AIAA 2001-4619 a Study of Air Launch Methods for RLVs

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 1  American Institute of Aeronautics and Astronautics AIAA 2001-4619 A Study of Air Launch Methods for RLVs Marti Sarigul-Klijn, Ph.D. and Nesrin Sarigul-Klijn, Ph.D.* Mechanical and Aeronautical Engineering Dept, University of California, Davis, CA 95616 Many organizations have proposed air launch Reusable Launch Vehicles (RLVs) due to a renewed interest generated by NASA’s 2 nd  Generation Space Launch Initiative. Air launc hed RLVs are categorized as captive on top, captive on bottom, towed, aerial refueled, and internally carried. The critical design aspects of various prop osed air launch RLVs concepts are evaluated. It is found that many concepts are not pos sible with today’s technolo gy. The authors introduce a new air launch concept that is possible with today’s technology called SwiftLaunch RLV. INTRODUCTION  Air launching provides mobility and deployment advantages over surface launching. Air launch Reusable Launch Vehicles (RLVs) can fly over or around launch constraining weather. They can chase orbits and achieve any launch azimuth without out-of-plane orbital maneuvers that consume large amounts of on-orbit propellant - important for International Space Station (ISS) emergency access or military launch on demand  ______ ____ Copyright  2001 by M & N Sarigul-Klijn. Published by the American Institute of Aeronautics and Astronautics, Inc. with permission. *Associate Fellow, AIAA missions. Air launch RLVs can operate free of national range scheduling constraints, have minimum launch site requirements, and they may have reduced range safety concerns. Air launching significantly reduces the acoustic energy from the engine since there is no reflection from the ground and air density is lower. The strength of the thermal protection system (TPS) and structures near the base of a surface launch vehicle are sized by acoustic energy at launch. Finally, some air launch methods can improve mass inserted into orbit over a similarly sized surface launch vehicle.  Shuttle mission STS-101 of May 2000 illustrates the problem with surface launch RLVs. Its ISS logistic mission was delayed by total of 25 days

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AIAA 2001-4619

A Study of Air Launch Methods for RLVs

Marti Sarigul-Klijn, Ph.D. and Nesrin Sarigul-Klijn, Ph.D.*

Mechanical and Aeronautical Engineering Dept, University of California, Davis, CA 95616

Many organizations have proposed air launch Reusable Launch Vehicles (RLVs) due to a renewedinterest generated by NASA’s 2 nd Generation Space Launch Initiative. Air launched RLVs arecategorized as captive on top, captive on bottom, towed, aerial refueled, and internally carried.The critical design aspects of various proposed air launch RLVs concepts are evaluated. It isfound that many concepts are not possible with today’s technology. The authors introduce a newair launch concept that is possible with today’s technology called SwiftLaunch RLV.

INTRODUCTION

Air launching provides mobility and deploymentadvantages over surface launching. Air launchReusable Launch Vehicles (RLVs) can fly over or around launch constraining weather. They canchase orbits and achieve any launch azimuthwithout out-of-plane orbital maneuvers thatconsume large amounts of on-orbit propellant -important for International Space Station (ISS)emergency access or military launch on demand

_____________________ Copyright 2001 by M & N Sarigul-Klijn.Published by the American Institute of Aeronauticsand Astronautics, Inc. with permission.*Associate Fellow, AIAA

missions. Air launch RLVs can operate free of national range scheduling constraints, haveminimum launch site requirements, and they mayhave reduced range safety concerns. Air launching significantly reduces the acousticenergy from the engine since there is no reflectionfrom the ground and air density is lower. Thestrength of the thermal protection system (TPS)and structures near the base of a surface launchvehicle are sized by acoustic energy at launch.Finally, some air launch methods can improvemass inserted into orbit over a similarly sizedsurface launch vehicle. Shuttle mission STS-101 of May 2000 illustratesthe problem with surface launch RLVs. Its ISSlogistic mission was delayed by total of 25 days

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due to a combination of waiting for suitable launchweather, waiting for other launch vehicles thatshared the same range resources, and waiting for the ISS orbital plane to pass overhead the launchsite. Historically, few surface launch vehiclesmake their first scheduled launch date.

In contrast, air launch RLVs offer the potentialfor aircraft-like operations that provide responsivelaunch on demand or launch on schedule.However, modifying an existing aircraft into an air launch carrier aircraft limits the size of air launchRLVs payloads. Still many organizations haveproposed air launched RLVs in response toNASA’s 2 nd Generation Space Launch Initiativebecause of the operational advantages since anair launch RLV could complement a large surfacelaunched RLV. Large payload and volume wouldbe available from the surface launched RLV whilethe smaller air launched RLV provides responsivelaunch on demand or schedule, quick turnaroundtimes, assured access, emergency crew rescue,low cost for small payloads, and for someconcepts – improved safety. Air launch conceptshave also been proposed in other countries.

SCOPE

This paper will discuss horizontal take-off launchvehicles that have more than one stage and havesome reusable component(s). Our analysis islimited to information found in the public domainsuch a company’s web sites, journal articles, or press releases and will discuss only the major deficiencies found in each concept. Limits to thelength of this paper prevent mentioning all the air launch concepts that have been proposed.

GETTING INTO ORBIT

The velocity of an object in an 100 nautical mile(nm) circular low earth orbit (LEO) is about 25,600feet per second (fps). However, the change of velocity (called delta V) that a launch vehicle mustprovide is greater than this amount because of

several losses. Gravity loss arises because partof the launch vehicle’s energy is wasted in holdingit against the pull of Earth’s gravity ( g ). It is givenby:

∫ g sin γ dt (1)

with integration carried from ignition to burnout.Flying a trajectory that zeros out the flight path

angle (γ ) between the vehicle velocity vector andthe local horizontal as soon as possible minimizesgravity loss. Typical gravity losses are about3,500 to 5,000 fps. Drag loss is another loss andis caused by the friction between the launchvehicle and the atmosphere. It is given by:

∫ D / m dt (2)

Where both the drag force D, and the mass of thelaunch vehicle, m , are continuously changing.Drag losses are in the order of about 500 fps for medium sized rockets and can be minimized byflying a vertical trajectory to clear the atmosphereas soon as possible and by building a low dragrocket. A long slender cylinder with a pointednose is a favored shape since over ¾ of draglosses are caused by supersonic drag. Also drag

losses are subjected to the “cubed-squared” law. As an object’s external dimensions increase,surface area increases with the square of thedimension while volume increases with the cube.Since drag is a function of surface area and notvolume, then increasing the launch vehicle sizewill reduce drag losses. For example, the hugeSaturn V moon rocket had drag losses of only 150fps. Finally, steering loss is the mismatch of theengine’s thrust vector with the vehicle’s velocityvector and is caused by the need to steer thelaunch vehicle. Steering losses are typically 100to 600 fps.

