Air Classification State of Art 20130110
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Transcript of Air Classification State of Art 20130110
Project:
Air C
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N.N. yearperfo
We hthe Athan
We aClassdraw
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Zoubov Enrs with an eormance.
have continuAir Swept Cothe given g
are always asifiers - builtwingswhich
would also lient, coal, limptimization
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ngineers Snviable repu
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at your dispot by us - and we posse
ke to informme, raw matn of your pl
ngineers Stitive prices
of Art
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SMCE has butation for r
tain our reprs. The last or productio
osal to suppd for all gen
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m you that sterials or otlant.
SMCE is alw.
DocumeRev 0
------------
been supplyreliability, lo
putation witAir Swept C
on increase a
ply you withneration Cla
should you nher, we can
ways ready t
ent type : Report
-----------
ing equipmeow maintena
h the most Classifiers hand lower e
h all replacemssifiers acco
need an incn make you
to offer you
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ent globallyance costs a
recent thirdave achieve
energy cons
ment parts ording to th
crease in thean offer for
a continue
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y for more thand excellen
d generationed better resumption.
for the Sidee original
e productionr
d service an
1 of 19
han 66 nt
n units, sults
e Draft
n of
nd
Project:
Spec
Air Swof th
BecauadaptothercasesThereshut and b
Due and l
Ideal
Impr
The dthere
* red
* elim
* red
* per
: Plug & Grind
cially adap
wept High Ehe grindin
use the Air ted for anyr than provs the staticefore minimdown of thebaghouse.
to cleaner ower wear
ly suited for
roved coal
drastic reduefore:
duces the co
minates or r
duces the NO
rmits the us
pted for ap
Efficiency Clg installati
Swept (ASy type of veviding for thc classifier
mum disrupte mill for co
tailings a srate of the
r Ball race m
l combusti
uction of th
oal usage.
reduces the
Ox formatio
se of lower g
plications
assifiers areion and im
S) separatorertical coal mhe reintrodu
installed iion of the m
onnection of
moother opmill interna
mills, roller b
on.
he residue
residual CO
on
grade fuels.
DocumeRev 0
with air sw
e used on Amprove th
r is installedmill withoutuction of thn the mill
mill operatiof all the duc
peration of ls.
bowl mills a
on 200 µm
O.
ent type : Report
wept coal
Air Swept cohe fineness
d independet any need he clean tai
can be mon is achievecting to and
the mill is
and naturally
m improves
mills.
oal mills to ins of the
ently near tfor changeilings into t
maintained, ed with an
d from the c
achieved w
y Air Swept
the burnin
ncrease thefinished p
the mill itses in the mithe mill. In completely
average of classifier to t
with less vib
ball mills.
g of the co
2 of 19
e output product.
elf, it is ll itself, somes
y open. a week the mill
brations
oal and
Project:
Baueof thplant
The Haminves1900plantthe bspeci
The
: Plug & Grind
ermeister e market, ats designed
founder oburg basedstments in 0, Bauermet went into business inialized equi
Bauermeist
continuallyalways read to be both
of the busd businessinnovative
eister appliefull scale s
nto the proipment and
ter Air Cla
y adapts itsdy to fulfill th technically
siness, Ems in 1882 e developmed for worlserial produ
ocessing of d complete f
ssifier is u
DocumeRev 0
s tried and the special y and econo
mil Ludwig as a supp
ments wereld-wide patuction. Earlcocoa bea
facilities.
sed for the
ent type : Report
proven equneeds of itomically so
Hermann plier of gr a major tents on thly 1900s alans, cocoa
e classifyin
uipment to ts customeround.
