Ai-01 operation manual ChenHsong Multi-functional Computer...Ai-01 operation manual ChenHsong...

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual

ChenHsong Multi-functional Computer1. Features:

This computer controller whose power supply ranges from AC110V to AC 280V,

50/60HZ, is developed by Japan and meets JIS acceptance standards, featuring color

LCD of 320×240,backlighting LED which is high in brightness and long in service

life, and the most advanced SMT technology adopted to electronic components and

production process to ensure stability and dependability. In addition, it is capable of

storing data for more than 5 years even the power is shut off to provide security and

reliability, offers Chinese and English languages options for free switch facilitating

study and operation, provides a smart detector for fault and instructions for auxiliary

operation, and fully support iChen wireless network system.

2. Basic functions:1. Store 150 sets of data on molding, e.g. time, time, times, pressure, speed, stroke,

measurement, mold thickness & name, selection condition, material temperature and so

on.

2. Prompts at large for online operation.

3. Classified lock for password for software data.

4. Prevention against and prompt for data input so the operator would not make

improper modification. Any modification can be saved via iChen System to the central

server for backup.

5. The most advanced SMT technology is adopted to assemble the electronic plate to

secure high dependability.

6. 32 CPU of high speed is used.

7. The value for mold clamping position is automatically set.

8.Injection nozzle proportion and temperature control (Standard), supporting additional

furnace mouth thermometer (optional).

℃9. 8 sets of PID temperature control allows regulation within 30 － ℃500 and

provides high precision.

10. Functions of protection against cold burden startup, automatic thermal insulation,

detection for nozzle clog and mold overflow.

11. High and low temperature setting and detection of broken down of temperature

sensing line in operation.

12. Injection 5 stage speeds, 5 stage pressures and 5 stage pressures maintaining

setting.

13. Plasticizing 3 stage speeds, 3 stage pressures and 3 stage backpressure setting.

14. Support 3 sets air blow and 3 sets of core-pulling.

15. All clamped mode, injection and ejector adopt high precision optics decoder

(standard) or electron ruler (optional).

16. Storage of alarm history which is convenient for process debugging and

maintenance.

17. Manufacturing numbers and setting in mass, setting automatic stop as per output,

and is capable of assisting iChen System production order arrangement system.

18. Automatic lubrication for module times setting of hinge, and warning of shortage of

fuel.

19. Display operation motion by graphs, which is very convenient for supervision over

the operation of injection molding machine.

20. Circulating monitoring of time over every motion, making it easy for regulation,

can shorten cycle.

1

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual21. Statistics of injection speed, pressure standard curve and present curve comparison

and ending position of injection.

22. Status of running program, all input points, timer and counter is under online

surveillance for convenience of debugging and maintenance.

23. Supports inspections into the conditions of 32 output points, 32 input points, 100

timers and 20 counters.

24. Offer free options for copying or clearing mold data, reservedly, use preset mold

data in the compute to save time.

25. Smart detection for fault and instructions for auxiliary operation.

26. Support as many as 40 sets of temperature control for hot runner.

27. Perfect support for iChen System of workshop network management

28. Perfect support for iChen Wireless network.

Ai-01 multi-functional computer is the enhanced version of CH3.8PC

computer with additional functions including 2 stage ejector, synchronous

core-pulling，synchronous plasticizing, 3 sets of air blow as compared as

flowing：

2

FUNCTION CH3.8PC CHAI-01

COMPARASON

Synchronous

core-pulling

No Yes Enhanced with synchronous core-

pulling

Synchronous

plasticizing

No Yes Enhanced with synchronous

plasticizing

Air blow 2 stage 3 stage Enhanced with one more set of air

blow control

Ejection One speed

and one

press

Two speeds

and two

pressures

Two levels of control on speed

and pressure of ejection

Function selection 18 stage 19 stage Enhanced with Synchronous

Motion, including synchronous

ejection, synchronous

plasticationand synchronous core

pulling.

Speed-up/down

setting

speed,

pressure

setting

Speed,

pressure,

backpressur

e and speed

2 setting

Enhanced with backpressure and

speed 2 setting

Speed and

pressure setting

19 stage 21 stage Enhanced with auxiliary oil pump

and backpressure ratio in the

action of opening and clamping

mold


Contents3.1 Introduction to the Computer Panel

3.1.1 Computer panel ……… 6

3.1.2 Control keys for operation state ……… 7

3.1.3 Setting Keys for Forming Condition ……… 7

3.1.4 Keys and Cursor for numerical data on forming

conditions……… 8

3.1.5 Manual Operation Keys and Instructions thereof ……… 9

3.1.6 Power Switch ……… 9

3.2 Display Operation Instruction3.2.1 Compute Startup Screen (00－02） ……… 10

3.2.2 Normal Operation Setting Screen (03) ……… 12

3.2.3 Monitor over Cycle Screen (04) ……… 13

3.2.4 Setting for Mold opening Screen (05) ……… 14

3.2.5 Setting for Mold clamping Screen (06) ……… 16

3.2.6 Setting for Injection Pressure

of Mold clamping

Screen (07) ……… 18

3.2.7 Setting for Injection Screen (08) ……… 19

3.2.8 Setting for Pressure Holding Screen (09) ……… 21

3.2.9 Setting for

Plasticizing/Unscrewing

Screen (10) ……… 23

3.2.10 Setting for Automatic Purge Screen (11) ……… 25

3.2.11 Setting for Ejection Screen (12) ……… 26

3.2.12 Setting for Injection base Screen (13) ……… 28

3.2.13 Setting for Air blow Screen (14) ……… 29

3.2.14 Setting for Core Pulling a Screen (15) ……… 30

3.2.15 Setting for Core Pulling b Screen (16) ……… 32

3.2.16 Setting for Core Pulling c Screen (17) ……… 34

3.2.17 Setting for Time Screen (18) ……… 36

3.2.18 Setting 1 for Counter Screen (19) ……… 38

3.2.19 Setting for Alarm against

Temperature Deviation

Screen (20) ……… 39

3.2.20 Setting for Temperature Of

Hot Runner

Screen (21-22) ……… 41

3.2.21 Setting for Function Screen (23) ……… 43

3.2.22 Selection of Mold Number Screen (24-25) ……… 45

3.2.23 Statistics Screen (26) ……… 47

3

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual3.2.24 Monitor over Time Screen (27-31) ……… 49