Notice a compromise trajectory must be chosento minimize losses. A vertical trajectory that wouldminimize drag losses increases gravity losseswhile a trajectory that pitches early to thehorizontal would decrease gravity losses whileincreasing drag losses as the vehicle plowsthrough the atmosphere. Computer programs,such as NASA’s POST (Program to OptimizeSimulated Trajectories) are used to find thetrajectory with the lowest losses. For a typicalsurface launched rocket the various lossesamount to about 5,000 fps. Finally, delta V depends on launch location. Thebest place to launch is from the equator in a dueeast direction because the Earth’s rotation helpswith a free velocity increment of 1,520 fps. Theactual increment depends on launch site latitudeand launch direction. Hence a baseline verticallaunch from the surface to the east requires a totaldelta V of between 29,000 to 30,000 fps.

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AIR LAUNCH PERFORMANCE BENEFITS

Air launching can reduce the delta V required toreach orbit. The forward speed provided by asubsonic carrier aircraft can provide 600 to 800fps. Launch at altitude can reduce gravity and

drag losses as well increase engine efficiency dueto better thrust expansion in the engine nozzle anddue to using a large area ratio nozzle properlysized for the launch altitude. Surprisingly, a typical straight and level subsonichorizontal air launch such as used by the X-15research rocketplane does not result in anysignificant changes in the delta V requirement ascompared to a baseline vertical surface launch.Horizontal launched vehicles like the X-15 mustaccelerate to a higher airspeed after beingdropped so that their wings can produce enoughlift in order to conduct an aerodynamic pull-upmaneuver. Typically a descent of 4,000 to 7,000feet (ft) occurs until sufficient airspeed is obtained.The pull-up maneuver is limited to 2 to 3 G’s dueto airframe and wing structural limits and takesabout 1 minute to reach a climb-out angle of 45 to80 degrees nose-up. During the one-minute pull-up maneuver, aerodynamic pressure increases,and the launch vehicle is subjected to both highsideways bending moments as well as highaerodynamic pressure. For example, the OrbitalScience’s air launched Pegasus XL experiencesover 1250 pounds per square foot (psf)aerodynamic pressure, twice the Space Shuttles,even though it is launched at 38,000 ft. To provide a performance benefit, the carrier aircraft must be capable of releasing the launchvehicle at a positive flight path angle ( γ ) above thelocal horizon. A subsonic release at γ = 25 o

provides about 1,600 fps delta V benefit for awinged launch vehicle. Further increases in γ above 25 o provide little additional benefit for winged launch vehicles but does provideadditional benefit for unwinged launch vehicles.Unfortunately, possible carrier aircraft such as theBoeing 747 or Lockheed C-5 Galaxy need thrust

augmentation in order to maintain a γ =25o

whileflying above 30,000 ft. Adding a liquid fueledrocket to the carrier aircraft appears to be the bestchoice, since a jet engine’s thrust decreases withaltitude. At 20,000 ft altitude a jet engineproduces 1/2 of its sea level thrust and at 40,000ft, thrust is 1/4 of sea level. In contrast, a rocketengine thrust increases by about 5 to 10% as itleaves the atmosphere.

A wingless launch vehicle released from under aparachute at 30,000 ft altitude gains about 1,200fps delta V over a baseline vertical surface launch.In contrast, a winged vehicle launched horizontallyfrom the surface, such as the cancelled X-30National Aerospace Plane, carries a 700 to 1,000

fps delta V penalty.

MASS FRACTIONS

In order to reach LEO, a sizable portion of alaunch vehicle’s mass must be propellant. Themass of the propellant ( M P ) relative to the mass of the total vehicle before ignition ( M i ) is calledpropellant mass fraction. The mass of the rest of the vehicle ( M F ) relative to the ignition weight iscalled dry mass fraction. The dry mass fractionincludes the payload, structures, engines, residualand reserve propellant, avionics, on-orbitmaneuvering and reentry propellant, reentrythermal protection, and landing system. For manned vehicles, dry mass fraction also includesthe crew, escape systems, and life supportsystems. The LEO payloads of currentexpendable launch vehicles are typically only 1 to3.5% of the ignition weight. Mass fractiondepends on propellant combination and number of vehicle segments or stages. By staging a vehicleit is possible to reduce propellant mass fraction,employ different types of propellants or types of power plants, and use entirely differentconfigurations in successive stages of any onevehicle. A kerosene-liquid oxygen (RP-LOX)single stage to orbit (SSTO) vehicle must have atleast a 94% propellant mass fraction while a two-stage to orbit (TSTO) vehicle with optimum stagingmust have 90% propellant in each stage. In other words, a RP-LOX launch vehicle must carry 9 to16 times its dry weight in propellant in order toreach orbit. Note that optimum staging occurswhen the lower stage is roughly 5 times moremassive then the upper stage. Also notice that for a TSTO vehicle, one stagecan have propellant mass fraction less then the

optimum number. For example, if the first stage of a TSTO RP-LOX vehicle had a propellant massfraction of 50%, then the second stage couldcompensate with a fraction of 92% and still reachorbit. Because staging adds additional enginesand interstages (the structure that joins the stagestogether), it is impractical to have more than 4 to 7stages in a vehicle.

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Liquid hydrogen-LOX (LH2-LOX) is a propellantcombination with a higher specific impulse (Isp).Isp is a measure of the efficiency of a propellantand engine combination. A LH2-LOX SSTOneeds a propellant mass fraction of 90% while aTSTO needs roughly about 85% to reach orbit.

However, LH2-LOX engines weigh twice as muchRP-LOX engines for the same amount of thrust.This is due to the large passageways in the enginerequired to flow the low-density LH2. LH2 densityis only 8.8% of RP. Also LH2-LOX propellanttanks weigh about 2.8 times more than RP-LOXtanks when carrying the same mass of propellant. 1

Again this is due to large volume tanks required tohold the LH2. These factors erode many of thebenefits of using high Isp LH2-LOX.

WING-BORNE VS ROCKET-BORNE FLIGHT

Rockets can carry propellant mass fractions of 90% or more. For example the lower stage of theTSTO Titan II rocket has a propellant massfraction of 96.4%. 2 The Titan II’s lower stagecarries 35 times its dry mass in the form of lower and upper stage propellants, upper stage drymass, and payload mass. Rockets are basicallypressurized balloons under compression and aresubject to very little bending and no twistingmoments. Wing-borne vehicles can not be built with largepropellant mass fractions. In addition to propellanttanks and engines, wing-borne vehicles havewings, control surfaces, and landing gear – allwhich add to dry mass. Some air launch conceptseven add jet engines which increases dry massfurther. Wing-borne vehicles are also subject tohigh bending and twisting moments whichincreases structural mass. Aircraft are quiteflexible, especially in fuselage longitudinalbending, wing spanwise bending, and wingtorsional deflection. These have a major effectupon stability characteristics that in turn affectsstructural mass. For example, a typical swept-wing transport at high subsonic speeds will have a

reduction in elevator effectiveness of about 50%due to fuselage flexibility effects. Aileroneffectiveness is reduced by 50 to 100% becausedeflecting the ailerons twist the wing in theopposite direction causing a condition known as“aileron reversal.” Thus many parts of an aircraftare not designed to strength limits, but to stiffnessrequirements which greatly increases structuralmass.