Bauermeisrain mills. part of co
heir equipmso marked powder an
ng of dry p
the requirers with proc
ster, starteEven backmpany pol
ment and ththe expan
nd chocolat
powders in
3 of 19
ements cessing
ed this k then, licy. In he first
nsion of te with
nto two
Project:
fractiaccurcompcombFeedshapcreatcoarsclassthe hinlet class
* Cuwell a* Ava* Mil* Eas
: Plug & Grind
ions, one aracy. The plete with bination wit material ise of the hted, in whicse materialifier along
housing wato classify
ification. Pr
t size can as primary ailable in did steel, stasy access fo
above and tBauermeistits own f
th any convs conveyed housing anch the mate. The fine with the aill and falls fy the coaroduct is th
be set withand secondifferent size
ainless steelor cleaning
the other bter ACLs afeeding anventional aiwith the md the rotaerial to be material is ir. The coadownward.
arse materhen discharg
hin the rangdary air voles for throul. and mainte
DocumeRev 0
below a detare designend productr swept mi
main supply ation of theclassified issucked inwrse materia. Air also enial again, ged throug
ge of 3 to lume. ughputs fro
enance thro
ent type : Report
termined cued to opert collectionlling systemof air to th
e separatins separatedwards throual is hurled nters the clproviding h a rotary a
150 µm by
m 50 lbs/h
ough inspe
ut size withrate in a cn system, m. he spiral hong rotor, ad into two fugh the rot
by centrifulassifier thra better
air lock.
y variation
to 20 t/h.
ction doors
h a high degclassifying or alterna
ousing. Due spiral curfractions, fitor and leavugal force aough a secyield durin
of rotor sp
s.
4 of 19
gree of system tely in
e to the rrent is ne and ves the against
condary ng the
peed as
Project:
Deveparticneedclasstonersize deasily
Des
Origithe Tcontrcontr
: Plug & Grind
elopments wcles and
d, Hosokawification aprs. Our clasdistributiony dispersibl
scription
nally develoTurboplex isrolled by throller. Cutpo
within pownarrower
wa have depplications ssifiers, desns that are e.
oped as ons available
he speed of oints in the
wder procesr particle eveloped awithin ind
signed for euniform an
e of the firsas a single the classifi
e range of 1
DocumeRev 0
ssing have size di
a diverse rustries suceasy operatnd homoge
st classifieror multi-w
ier wheel w150 to 2.5 m
ent type : Report
led to demistributionsrange of cch as phartion and meneous, sph
rs using theheel classif
which is adjumicrons are
mands for . In resclassifiers trmaceuticalaintenanceherical, smo
e "deflector fier. Producusted usinge possible.
increasinglsponse toto meet dls, chemicae, produce pooth and d
wheel" prict fineness ig a frequen
5 of 19
ly finer o this iffering als and particle dry and
nciple, is cy
Project:
Latesreducpossi Feat * Cana mil* Moscale* Cla* A w App * Min* Ton* Hea* Foo
Deveparticneedclasstonersize deasily
: Plug & Grind
st developmced pressurible.
tures / B
n be operatl forming a
odel sizes rae machines assifier desiwide range
plications
neral powdeners. avy metal pod and feed
elopments wcles and
d, Hosokawification aprs. Our clasdistributiony dispersibl
ments in ATre drop and
Benefits
ted either aa high efficieange from 5capable of gn ensuresof wear pro
s
ers.
powders andstuffs.
within pownarrower
wa have depplications ssifiers, desns that are e.
TP technolod turbo twin
as an indepency closed50 ATP Labhandling s
s a fines prootected des
nd pigments
wder procesr particle eveloped awithin ind
signed for euniform an
DocumeRev 0
gy include n for even f
pendent clasd circuit milb/R&D classeveral tonnoduct free osigns are av
s.
ssing have size di
a diverse rustries suceasy operatnd homoge
ent type : Report
"NG" new gfiner produ
ssifier or oplling and clasifier up to ne/hr. of oversize vailable.
led to demistributionsrange of cch as phartion and meneous, sph
generation cts than we
perated in cassification multi-whee
particles.
mands for . In resclassifiers trmaceuticalaintenanceherical, smo
wheel for ere previou
conjunctionsystem.
el productio
increasinglsponse toto meet dls, chemicae, produce pooth and d
6 of 19
usly
n with
on
ly finer o this iffering als and particle dry and
Project:
Des
The needgraviinterr Feat * Use250-4* Use* We App * Cer* Che* Foo* Min
: Plug & Grind
scription
Ventoplex d for any exity fed. Prorupting pro
tures / B
ed for sepa45 micron. ed for high ear protecte
plications
ramics. emicals. od. nerals.
"unit air cxternal airfloduct finen
oduction.