3.2.25 Monitor over Counter Screen (32) ……… 52

3.2.26 Monitor over Input Screen (33-34) ……… 53

3.2.27 Monitor over Output Screen (35-37) ……… 55

3.2.28 Monitor over Relay Screen (38-42) ……… 57

3.2.29 Monitor over Procedure Screen (43) ……… 60

3.2.30 Ending position of Injection Screen (44) ……… 61

3.2.31Speed Curve of Injection

Screen (45) ……… 62

3.2.32Pressure Curve of Injection

Screen (46) ……… 63

3.2.33 Help Screen (47-51) ……… 64

3.2.34 Setting for Language Selection

and System Time

Screen (52) ……… 67

3.2.35 Selection of Number of Stage

of Motion Stroke

Screen (53) ……… 68

3.2.36Setting for Slope

Screen (54) ……… 69

3.2.37Setting for Speed l Output

Screen (55) ……… 70

3.2.38Pressure Output

Screen (56) ……… 71

3.2.39Setting for Backpressure

Screen (57) ……… 72

3.2.40 Setting for Speed 2 Output Screen (58) ……… 73

3.2.41 Setting for initialization

(Setting for decoder initial

position)

Screen (59) ……… 74

3.2.42 Setting for Reserved Speed &

Pressure

Screen (60-61) ……… 75

3.2.43 Setting for Timer Screen (62) ……… 77

3.2.44 Setting 2 for Counter Screen (63) ……… 79

3.2.45 Factory Setting Screen (64-65) ……… 81

3.2.46 Display of Alarm history Screen (66) ……… 83

3.2.47 Network Screen (67) ……… 84

3.2.48Modification of Password

Screen (68) ……… 86

3.2.49 Setting for Manual LubricationScreen (69) ……… 87

3.2.50 Setting for mold adjustment Screen (70) ……… 88

3.2.51 Mechanical Adjustment Screen (71) ……… 90

3.2.52 Maintenance ReminderScreen (72) ……… 91

3.2.53 Resetting Initial position ……… 93

3.2.54 Setting for Original Position of Decoder ……… 95

4


3.3Alarm and Response

3.3.1 Description of Alarm ……… 99

3.4 Instruction for forming operation3.4.1 Setting for Temperature Control ……… 103

3.4.2 Setting for Temperature Deviation

(Alarm)……… 104

3.4.3 Setting for The Function of

Temperature Holding……… 105

3.4.4 Fully Automatic, Semi-Automatic,

Manual Options……… 105

3.4.5 Setting for Data on Position, Speed

And Pressure……… 105

3.4.6 Setting for Numeral Data on

Forming Conditions……… 106

3.4.7 Adjustment of Proportional

Numerical Control……… 106

3.4.8 Instructions for The Internal

Counter of The Computer……… 108

3.4.9 Instructions for Internal Timer of

The Computer……… 109

3.4.10 Input Points and Descriptions

thereof……… 113

3.5　Ai-01 Operations on special screens ……… 117

3.6 Ai-01 Wiring diagram ……… 118

5


3.1 Introduction to the Compute Panel3.1.1 Compute Panel

7ABC DEF

8 9GHI

5MNO

2VWX

JKL

4 6PQR

STU

1 3YZ

0 CLEAR

OFF

+ON

.CONFRM

确认

清除

MAN SEMI AUTO

手动半自动全自动

OPENCLOSE

PUMP ON

马达启动马达停止

PUMP OFF

输入

ENTER

电热开/关

HEAT

预热开/关

PREHEAT

开模锁模

INJ

射胶

PLAST

熔胶

EJECT FWD

退针顶针

EJECT BWD

NOZZ FWD

座进座退

NOZZ BWD

MELT DEC

松退

HELP

帮助监视

MONITOR

SLOW

慢速调试

MOLD BWD

调模后退调模前进

MOLD FWD

自动清料

AUTO PURGE

MOV. AIR

工模吹气

母模吹气

FIX. AIR

LUB

CORE B IN CORE C IN

手动润滑

入芯B 入芯C

主页面

MENU

开锁模

OP/CL. INJECTION

射胶

EJE/CORE

顶针/抽芯时间/计数

TIM/CNT TEMP.

电热

FUNC.

功能

MOLD/STAT

模号/品管

MOLD ADJ.

调模

CORE A IN

入芯A

出芯C

CORE C OUTCORE B OUT

出芯B

CORE A OUT

出芯A

GRAPH

射胶曲线

压力锁模顶针射胶

6

Pressure Modelock thimble Injection


3.12 Control Keys for Operation State

MAN SEMI AUTO


This keyboard is designed to switch among forming operation states.

3.1.3 Setting Keys for Forming Condition

主页面

MENU

开锁模

OP/CL. INJECTION

射胶

EJE/CORE

顶针/抽芯时间/计数

TIM/CNT TEMP.

电热

FUNC.

功能

MOLD/STAT

模号/品管

This keyboard offers the following functions:

(1) To set the position, speed, press, time, timer, temperature and the like of the

forming condition.

(2) To edite mold number and rewrite its data.

(3) To select functions or motions required in the process of formation according to

the requirements of finished product and mold design.

(4) To move the cursor to the desired spot to edit data on any operation interface.

7


3.1.4 Functions of auxiliary operation and key and cursor for numeral data on

forming condition

7ABC DEF

8 9GHI

5MNO

2VWX

JKL

4 6PQR

STU

1 3YZ

0 CLEAR

OFF

+ON

.CONFRM

确认

清除输入

ENTER HELP

帮助监视

MONITOR GRAPH

射胶曲线

This keyboard offers the following functions:

(1) Press CLEAR

清除

输入

ENTER CONFRM

确认

3 keys together then power the compute on to

initialize the data on mold and system setting, after a long beep signifying that

the initialization is over, release the keys to proceed.

(2)When manipulate the compute, press CLEAR

清除

and at the same time to

turn pages up, and press CLEAR

清除

and to turn pages down.

(3) Numerical data requisite for inputting forming condition:

Speed setting ranges from 00%~99%, in which 00% means zero speed.

Press setting ranges from 00%~99%, in which 00% means zero press.

Position setting ranges from 0000~999.9 mm.

Time setting ranges from 0~999.9 sec.

