can be carried out (e. g: OPC; LON; MODBUS; OSPA; BACnet®)As BACnet®-Building Controller (B-BC) the system can cost efficiently integrate or be integrated in any BACnet® third system.



– Aluminium front panel with film, keyboard connection via plug connector– Front side protection type IP 65– LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome




– 6 function buttons– Colour background lighting, adjustable, automatic lighting activation– Adjustable LCD contrast– System bus CAN– Alternative (option): as before, but:




holiday and special day programmes– Log for registration of faults with date and time– Operating hours counter, total operation and maintenance intervals– Data logging function for most important parameters, can be downloaded– Separate controls for supply and exhaust air fan motors– Air volume adjustment and display in m³/h, including monitoring for units with

frequency converters– Fan motor monitoring using PTC resistor and motor protection relay– Filter monitoring– Regulation of air mixing dampers with selectable minimum fresh air rate and maxi-


– Control sequence with energy recovery, heater, bypass damper and air mixing damper system


– Cooling with outside air (night cooling)– Reheater-heat pump consumption control with blockage protection functions– Continuous humidity control– Automatic switch-over between active/non-active hours operation– Continuous inactive idle mode possible– Different languages can be selected– Commissioning function for air dampers– Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas

alarm)– Motor monitoring for reheater pump can be switched, if required motor protection



Air mixing dehum

idifier CW

R



Technical data


Unit series CWR…SU. (standard model, maximum air velocity for supply and exhaust air approx. 2,8 m/s), plug fans, frequency converters


Heatingcapacity

Pres-sure drop

Motor ratedpower/current

Current consump-

tion

CW

R_S

U

Tota

l wid

th

Tota

l hei

ght

Tota

l len

gth

Min

imum

Max

imum

Rat

ed (w

ith d

ehum

idifi

catio

n)

Rat

ed (w

ith v

entil

atio

n)

conf

orm

with

VD

I 208

9,at

rate

d ai

r flo

w 1)

Hea

t rec

over

y sy

stem

Reh

eate

r 2)

Ext.

fres

h/su

pply

air;

exha

ust/r

etur

n ai

r; e

ach

Supp

ly a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Exha

ust a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Uni

t tot

al 3)

[mm] [m3/h] [kg/h] [kW] [Pa] [kW/A] [A]015 760 1120 2520 750 2396 1500 1000 10 2.6 12.5 300 0.6/1.4 0.6/1.4 2.8025 760 1360 2560 2395 2756 2500 1667 16 4.6 19.1 300 1.1/2.4 1.1/2.4 4.8030 760 1360 2560 2755 3594 3000 2000 19 5.2 20.6 300 1.5/3.3 1.5/3.3 6.6037 760 1600 2680 3593 4424 4000 2667 25 6.9 28.9 300 2.2/4.6 2.2/4.6 9.2045 1080 1360 2680 4423 5391 4800 3200 31 8.7 34.8 300 2.2/4.6 2.2/4.6 9.2055 1080 1600 2720 5390 6636 6000 4000 38 10.9 43.9 300 3.0/6.4 3.0/6.4 11.0083 1080 2240 3320 6635 9953 9000 6000 57 16.6 66.5 300 4.0/8.2 4.0/8.2 16.4100 1400 2240 3360 9952 13271 12000 8000 76 22.5 88.8 300 5.5/11.4 4.0/8.2 19.6110 1720 2240 3480 13270 16589 15000 10000 95 28.5 110.0 300 5.5/11.4 5.5/11.4 22.8130 2000 2320 3520 16588 19492 17500 11667 111 32.9 133.2 300 7.5/17.0 7.5/17.0 34.0150 1720 2880 3840 19491 22118 20000 13333 127 37.3 147.3 300 7.5/17.0 7.5/17.0 34.0170 2000 2960 3800 22117 25989 23500 15667 150 44.3 177.4 300 11.0/25.0 7.5/17.0 42.0200 2320 2960 3880 25988 30413 27000 18000 172 51.5 188.2 300 11.0/25.0 11.0/25.0 50.0230 2640 2960 3880 30412 34836 31500 21000 200 60.2 227.1 300 15.0/29.5 15.0/29.5 59.0250 2320 3600 4200 34835 38016 35000 23333 223 66.5 242.6 300 15.0/29.5 11.0/25.0 54.5320 2920 3600 4320 43545 48384 44000 29333 280 84.3 321.9 300 15.0/29.5 15.0/29.5 59.0

Tab. 6: CAIRfricostar CWR_SU





Unit series CWR…PU. (performance model, maximum air velocity for supply and exhaust air from 2,3 m/s to 2,0 m/s), plug fans, frequency converters


Heatingcapacity

Pres-sure drop


Current con-

sumption

CW

R_P

U

Tota

l wid

th

Tota

l hei

ght

Tota

l len

gth

Min

imum

Max

imum

Rat

ed (w

ith d

ehum

idifi

catio

n)

Rat

ed (w

ith v

entil

atio

n)

Con

form

with

VD

I 208

9,at

rate

d ai

r flo

w 1)

Hea

t rec

over

y sy

stem

Reh

eate

r 2)

Ext.

fres

h/su

pply

air;

exha

ust/r

etur

n ai

r; e

ach

Supp

ly a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Exha

ust a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Uni

t tot

al 3)