Benefits
arations in t
throughpued and iron
s
classifier" isow or prodness can b
the coarse t
ut applicatio-free desig
DocumeRev 0
s designedduct collectibe stepless
to medium
ons particulans available
ent type : Report
with an iion on the sly adjuste
fineness ra
arly for mine.
nternal fanclassifier wd during o
ange of app
nerals.
n, eliminatiwith the unitoperation w
proximately
7 of 19
ng the t being without
y d97 -
Project:
Founreduc50 yeearlyapplifood
In thcustotheir servicspeci
In thproduchemintern
In 2compbeenmuchconta
OrigiAllenmem
Air proc
Air csepahighlanywgene
The powdair syalone
: Plug & Grind
nded in 192ction and sears the co
y versions ocations beyand pharm
he 1970s omers with
volume nce quickly ialist requir
he 1980s uced to th
mical and mnationally.
007 Britishplementary n fully integh broader rainment sys
nally a sub, British Re
mber of Phill
Classificacedures th
classifiers urated into y versatile
where betweration of di
same technder mixtureystem by ve. Commo
27, Britishsize controompany devof the jet myond the t
maceuticals
British Rema practica
needs weredeveloped
rements out
British Rehe tightly-cmineral ind
h Rema acrange of
grated into range of indstems when
bsidiary of ema has blips Rema G
ation and hat can be
use a techtwo distincand can b
ween 1 micifferential fo
nology cane in which tvirtue of th
on applicat
h Rema wal specialisinveloped its mill and vatraditional to a world-
ma introdul alternativ
e one-off, d to the ptsourced th
ma develocontrolled sdustries, w
cquired Poprocessing the produ
dustrial parn the produ
the well-kbeen an indGroup.
sieving used to c
hnique by ct fractionsbe used focron and orces on th
n be appliedhe underlyiheir shape,tions involv
DocumeRev 0
as an earlyng in millinown rangerious air clmineral pr-wide custo
uced its cove to acquirsmall or inpoint wherheir entire p
oped a ransize distribuwhich its C
owder Techequipment
uct range article procesucts are sen
known Shedependent
are the control par
which drys, either sir the prod300 micro
he particles
d to the seing fraction, density ove the re
ent type : Report
y pioneer ng, micronise of proprieassification
rocessing momer base.
ontract proring their ontermittentre many cproduction t
nge of its utions requChemical S
hnology Ltdt such as dand allows ssing applicnsitive or ha
ffield-basedprivate co
two morticle size.
y powders de of a spuction of pns. The teof differen
eparation ons experiencr mass, ra
emoval of
in the fieldsing and cletary equipn systems, markets int
ocessing seown capital t. Demand customers to the Britis
own micruired by to
Sales Divisi
d, a compdryers and our enginecations as wazardous.
d engineermpany sinc
ost comm.
of mixed pecified cutpowders wiechnology t sizes with
of the consce differentther than contamina
d of particlassificationment, introand extend
to fine che
ervice to pequipmentmeant th
with compsh Rema fa
ronised maodayÂ’s indon now m
pany supplmixers. Th
eers to addwell as inte
ring group,ce 1980 an
mon mech
particle sit point. Thith a particis based o
hin an air sy
stituent part forces wittheir partication in p
8 of 19
cle size n. Over oducing ding its emicals,
provide t when
hat this plex or acility.
aterials dustrial markets
lying a his has dress a egrated
Edgar nd is a
hanical
ize are hey are cle size on the ystem.
rts of a thin the cle size primary
Project:
produrecyc
Rang
The Aparticto mclosesystebe insepaFeatu
- Ope- Exc- Pre- Low- Low- Adj- Ope- Rob
: Plug & Grind
uction envcling operat
ge of sizes d
Aerosplit culate mateany tonnes
ed-circuit wem incorpornstalled in erate produures and be
erating partcellent sharecise on-strew system rew power coustable secerates undebust constru
vironments tions.