Counter setting ranges from 0~65535.

Mold thickness setting ranges from 0~999.9mm.

(4) To check if the function keyboard is all right. (5) To monitor the operation states of all outputs, inputs, timer and counter. (6) To display the injection curve. (7) To review help information.

8


3.1.5 Manual Operation Keys and Instructions thereof

MAN SEMI AUTO


OPENCLOSE

PUMP ON

马达启动马达停止

PUMP OFF

电热开/关

HEAT

预热开/关

PREHEAT

开模锁模

INJ

射胶

PLAST

熔胶

EJECT FWD

退针顶针

EJECT BWD

NOZZ FWD

座进座退

NOZZ BWD

MELT DEC

松退

SLOW

慢速调试

MOLD BWD

调模后退调模前进

MOLD FWD

自动清料

AUTO PURGE

MOV. AIR

工模吹气

母模吹气

FIX. AIR

LUB

CORE B IN CORE C IN

手动润滑

入芯B 入芯C

MOLD ADJ.

调模

CORE A IN

入芯A

出芯C

CORE C OUTCORE B OUT

出芯B

CORE A OUT

出芯A

Manual operation is applicable to single motion of the whole circle.

3.1.6 Power Switch

(1) Emergency Stop

It's at the left lower corner of the controller panel, red . Press it to cut off

the power. To reboot the machine, turn the knob in the direction indicated by arrow to

release this stopper.

(3) StartupIt’s at the right lower corner of the controller panel, green. After the emergency

stop is released, press this key to power the machine on. This key is designed to

protect the controller system.

(3) Equipped with voltage stabilizer of high performance, this controller is enabled toapplicable to power input of AC90-AC265V, 50/60HZ with vast variation.

9


3.2 Operation Illustration for Computer Screen3.2.1 Compute Startup

Compute Startup Screen (00)

　　　　　　　　　　　　　　　　　

　 Network 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　　　　 user ID ：　 AA　　　　　　　　　　　　 Password 　　 BB 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **%**%***bar 　　　 59.5mm　 6.1mm 　 11.6mm　　　　　　　　　　　　　　　　　　


　　　　　　　　　　　　　　　　　　　　ChenHsong Group 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　Tel. No.: 0755-84139999 　　　　　　　　　　Fax No.: 0755-84137878 　　　　　　　　　　Model : JM88C1 　　　　　　　　　　　　Number : 00123456 　　　　　　　　

　　　Date of

Production: 23-03-2006 　　　　　　　　

　　　Program

Name: 8A 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

10



　

　

　　　　 Password: ****** 　　　　　　　　 Please enter 6-digit password 　　　 (Operator, Administrator, Factory) 　　　　　　　 (Press Key to skip) 　　　　　　　　

　　　　

（1） After the compute is powered on and when the system is performing automatic test,at which moment the startup screen (00) is displayed, just input the account no. and

password you will be authorized to log into the control system if the system is online,

then, press the CLEAR

清除

key and hold it, the compute shall pause at (02), this screen

indicates the model, machine no. and the running program, in the event the machine

wants maintaining or technical answer to the inquiry, please fill the customer service

of this factory with these data so as to enjoy expeditious service.

(2) The system will switch to screen (02) 3 seconds later if the startup is not manuallyintervened, as this screen prompts: please input the 6-digit password, to skip please

press Menu Page key. If the corresponding password is input, then it will not

demanded again to input the password when you see this screen as the compute is

powered on but the system will directly enters into the page. This password is set by

the operator, administrator or the factory, 3 seconds later the system will

automatically run into the screen (03).

11


3.2.2 Normal Operation Setting

If the system is running normally, the screen(03) will be displayed asfollowing:

Normal Operation Screen (03)

　 2006-6-14 9:10　

　Injection

Nozzle

Temperature

1

Temperatur

e

2

Temperatur

e

3

Temperatur

e

4

Temperature

5

Temperature

6

Oil

Temperature　

　 AA% BB　 CC　 DD　 EE　FF 　GG 　HH 　

　　 0　 0　 0　 0　　　　

　　　　　　　　　　　　　

　　　　　　　　　　　　　

　Quantity of Forming Mold　　　IIt 　　 Filling time JJs 　

　Cycle 　　　KKs 　　 Plasticizing time LLs 　

　Cooling time 　　　MMs 　　 Injection end-point NNmm 　

　　　　　　　　　　　　　

　　　

　**% **% 　***bar 　71.6mm 4.6mm 11.6mm

(1) After normal startup, the manual state is in default and the

screen (03) will be displayed. Give

主页面

MENUkey a press, and

screen (03) will also appear.

(2) To modify the set value, modify the stage desired in screen (03)

of normal operation, and press the key to select the

temperature value to set each stage.

(3) Input value, then press

输入

ENTER key, thus the setting is done.

In which:

“AA”: Setting for injection nozzle plus temperature proportion

“BB”: Setting for the temperature of the first stage

“CC”: Setting for the temperature of the second stage

“DD”: Setting for the temperature of the third stage

12


“EE”: Setting for the temperature of the forth stage

“FF”: Setting for the temperature of the fifth stage (an optiondepending on the tonnage of the machine)

“GG”: Setting for the temperature of the sixth stage (an optiondepending on the tonnage of the machine)

“HH”: Setting for the oil temperature

“II”: Display the quantity of forming mold“JJ”: Display the filling time

“KK”: Display the cycle

“LL”: Display the plasticizing time

“MM”: Display the cooling time

“NN”: Display the injection end-point 3.2.3 Monitor over Cycle

Screen (04) of Monitor over Cycle　　　　　　　　　　　　　　　　　　　　　　

　 Monitor over cycle 2006/07/2016:20 　　　　　　　

　　　　　　　　　　　　　　　　　　　　　　

　Clamp

Mold 　　Before

injection 　　Injectio

n 　　Pressure

Holding 　 Delay 　　　　

　 0.0 　　　 0.0 　　0.0 　　0.0 　　　 0.0 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　 Recycle 　　　　　　　　　　 Cooling 　

Before

Unscrewi

ng 　　　　 0.0 　　　　　　　　　　　 0.0 　　 0.0 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　Ejecti

on 　　Open

mold 　　　After

injection

After

unscrew

ing 　Plastic

izing 　　　　　 0.0 　　 0.0 　　　　0.0 　　　 0.0 　　 0.0 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **%　 ***bar 　　59.5mm 6.1mm 11.6mm 　　　　　　　　　　　　　　　　　　　　　　　　　　　

Press

主页面

MENU

key twice then the screen (04) of monitor over cycle

will appear to display the motion cycle of the injection machine: clamp mold-

injector unit advance-injection-pressure maintenance-delay-ejection-recycle.