For example, the X-15 carried propellant equalto 55% of its launch mass even though its wingsand landing gear where sized for landing and nottake-off. This is similar to other supersonicaircraft, such as the Concorde. Figure 1 plots theempty weight fraction of various existing aircraft

and some proposed carrier aircraft. Empty weightfraction is the aircraft empty weight divided by itsmaximum operating weight (MOW). It differs fromdry mass fraction in that it does not includepayload since aircraft payloads are 5 to 35% of MOW. MOW includes the aircraft’s empty weight,aircraft fuel, and payload.

AIR LAUNCH METHODS

We have categorized air launched RLVs into five

launch method categories:(1) Captive on top(2) Captive on bottom(3) Towed(4) Aerial refueled(5) Internally carriedSeveral examples are used in the followingdiscussion of each launch method.

Captive on top. The advantage of the captive ontop launch method is the capability to carry a largeRLV on top of the carrier aircraft. Disadvantagesinclude penetrations on the windward side of theRLV’s thermal protection system (TPS) for attachment hardpoints and extensive modifications(high cost) to the carrier aircraft. Also the RLVmust have active controls at release from thecarrier aircraft and the RLV wings must to be largeenough to support it at separation from the carrier aircraft. Examples include:

Fig. 1 - Empty Weight Fractions (%)

0

20

40

60

0 400,000 800,000 1,200,000 1,600,000

Maximum Operating Weight (MOW in lbs)

E m p t y

W t / M O W

( % ) 747

C-5 An-124

Concorde

Pathfinder

Astroliner

Alchemist

X-15

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Spiral 50-50 credited © Dan Roam

Spiral. The Sprial 50-50 3 represents a veryadvanced concept that is still not possible withtoday’s technology since it requires advancedmaterials, TPS, and engines. It was funded from1965 to 1978 by the Soviet government andconsisted of an air-breathing Mach 7 booster aircraft powered by 4 hydrogen-burning air-breathing turboramjets, an expendable two-stagerocket, and a one-person orbital spaceplane.Take-off gross weight was projected at 280,000pounds (lbs). A proof-of-concept prototype of theorbital spaceplane was flown at least 3 times from1976 to 1978 after being airdropped from a Tu-95aircraft. As an example of advanced technologiesneeded for this concept, NASA’s is just nowtesting a small prototype hydrogen-burning air-breathing Mach 7 engine in the X-43 flightdemonstration program.

Saenger II credited © Mark Lindroos

Saenger II. Saenger II 3 represents a veryadvanced concept that is still not possible with

today’s technology. It was funded from 1985 to1994 by the MBB company and the GermanMinistry for Research and Development. Itconsisted of a large air-breathing Mach 6.6booster aircraft powered by 6 co-axialturboramjets and a small rocket-powered upper stage (HORUS). The HORUS would deliver acrew of two and 6,600 lbs of payload to LEO.Take-off gross weight was projected at over 750,000 lbs. As part of the program a liquid

hydrogen ramjet was run for 25 seconds in asimulated Mach 4 environment by MBB in 1991.The program was cancelled due to developmentcost.

Interim HOTOL. The British Aerospace InterimHOTOL4 was studied from 1989 to 1991 and wasan air-launched version of the original HOTOL thateliminated the ambitious RB-545 combined cycleair-breathing propulsion system for four modifiedRussian RD0120 LH2-LOX rocket engines. Thecarrier aircraft was to be a Ukrainian An-225 Mriya(Dream) aircraft, currently the world’s largestaircraft. Modifications to the aircraft includingadding two Lotarev D-18 engines to increasenumber of engines to 8. The Interim HOTOLwould separate from the carrier aircraft at Mach0.8 at 30,000 ft. It wings would assist its pull upfor the ascent to orbit and it would return via agliding re-entry and conventional runway landing.

Interim HOTOL credited © British Aerospace

Interim HOTOL represents an advanced conceptthat is still not possible with today’s technology. Itrequired fueling with densified super cooled LH2and LOX to prevent propellant boil-off during theclimb and cruise to the launch point. Externalcarriage of the Interim HOTOL meant that itspropellants were subjected to both radiationheating from the sun and convective heating fromthe atmosphere. As an example of propellant boil-off, the X-15 that carried 1,000 gallons of LOXinternally needed to be topped off from its B-52carrier aircraft with 600 to 800 gallons of LOXduring the 45-minute to 1-hour climb and ferry tothe launch point. The B-52 carried 1,200 gallonsof LOX in an internal insulated tank. Interim HOTOL needed new materials for itstanks and wings in order to achieve the dry massfraction required for LEO. To improve Isp, theengines would incorporate a two-position nozzlethat would be deployed while the engines wereoperating – something that has never beenattempted before. Although two-position nozzles

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are currently used, they are deployed and lockedinto place before the engine is started. Finally, the designers of Interim HOTOL wereunable to achieve a satisfactory solution to itsstability and control problems. Reusable launchvehicles must control their center of gravity (CG)

position both during ascent and reentry. Duringthe wing borne portion of flight, the CG must bereasonably close to the wing’s lift or center of pressure (CP). With engines mounted in the rear,then empty CG is dominated by the enginelocation, and the wings must be in the rear for reentry. The resulting configuration suffers from asevere CP / CG mismatch during ascent as theCP shifts forward, due to the wide Mach range, thelarge fuselage cross section to wing area ratio,and the long overhang of the forward fuselagewhile the CG moves aft as the propellant is burnt.

MAKS-OS credited © NPO Molniya

MAKS. NPO Molniya developed MAKS 5 in adraft project that was completed in 1989. TheMAKS was to consist of a manned version(MAKS-OS), and unmanned cargo carrier (MAKS-C), a sub orbital demonstrator (MAKS-D), and anadvanced fully reusable unpiloted version (MAKS-M), similar to Interim HOTOL. The MAKS-OS isshown and it weighed 1.3 million lbs on takeoff. Itconsisted of a An-225 carrier aircraft that wouldpiggy-back the 600,000 lb MAKS to an altitude of about 30,000 ft and 480 kts, an external tank, anda 40,000 lb and 63 ft long spaceplane designed for 100 reuses. It would carry a crew of two and apayload of 18,000 lbs to a 100 nm 51 o inclinationorbit and was powered by two RD-701 tripropellantengines designed for 15 re-uses. These engines

initially used RP-LOX and then switched to higher specific impulse LH2-LOX at reduced thrust later in the trajectory. This reduced the size of theexternal tank and was expected to reduce themass of the engines to half as compared to pureLH2-LOX engines. MAKS pioneered the idea of an orbiter pushingan external tank. This significantly reduced thetank’s weight as compared to a fully reusableintegral tank. For example, the reusable LOX