[mm] [m3/h] [kg/h] [kW] [Pa] [kW/A] (A)015 760 1120 2520 750 1500 1500 1000 10 2.9 11.9 300 0.6/1.4 0.6/1.4 2.8025 760 1360 2700 1500 2500 2500 1667 16 5.2 18.0 300 1.1/2.4 1.1/2.4 4.8030 760 1360 2700 2500 2995 2800 1867 18 5.7 19.5 300 1.5/3.3 1.5/3.3 6.6037 760 1600 2700 2994 3686 3300 2200 21 6.8 23.2 300 2.2/4.6 1.5/3.3 7.9045 1080 1360 2800 3685 4493 4200 2800 27 8.8 29.7 300 2.2/4.6 2.2/4.6 9.2055 1080 1600 2800 4492 5530 5000 3333 32 8.9 36.0 300 2.2/4.6 2.2/4.6 9.2083 1080 2240 3300 5529 8294 7500 5000 48 15.8 56.3 300 3.0/6.4 3.0/6.4 12.8100 1400 2240 3500 8293 9953 9900 6600 63 21.2 72.7 300 4.0/8.2 4.0/8.2 16.4110 1720 2240 3500 9952 11059 11000 7333 70 23.9 86.9 300 4.0/8.2 4.0/8.2 16.4130 2000 2320 3600 11058 12995 12800 8533 81 27.8 100.4 300 4.0/8.2 4.0/8.2 16.4150 1720 2880 3600 12994 14746 14500 9667 92 31.4 115.5 300 5.5/11.4 5.5/11.4 22.8170 2000 2960 3800 14745 17326 17000 11333 108 37.0 132.7 300 5.5/11.4 5.5/11.4 22.8200 2320 2960 4000 17325 20275 20000 13333 127 43.6 158.9 300 7.5/17.0 5.5/11.4 28.4230 2640 2960 4000 20274 23224 23000 15333 146 50.2 185.2 300 7.5/17.0 7.5/17.0 34.0250 2320 3600 4200 23223 25344 25000 16667 159 54.6 199.3 300 7.5/17.0 7.5/17.0 34.0320 2920 3600 4500 29029 32256 32000 21333 204 70.1 238.2 300 11.0/25.0 11.0/25.0 50.0

Tab. 7: CAIRfricostar CWR_PU Air mixing dehum

idifier CW

R

Dehumidifier with Air Mixing FunctionType CWP GEA CAIRfricostar



The GEA CAIRfricostar CWP is designed for various kinds High Performance private and public swimming pools. The series can be supplied with air volume capacity between 750 up to 37,500 m³/h. The unit's function is to dehumidify and heat air in swimming pools in air mixing mode. This unit type is additionally equipped with an effi-cient heat recovery system. The unit is delivered with a DDC controls which regulates all functions of the system on a fully automated basis.

When in idle mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. For this purpose the supply and exhaust air fans are activated to run at high speed with continuous mixing of outdoor air. The dehumidification stage continues until the actual humidity value is reduced below that of the humidity setpoint. After that the fans are deactivated.

In case of overheating of the swimming pool the refrigeration unit is deactivated and the bypass dampers are permanently open in order to avoid heat recovery system.



Inactive/active mode with low dehumidification




Operation with air mixing damper, exhaustand supply air fans run at high speed. Com-

pressor is switched on.

Operation with air mixing damper, exhaustand supply air fans run at high speed. Regu-

lated heat recovery using open bypassdampers for avoiding heat recovery system.

F7

F6

F7

F6

F7

F6

Active hours operation mode with dehumidification request at high outdoor temperatures Idle mode in summer and at high outdoor temperatures

Operation with air mixing damper, exhaust and supply air fans run athigh speed. Regulated heat recovery using open bypass dampers for

avoiding heat recovery system.

Outdoor air operation for reaching nominal air temperature.Double plate heat exchanger is blocked.

F7

F6

F7

F6


GEA CAIRfricostar Type CWP



Components





– Heat transfer coefficient k = 0,57 W/m2 K– Sound insulation performance Rw = 44 dB according to DIN 52210/T4– Casing features according to EN1886– Filter bypass leakage F9– Leak tightness class according to prEN 1886 (10/2005) L1– Casing leakage B– Mechanical stability 1A– Thermal insulation T2– Thermal bridging factor TB2 (in risk areas)– Frame profiles AlMgSi 0,5– Flexible connector with potential equalisation, temperature resistant from -30 °C to


AI

DO

AO

+++

�

M

M M

M

MM

M

M

�

�

�

�

MM

MM

DI

ppp

M

FUFU

FUFU

ppp

pp

pp

pp

NE

Air mixing dehum

idifier CW

P




nected to motor shaft; performance optimized three-phase motor, B3 model type, protection type IP55, insulation class F adjusted for operation with a frequency con-verter. Fan and motor unit including coated intake nozzle mounted on buckling resistant and coated base construction, motor and fan have sound attenuated bear-ings.



– Resonance frequency band/fade out set by factory– Automatic energy optimization for optimal energy use and efficiency rate– Multiple motor operation is possible– Voltage intermediate circuit converter without reduction of capacity– Continuous speed control– Operating hours counter– Min. and max. speed limitation, automatic ramp curve function UP/DOWN– Automatic motor adjustment– Motor tracing switch– DC break– Variable clock frequency– Motor protection– Short circuit and short circuit to earth safe– Under and over current protection– Phase fault monitoring– Motor coils for reducing speed of voltage rise du/dt (delta voltage/delta time)– Numerical display for queries and entering of different indicators on operating sta-

tus: control setpoint, motor frequency, actual value and setpoint, motor current, motor torque and capacity, intermediate circuit voltage, thermal motor load, thermal frequency converter load, control and programmable display with copy function, production according to ISO 9001, CE Label, net and main shaft protection accord-ing to VDE 0160, radio interference shielding, codes and regulations on electro-magnetic compatibility conform with EN 55011 Kl.B-1; EN 50082-2, electric insulation of control and power components according to VDE 0106/0160 (The use of earth leakage circuit breaker / fuse with frequency converters NOT possible!), volume flow measuring device via ring measuring line and pressure measuring point in fan. Calculation and evaluation of volume flow via the GEA DDC. The set-tings for entire unit are done at the factory. Continuous safety monitoring via safety chain in the unit. Display and settings via GEA DDC.