The corresponding value is the elapsed time of each step.

13


3.2.4 Setting for mold opening

Screen (05) of setting for mold opening

　　　　　　　　　　　　　　　　　　　　　Setting for mold opening 　　 2006-6-14 9:10　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　Speed 　Pressure 　　　Pressure 　　　　　　　　　　　　　　　　　　　　　　

　Fast mold opening 　　　　　AA%　　BB%　　　　　CCP 　　　2nd stage of mold opening 　　　DD%　　 EE%　　　　　FFmm 　　　3rd stage of mold opening 　　　GG%　　HH%　　　　　Iimm 　　　Fast mold opening 　　　 JJ%　　KK%　　　　　LLmm 　　　　Slowed mold opening　　　　　 MM% 　NN%　　　　　OOmm　　　　Reserved 　　　　　　　　　　　　　　PPmm 　　　

　　　　　　　　　　　　　　　　　　　　　Maximum stroke 　　　　　　　　　　　　QQmm　　　　　　　　　　　　　　　　　　　　　　　　**% 　 **% 　***bar　59.5mm　 6.1mm　 11.6mm　　　　　　　　　　　　　　　　　　　　　

(1) Press

开锁模

OP/CL.

key for once than the screen (05) of setting for

mold opening will appear.

(2) Press key to select parameters of mold opening.

Input value then press

输入

ENTER

to finish setting.

In which:

“AA”: Setting for speed of slow mold opening

“BB”: Setting for pressure of slow mold opening

“CC”: Setting for the end-point of mold opening

“DD”: Setting for speed of 2nd stage of mold opening

“EE”: Setting for pressure of 2nd stage of mold opening

“FF”: Setting for ending position of 2nd stage of mold opening

14


“GG”: Setting for speed of 3rd stage of mold opening

“II”： Setting for ending position of 3rd stage of mold opening

“JJ”: Setting for speed of fast mold opening

“KK”: Setting for pressure of fast mold opening

“LL”: Setting for ending position of fast mold opening

“MM”: Setting for speed of slowed mold opening

“NN”: Setting for pressure of slowed mold opening

“OO”: Setting for ending position of slowed mold opening

“PP”: Setting for reserved of mold opening (Optional)

“QQ”: Display maximum stroke

←─── ←──── ←──── ←──── ←───

MM% NN% JJ% KK% GG% HH% DD% EE% AA% BB% Slowed mold Fast mold 3rd Stage of 2nd stage of slow mold

opening ↑ opening ↑ mold opening ↑ mold opening ↑ opening

OO mm LL mm II mm FF mm CC p

15


3.2.5 Setting for mold clamping

Screen (06) of setting for mold clamping

(1) Press

开锁模

OP/CL.

key twice then the screen (06) of setting for

mold clamping will appear.

(3) Press key to select parameters of mold clamping.


输入

ENTER key to finish.

In which

“AA”: Setting for speed of fast mold clamping

“BB”: Setting for pressure of fast mold clamping

“CC”: Setting for ending position of fast mold clamping

“DD”: Setting for speed of 2nd stage of mold clamping

“EE”: Setting for pressure of 2nd stage of mold clamping

“FF”: Setting for ending position of 2nd stage of mold clamping

16

　　　　　　　　　　　　　　　　　　　　　 Setting for mold clamping 　　 2006-6-14 9:10　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Time for mold clamping of low pressure　0.0s　　

　　　　　　　 Speed 　 Pressure 　　　Position 　　　　　　　　　　　　　　　　　　　　　　

　 Fast mold clamping 　　　　　 AA%　　 BB% 　　　　　CCmm 　　　 2nd stage of mold clamping 　　　 DD%　　 EE% 　　　　　FFmm 　　　 3rd stage of mold clamping 　　　 GG%　　 HH% 　　　　　IImm 　　　 Mold clamping of low pressure 　　　 JJ%　　 KK%　　　　LLp　　　　　 Mold clamping of high pressure　　　　 MM%　　 NN%　　　　　OOp　　　　

　 Reserved 　　　　　　　　　　　　　PPmm 　　　

　　　　　　　　　　　　　　　　　　　　　 Mold clamping force 　　　　　　 QQ ton 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% 　 **%　　***bar 　 59.5mm 　 6.1mm 　 11.6mm　　　　　　　　　　　　　　　　　　　　　


“GG”: Setting for speed of 3rd stage of mold clamping

“HH”： Setting for pressure of 3rd stage of mold clamping.

“II”: Setting for ending position of 3rd stage of mold clamping

“JJ”: Setting for speed of mold clamping of low pressure

“KK”: Setting for pressure of mold clamping of low pressure

“LL”： Setting for ending position for mold clamping of lowpressure

“MM”: Setting for speed of mold clamping of high pressure

“NN”: Setting for pressure of mold clamping of high pressure

“OO”: Setting for ending position of mold clamping of high

pressure

“PP”: Setting for ending position of reserved of mold clamping

(Optional)

“QQ”: Display the tonnage of mold clamping force, this value is

automatically computed according to the FF p position.

←─── ←──── ←──── ←──── ←───

MM% NN% JJ% KK% GG% HH% DD% EE% AA% BB% Mold clamping Mold clamping 3rd stage 2nd stage Fast moldof high pressure↑of low pressure↑ mold clamping ↑ of mold clamping↑ clamping

OO p LL p II mm FF mm CC mm

17


3.2.6 Setting for injection pressure of mold clamping

Screen (07) of injection pressure of mold clamping

　　　　　　　　　　　　　　　　　　 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　Pressure of

mold clamping 　　　 AA 　　　　　　　　

　Pressure of

injection 　　　 BB 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1) Press

开锁模

OP/CL.

for 3 times or INJECTION

射胶

for 5 times and the

screen (07) of injection pressure of mold clamping will appear.

(3) Press key to select parameters of mold clamping.

