AIA Presentation July 2014. · PDF file• Global market for Mill Internals for mining and...
Transcript of AIA Presentation July 2014. · PDF file• Global market for Mill Internals for mining and...
AIA Engineering Limited
Company Company PresentationPresentation
July 2014
Sections
1. Industry Opportunity 3 - 5
2. Introduction 6 - 7
3. Company Overview 8 - 12
4. Financial Snapshot 13 - 14
ContentsContents
4. Financial Snapshot 13 - 14
IndustryIndustry: : Mill InternalsMill Internals
High Chromium wear resistant parts for grinding & crushing equipment
3
Industry: Mill Internals (cont’d)Industry: Mill Internals (cont’d)
Grinding Media Liners Diaphragm
Rollers & Table liners Blow bars / Hammers Dipping Tubes
Cement & Mining as key end-user industries
4
Process Critical Input for GrindingProcess Critical Input for Grinding
Optimal design for
given application
• Consistent end product quality
• Increased production volume
• Reduce process costs
A small component of grinding cost, but essential for continuous production
Non availability
Product failure
Grinding Operations can
come to a halt
5
Industry size
India 25 KTIndia 25 KT
Mining Sector Demand at
2.4 mn MT
Industry SizeIndustry Size
6
Cement Sector Demand at
300,000 MTEstimated Cement production
Estimated Consumable
Wear Parts
(mn MT) (mn MT)
2500 300,000
• Global market for Mill Internals for mining and cement sectors estimated at 3
mn MT (Rs 125 bn) and growing at 4-5% per annum
� Mill internals are consumables in grinding mills
� Their design and properties (abrasion, corrosion, impact resistance) are critical to grinding
process efficiency
• Demand driven by new projects and replacement for wear parts
Industry Size & ScopeIndustry Size & Scope
7
• Demand driven by new projects and replacement for wear parts
• Industry moving from cost of parts to total cost of ownership, driving innovation in product development and total solutions
� Move from forged grinding media to high chrome cast media
� Total solutions include design of parts, metallurgy to meet the specific requirement of the
material being ground – varies from plant to plant
2. Introduction
� As an introduction, AIA currently has capacity to manufacture 260,000 MT of high chromium wear parts
and is pursuing capacity expansion program to reach 440,000 MT.
� In this presentation we have shared an overview of the industry and AIA Engineering (“AIA”) in the
following three sections:
– Company overview
– Financial snapshot
– Growth strategy
2.1 Introduction2.1 Introduction
7
3. Company overview
� Core Competence: Design, develop, manufacture
and service impact, abrasion and corrosion resistant
castings
� Focus:
– Metallurgy
– New Product Development
– Grinding Process Technology
� Metallurgical Solutions:
Description
Niche player with world wide presence
Financials
3.1 Company description3.1 Company description
US$ m FY11 FY12 FY13 FY14
Sales 256 266 311 336
growth % 4 4 17 8
EBIDTA 62 56 61 84
margin % 24 21 20 25� Metallurgical Solutions:
– Steels and Irons having upto 32% Chrome
– Ceramic composites with steel or chrome iron
base
� Products: grinding media, mill liners, diaphragms,
vertical mill parts and crusher parts
� Customers: Cement, Mining, Thermal Power Plants
and Aggregates in more than 90 countries
� Global Presence: offices, warehouses, sales
network
� Supply contracts: global Mining and Cement majors
such as Anglo, Rio Tinto, Vale, Arcelor Mittal, Barrick
Gold, Holcim, Lafarge, Cemex, etc.
� OEM supplies: FLS, ThyssenKrupp, Outotec,
Losche, Pfeiffer, etc
2001
2008
2009
2013
2011
Commissioned 100,000 Mt Grinding
Media Plant
Milestones
Started supply to Mining Companies
100,000 Mt annual sales to Mining
Companies
9
margin % 24 21 20 25
Exit from JV : Capacity 20,000 Mt
Enhanced Capacity to 200,000 Mt
Metallurgy
Application
Design
Customer
Satisfaction
3.2 Business Approach : DIFFERENTIATION3.2 Business Approach : DIFFERENTIATION
� Understanding size reduction parameters of the crushing/milling equipment in view of
optimization of grinding process and maintenance costsApplication
� Right design for the right applicationDesign
� Taking into consideration the three wear mechanisms – impact, corrosion and abrasion and
designAlloy Selection
� The installation of the wear parts supplied by the company is done under the supervision of
AIA technicians
Supervising
Installation
� Visits to plants to conduct mill studies to study and control operating parameters
� Fine tuning of operations
Optimizing of
grinding system
10
Continue to build on
Increased R&D focus
to further strengthen
total solutions
capabilities
To develop solutions of
improved wear parts for
crushing and grinding
equipment (Crushers -
SAG mills to Regrind
mills)
3.3 Growth Strategy3.3 Growth Strategy
predominant position in
cement globally with
strategic focus on
emerging markets and
China
To capitalize on the
potential opportunity in
wear parts in the
Mining space
Focus on strategic
partnerships
11
AIA Engineering Ltd.
Plant locations Capacity (Mt)
Current installed
capacity
Proposed
addition
(Greenfield)
Total capacity
post addition
260,000 180,000 440,000
Ahmedabad
3.4 Production capacity3.4 Production capacity
260,000 180,000 440,000
Nagpur
Trichy
Bangalore
12
4. Financial snapshot
4.1 Financial overview4.1 Financial overview
AIA has grown at a
CAGR of c. 22%
over last 3 years,
and consistently
maintained ROCE
of c.20%11362
13525
16882
201682739
2866
3316
5044
Sales Growth (INR) m EBIDTA (INR) m and EBIDTA margin (%)
24%
21% 20%
25%
5,000
10,000
15,000
20,000
25,000
20168
1688213525
11362
1,000
2,000
3,000
4,000
5,000
6,000
2739 28663316
5044
24%21%
20%
25%
PAT (INR) m and PAT margin (%) ROCE (%)
14
0
2011 2012 2013 2014
0
2011 2012 2013 2014
0
5
10
15
20
25
2011 2012 2013 2014
23%
21%19% 19%
0
500
1,000
1,500
2,000
2,500
3,000
3,500
2011 2012 2013 2014
3250
2116
18121835
16%
16%
13%13%
Thank you Thank you