– Coated AlMg3 damper blades with flow efficient profile, operate in opposite direc-tions. Driven by double sided, anti-static plastic gears PA6 as fiberglass reinforced model (resistant to chemicals) including special actuator for each damper







Heat recovery system: GEA „ECOPLAT2 POWER PLATE“– 2 symmetric high performance plate heat exchangers for recuperative heat

recovery2 cross flow aluminium plate heat exchangers (corrosion protected Al99 with best temperature coefficient) in row switch. Surface is additionally coated with thermo-plastic material. Largest possible heat exchange surface using entire unit depth with minimum pressure losses. Optimal selection with consideration of operation conditions. Best efficiency rates within entire outdoor temperature range, especially resistant to corrosion and wear. Swimming pool configuration.

– „Upside Down“ installation for smaller internal pressure drops.– AlMg3 ventilation tray– Technical data checked according to EUROVENT– Conform with VDI 6022– Non-combustible according to fire protection regulation

Heating section: L.P.H.W. air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame AlMg3 (max. temp. 110°C, Pmax 16 bar) removable in accordance with VDI 6022;





– Consists of a separate switch cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw ter-minals) between control cabinet and unit using factory prepared and fully assem-bled lines. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor and possibly other functions like remote control inputs by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit


main components:

– Main isolating switch for all pole shut-down of the electrical unit, lockable– Group fuses for fan and compressor– Fuses for reheater 230V/N/PE/50Hz (types 015-083)

3 X 400V/NPE/50Hz (types 100-320)(if necessary - motor protection by others)

– Control fuses, control transformer 230 V and control voltage supplyunit 24V DC for the digital control


Air mixing dehum

idifier CW

P





1 x CAN (Controller Area Network) as central bus between control unit and I/O modules;1 x LIN (Local Interconnect Network) for auxiliary module monitoring and config-uration functions;1 x CAN for external connection;2 x RS232/RS485, one RS232 has modem function;Optional - Ethernet; USB plug;Optional - various communication functions can be carried out (e. g: OPC; LON; MODBUS; OSPA; BACnet®) As BACnet®-Building Controller (B-BC) the sys-tem can cost efficiently intgerate or be integrated in any BACnet® third system.











quency converters– Fan motor monitoring using PTC resistor and motor protection relay– Filter monitoring– Regulation of air mixing dampers with selectable minimum fresh air rate and maxi-


– Control sequence with energy recovery, heater, bypass damper and air mixing damper system


– Cooling with outside air (night cooling)– Reheater-heat pump consumption control with blockage protection functions– Continuous humidity control– Automatic switch-over between active/non-active hours operation– Continuous inactive idle mode possible– Different languages can be selected– Commissioning function for air dampers– Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas

alarm)– Motor monitoring for reheater pump can be switched, if required motor protection

by others– The necessary sensors and actuators are built into the unit or, if necessary, sup-

plied loose with subsequent installation by others

Air mixing dehum

idifier CW

P



Technical data


Unitz series CWP…VU. (performance model, maximum air velocity for supply and exhaust air from 2,5 m/s to 2,0 m/s), plug fans, frequency converters

Type Unit dimensions Air volume flowDehumidifi-cation ca-

pacityHeatingcapacity

Pressure drop


Current con-sumption

CW

P_VU

Tota

l wid

th

Tota

l hei

ght

Tota

l len

gth

Min

imum

Max

imum

Rat

ed (w

ith d

ehum

idifi

catio

n)

Rat

ed (w

ith v

entil

atio

n)

Con

form

with

VD

I 208

9,at

rate

d ai

r flo

w 1)

Hea

t rec

over

y sy

stem

Reh

eate

r 2)

Ext.

fres

h/su

pply

air;

exha

ust/r

etur

n ai

r; e

ach

Supp

ly a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Exha

ust a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Uni

t tot

al 3)

[mm] [m3/h] [kg/h] [kW] [Pa] [kW/A] [A]015 760 1120 3600 750 1500 1000 667 6 2.1 8.4 300 0.6/1.4 0.6/1.4 2.8025 760 1360 3800 1500 2500 2500 1667 16 5.1 15.4 300 1.1/2.4 1.1/2.4 4.8037 760 1600 4100 2500 3686 3400 2267 22 6.8 21.2 300 1.5/3.4 1.1/2.4 5.8055 1080 1600 4200 3685 5530 5000 3333 32 10.1 31.6 300 2.2/4.7 1.5/3.4 8.1083 1080 2240 5700 5529 8294 7500 5000 48 15.3 48.9 300 3.0/6.4 3.0/6.4 12.8110 1720 2240 5700 8293 11059 11000 7333 70 25.3 78.9 300 4.0/8.2 3.0/6.4 14.6130 2000 2320 6000 11058 12995 12500 8333 80 26.1 90.9 300 4.0/8.2 4.0/8.2 16.4150 1720 2880 6600 12994 14746 14000 9333 89 30.0 98.1 300 5.5/11.4 5.5/11.4 22.8170 2000 2960 6800 14745 17326 17000 11333 108 36.4 120.7 300 7.5/17.0 5.5/11.4 28.4230 2320 2960 7100 17325 20275 20000 13333 127 42.8 139.3 300 7.5/17.0 7.5/17.0 34.0250 2320 3600 7400 20274 25344 25000 16667 159 49.9 180.4 300 7.5/17.0 7.5/17.0 34.0320 2920 3600 8200 29029 32256 32000 21333 204 65.0 234.5 300 11.0/25.0 11.0/25.0 50.0

Tab. 8: Technical data CAIRfricostar CWP_VU

Dehumidification Unit with Air Mixing Function

GEA CAIRfricostar Type CAC



The GEA CAIRfricostar CAC is designed for private and small public swimming pools. The series is available in 2 model and 3 capacity sizes. The unit's function is to dehu-midify and heat air in swimming pools in air mixing mode. The unit is delivered with a DDC controls which regulates all functions of the system on a fully automated basis.When in idle mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. At this point the supply air fan is switched into speed 2 with the exhaust air fan maintaining air circulation at speed 1. The refrigeration unit is activated in order to start dehumidification. Using the bypass damper a certain part of return air is mixed without further treatment with dehumidified air that has passed through the refrigeration cycle. The dehumidification stage continues until the actual humidity value lies below that of the humidity setpoint. Then fans and refrigeration unit are deactivated.When in active hours swimming pool mode the fresh and exhaust air dampers are opened, the bypass damper is closed. The dehumidification takes place via theactivation of the refrigeration cycle with both fans switched into speed 2.Using an optional pool water condenser a certain amount of excess energy produced by the refrigeration cycle can be fed back into swimming pool water.