Input value and press

输入


In which

“AA”: Maximum setting for pressure of mold clamping

“BB”: Maximum setting for injection pressure

18


3.2.7 Setting for injection

Screen (08) of setting for injection

　　　　　　　　　　　　　　　　　　　　

　 Setting for injection 　　 2006-6-14 9:10　　

　　　　　　　　　　　　　　　　　　　　

　 Filling time 　　　 AAs 　Injection ending

position 　　 BBmm 　

　 Injection time 　　　 CCs 　　　　　　

　　　　　　　 Speed 　 Pressure 　　　Position 　　

　　　　　　　　　　　　　　　　　　　　

　 1st stage of injection　　　　　DD

%　　 EE%　　　　　FFmm 　　

　 2nd stage of injection 　　　GG

%　　 HH%　　　　　Iimm 　　

　 3rd stage of injection 　　　 JJ%　　 KK%　　　　　LLmm 　　

　 4th stage of injection 　　　 MM%　　 NN%　　　　O

Omm 　　　

　 5th stage of injection　　　　　 PP%　　 QQ%　　　　RRmm　　　

　　　　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　

　 **% 　 **% 　　***bar 　 59.5mm 　 6.1mm 　11.6m

m 　

　　　　　　　　　　　　　　　　　　　　

(1) Press INJECTION

射胶

key for once and the screen (08) of setting for

injection of

(2) Press key to select parameters of injection.

Input value, then press

输入

ENTER

key to finish.

In which

“AA”: Display filling times at 1st-5th stages of injection.

“BB”： Display ending position of injection.

“CC”: Setting for injection time.

“DD”: Setting for speed of 1st stage of injection.

“EE”: Setting for pressure of 1st pressure of injection

19


“FF”: Setting for ending position of 1st stage of injection

“GG”: Setting for speed of 2nd stage of injection

“HH”: Setting for pressure of 2nd stage of injection

“II”: Setting for ending position of 2nd stage of injection

“JJ”: Setting for speed of 3rd stage of injection

“KK”: Setting for pressure of 3rd stage of injection

“LL”: Setting for ending position of 3rd stage of injection

“MM”：Setting for speed of 4th stage of injection.

“NN”: Setting for pressure of 4th stage of injection

“OO”: Setting for ending position of 4th stage of injection

“PP”: Setting for speed of 5th stage of injection.

“QQ”: Setting for pressure of 5th stage of injection

“RR”: Setting for ending position of 5th stage of injection

←─────── Injection time TIM 0 ───────→

←──── ←───── ←───── ←───── ←──── PP% QQ% MM% NN% JJ% KK% GG% HH% DD% EE% 5th

stage of 4th stage of 3rd stage of 2nd stage of 1st stage of

injection injection injection injection injection Mold flash ↑ ↑ ↑ ↑

RR mm OO mm LL mm II mm FF mm

20


3.2.8 Setting for pressure holding

Screen (09) of setting for pressure holding　　　　　　　　　　　　　　　　　　　 Setting for pressure holding 2006-6-14 9:10 　　　　　　　　　　　　　　　　　　　　

　 Filling time 　0.00s 　Injection ending

position 　　 0.0mm 　　 Injection time 　AAs 　 Injection termination 　　 BBmm 　　　　　　Speed 　 Pressure 　　　Time 　　

　　　　　　　　　　　　　　　　　　

　1st stage of

pressure holding 　　　CC% 　　 DD% 　　　　　EEs 　　

　 2nd stage of pressure holding 　 FF% 　　 GG% 　　　　　HHs 　　

　 3rd stage of pressure holding 　 II% 　　 JJ% 　　　　　KKs 　　

　 4th stage of pressure holding 　 LL% 　　MM

% 　　　　　NN% 　　　

　5th stage of

pressure holding 　　　OO

% 　　 PP% 　　　　　QQ% 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　 **% 　**

% ***bar 　 59.5mm 　6.1m

m 　11.6m

m 　　　　　　　　　　　　　　　　　　　

(1) PressINJECTION

射胶

key twice and the screen of (09) of setting for

pressure holding will appear.

(2) Press key to select parameters.


输入

ENTER

to finish.

In which

“AA”: Setting for injection time ( to convert time into pressure

holding)

“BB”: Setting for ending position of injection

21


“CC”: Setting for speed of 1st stage of pressure holding

“DD”: Setting for pressure of 1st stage of pressure holding

“EE”: Setting for time of 1st stage of pressure holding

“FF”: Setting for speed of 2nd stage of pressure holding

“GG”: Setting for pressure of 2nd stage of pressure holding

“HH”: Setting for time of 2nd stage of pressure holding

“II”: Setting for speed of 3rd stage of pressure holding

“JJ”: Setting for pressure of 3rd stage of pressure holding

“KK”: Setting for time of 3rd stage of pressure holding

“LL”: Setting for speed of 4th stage of pressure maintenance

“MM”: Setting for pressure of 4th stage of pressure holding

“NN”: Setting for time of 4th stage of pressure holding

“OO”: Setting for speed of 5th stage of pressure holding

“PP”: Setting for pressure of 5th stage of pressure holding

“QQ”: Setting for time of 5th stage of pressure holding

QQ Sec NN Sec KK Sec HH Sec EE Sec

←──── ←───── ←───── ←─────

←──── OO% PP% LL% MM% II% JJ% FF% GG% CC% DD%

5th stage of 4th stage of 3rd stage of 2nd stage of 1st stage of

pressure holding pressure holding pressure holding pressure holding pressure

holding

22


3.2.9 Setting for Plasticizing/Unscrewing

Screen (10) for setting of plasticizing/Unscrewing　　　　　　　　　　　　　　　　　　

　Setting of Plasticizing/Unscrewing 2006-6-14 9:10　　

　　　　　　　　　　　　　　　　　　

　Plasticizing time 　AAs 　Injection ending position BBmm　　　　

　Plasticizing delay 　CCs 　Alarm against low temperature DD　　　　　

　　　　　　　　　　　　　　　　　　　　

　　　　　Speed 　Pressure 　Screw backpressure 　 Position 　　

　　　　　　　　　　　　　　　　　　

　1st stage of plasticizing　　　 EE%　　 FF%　　　 GG%　 HHmm 　　

　2nd stage of plasticizing 　 II%　　 JJ%　　　 KK%　 LLmm 　　

　3rd stage of plasticizing 　MM

%　　NN%　　　 OO%　 PPmm 　　

　Unscrewing 　QQ%　　RR% 　　　　 SSmm　　　

　　　　　　　　　　　　　　　　　　

　Maximum stroke 　　　　　　　　　　　　T

Tmm 　　　

　**% **% 　　***bar 　59.5m

m 　 6.1mm 　11.6m

m 　

　　　　　　　　　　　　　　　　　　

(1) PressINJECTION

射胶

key for 3 times and the screen (10) of setting for

Plasticizing/Unscrewing.