tanks for Lockheed’s X-33 demonstrator weighedmore than 3.4 times (at 2.16 lbs/ft^3) than theShuttle’s expendable LOX tanks (0.62 lbs/ft^3)even though the X-33 tank’s factor of safety wasonly 1.25. 6 Pushing the external tank also allowedfor aborts without the weight of escape rocketssince during the atmospheric portion of the ascenttrajectory the external tank was always denser than the orbiter. This meant the orbiter andexternal tank would naturally separate if released.The orbiter and external tank concept alsoreduced the amount of orbital maneuveringpropellant required. Finally, the external tankconcept solved the stability and control problemthat plagued Interim HOTOL. At the time of the cancellation, a 20,000 poundforce (lbf) thrust experimental engine with 19injectors had been tested with 50 test burnsdemonstrating a smooth switch between RP-LOXand LH2-LOX operation. The RD-701 would havehad a thrust of 440,000 lbf each. Also, mock-upsof both the orbiter and the external tank had beenfinished. The MAKS concept required the development of new TPS materials for the orbiters leading edgessince it had a smaller radius (and hence higher heating rate and temperatures) than the Buran’sleading edges. It also required the use of supercooled propellants to prevent propellant boil-off. The orbiter’s payload capability appears a bitoptimistic, equaling 50% of the orbiter’s emptyweight. The larger Space Shuttle is capable of less than 30% of its empty weight. Finally, thefully reusable MAKS-M would require advancedmaterials for the tanks as well as a solution toascent and reentry stability and control problems.

Boeing AirLaunch credited © Boeing

Boeing AirLaunch. Conceived in 1999, AirLaunch is feasible system design based ontoday’s technology. Its design goals were to keepdevelopment and recurring costs to a minimum. It

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resulting configuration can carry a large RLV (23 fthigh by 79 ft wide) below the wing and betweenthe twin fuselages.

Towed . The primary advantages of a towedconcept are easy separation from the towing

aircraft and low cost modifications to the towingaircraft. Safety concerns include broken towlinesand a towing aircraft take-off abort. Propellantboil-off can be a major problem unlesssupercooled propellants are used since there is nomeans to replenish the propellant from the towingaircraft. Another disadvantage is sizing the RLV’swings and landing gear for take-off with a fullpropellant load.

Astroliner credited © Kelly Space

Kelly Space’s Astroliner. Conceived in 1993 andreceiving over $6 million in NASA funding, theKelly Space and Technology Astroliner 8 concept isa combined jet and rocket powered aircraft thatwas to be built using existing technology and off the shelf components. The fully fueled 720,000 lb

Astroliner would be towed off of a runway usingthe thrust of its own jet engines and the excessthrust from a stripped down Boeing 747 acting asa tow aircraft. At 20,000 ft, the tow line would bedropped and once clear of the 747, the Astroliner would light its rocket engines and it was expectedto accelerate to Mach 5 and then coast to 65 nmaltitude. Clear of the atmosphere its nose wouldopen and release a 56,000 lb upper stage capableof placing a 10,000 lbs into LEO. Except for towing, new technologies were not expected to beneeded for the Astroliner. Although the Astroliner’s basic towing concept issound, its current sizing is not possible withtoday’s technology. A stripped-down 747 has onlyabout 40% of its 192,000 lbf of sea level thrustavailable for towing. As a comparison, the

Concorde supersonic airliner requires 152,000 lbf from its engines to take-off at a 400,000 lb grossweight for a take-off thrust to weight ratio of 0.38.The Astroliner not only weighs 80% more then theConcorde but also has more drag because itstruncated tail, which houses its rocket engines,

greatly increases subsonic drag. For example, thedrag of the Space Shuttle is 70% more with its tailfairing off than with it on. 9 The 80,000 lbf of excess thrust from the 747 is only capable of towing off about a 200,000 lbs Astroliner. A720,000 lb Astroliner would need enormous jetengines installed in it to augment the 747 towaircraft’s thrust. The Astroliner’s published empty weight fractionis only 29%. No supersonic aircraft has achievedthis low empty weight, and certainly not one thathas to carry both jet engines and rocket engines.The Astroliner’s wings and landing gear must besized for take-off with a full load of propellant andpayload on board. The Astroliner is expected tocarry 3.5 times its empty weight in propellant,crew, and upper stage when current supersonicaircraft can only carry 1 times their empty weight. Even if the Astroliner worked as published, thelaunch method does not make economical sensesince the upper stage, the most expensive part, isexpended. It contains tanks, a high performanceengine, telemetry, flight computer, flighttermination system, and avionics.

Aerial Refueled . The principal advantage of aerial refueling is that it reduces the size of thecarrier aircraft's wing and landing gear. Note thataerial refueling does not reduce the size of the jetengines – they must be sized to maintain levelflight for a fully fueled carrier aircraft.

Pioneer Rocketplane. Conceived in the late1990’s and receiving $2 million in NASA funding,the Pioneer Pathfinder Rocketplane 10 concept is acombined jet and rocket powered aircraft that wasto be built using existing technology and off theshelf components. It would use its two turbofan

engines for take-off, rendezvous, and refuelingwith a 747 aerial tanker where it would take on130,000 lbs of LOX, effectively doubling its grossweight to 274,000 lbs. This refueling conceptwould reduce the size of the Pathfinder’s wingsand landing gear to about 1/2 of an aircraft thathad to carry all its oxidizer at take-off. Once clear of the 747, it would light its single RD-120 engineand it was expected to climb to 70 nm altitude andMach 15. Clear of the atmosphere it would open

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its payload bay doors and release a 34,000 lbupper stage capable of placing a 4,400 lb satelliteinto LEO. Except for LOX aerial transfer, newtechnologies were not expected to be needed for Pathfinder.

Pathfinder credited © Pioneer Rocketplane

Although the Pathfinder’s basic aerial refuelingconcept is sound, its current sizing is not possiblewith today’s technology. Its published emptyweight fraction is only 22%. Even with the savingsin landing gear and wing weight, the Pathfinder isexpected to carry 4.6 times its empty weight inpropellant, crew, and upper stage. Furthermorethe published empty weight fraction is too large to

allow staging at Mach 15. The rocket equationshows staging at Mach 7 using published weightsand expected gravity and drag losses. However with realistic weights using today’s technologyPathfinder’s staging would be much slower. Itwould still be subject to significant aerodynamicpressure during staging making release fromPioneer’s payload bay extremely hazardous. Like the Astroliner, Pioneer Rocketplane launchmethod does not make economical sense sincethe upper stage, the most expensive part, isexpended.