Sample selection of operation modes:


Idle mode with dehumidification demand

Active hours swimming pool modewith humidification demand and pool

water condenser




Air mixing operation according to VDI,exhaust and supply air fans run at high

speed. Compressor is switched on. The re-heater provides the missing residual heat

supply. Using a pool water condenser a cer-tain amount of excess energy can be fed

back into swimming pool water.

Air mixing dehum

idifier CAC

Dehumidification Unit with Air Mixing FunctionType CAC GEA CAIRfricostar



Components





– Heat transfer coefficient k = 0,57 W/m2 K– Sound insulation performance Rw = 44 dB according to DIN 52210/T4– Casing features according to EN1886– Filter bypass leakage F9– Leak tightness class according to prEN 1886 (10/2005) L1– Casing leakage B– Mechanical stability 1A– Thermal insulation T2– Thermal bridging factor TB2 (in risk areas)

Transition/summer mode with/without dehum demand Summer mode inactive period „free night cooling“

In case of overheating of the swimming pool and high outdoor tem-peratures the heat pump is blocked. The unit operates for ventilationand dehumidification in air mixing or only outdoor/exhaust air mode.The fans run at high speed. In case of an optional bypass of the heat

recovery system the heat recovery is not used thanks to a dampersystem and at the same time the air volume flow is increased.


high speed and provide cooling of the swimming pool to reach thesetpoint temperature. In case of an optional bypass of the heat recov-ery system the heat recovery is not used thanks to a damper system





– Frame profiles AlMgSi 0,5– Flexible connector with potential equalisation, temperature resistant from -30 °C to


Heat pump fordehumidification:

– Direct evaporator according to VDI 6022: heat exchanger as Cu/Alu model for R 407c refrigerant, fins made of aluminium, frame elements made of AlMg3, pipes made of oxygen-free copper.

– Condensate water tray in bottom panel for evaporator and heat recovery system, with a slope in the direction of condensate drain, made of stainless steel V4Apowder coated, including drain tray, conform with VDI 6022


– Compressor unit: refrigeration circuit with a fully hermetic scroll compressor– with optimized heat exchanger combination for maximum COP values, mounted on

anti-vibration mounts, circuit includes filter drier, liquid collector, thermostatic expansion valve with MOP and external pressure equalisation, all necessaryshut-off valves, monitoring and safety devices (pressostat, icing sensor, etc.)

Droplet eliminator – made of plastic with an aluminium frame at air velocities on supply and exhaust side exceeding 2,5 m/s is necessary







– Filter units conform with VDI 6022– including bag filter as of DIN/EN 779, synthetic fiber filter medium– All filters are fitted with a differential pressure switch for filter monitoring via the DDC

Heat recovery system: GEA „ECOPLAT POWER PLATE“– symmetric high performance plate heat exchangers, recuperative heat recovery by

using two cross-flow aluminium plate heat exchangers (corrosion protected Al99 with best temperature coefficient). Surface is additionally coated with thermoplastic material. Largest possible heat exchange surface using entire unit depth with mini-mum pressure losses. Optimal selection with consideration of operation conditions. Best efficiency rates within entire outdoor temperature range, especially resistant to corrosion and wear. Swimming pool configuration.

– AlMg3 ventilation tray– technical data checked according to EUROVENT– conform with VDI 6022– Non-combustible according to fire protection regulation

Heating section: – L.P.H.W. air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame AlMg3 (max. temp. 110°C, Pmax 16bar) removable in accordance with VDI6022;

GEA motor -3-way mixingvalve:



Airmixing

dehumidifierC

AC



Control and regulation sys-tem:

– Consists of a separate switch cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55. Electrical connection (via plug or screwterminals) between control cabinet and unit using factory prepared lines. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor for the pool water pump and possibly other functions like remote control inputs to be installed by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit;


main components:

– Main isolating switch for all pole shut-down of the electrical unit, lockable– Group fuses for fan and compressor– Fuses for reheater and PWC pump 230V/N/PE/50Hz (types 015-083) (if necessary

- motor protection by others)– Control fuses, control transformer 230 V and control voltage supply unit 24V DC for

the digital control– Control fuse and control supply voltage unit 24V AC for actuators– Automatic phase controller (option)– Indoor installation, frost free


grammable automation system– Watchdog function, data buffering (FLASH-ROM), hardware clock– Interface:1 x CAN (Controller Area Network) as a central bus between control

unit and I/O modules; 1 x LIN (Local Interconnect Network) for additional module monitoring and configuration functions;1 x CAN for external integration;

– 2 x RS232/RS485, RS232 can operate with a modem– Optional: Ethernet; USB plug– As an optional various communication functions can be implemented (e.g: OPC;

LON; MODBUS; OSPA; BACnet®). As a native BACnet®-Building Controller(B-BC) the system can integrate every BACnet® third system with little extra expense or can integrate itself in such a system.

– In and output modules with an integrated microcontroller and memory for record-ing a programme specifically designed for the relevant module. Status indicator for every input or output. CAN provided via top hat-rail bus plug.