(2) Press key to select parameter of plasticizing.


输入

ENTER

key to finish.

23


In which

AA: Display plasticizing time

BB: Display of injection ending position

CC: Setting for plasticizing delay

DD: Option for alarm against low temperature, press

+ON

OFF

to set (In the program, this function is disabled.)

“EE”: Setting for speed of 1st stage of plasticizing

“FF”: Setting for pressure of 1st stage of plasticizing

“GG”: Setting for screw backpressure of 1st stage of plasticizing

“HH”: Setting for ending position of 1st stage of plasticizing

“II”: Setting for speed of 2nd stage of plasticizing

“JJ”: Setting for pressure of 2nd stage of plasticizing

“KK”: Setting for screw backpressure of 2nd stage of plasticizing

“LL”: Setting for ending position of 2nd stage of plasticizing

“MM”: Setting for speed of 3rd stage of plasticizing

“NN”: Setting for pressure of 3rd stage of plasticizing

“OO”: Setting for screw backpressure of 3rd stage of plasticizing

“PP”: Setting for ending position of 3rd stage of plasticizing

“QQ”: Setting for speed of unscrewing

“RR”: Setting for pressure of unscrewing

“SS”: Setting for ending position of unscrewing

“TT”: Maximum stroke

←─── ←──── ←──── ←────

QQ% RR% MM% NN%OO% II% JJ% KK% EE% FF% GG%

↑ Unscrewing ↑3rd stage of plasticizing ↑2nd stage of plasticizing ↑1st stage of

plasticizing

SS mm PP mm LL mm HH mm

24


3.2.10 Setting for automatic purge

Screen (11) of automatic purge　　　　　　　　　　　　　　　　　　　 Setting for automatic purge 2006-6-14 9:10 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Plastic Purge 　　　 AAt 　　　　　　　　　　　　　　　　　　　　　　　　　Time 　　　　　　　 Speed 　 Pressure 　Screw backpressure 　Position 　　

　　　　　　　　　　　　　　　　　　

　Plasticizin

g 　　　 BB% 　　 CC% 　　 DD% 　　EEs 　　

　 Injection 　　 FF% 　　 GG% 　　　　　HHmm 　　

　 Unscrewing 　　 II% 　　 JJ% 　　　　　KKmm 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　 **% 　 **% ***bar 　 59.5mm 6.1mm 　11.6mm 　　　　　　　　　　　　　　　　　　　

(1) Press INJECTION

射胶

key for 4 times and the screen (11) of automatic

purge will appear.

(2) Press key to select parameters for automatic purge.


输入

ENTER

key to finish.

25


In which

“AA”: Setting for times of automatic purge.

“BB”: Setting for plasticizing speed

“CC”: Setting for plasticizing pressure

“DD”: Setting for screw backpressure of plasticizing

“EE”: Setting fro time of plasticizing motion

“FF”: Setting for speed of injection

“GG”: Setting for pressure of injection

“HH”: Setting for ending position of injection

“II”" Setting for speed of unscrewing

“JJ”: Setting for pressure of unscrewing

“KK”: Setting for ending position of unscrewing

3.2.11 Setting for ejection

Screen (12) of setting for ejection

　　　　　　　　　　　　　　　　　　

　Setting for ejection 2006-6-14 9:10　　

　　　　　　　　　　　　　　　　　　

　Times 　AAt 　Vibration 　BBt 　　　　

　Pause 　CCs 　Start 　DDmm　　

　Mode 　　　EE 　　　　　　　　　　　　　

　　　　　　Speed 　Pressure　　　Position 　　

　　　　　　　　　　　　　　　　　　

　1st stage of ejection　　　FF%　　 GG%　　　　　HHmm 　　

　2nd stage of ejection 　 II%　　 JJ%　　　　　KKmm 　　

　1st stage of ejector retraction 　LL%　　MM%　　　　　NNmm 　　

　2nd stage of ejector retraction 　OO% 　PP%　　　　QQmm 　　　

　　　　　　　　　　　　　　　　　　

　Maximum stroke 　　　　　　　　　　RRmm　　　　　

　**% **% 　　***bar 　59.5mm 　 6.1mm　 11.6mm　　　　　　　　　　　　　　　　　　　

(1) PressEJE/CORE

顶针/抽芯

key and the screen (12) of setting for ejection

will appear.

(2) Press key to select parameters of ejection .

26



输入

ENTER

key to finish.

In which

“AA”: Setting for times of ejection.

“BB”: Setting for vibration times of ejector (in conjunction with

multi-ejection.)

“CC”: Display pause of ejection.

“DD”:Setting for the beginning point of mold opening for the

synchronous ejection in the process of mold opening

“ EE”: Ejection mode, press

+ON

OFF

to select

among the following 3

(i) No motion

(ii) Ejection pause

(iii) Multi-ejection

“FF”: Setting for speed of 1st ejector advance

“GG”: Setting for pressure of 1st ejector advance

“HH”: Setting for ending position of 1st ejector advance

“II”: Setting for speed of 2nd ejector advance

“JJ”: Setting for pressure of 2nd ejector advance

“KK”: Setting for ending position of 2nd ejector advance

“LL”： Setting for speed of 1st ejector retraction

“MM”: Setting for pressure of 1st ejector retraction

“NN”: Setting for switch point of decelerating motion of 1st

ejector retraction

“OO”: Setting for speed of 2nd ejector retraction

“PP”： Setting for pressure of 2nd ejector retraction

“QQ”: Setting for switch point of decelerating motion of 2nd

ejector retraction

“RR”: Setting for maximum stroke

Ejector advance

HHmm KKmm Ejection Termination1st stage 2nd stage

27


──────────→ ───────────→

FF% GG% II% JJ%

←── NN mm ──→ ←────────── ←──────────

OO% PP% LL% MM%

Retraction Termination

Ejector retraction

3.2.12 Setting for Injector unit

Screen (13) of setting for injector unit　　　　　　　　　　　　　　　　　　　　　 Setting for injector unit 　　 2006-6-14 9:10　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Speed 　 Pressure　　　Time 　　

　　　　　　　　　　　　　　　　　　　　

　 Fast injector unit　　　　　 AA%　　 BB%　　　　　CCs 　　

　 Slow injector unit 　　　 DD%　　 EE%　　　　　　　　

　 Injector unit retraction 　　　 FF%　　 GG%　　　　　HHs 　　

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　 **% 　 **% 　　***bar 　59.5mm 　 6.1mm　 11.6mm　　　　　　　　　　　　　　　　　　　　

(1) PressEJE/CORE

顶针/抽芯

key twice and the screen (13) of setting for

injector unit will appear.