Andrews Space Alchemist. Conceived in thelate 1990’s and receiving over $3 million in NASAfunding, the Andrews Space & Technology (AST)

Alchemist TSTO RLV uses an airbreathing / rocketcombined cycle propulsion system where eachsystem operates largely independent of theother. 11 The AST concept consists of a first stagebooster called the “Gryphon” and a second stageorbiter called the “Merlin” which rides piggyback

style on the Gryphon. Like the Pioneer Rocketplane, the Alchemist takes off without anyoxidizer on board. An on-board LOX productionplant makes over 900,000 lbs of LOX from theatmosphere by using compressed air from its 4turbofan engines and 70,000 lbs of on-board liquid

hydrogen (LH2). Onboard LOX generation wouldreduce the size of the Alchemist wings and landinggear to less than 1/2 of an aircraft that had to carryall its oxidizer at take-off. LOX generation takes 1to 3 hours during which time the Alchemist flies tothe launch point. After LOX generation iscompleted, all 7 rocket engines fire and thecombined vehicles climb. Staging of the Merlinorbiter is proposed at Mach 8 and the Gryphonbooster would restart its 4 turbofan engines after reentry to fly back to the launch site. The published empty weight fraction of theGryphon booster is an unachievable 0.19. Also itsfour turbofans produce only 75,000 lbf of thrust at20,000 ft altitude, insufficient by a factor of at least3 to keep a 1.5 million lb aircraft airborne(especially with the drag caused by the booster’struncated tail and the piggybacked orbiter).Serious stability and control problems may occur during LOX generation since the LH2 used togenerate the LOX would occupy a 15,900 cubic ft(equal to four X-33 LH2 tanks) while the LOXwould occupy a 13,500 cubic ft. Unfortunately,this volume must be located in different tanks.

Also when Alchemist begins its rocket poweredascent, it must carry the dead weight of largeempty LH2 tanks and a LOX generation plant. Finally, the Alchemist uses a total of its sevenLH2 - LOX engines plus its four turbojets for a totalof 11 engines. The probability of an engine failureis very high with this number of engines. Acatastrophic engine failure can be expected onceevery 200 to 300 missions and a safe shutdownfailure can be expected every 30 to 40 missions if the failure rate data for the Shuttle Main Engine isassumed. The Alchemist does not represent afeasible system that can be implemented asdesigned or accomplish its design goals with

current technology.

Internally Carried . An advantage of internallycarried concepts include little or no modificationsto the carrier aircraft (lowers both developmentand operations cost). Most propellant boil-off concerns are eliminated since the launch vehicleis not subject to either radiation heating from thesun or convective heating from the airstream.Maintenance crews have access to the launch

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vehicle until just before the launch, which reducesthe safety concerns of carrying a launch vehiclewith a manned carrier aircraft. The launch vehicleis in a benign environment inside the carrier aircraft and maintenance and safety problems canbe detected and resolved. Also, internal carriage

eliminates weather induced launch failures (suchas the Shuttle Challenger) by launching into aknown and benign environment (the stratosphere)from the protection of the carrier aircraft. Also, all the internal carriage concepts can

jettison the launch vehicles quickly. Thiscompares to some concepts that we have alreadydiscussed that propose a manned rocket-poweredbooster with no means of jettisoning the internallycarried rocket engines and no rapid means of dumping the internal propellant load. Flight crewsare exposed to the risks of carrying and firinginternally carried liquid fueled rocket engine(s). Incontrast, internally carried launch concepts requirecarrying rockets inside manned aircraft, but notfiring them. Internally carried launch concepts are also ableto carry heavier RLVs and release at the higher altitudes as compared to externally carried RLVconcepts. Externally carried RLVs increase thecarrier aircraft drag while internally carried RLVsdon’t. Since the carrier aircraft’s jet engine thrustmust equal its drag, then either its gross weight or launch altitude is reduced for externally carriedRLVs.

Drop of Minuteman missile from C-5A in 1974photo US Air Force

Internal air launch has been done before. On 24October 1974 a C-5A Galaxy dropped a 78,000 lbLGM-30A Minuteman I missile using droguechutes to extract the missile and its 8,000 lblaunch sled. Parachute airdrop of the 195,000 lband 92 inch diameter LGM-118 Peacekeeper MX

missile was also considered. In January 1997, thesecond stage of a Minuteman I was successfullyparachute airdropped from a C-130. A disadvantage of internal air launch is that thelaunch vehicle must be sized to fit inside thecarrier aircraft. Also LH2-LOX powered RLVs can

not be carried because air and gaseous hydrogenexplode over a wide range of mixture ratios – 4%to 76% by hydrogen volume ratio – not a safesituation for the interior of a cargo airplane.

Vozhushny Start credited © Air Launch Aerospace Corp.

Vozdushny Start (Air Start). The Energia, Polyotand Antonov companies are currently developing

Air Start. 12 Like Boeing AirLaunch, its designgoals are to keep development and recurring coststo a minimum. Air Start would carry a 100 ton,two-stage expendable liquid-fueled (RP-LOX)Polyot rocket inside a four-engine Antonov An-124, the world's largest operational aircraft.Payload is expected to be 6,600-8,800-lb to LEO.The rocket is packaged inside a special launchcanister and at the launch point and altitude, acharge of air injected into the canister ejects therocket. Compressed air is proposed to extract therocket due to the unavailability of high loadcapacity parachutes in the Ukraine and Russia.

After a five-second drop the rocket engine ignites. How the Air Start achieves an upward launchtrajectory is unclear from the published data. ThePolyot rocket does not have wings and our trajectory simulations show that a horizontallaunch results in the rocket impacting the ground.Other than this concern, it appears to be a feasiblesystem concept based on today’s technology.

BladeRunner. The BladeRunner concept is afully reusable vehicle concept sponsored by the

Air Force Research Laboratory (AFRL). 13 It callsfor using high-pressure air expulsion to launch a

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70,000 lb liquid fueled (RP-LOX) two stage rocketfrom a C-141 cargo aircraft. The BladeRunner uses a composite, folding scissors biplane wing for lift during ascent. The fuselage is built mostly frommetals, titanium for the upper stage and aluminumfor the lower stage. Parachutes are used for

recovery of both stages. Although the BladeRunner looks like a rocket, itis actually rocket powered airplane, but withmoveable wings. The BladeRunner should havemass fractions similar to the X-15 or the X-34since it is subjected to similar sideways launchand climb-out loads. The propellant mass fractionfor the horizontally air launched X-15 was 55%and the X-34 was 63%, far less than the 90%required to reach LEO. Although the BladeRunner is carried internally, it is launched at a horizontalflight path angle that provides no significantperformance gain over a similarly sized surfacelaunch vehicle. It will lose over 5,000 to 7,000 feetin altitude before it starts climbing. The publishedpayload of 2,000 lbs for the fully reusableBladeRunner is optimistic since it is twice that of the similarly sized but fully expendable Pegasus.