– Alufront panel with front foíl– Keyboard connection via plug connector– Front side protection type IP 65– LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome– 6 function buttons– Colour background lighting, adjustable, automatic lighting activation– Adjustable LCD contrast– System bus CAN– Alternative (option): as before, but:












– Cooling with outside air (night cooling)– Reheater-heat pump consumption control with blockage protection functions– Continuous humidity control– On demand - controls for automatic pool water pump with block up protection– Automatic switch-over between active/non-active hours operation– Continuous inactive/idle mode possible– Different languages can be selected– Commissioning function for air dampers– Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas





Air m


AC



Technical data

1) Swimming pool air condition 30 °C/54 %r.h.; Outdoor air condition 5 °C/85 %r.h.2) Inlet/outlet temperature 70 °C/50 °C; maximum heating capacity; 2 rows3) plus controls/regulation/pumps etc.(All data are approximate values and summarize most important features. Subject to modifications.Exact data are available in the current Lplus design software)

Unit series CAC...S..

Type Unit dimensions Air volume flow Dehumidification

capacity Heating capacity Pressure drop

Motor rated power/current

Cur-rent con-

sump-tion

CA

C_S

Tota

l wid

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Tota

l hei

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Min

imum

Max

imum

Rat

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Rat

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acco

rdin

g to

VD

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9,at

nom

inal

air

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city

1)

Act

ive

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ode

(30

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Air

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ater

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etur

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ach

Supp

ly a

ir fa

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igh

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rate

d vo

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Exha

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Uni

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[mm] [m3/h] [kg/h] [kW] [Pa] [kW/A] [A]015 760 1480 1640 750 1600 1000 743 6 6.5 / 3.7 / 6 5.4 3.3 2.4 3.0 10.0 300 0.6/1.4 0.6/1.4 2.8025 760 1800 2760 1600 2500 2000 1320 13 11.6 / 5.9 / 13 10.0 7.2 3.2 5.9 16.2 300 1.1/2.4 1.1/2.4 4.8037 760 1800 2760 2000 3600 3050 2013 19 16.8 / 6.8 / 19 12.1 10.1 3.0 6.9 23.2 300 1.5/3.4 1.1/2.4 5.8

Tab. 1: Technical data CAIRfricostar CAC_S

Dehumidification Unit with Air Mixing and Heat Pump Function

GEA CAIRfricostar Type CWC



The GEA CAIRfricostar CWC is designed for private and small public swimming pools. The series is available in 2 sizes. The unit's function is to dehumidify and heat air in swimming pools in air mixing mode. The unit is delivered with a DDC controls which regulates all functions of the system on a fully automated basis.

This unit type is additionally equipped with an efficient heat recovery system. When in idle mode without dehumidification the air is recirculated in the swimming pool. When the humidity setpoint has been exceeded the unit switches into dehumidification mode. For this purpose the supply and exhaust air fans are activated to run at high speed with continuous mixing of outdoor air. The dehumidification stage continues until the actual humidity value lies below that of the humidity setpoint. After that the fans are deacti-vated.

Sample selection of operation modes:



Idle mode with dehumidificationdemand

Bypass damper mode, exhaust air fanis deactivated,

Supply air fan runs at low speed.

Air mixing operation according to VDI, ex-haust and supply air fans run at high speed.The reheater provides the missing residual

heat supply.

Air mixing operation, exhaust and supply airfans are operating at high speed. The reheat-er provides the missing residual heat supply.

Active hours/summer operation mode Summer mode / inactive operating „free night cooling“

Fresh air mode, exhaust and supply air fans run at high speed. Heatrecovery is not used thanks to a damper system.


high speed and provide cooling of the swimming pool to reach thesetpoint temperature. In case of an optional bypass of the heat recov-ery system the heat recovery is not used thanks to a damper system


Air m


WC

Dehumidification Unit with Air Mixing and Heat Pump FunctionType CWC GEA CAIRfricostar



Components





– Heat transfer coefficient k = 0,57 W/m2 K– Sound insulation performance Rw = 44 dB according to DIN 52210/T4– Casing features according to EN1886– Filter bypass leakage F9– Leak tightness class according to prEN 1886 (10/2005) L1– Casing leakage B– Mechanical stability 1A– Thermal insulation T2– Thermal bridging factor TB2 (in risk areas)– Frame profiles AlMgSi 0,5– Flexible connector with potential equalisation, temperature resistant

from -30 °C to +120 °C– Duct connection using 30 mm frame with 4 hole bolt connection– Interior installation parts for swimming pool mode with special corrosion protection

Droplet eliminator – made of plastic with an aluminium frame at air velocities on supply and exhaust side exceeding 2,5 m/s is necessary










– Filter units conform with VDI 6022– including bag filter as of DIN/EN 779, synthetic fiber filter medium– All filters are fitted with a differential pressure switch for filter-monitoring via the

DDC

Heat recovery system: GEA „ECOPLAT POWER PLATE“:– symmetric high performance plate heat exchangers, recuperative heat recovery by

using two cross-flow aluminium plate heat exchangers (corrosion protected Al99 with best temperature coefficient). Surface is additionally coated with thermoplastic material. Largest possible heat exchange surface using entire unit depth with mini-mum pressure losses. Optimal selection with consideration of operation conditions. Best efficiency rates within entire outdoor temperature range, especially resistant to corrosion and wear. Swimming pool configuration.