(3) Press key to select parameters of injector unit

28



输入

ENTER

key to finish.

In which

“AA”: Setting for speed of fast advance of injector unit

“BB”: Setting for pressure of fast advance of injector unit

“CC”: Setting for time of stroke of fast advance of injector unit

“DD”: Setting for speed of slow advance of injector unit

“EE”: Setting for pressure of slow advance of injector unit

“FF”: Setting for speed of slow retraction of injector unit

“GG”: Setting for pressure of retraction of injector unit

“HH”: Setting for time of stroke of retraction of injector unit3.2.13 Setting for air blow

Screen (14) of setting for air blow

　　　　　　　　　　　　　　　　　　　　Setting for air blow 　　 2006-6-14 9:10 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　

　Startup point of 1st air

blow 　　　　　　　 AAmm 　　　　　　

　Motion of 1st air blow 　　　　　　 BBs 　　　　　　

　2nd air blow after mold opening 　　　　 CCs 　　　　　　

　Delay prior to 3rd air blow 　　　　　　 DDs 　　　　　　

　Motion of 3rd air blow 　　　　　　 EEs 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　　　　　　　　

　**% 　**

% 　　***bar 59.5mm 6.1mm 11.6mm 　　　　　　　　　　　　　　　　　　　　　

(1) Press EJE/CORE

顶针/抽芯

for 3 times and the screen (14) of setting for

air blow will appear.

29


(2) Press key to select parameter of air blow.


输入

ENTER

key to finish.

In which

1st air blow is startup in the process of mold opening.

2nd air blow is startup on the instant mold opening terminates.

3rd air blow is delayed startup after the mold opening terminates.

“AA”: The point of mold opening when 1st air blow starts up.

“BB”: Duration of 1st air blow

“CC”: Duration of 2nd air blow

“DD”: Delay prior to 3rd air blow

“EE”: Duration of 3rd air blow3.2.14 Setting for core pulling A

Screen (15) of setting for core pulling A

　　　　　　　　　　　　　　　　　　　　

　 Setting for core-in A 　　 2006-6-14 9:10　　

　　　　　　　　　　　　　　　　　　　　

　 Core-in mode 　　　 AAs 　　　　　　

　 Core-out mode 　　　 BBs 　　　　　　

　 Core in/out recycle 　 CC 　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　　　

　　　　　　　 Speed 　 Pressure　　　Time 　　

　　　　　　　　　　　　　　　　　　　　

　 Core in 　　　　　 DD%　　 EE%　　　　　FFss 　　

　 Core out 　　　　　 GG%　　 HH%　　　　IIss 　　　

　　　　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　

　 **% **% 　　　　 ***bar 　 59.5mm　 6.1mm　 11.6mm　

　　　　　　　　　　　　　　　　　　　　

(1) Pres EJE/CORE

顶针/抽芯

key for 4 times and the screen (15) of setting

for core pulling will appear.

(2) Press key to select parameters of core pulling.

30


Input values, and press

输入

ENTER

key to finish.

In which

“AA”： Selections for core-in motion: press

+ON

and

OFF

keys to select from the following four modes:

(1) Before mold clamping (2) After mold clamping

(3) In the process of mold clamping (to set the point

of mold clamping to start up core-in motion)

(4) Not used

“BB” : Selections for core-out motion: press

+ON

and

OFF

keys to select from the following 4

(1) Before mold opening (2) After mold opening (3)In the process of mold opening (to set the point ofmold opening to start up core pulling)

(4) Not used

“ CC” : Setting for Core in/out recycle: press

+ON

and

OFF

keys to select from the following 2 modes:

(1) Time (2) Position switch

“DD”: Setting for speed of core-in motion

“EE”: Setting for pressure of core-in motion

“FF”: Setting for time of core-in motion

“GG”: Setting for speed of core-out motion

“HH”: Setting for pressure of core-out motion

“II”: Setting for time of core-out motion

31


3.2.15 Setting for Core Pulling B

Screen (16) of Core Pulling B　　　　　　　　　　　　　　　　　　　　

　 Setting for core-in　　 2006-6-14 9:10　　　　　　　　　　　　　　　　　　　　　　

　 Core-in mode 　　　 AAs 　　　　　　　 Core-out mode 　　　 BBs 　　　　　　　 Core in /out recycle 　 CC 　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Speed 　 Pressure 　　　Time 　　　　　　　　　　　　　　　　　　　　　　

　 Core in 　　　　　 DD%　　 EE%　　　　　FFss 　　

　 Core out 　　　　　 GG%　　 HH%　　　　　IIss 　　　

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　 **% 　　**%　 ***bar 　 59.5mm 　 6.1mm　 11.6mm　　　　　　　　　　　　　　　　　　　　　

(1) Press EJE/CORE

顶针/抽芯


for core pulling B will appear.


32


Input values and press

输入

ENTER

key to finish.