SwiftLaunch RLV. The SwiftLaunch RLV is aprivately funded concept that uses the lessonlearned from previous air launch concepts. It isfeasible system based on today’s technology witha design goal to keep development and recurringcosts to a minimum. It consists of a reusableorbiter and an expendable tank (ETank) carried ona launch sled that is extracted with parachutesfrom a cargo aircraft. No permanent modificationsare required to the cargo aircraft. Like MAKS, theSwiftLaunch RLVs are air-launched 1 ½ stagelaunch vehicles that expend their propellant tanksprior to reaching orbit. A reusable single enginepowers the orbiters. Several orbiters areproposed including a 3-person crew transfer vehicle, an ISS cargo transfer vehicle, a spacemaneuver vehicle, and a commercial cargovehicle. The orbiters are capable of executing anabort throughout their powered ascent and

parachutes recover the orbiters after reentry. TheSwiftLaunch RLVs are described in detail in apatent application. 14 The SwiftLaunch RLV consistof the orbiter and ETank and are 89 feet longwhen attached together with an ignition weightcurrently base-lined at 264,000 lb. TheSwiftLaunch RLV and launch sled are collectivelycalled the parachute load, estimated at 290,000 lb. The SwiftLaunch RLV uses horizontal integrationwith the launch sled providing almost all of the

ground support. The SwiftLaunch RLV conceptallows a high visibility space activity to bestationed in a part of the country that traditionallyhas no space industry. A hangar and acompatible runway (10,000 ft long) are required.When a launch mission arises, carrier aircraft

arrive to pick up the SwiftLaunch RLV’s.Redundant carrier aircraft and SwiftLaunch RLVsare recommended to ensure a successful launchon demand or launch on schedule mission with a90% or better schedule completion rate. The two carrier aircraft candidates are the U.S.

Air Force’s C-5 “Galaxy” and the Ukrainian An-124“Ruslan” commercial transport. The U.S Air Forcecurrently has 126 C-5’s while 59 An-124’s werebuilt and 20 are commercially available worldwidefrom Volga-Dnepr Airlines, Air Foyle or Polyotairlines. The An-124 carried a world recordpayload of 377,473 lbs to 35,269 ft on 26 July1985. The SwiftLaunch concept does not requireany permanent modifications to the carrier aircraft.Unlike other air launch concepts, no money isspent modifying an aircraft and more importantly,no money is spent maintaining a one of a kindcarrier aircraft. Propellant is loaded into the SwiftLaunch ETankin about 6 hours at a coastal airport near thelaunch point. The ETank consists of a LOX tankmade of Aluminum-Lithium (Al-Li) flanked by twocarbon-epoxy composite RP tanks. This concept:- Is lighter since it eliminates a compressiveintertank between a RP and LOX tank, acompressive truss structure between the orbiter and ETank, and compressive loads on the orbiter.- Increases exit clearance through the aft airdropopening in the carrier aircraft.- Limits heat transfer area between the RP andLOX tanks.- Reduce the mixing of LOX and fuel in the eventof a leak, minimizing accidental explosions. Notethat a RP-LOX propellant combination has anexplosive yield 1/6 of LH2-LOX and 1/10 of solidrocket propellant combinations.- Eliminates attaching the engine directly to the

propellant tank, which further reduces the chanceof an accidental explosion. Instead the engine isattached to a firewall located on the backside of the orbiter. The weight of the ETank is conservatively base-lined at 3,100 lbs, which is 32% heavier than theShuttle’s 1 st generation external tanks (0.82 lb/ft^3versus the Shuttle’s 0.62 lb/ft^3). Note that theShuttle’s current 3 rd generation Al-Li tanks weighonly 84% of the 1 st generation tanks.

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The launch sled supports the SwiftLaunch whileinside the carrier aircraft. The SwiftLaunch RLV isextracted by two 54 ft diameter Shuttle solid rocketbooster (SRB) drogue parachutes and three 136 ftdiameter SRB main chutes stabilize the descent.During parachute extraction there are no sideways

accelerations from the parachutes and the launchsled absorbs any bending moments caused bytemporary off-alignment of the parachutes with thelaunch sled. The launch sled takes all theextraction parachute loads (estimated at only 1.3G) which means that the SwiftLaunch can bedesigned to normal rocket loads and does notneed any heavy reinforcements for extractionloads. Wheels, in the front and back of the sled,guide it out of the carrier aircraft.

A zero G maneuver is used to preventoverloading the carrier aircraft’s rear ramp and toprevent the aircraft from experiencing anuncontrollable pitch up as the parachute loadmoves aft. Our analysis shows that while flyingwithin the parachute airdrop airspeed limits of 150+ 10 knots indicated, over 10 seconds of zero Gflight is available, far more than the required 4seconds. The zero G maneuver also eliminatesmost carrier aircraft structural loads and providesplenty of structural margins for piloting errors. The SwiftLaunch RLV descents only 2,000 ft

under its SRB parachutes before rocketingupward, which compares favorably to the 4,000 ftto 7,000 ft lost in a typical horizontal air launch(such as the X-15). After launch, the launch sledis towed back to shore for reuse. It is half thelength and less than 1/3 the mass of the ShuttleSRB’s which are towed over 110 miles after everyshuttle launch.

The SwiftLaunch launch point is selected basedon the following criteria:- It has suitable launch weather - It has an over the water ascent trajectory- It is locally clear of other aircraft, ships, andlaunch vehicles- It is directly under the desired orbital plane. For ISS missions there is no need to wait several daysfor the ISS to pass over a fixed ground location.- It has proper orbit phasing that allows a directascent rendezvous in one orbit. This reduceselectrical power requirements, which maximizespayload weight. For high inclination launches (such as to theISS), the carrier aircraft can chase the orbital

plane by flying to the west when at high latitudes.This capability can increase the launch windowtime. SwiftLaunch RLV does not need active flightcontrols and engines at extraction. Engine startsabout 10 seconds after extraction and when it ismore than 2,500 ft horizontally and 1,000 ft belowthe carrier aircraft. The SwiftLaunch RLV ascenttrajectory does not cross the carrier aircraft’s flightpath. When the SwiftLaunch RLV climbs throughthe carrier aircraft’s altitude, the carrier aircraft ismore than 3 nm away and it is flying away fromand perpendicular to the RLV and not parallel to it

as in other air launch concepts. There is no risk of collision with the manned carrier C-5 or An-124aircraft. The SwiftLaunch separates from the sled whenthe sled pitch attitude is about 60 degrees belowthe horizon and the launch sled slows downquickly once relieved of the launch vehicle load,which ensures separation. Our analysis shows

EXTRACTION & SEPARATION TRAJECTORY

27,000

28,000

29,000

30,000

0 1,000 2,000 3,000Downrange Travel from Extraction Point (ft)

A l t i t u d e

( f t M S L )

Separation at10 seconds

ParachuteExtraction

Sled

RLV

LAUNCH SLED EXTRACTION DECELERATION

0.50

0.75

1.00

1.25

1.50

0 5 10 15

Time since Launch Sled Extraction (seconds)

D e c e l e r a t i o n

( G ' s )

1st Dis-reefingof Parachutes

2nd Dis-reefingof Parachutes

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that separation steadily increases with no danger of sled to launch vehicle impact.