– AlMg3 ventilation tray– technical data checked according to EUROVENT– conform with VDI 6022– Non-combustible according to fire protection regulation

Heating section: – L.P.H.W. air heater, heat exchanger with copper pipes and drawn aluminium fins in aluminium frame AlMg3 (max. temp. 110°C, Pmax 16bar) removable in accordance with VDI6022;

GEA motor -3-way mixingvalve:



Control andregulation system

– Consists of a separate switch cabinet for mounting on units or separate installation (depending in unit size), with all necessary components for control functions, wired according to VDE specifications. IP55 electrical connection (via plug or screw ter-minals) between control cabinet and unit using factory prepared lines. Electrical installation for voltage supply, valve mixing control, reheater pump, if necessary external sensor and possibly other functions like remote control inputs are provided by others. The cabinet is supplied loose depending on the unit size as a stand alone cabinet or for mounting on the unit;


main components:

– Main isolating switch for all pole shut-down of the electrical unit, lockable– Group fuses for fans– Fuses for reheater 230V/N/PE/50Hz (types 015-083) 3 X 400V/NPE/50Hz (types

100-320) (if necessary - motor protection by others)– Control fuses, control transformer 230 V and control voltage supply unit 24V DC for

the digital control– Control fuse and control voltage supply unit 24V AC for actuators– Automatic phase controller (option)– Indoor installation, frost free


grammable automation system– Watchdog function, data buffering (FLASH-ROM), hardware clock– Interfaces: 1 x CAN (Controller Area Network) as central bus between control

unit and I/O modules; 1 x LIN (Local Interconnect Network) for auxiliary module monitoring and configuration functions; 1 x CAN for external connection; 2 x RS232/RS485, one RS232 has modem function; optional: Ethernet; USB plug; optionally - various communication functions can be carried out (e. g: OPC;

Air mixing dehum

idifier CW

C

Dehumidification Unit with Air Mixing and Heat Pump FunctionType CWC GEA CAIRfricostar


LON; MODBUS; OSPA; BACnet®) As BACnet®-Building Controller (B-BC) the system can cost efficiently integrate or be integrated in any BACnet® third sys-tem.



– Alufront panel with front foíl– Keyboard connection via plug connector– Front side protection type IP 65– LCD-Display with 8 lines each with 40 symbols as clear text display, monochrome– 6 function buttons– Colour background lighting, adjustable, automatic lighting activation– Adjustable LCD contrast– System bus CAN– Alternative (option): as before, but:








quency converters– Fan motor monitoring using PTC resistor and motor protection relay– Filter monitoring– Automatic regulation depending on conditions of fresh air and swimming pool air– Control sequence with energy recovery, heater and bypass damper– Exhaust air temperature cascade control with min./max. limitation of supply air tem-

perature– Cooling with outside air (night cooling)– Reheater-heat pump consumption control with blockage protection functions– Continuous humidity control– Automatic switch-over between active/non-active hours operation– Continuous inactive/idle mode possible– Different languages can be selected– Commissioning function for air dampers– Inputs: external emergency switch off (e.g. fire protection damper or chlorine gas




Technical data

1) Swimming pool air condition 30 °C/54 %r.h.; Outdoor air condition 5 °C/85 %r.h.2) Inlet/outlet temperature 70 °C/50 °C; maximum heating capacity; 2 rows3) plus controls/regulation/pumps etc.(All data are approximate values and summarize most important features. Subject to modifications. Exact data are available in the current Lplus design software

Unit series CWC…S..


fication capacity



consump-tion

CW

C_S

Tota

l wid

th

Tota

l hei

ght

Tota

l len

gth

Min

imum

Max

imum

Rat

ed (w

ith d

ehum

idifi

catio

n)

Rat

ed (w

ith v

entil

atio

n)

acco

rdin

g to

VD

I 208

9,at

nom

inal

air

capa

city

1)

Hea

t rec

over

y sy

stem

Reh

eate

r 2)

Ext.

fres

h/su

pply

air;

exha

ust/r

etur

n ai

r; e

ach

Supp

ly a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

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w

Exha

ust a

ir fa

n, h

igh

spee

d,at

rate

d vo

lum

e flo

w

Com

pres

sor,

with

out

pool

wat

er c

onde

nser

Uni

t tot

al 3)

[mm] [m3/h] [kg/h] [Pa] [kW/A] [A]

015 760 1480 1640 750 2000 1500 1000 9.5 2.8 16.0 300 0.6/1.4 0.6/1.4 1.3/2.5 5.3

037 760 1800 2760 1500 3600 2500 1667 16 4.8 23.0 300 3.0/6.1 2.2/4.6 2.3/4.5 15.2

Tab. 1: Technical data CAIRfricostar CWC_S Air mixing dehum

idifier CW

C

Electrical IntegrationOverview of Cable Connections GEA CAIRfricostar


GEA CAIRfricostar Air mixing units

Unit size 015-083 with swing switch cabinet on the unit

Unit size 100-360 with upright switch cabinet near the unit

Fig. 3: Overview of cable connections of the GEA CAIRfricostar air mixing units1: Pool water immersion sensor (option) 2 x 0,75 mm²; screened LIYCY-0B2: Reheater 3-way valve 6 x 0,75 mm²; screened LIYCY-JZ3: Outdoor temperature sensor 2 x 0,75 mm²; screened LIYCY-0B4: On-site BMS connections provided by others (see unit wiring diagram for options)5: System cable fully assembled in protective hose (press and attach plugs)6: Power supply 3 x 400 V+N+PE/ 50 Hz7: Connection for pool water pump (option); 3 x 1,5 to 083 if more 5 x 1,5 mm² (not for

CW_units) + 2 x 0,75 mm² fault contact.8: Connection for reheater pump; 3 x 1,5 to 083 if more 5 x 1,5 mm² (not for CW_units) + 2 x

0,75 mm² fault contact.9: External shut-down; smoke and gas alarm; 2 x 0,75 mm²

* Special configuration for Austria:It is usually not necessary to screen the sensor supply line!1: Pool immersion temperature sensor 2 x 0,75 mm²2: Reheater valve 5 x 1,5 mm²3: Outdoor temperature sensor 2 x 0,75 mm²4: On-site BMS connections provided by others according to wiring diagram5: Fully assembled system cable is not necessary (standard in switch cabinet)6: Power supply 3 x 400 V+N+PE/ 50 Hz7: Connection for pool water pump (option); 3 x 1,5 to 037 if more 6 x 1,5 mm² (400 V)8: Connection for reheater pump; 3 x 1,5 mm to 037 if more 6 x 1,5 mm² (400 V)9: External safety shut-down only on request

10: Inlet temperature sensor, heater 2 x 0,75 mm²11: Room temperature and humidity sensor 5 x 0,75 mm²

NOTE!Only the unit wiring diagram provides exact information about the unit deliverystate.The switch cabinet is supplied loose! (special configuration includes intermediate terminal box) Use the enclosed documentation for detailed information about the installation of the switch cabinet.