designed fo
is a high-erials and iss per hour. ithin a convrating feedexisting air ucts of excenefits:
ticle size rapness of cueam controesistance. nsumption.condary air er negative uction and
or the se
or throughp
efficiency s capable oThese forc
ventional mer, fan andsystems w
ceptional f
ange of 1 tout. ol of cut-poi
. system for pressure pbuild qualit
DocumeRev 0
eparation a
puts of betw
air-swept of handling ced-vortex
milling systed product-c
with a minimfineness ov
o 150 micro
int by varia
r optimisatiopromoting dty for long
ent type : Report
and recove
ween 5kgs a
classifier squantities funits are d
em or as ancollection eqmum of mover a wide
ons.
ation of roto
on of classidust-free enservice life.
ery of spe
and 10 tonn
suitable fofrom a few
designed ton independequipment. dification a
e range of
or speed.
ification effnvironment.
ecific mater
nes per hou
r processinw kilos per ho operate eient, “stand-The Aerosp
and will accf feed vari
ficiency. t.
9 of 19
rials in
ur.
ng dry hour up ither in -alone” plit can curately iations.
Project:
: Plug & Grind
DocumeRev 0
ent type : Report
110 of 19
Project:
Metsand s
* Theand i* Dewithiand l* Thcoal static
Metsis ideProdufiner The desirGyrotutilizerotar
: Plug & Grind
so designs systems. O
e Metso gyis ideal for
elta-sizers an the rangelow power ce twin-conand coke pc vanes.
o's gyrotoreal for any sucts of 99.are obtainagyrotor ha
red cut pointors can beed in a clary air locks.
and manufur line inclu
yrotor, a rotany separa
are designee of 5 to 20consumptio
ne classifierproducts. Th
, a rotatingseparation 99% passiable for ultndles feed
nt and matee integratedassification
factrues a ludes gyroto
tating vaneation whereed to accura00 microns on on a conr is a provehis classifie
g vane air cwhere the ng 325 mera fine apprates from
erial densityd into a coonly system
DocumeRev 0
ine of air cors, delta-si
e air classifi the fines aately separinto distinc
ntinuous baen device fer has inner
classifier, sefines are 3
esh with anlications.
m 0.1 to 20y.
onventional m complete
ent type : Report
classifiers toizer, and tw
ier, separatare 35 meshrate dry poct fractionsasis. for air-strear and outer
eparates dr5 mesh of
n average p
00 tons pe
closed or oe with cycl
o suit a ranwin cone cla
tes dry solidh of finer.wders of m at high ex
am size clar metal con
ry solid parfiner. particle size
er hour dep
open dry gone, fan, d
1
ge of appliassifiers.
d particles
mixed particxtraction eff
assification es and adju
rticles by si
e of 5 micr
pending up
grinding circdust collect
11 of 19
cations
by size
cle size ficiency
of dry ustable
ize and
rons or
pon the
cuit; or tor and
Project:
Poittin 19FORPbetw
For desigproceThe cin moOur informsolutWe technchara
In orare ein theStateadditincreUsesminePartYieldThro
: Plug & Grind
temill Gro933) and FOPLEX have
ween the tw
over 90 ygning innovessing. Thecompanies’ore than 10team of emation tections for ouhave deveniques. Theacteristics a
rder to achiequipped we air circuite-of-the-arttional pateneases yield. s: Powder cerals, slags, ticle size: fd up to 90 oughput: 1
oup was creORPLEX (fo
developedwo companie
years, POIvative solutiese solution’ expertise a00 countriesexperiencedchnology ar customer
eloped variese procesand goals.
eve more eith a variabt vary. t classifier cnted air sys
classificatioclinker, bla
feed 0-5 m% 10 T/h to 60
eated in 19unded in 1
d unique ees have gen
ITTEMILL ions for pow
ns are used and professs. d engineersand our tes, taking inious grindisses can b
efficient clable speed tu
consisting ostem which
n and sharast furnace m, cut poin
00 T/h
DocumeRev 0
994 through911). Throxpertise. Onerated sig
Ingénierie wder grindiin many in
sionalism a
s and skillest centre, nto account ing, classife associate
ssification aurbine so th
of a variablemaintains
p cut pointsslags.