SwiftLaunch RLV during ascent

The engine is throttled to maintain 3 G’s of ascent acceleration, except for the final 70seconds when acceleration increases to a peak of 5.2 G (due to main engine throttle limits). Themain engine is currently proposed as the 3,260 lbRP-LOX Aerojet AJ26-60, which is the former Russian NK-43 engine. Thrust to weight of 122 to1 compares to the Space Shuttle Main Engine’s(SSME) 67 to 1 and specific impulse (Isp = 348.3

seconds vacuum) is 50 to 60 seconds better thanthe Atlas II, Delta II, or Delta III RP-LOX engines.

A total of 831 engines have been tested for 194,000 seconds. These engines are available for $4 million each, which is about 10% the cost of aSSME. The SwiftLaunch uses a single main engine tominimize the possibility of propulsion leaks thatare the cause of over 70 percent of current launch

vehicle mishaps. 15 The single engine SwiftLaunchhas less risk of a catastrophic failure as comparedto any multiple engine launch vehicle by a factor equal to the number of engines. The SwiftLaunchis expected to have a loss of vehicle probability of less than 1 in 1,000 due to its single engine

design. Its SafeAbort capability (discussed below)gives it a loss of crew or mission equipmentprobability of less than 1 in 10,000. The SwiftLaunch RLV is statically stable duringascent since its center of gravity is forward of itscenter of pressure because its low-density orbiter and its fins are located aft of the of the highdensity ETank. Unlike other launch vehicles whichare statically unstable (since the low densitypayload is on top), the SwiftLaunch does not needto constantly gimbal its engine to prevent it fromflipping over end to end. The SwiftLaunch’sstatically stable configuration minimizes steeringlosses. The ETank separates after main engineshutdown. SwiftLaunch’s single staging eventminimizes separation and staging failures ascompare to other launch vehicles. The ETank istoo slow to enter orbit so it burns completely upduring reentry because of its high velocity and itsconstruction (no steel or titanium components).

Although the SwiftLaunch could be considered asan air launched stage and a half vehicle, it hasmany of the operational range safety benefits of aSSTO vehicle. Only one of the orbiter’s two redundant OrbitalManeuvering System (OMS) engines is needed tocircularize its orbit. They are currently base-linedas two shuttle Reaction Control System (RCS)thrusters. Either the standard nitrogen tetroxideand hydrazine Marquardt engines or the LOX-ethanol Aerojet 870 lbf thrust engines could beused. The orbiter is located below the ETank so thatan emergency separation, called SafeAbort, canoccur anytime. Separation is exactly like a normalupper stage and lower stage separation eventsince the partially full ETank is denser compared

to the orbiter throughout the atmospheric portionof the ascent. If the rocket engine is shut down,the orbiter and ETank will separate naturally.Because of parachute air launch the SwiftLaunch’speak dynamic pressure (Max Q) is only 325 psf,less than that experienced by jet airliners, and half of the Space Shuttles. The low dynamic pressureof the SwiftLaunch RLVs trajectory makesSafeAbort possible and it also reduces draglosses. Escape rockets, which can weigh 30 to 60

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percent of the orbiter’s weight, are not needed andthe orbiter experiences no high escape rocketabort acceleration loads. Escape rocket abortloads can account for up to 1/3 of an orbiter’sstructural weight. 16 After a SafeAbort separationthe SwiftLaunch orbiter is statically stable since it

has a full load of OMS propellant in its nose. TheOMS propellant is then dumped during the coastto trajectory apogee. After dumping the OMSpropellant, a normal lifting reentry and parachutelanding is possible. Some cross range is availabledepending on when the SafeAbort is executed anda water landing is survivable because a parachuterecovery is used. SafeAbort even works if theengine fails to start during a parachute air launchsince there is plenty of time (about 4 minutes) toseparate the orbiter from the launch sled andETank, dump the OMS propellant, and deploy thelanding parachute. Finally, note that theSwiftLaunch RLVs uses its normal ETankseparation equipment and its redundant landingparachutes as its emergency system. This meansthat it is operated and proven in every flight.Equipment designed purely for emergency usehas a poor history of actually working. For example, only 50% of flight crews survive anejection in ejection seats.

SwiftLaunch RLV orbiter during reentry

The orbiter shape is currently base-lined as theJapanese flight-tested HYFLEX shape (launchedon the J-1 rocket in February 1996). This shapehas a high volume to external surface area ratioand the minimum number of sharp leading edgesthat would require heavy or advanced TPS.Internal cabin or payload volume is similar to theSoyuz descent module. Orbiters are equippedwith either an ISS docking port or a shuttle like

payload bay doors depending on version.Proposed orbiters include a 3-person crew transfer vehicle, an ISS cargo transfer vehicle, a spacemaneuver vehicle, and a commercial cargovehicle. They all share the same outer mold linehence their aerodynamic and mass property

characteristics are similar. This will reducedevelopment time and cost by eliminatingduplicate analysis, ground tests, and flight tests.Customers seldom know what they want or needand system objectives rarely remain fixedthroughout the life of a system. The SwiftLaunchconcept accepts upgrades to modify the vehicle toaccommodate broader objectives and to satisfyfuture customer needs without having to repeatexpensive analysis, ground tests, or flight tests. POST shows that a 14,700 lb orbiter can beplaced into a 150 nautical mile circular orbit at theISS’s 51.6 o inclination using a 30,000 ft parachuteair launch. Payload is estimated at a veryconservative 12 % of the orbiter’s weight or 1,800lbs. Payload size may be increased 3,500 to5,000 lbs by flying a Once Around the Earth (OAE)orbit. An OAE orbit is an elliptic orbit with a 100-mile apogee and a 35-mile perigee. The payloadis released at apogee and it circularizes itself withonboard propulsion using about 150 to 200 lbspropellant for a circular 100-mile orbit. OAEtrajectories have been proposed before for groundlaunched RLVs but have been found not to bepracticable due to the limited number of return tolaunch site orbital inclinations. Air launchingallows launching into almost any orbital inclinationwhile still having a single orbit return to the landingsite. The carrier aircraft would position itself to theeast of the landing site with the separationdistance depending on launch inclination andlatitude.