Fig. 1: Swing switch cabi-net

on Fig. 1: Swing unit

1

2

8

6

7

1011

9

34

5 5

( )

*

Fig. 2: Upright switch cabi-net

Electrical Integration

GEA CAIRfricostar Overview of Cable Connections


GEA CAIRfricostar circulating air units

Fig. 4: Overview of cable connections of the GEA CAIRfricostar circulating air units1: Pool water thermostat (option); 3 x 1,5 mm²2: Reheater valve 5 x 1,5 mm²3: Switch cabinet4: Power supply; 3~ 400 V+N+PE/ 50 Hz5: System cable fully assembled (press and attach plugs)6: Exhaust air fan (option); 5 x 1,5 7: Pool water pump connection (option); 3 x 1,5 mm²8: Remote control/humidistat; 5 x 0,75 mm²9: Reheater pump; 3 x 1,5 mm²

*Special model for Austria:It is usually not necessary to screen the sensor supply line!1: Pool immersion temperature sensor 2 x 0,75 mm²2: Reheater valve 5 x 1,5 mm²3: Switch cabinet4: On-site BMS connections provided by others according to wiring diagram5: Fully assembled system cable is not necessary (standard in switch cabinet)6: Power supply 3 x 400 V+N+PE/ 50 Hz7: Pool water pump connection (option); 3 x 1,5 mm²8: Reheater pump; 3 x 1,5 mm²9: External safety switch off only on request

10: Inlet temperature sensor, heater 2 x 0,75 mm²11: Room temperature and humidity sensor 5 x 0,75 mm²

NOTE!Only the unit wiring diagram provides exact information about the unit delivery con-dition.

The switch cabinet is supplied loose!

*

1

2

6

7

9

5 55

8

4

10

11

Unit SelectionAs Relates to Water Surface GEA CAIRfricostar


Unit Model Range as Relates to Water Surface, Unit Type: Standard

Unit Model Range as Relates to Water Surface, Unit Type: Standard

40m²

60m²

70m²

85m²

100m²

130m²

195m²

260m²

325m²

380m²

435m²

510m²

590m²

680m²

745m²

850m²

950m²

0 5.000 10.000 15.000 20.000 25.000 30.000 35.000 40.000 45.000 50.000

CAM015

CAM025

CAM030

CAM037

CAM045

CAM055

CAM083

CAM100

CAM110

CAM130

CAM150

CAM170

CAM200

CAM230

CAM250

CAM290

CAM320

CAIRfricostar model range

Water surface max. [m²]Temp.: 30° C air / 28° C water

Sta

ndar

d un

it ty

pes

Air volume flow [m3/h]

35m²

60m²

70m²

85m²

100m²

130m²

190m²

230m²

250m²

300m²

340m²

400m²

460m²

530m²

575m²

670m²

740m²

830m²

0 5.000 10.000 15.000 20.000 25.000 30.000 35.000 40.000

CAM015

CAM025

CAM030

CAM037

CAM045

CAM055

CAM083

CAM100

CAM110

CAM130

CAM150

CAM170

CAM200

CAM230

CAM250

CAM290

CAM320

CAM360

CAIRfricostar model range

Water surface max. [m²]Temp.: 30° C air / 28° C water

Per

form

ance

uni

t typ

es

Air volume flow [m3/h]

Configuration Variants and Accessories

GEA CAIRfricostar


Configuration Variants

GEA quality class K forswimming pools

Standard protection for swimming hall units– Protective paint for fans– Aluminium components in risk areas– Corrosion resistant Bumax screw connection– Protective paint for refrigeration circuit and components (section related)– V4A unit parts with additional coating in risk areas

GEA quality class H forswimming pools (option)

For tougher requirements (brine pools, ...)– Additional protective paint for fans– Aluminium components in risk areas– Corrosion resistant Bumax screw connection– Multicoat marine paint „ULTRA HIGH SOLID“ for refrigeration circuit, dampers and

various components– V4A unit parts with additional coating in risk areas– „Alodyne“ coating of heat exchanger fins– Plastic laminated pipework of the refrigeration circuit (section related)– „PlasTec“ capillary tube lines

GEA quality class P forswimming pools (option)

For tough requirements (thermal baths/pools, ...)– Additional protective paint for fans– Aluminium components in risk areas– Corrosion resistant Bumax screw connection– Multicoat marine paint „ULTRA HIGH SOLID“ for refrigeration circuit, dampers and

various components– V4A unit parts with additional coating in risk areas– V4A dampers– Plastic laminated pipework of the refrigeration circuit– „PlasTec“ capillary tube lines– „S70“- immersion bath coating of heat exchanger– „SÄKA-TEC“ coating of evaporator

Configuration Variants and Accessories

GEA CAIRfricostar


Accessories

(Component version only for DDC-controller; except for CAU)

GEA unit Type

Input extension for control possibilities by others DEW

Potential-free floating contacts for status signals DPK

Output extension, 0-10 V signals, exhaust air humidity and temperature DAW

Input extension for setpoint shift by others, 0-10 V signals, exhaust air humidity,exhaust air temperature and minimum fresh air rate DFV

Error message fire protection damper/fire alarm system BSK

Control display in a separate casing as remote control (without cabinet display) DFB