nt 30-400µm
ent type : Report
h the allianughout the
Over the pgnificant gro
and FORing, micron
ndustries. re acknowl
led technicdesigns f
their specifying, dryined or com
and finer cuhat the part
e speed claparticles in
s from high
m
nce of POITeir long life,ast twelve owth in the
PLEX Indunizing, class
edged by le
cians, usingfully integrific requiremng, cryogebined acco
ut points, dticle speed
ssifying rotfront of th
hly scattere
1
TTEMILL (fo POITTEMIyears, syn
ir activities
ustrie havesifying, dryi
eading com
g state-of-rated tailorments. enic and iording to p
dynamic claand load lo
tor, rinsing e rotor and
ed feed curv
12 of 19
ounded ILL and nergies .
e been ng and
mpanies
-the-art r-made
nerting product
ssifiers osses
air, d
ves:
Project:
Swec
Sinceinnovhas b
SWECinduspharmcentrand p
SWECglobefacilitand Sglobaservic
FloremanuEcuteachieand d
: Plug & Grind
co Ecutec A
e 1917 SWvation. SWbeen finding
CO, a busstrial sepamaceutical rifuges, griparts.
CO has 13 e. Headquaties in MacoSingapore, al commitmce in the in
ence, Kentufacturing aec S.L. heaeve the besdifficult spa
ALPHA Air
WECO has ECO pateng solutions
siness unit aration eqseparators
nding mills
manufactuartered in on, GA, Tula joint-ven
ment, you cndustry . . .
tucky - SWavailability adquarteredst yield at vace conditio
Classifier &
been rested the deto custome
of M-I L.quipment. s plus seves, finishing
uring facilitFlorence, lsa, OK, Benture in Mecan be assno matter
WECO, A of this robu
d in Barcelovery low speons.
DocumeRev 0
& Air Classi
sponding esign of theers' process
.L.C., is a We ma
eral lines omills and
ties and ovKY, USA, S
elgium, Scotxico, and aured that Swhere you
Business ust turbo cona, Spain.ecific energ
ent type : Report
ification.
to markete first vibras needs eve
leading manufacture of complima wide var
ver 100 serSWECO alstland, Italy,a licensee inSWECO wil are located
Unit of Mlassifier fro. The purpogy consump
t needs watory separer since.
manufactureround,
entary sepriety of aft
rvice officesso maintain, Poland, Sn Australia.ll provide yd.
M-I L.L.C.,om their recose of thes
ption while
1
with enginrator in 194
er of custorectangular
paration protermarket s
s surroundins manufapain, India. With this tyou with th
, announcecent acquisse classifieroccupying
13 of 19
neering 42 and
omized r and oducts, screens
ing the cturing , China type of he best
es the ition of rs is to narrow
Project:
Ecuteto 6 from minecan bcustospeci
With pharmcomp
Ecutefine compand m
EcutemicroEcute
: Plug & Grind
ec ALPHA Tmicrons. T150 micro
eral and chbe fed by gomized withific materia
more thanmaceutical,plete line of
ec, a businand ultra-f
plete integrmills.
ec is highlyons or beloec classifier
Turbo Air CThe ALPHA ons down temical prodgravity fromh either stal requireme
n 60 years, chemical,f separation
ness unit offine powderated turnk
y experienceow. Our adrs to make
Classifier forclassifier w
to 6 micronducts. Depm the top oinless steelents.
s of separa food, minn, sizing an
f SWECO, sers from 3key system
ed in a varidvanced rotthe finest c
DocumeRev 0
r fine particwas developns and is epending on or in the m, ceramic o
ation technnerals, papnd milling eq
specializes 00 micronss as well a
iety of dry tor design cuts at the
ent type : Report
cle classificaped for theespecially s
the finenemain airstreor polyureth
nology expeer, and maquipment.
in classifyis down to as precision
processes pand manuhighest ca
ation from e productionuited for d
ess requiredam from bhane for we
erience, SWany other
ing, coating1 micron.
n, stand-alo
particularlyufacturing tpacities. Ap
1
150 micronn of fine prdry powdersd, this equ
below, and ear protecti
WECO servindustries
g and grind. Ecutec pone air cla
y for productechniques pplications
14 of 19
n down roducts s, both ipment can be on and
ves the with a
ding of rovides
assifiers
cts of 5 enable include
Project:
both zirco
Whetsyste
In teunpre
We oultrafas 1
The prod
Theycentrenergfor lo
The Afrom for opossiminim
: Plug & Grind
abrasives n oxide, ac
ther your em, Ecutec
erms of capecedented
offer four lfine particlemicron, Ecu
ALPHA aducts belo
y belong torifugal classgy consumong operatio
ALPHA clasbelow. Fo
optimum diible to intromise the en
and soft pctivated carb
needs inclhas the exp
pacity, fineperformanc
ines of hige classificatutec has a
ir classifiew 40 urn.