SwiftLaunch RLV Gross Ignition WeightSwiftLaunch RLV Weights Percent

(lbs) (%)Etank Propellant 242,300 92.1Etank Dry weight 3,100 1.2

Residuals & Ullage gas 800 0.3OMS Circularization Burn 2,300 0.9Common Core Orbiter 14,700 5.6Total 263,200 100.0

Upon completion of its mission, the SwiftLaunchfires its redundant OMS engines again for areentry burn. The SwiftLaunch’s HYFLEX shapeis capable of a shuttle like lifting reentry. Its

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moderate L/D of about 1.1 results in a reentrycross range of over 500 nautical miles and amaximum reentry acceleration of 1.8 G. A trailingbody flap trims the orbiter for a range of center of gravity locations, which allows for a variety of reentry payloads. Determining exact weight and

balance is very difficult while on orbit, and is notrequired for the SwiftLaunch orbiter because of itscentral cabin/payload location and its trailing bodyflap. At Mach 2 (about 80,000 ft altitude and 7 nmup range from the landing zone) a supersonicdrogue chute is deployed to stabilize the orbiter.

At subsonic speeds the drogue is steerable andprovides a lift over drag (L/D) ratio of about 0.1,sufficient to correct reentry errors and ensuretouch down within 600 feet of the intended aimpoint. Precision landing using small droguechutes is under development by the US Army. The recovery system has a powerful multiplier effect on the orbiter weight, since it must becarried to orbit and then returned. Each additionalpound of recovery system then increases TPSweight, OMS propellant, structures, etc. Historicaldata shows that a parachute based recovery

system is much lighter than a wing and wheelbased recovery system. Powerful examplesinclude the 11,300 lb 1-man Dyna-Soar ascompared to the 3,200 lb Mercury capsule or the33,000 lb and 3-man Hermes space plane ascompared to the 6,600 lb and 3-man Soyuz

descent capsule. Parachutes allow SafeAbortthroughout the ascent without having to find asuitable 12,000-ft runway and autonomousoperation with parachutes is simple, requiring onlya timer and accelerometer based control systemas compared to a much more complicated systemrequired for winged vehicles. Currently, Apollostyle circular parachutes are base-lined since theyare much lighter than an X-38 type parafoil andthree parachutes provide redundancy in the eventthat one chute fails to open. Pneumatic retractors under development by theU.S. Army pull the SwiftLaunch and theparachutes together just before landing andreduce landing impact. They allow normal landtouchdowns or emergency ocean landings. The SwiftLaunch concept is a near (0-5 years)term concept that would cost approximately $1

Horizontal Integration inside a hangar

Airdrop at 30,000 + ft

ETank burns up duringReentry

Variety of On-OrbitOperations

SwiftLaunch /ETank separation

Reusable enginepowers SwiftLaunch

Shuttle SRBparachutes

Parachute airlaunch

Separation & Ignitionat 28,000+ ft

Orbital velocity withOMS engines Orbit circularization

1.8 G Lifting Reentry-500 mile cross range

Sled recoveredfrom Ocean

C-5 or AN-124 takes off with SwiftLaunch RLV

in cargo hold

SwiftLaunch™ RLVOperational Concept

and Flight Profile

Lands within600 ft radius

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billion to develop to initial operating capability.The ETank production price is estimated at$200,000 to $1.5 million each and a launch wouldcost $5 million to $15 million. These costestimates are based mostly on parametric studiesand are preliminary Pre-Phase A cost estimates.

The SwiftLaunch RLV concept has technologymaturity level of 5 or greater. The SwiftLaunch RLV represents a conservativestage and half launch vehicle design. It is basedon the idea that a simple single engine design withan inherent SafeAbort capability is the safest. It isalso based on the idea that the lightest vehicle isthe one with the lowest loads imposed on it.Lightness then leads to the best payloadperformance and the lowest operation costs. Itcan be implemented as designed and it canaccomplish its design goals.

CONCLUSIONS

Air launching provides mobility and deploymentadvantages over surface launching. It can alsoprovide performance advantages over surfacelaunching, but only if the release flight path angleis above the horizon. Many air launch concepts require advancetechnologies. Of the concepts discussed in thispaper only the following are possible with today’stechnology; Orbital Science’s Pegasus, Boeing

AirLaunch, Yakovlev HAAL, Yakovlev Skylifter,SwiftLaunch, and perhaps Vozdushny Start. The SwiftLaunch RLV introduced here is basedupon the lessons learned from earlier air launchconcepts. The SwiftLaunch RLV concept:• Lowers cost since it does not need a

dedicated carrier aircraft and it only expendsits propellant tank.

• Provides a significant improvement in safetyover other concepts due to its simple singleengine design, reusability, ascent stability, andSafeAbort capability throughout its ascent.

• Can return payloads from orbit.• Has orbiters that can be configured as a 3-

person crew transfer vehicle, an ISS cargotransfer vehicle, a space maneuver vehicle, or as a commercial cargo vehicle.

• Has the range safety benefits of a SSTOvehicle since its ETank is expected to burn-up.

• Minimizes technical risk by using currenttechnology, off the shelf components, andgenerous weight margins.

ACKNOWLEDGEMENT

The authors would like to thank Mr. Ken Doyleand Mr. Jonathan Byron for their drawings.

REFERENCES

1J.C. Whitehead, “Single Stage to Orbit MassBudgets Derived from Propellant Density andSpecific Impulse,” AIAA paper, July 1996. (AIAA96-3108) 2S.J. Isakowiz, “International Reference Guide toSpace Launch Systems,” AIAA, Reston, Virigina. 3Mark Wade’s Encyclopedia Astronautica atwww.friends-artners.org/mwade/spaceflt.htm 4V. Ya.Neiland and R.C. Parkinson, “The An-225/Interim HOTOL Launch Vehice,” 42 nd

Congress of the International AstronauticalFederation, October 1991. (IAF-91-197)

5

Skorodelov, V.A., “The MAKS Multipurpose Aerospace System” accessed fromwww.buran.ru/htm/molniya6.htm June 2001. 6”X-33 RLV Critical Design Review,” AmericanSpace Encyclopedia Series, 2000. 7W.B. Scott, “Tu-160 Launch ProgramRevamped to Cut Costs,” Aviation Week & SpaceTechnology, June 12, 2000. 8www.spaceandtech.com accessed June 2001. 9E.J. Saltman, K.C. Wang, and K.W. Iliff, “Flight-Determined Subsonic Lift and Drag Characteristicsof Seven Lifting-Body and Wing-Body ReentryVehicles Configurations with Truncated Bases”,

AIAA paper published 1999. 10www.rocketplane.com accessed June 2001. 11J. Andrews, “RLV Design Issues for FutureCommercial Space Applications.” AIAA Paper,September 2000 (AIAA 2000-5104). 12www.airlaunch.ru/english/e-index.htmaccessed 6 June 2001. 13K.R. Hampsten and J.M. Walker,“BladeRunner Aerospace Vehicle,” AIAA Paper.(AIAA 99-4616) 14Patent filed with the United States Patent andTrademark Office, June 2000. 15I-Shing Chang, “Investigation of Space LaunchVehicle Catastrophic Failure,” AIAA Paper, July

1995. (AIAA 95-3128) 16L.B. Bush and C.A. Lentz, “Structural DesignConsiderations for a Personnel Launch System,”Journal of Spacecraft and Rockets, Vol. 29, No. 1January 1992.