Additional control display in a separate casing as remote control (without cabinet display) DFD

Automatic shift for humidity setpoint DFS

Air flow monitoring for supply and exhaust air fan DLW

Emergency manual control for fans, reheater valve, pump, damper actuator DNH

Automatic adjustment of indoor temperature setpoint, depending on the pool water temperature DTA

Interface GSM Modem including software GSM

Interface ISDN Modem including software ISDN

Interfaces of GEA to GFR building management system DSG

Interface OPC-S Bus OPC

Interface BACnet-Bus BACNET

Interface LON-Bus LON

Interface OSPA Blue Control OSPA

Interface MOD Bus MOD

Generating data point list for relevant GLT system xxxDP

Assistance for the network technician during integration of GLT connections on site, require-ment is a complete unit connection by others on site xxxIB

Interface for modem DSM

Comfortable touch control terminal TBT

Software WEBVISION light WEV

Notes

GEA CAIRfricostar


Customer proximity, sales structures

Reachable always and everywhere!

The complete addresses are available on the Internet under: www.gea-air-eco2nomy.com.

www.gea-air-eco2nomy.com

xx/x

xxx

– PR

-xxx

x-xx

xx-x

xx

GEA Air Treatment

Middle East

UAE-Dubai

Tel. +971 / 4 / 887 3881

GEA Klimatechnik

GmbH & Co KG

A-4673 Gaspoltshofen

Tel. +43 / 7735 / 8000-0

GEA Klimatechnik

GmbH & Co KG

RS-11070 Novi Beograd

Tel. +381 / 11 / 3193955

GEA Happel Belgium N. V.

B-1130 Brussels

Tel. +32 / 2 / 2406161

EVISS Ltd.

BG-7000 Rousse

Tel . +359 / 82 / 81000

GEA Klimatechnik UAB

LT-01141 Vilnius

Tel. +370 / 5 / 2106060

ATC Klimatec Schweiz AG

CH-3065 Bolligen

Tel. +41 / 31 / 9171919

GEA LVZ, a.s.

CZ-46312 Liberec

Tel. +420 / 48 / 5225-111

GEA Klimatizace spol. s r.o.

CZ-46312 Liberec

Tel. +420 / 48 / 5225-303

GEA Happel

Klimatechnik GmbH

D-44625 Herne

Tel. +49 / 2325 / 468-00

GEA Happel

Wieland GmbH

D-44625 Herne

Tel. +49 / 2325 / 468-754

GEA Deichmann

Umwelttechnik GmbH

D-36179 Bebra

Tel. +49 / 6622 / 504-0

GEA Delbag

Lufttechnik GmbH

D-44625 Herne

Tel. +49 / 2325 / 468-700

GEA Delbag-Luftfilter

Vertriebsgesellschaft mbH

D-10709 Berlin

Tel. +49 / 30 / 43592-3

CS Klimateknik ApS

DK-5450 Otterup

Tel . +45 / 38 / 887070


LT-01141 Vilnius

Tel. +370 / 5 / 2106060

GEA Air Treatment

Marketing Services Int.

GmbH – oficina España

ES-28028 Madrid

Tel. +34 / 91 / 3837701

OY TEKNOCALOR AB

FIN-01300 Vantaa

Tel. +358 / 10 / 8201100

GEA Delbag

Filtration de l’air

F-77450 Montry

Tel. +33 / 1 / 60043355

GEA Happel France sarl

F-59436 Roncq Cedex

Tel. +33 / 3 / 20689020

GEA Denco Ltd.

UK-HR4 8DS Hereford

Tel. +44 / 1432 / 277 277

GEA Klima-rashladna

tehnika d.o.o.

HR-10000 Zagreb

Tel. +385 / 1 / 6064900

GEA Klimatechnika Kft

H-1037 Budapest

Tel. +36 / 1 / 4393200

Aspect Environmental Ltd.

Ardee, Co. Louth Ireland

Tel. +353 / 41 / 6858983

Rafn Jensson

IS-110 Reykjavik

Tel. +354 / 56 / 780-30


LT-01141 Vilnius

Tel. +370 / 5 / 2106060

GEA Happel Luxembourg

L-4940 Bascharage

Tel. +352 / 26 / 502970


LT-01141 Vilnius

Tel. +370 / 5 / 2106060

GEA Klimatechnik

GmbH & Co KG

RS-110 70 Novi Beograd

Tel. +381 / 11 / 3193955

GEA Happel Nederland B.V.

NL-2909 LL

Capelle a/d Ijssel

Tel. +31 / 10 / 2350606

GEA Klimaprodukter AS

N-0484 Oslo

Tel. +47 / 220 / 27990

GEA Klimatyzacja sp.z.o.o

PL-53-609 Wrocław

Tel. +48 / 71 / 3565866

Nónio, Lda.

P-1269-090 Lisboa

Tel. +351 / 21 / 3826160

GEA Klimatechnik s.r.l.

RO-300222 Timisoara

Tel. +40 / 356 / 423703

GEA Klimatechnik

GmbH & Co KG

RU-105094 Moskva

Tel. +7 / 495 / 9566674

GEA EXOS Ventilation AB

S-74528 Enköping

Tel. +46 / 171 / 85530

GEA Klimatizacijska

Tehnika d.o.o.

SI-1000 Ljubljana

Tel. +386 / 1 / 2573850

GEA Klimatizácia s.r.o.

SK-83104 Bratislava

Tel. +421 / 7 / 44457917

GEA Klimatechnik

GmbH & Co KG

RS-11070 Novi Beograd

Tel. +381 / 11 / 3193955

GEA ISISAN

TR-80700

Balmumcu Istanbul

Tel. +90 / 212 / 2757171

GEA Ukraina t.o.v.

UA-01135 Kyiv

Tel. +38 / 044 / 4619356

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Air conditioning of swimming pools with comfort units … · Air conditioning of swimming pools...

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