o the famisifiers. Theption. Theional lifetim
ssifier can br separatioispersion ooduce feednergy consu
products subon, foodst
ude plant perience an
ness of cutce.
ghly efficiention from Sclassifier to
ers have
ily of turboeir purpose ir solid con
mes.
be fed eithens below 2
of the feedd from the umption by
DocumeRev 0
uch as calctuff and che
optimizationd know ho
t, durability
nt, easy to SWECOair co fit your pr
been dev
o classifieris to achie
nstruction r
er by gravity20 urn the d. Where ctop of thereducing th
ent type : Report
cium carbonemical prod
on, extensow to help y
y and cost
maintain Eclassifiers. Frocessing n
veloped fo
rs with tureve the bereflects ECU
y from the product is
coarser sepe classifier he pressure
nates, talcuducts.
sion or a cyou achieve
effectivene
Ecutec NEAFrom 300 m
needs.
or the pro
bulent air est yield at UTEC's phil
top or in thintroduced
parations aand this coe drop.
1
um, mica,
complete te your goal
ess, Ecutec
A Air Classifmicrons to
oduction o
flow, also very low s
losophy of
he main air from the
are requiredonfiguration
15 of 19
quartz,
turnkey s.
c offers
fier for as fine
of fine
called specific design
rstream bottom d, it is n helps
Project:
The Aneceprocesifieravaila
: Plug & Grind
ALPHA canssary, be essing abrar rotor andable on req
be supplielined wit
asive materd the bodyquest.
ed with a ch ceramicsrials or to py can be c
DocumeRev 0
ceramic class or polyprevent iroconstructed
ent type : Report
ssifier wheeurethane f
on contamin in stainle
el and the for wear nation. If ress steel. O
1
body itself protection equired, th
Other optio
16 of 19
can, if when
he clas-ons are
Project:
Our hiproduc
• They c• They f
specifi• With th• Adjust
High-The hifinishe
• Low e• Wear • Highes
: Plug & Grind
gh-efficiency cction and proc
can be integrafulfil all requireic load. heir high-efficitable guide pla-efficiency cyigh-efficiency ced goods from
nergy consumprotection tailost possible lev
classifiers cancessing of cem
ated in all estabements for a m
ency and low ates and machyclone cyclones are athe air in the
mption due to mored to the provel of separatio
n be used for fiment, raw meal
blished millingmodern, third-g
energy consuhined rods allo
an integral comclassifier.
minimal loss ofoduct being claon
DocumeRev 0
ine classificatiol (cement plan
g cycles, from generation, hig
mption, they aow for optimal a
mponent in the
f pressure assified, which
ent type : Report
on in various ints), mineral co
ball mills to vegh-efficiency cl
are conducive adjustment of
e classifier cyc
h guarantees a
ndustrial enviroal and other m
ertical mills. lassifier and a
to efficient enthe degree of
cle and serve t
a long, mainte
1
ronments, likemineral raw m
re designed fo
ergy use. f separation.
to separate the
nance-free se
17 of 19
in the aterials.
or a high
e
rvice life
Project:
ACX
ACX clThe nuproducd97 = 2
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assifiers belongumber of ACX apction of industria2 microns.
enefits:
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g to the main gropplication has bel minerals in the
cation efficiencye down to d97 =ssing capacity re drop requirement for
ate of the movingaintenance and stem flexibility-byo process "difficu
oup of products een carried out
e size range of 3
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r classification g parts operating costy gravity and asult" materials
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3-150 microns. A
mixed with air
ent type : Report
mex. They have bal industry. ManACX classifiers a
been available ony applications aare able to class
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on the market siare related to a sify materials do
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nce 1993.
own to
Project:
: Plug & Grind DocumeRev 0
ent type : Report
119 of 19