In which


+ON

and

OFF


(1) Before mold clamping (2) After mold clamping(3) In the process of mold clamping (to set the point


(4) Not used


+ON

and

OFF



(4) Not used

“ CC” : Setting for Core in/out recycle: press

+ON

and

OFF


(1) Time (2) Position switch


33



“FF”: Setting for time of core-in motion

“GG”: Setting for speed of core-out motion

“HH”: Setting for pressure of core-out motion

“II”: Setting for time of core-out motion

34


3.2.16 Setting for Core pulling CScreen (17) of Setting for Core pulling C

　　　　　　　　　　　　　　　　　　　　

　 Setting for core-in C　　 2006-6-14 9:10　　　　　　　　　　　　　　　　　　　　　　

　 Core-in mode 　　　 AAs 　　　　　　　 Core-out mode 　　　 BBs 　　　　　　

　 Core in/out recycle CC 　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Speed 　 Pressure　Times 　Time 　　

　　　　　　　　　　　　　　　　　　　　

　 Core-in 　　　　　 DD%　　 EE%　　　　　GG s 　　

　 Core-out 　　　　　 HH%　　 II %　　　　　KK s 　　　

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　 **% **% ***bar 　 59.5mm 　 6.1mm　 11.6mm　　　　　　　　　　　　　　　　　　　　　

(1) Press EJE/CORE

顶针/抽芯

key for 6 times and the screen (17) of

setting for core pulling C will appear.



输入

ENTER

key to finish.

In which


+ON

and

OFF


(1) Before mold clamping (2) After mold clamping

(3) In the process of mold clamping (to set the point


(4) Not used

35

FF t tF

JJ t



+ON

and

OFF



(4) Not used

“ CC”: Setting for Core in/out recycle: press

+ON

and

OFF


(1) Time (2) Position switch (3) Count



“FF”: Setting for times of core-in motion

“GG”: Setting for time of core-in motion

“HH”: Setting for speed of core-out motion

“II”: Setting for pressure of core-out motion

“JJ”: Setting for times of core-out motion

“KK”: Setting for time of core-out motion

36


3.2.17 Setting for time

Screen (18) of Setting for time

　　　　　　　　　　　　　　

　 2006/07/20 16:20Setting for timer 2006/07/20 16:20 　

　　　　　　　　　　　　　　

　 Plasticizing delay 　 AA 　 Termination of advance of injector unitI I 　　

　 Cooling time 　 BB 　 Injection delay 　 J J 　　

　 Recycle 　　 CC 　 Ejector vibration 　 K K 　　

　 Unscrewing before plasticizing 　 DD 　 Reserved 42 　　 L L 　　

　 Cycle alarm 　 EE 　 Reserved 43 　　 MM 　　

　 Delay after termination of mold opening FF 　 Reserved 44 　　 N N 　　

　 Monitor over mold clamping of lower pressGG 　 Reserved 45 　　 O O 　　

　 Fast advance of injector unit HH 　 Reserved 46 　　 P P 　　

　　　　　　　　　　　　　　

　　　　　　　　　　　　　　

　 **% **% ***bar 59.5mm 6.1mm 11.6mm 　

　　　　　　　　　　　　　　

(1) Press

时间/计数

TIM/CNT

key for once and the screen (18) of setting for

time will appear.

(2) Press to select time options.


输入

ENTER

key to finish.

In which

“AA”: Setting for plasticizing delay

“BB”: Setting for cooling time

“CC”: Setting for recycle time

“DD”: Setting for time of prior-to-plastication unscrewing

“EE”: Setting for time of cycle alarm

“FF”: Setting for delay after termination of mold opening

“GG”: Setting for time of monitor over mold clamping of lowpress

37


“HH”: Setting for time of fast advance of injector unit

“II”: Setting fort time of delay after termination of advance ofinjector unit

“JJ”: Setting for delay of injection

“KK”: Setting for time of core-out motion after vibration ofejector

“LL”： Delay of core-out motion of injector unit afterunscrewing

“MM”: Reserved

“NN”： Reserved

“OO”: Reserved

“PP”: Reserved

38


3.2.18 Setting 1 of Counter

Screen (19) of Setting for Counter

　　　　　　　　　　　　　　

　 Setting for Counter 2006/07/20 16:20 　

　　　　　　　　　　　　　　

　Quantity of forming

mold AA 　Times of Core-in

motion C 　 II 　

　Quantity of defective

mold 　 BB 　Times of Core

Pulling C 　 JJ 　

　 Production time 　 CC 　　　　　　　　

　 Reserved 07 　　 DD 　　　　　　　　

　 Monitor over cycle 　 EE 　　　　　　　　

　Clamping mold with mold

adjustment force FF 　　　　　　　　

　Pressing mold with mold

adjustment force GG 　　　　　　　　

　 Reserved 　　 HH 　　　　　　　　

　　　　　　　　　　　　　　

　 **% **% ***bar 59.5mm 6.1mm 11.6mm 　

　　　　　　　　　　　　　　

(1) Press

时间/计数

TIM/CNT

key for twice and the screen (19) of setting for

counter appear.

(2) Press key to select options of counter.


输入


Input

“AA”: Setting for quantity of forming mold

“BB”： Setting for alarm against an excess of defective products

“CC”: Setting for automatic production time

“DD”: Reserved

“EE”: Monitor over cycle

“FF”: Setting for clamping mold with mold adjusting force

39


“GG”: Setting for pressing mold with mold adjusting force

“HH”: Reserved

“II”: Times of core-in motion C

“JJ”: Times of core pulling C

3.2.19 Setting for alarm against temperature deviation

Screen (20) of setting for alarm against temperature deviation

Temperature 2006/06/14 11：45

　 Injection Temperature 1 Temperature2 Temperature 3 Temperature 4 Temperature 5 Temperature 6 Oil Temperature

　 AA% BB CC DD EE 十

　 0 0 0 0

　

　十 FF 十 GG 十 HH 十 II 十 JJ 十 KK 十 LL 十 MM

　一 NN 一一一一 OO 一 PP 一 QQ 一 RR 一 SS 一 TT 一 UU

　

　Temperature holding VV%

　

　

　 **% **% ***bar 71.6mm 4.6mm 11.6mm

(1) PressTEMP.

电热

key than the screen (20) of setting for alarm

against temperature deviation.

(2) Press key to select options of alarm against

temperature deviation for each stage . Input value and press

输入

ENTER key to

finish.

In which

“AA”: Setting for temperature of ejection nozzle

“BB”: Setting for temperature of 1st stage

“CC”: Setting for temperature of 2nd stage

40


“DD”: Setting for temperature of 3rd stage

“EE”: Setting for temperature of 4th stage

“ FF”: Setting for alarm against higher temperature than that of

injection nozzle

“GG”: Setting for alarm against higher temperature than set value of

1st stage

“HH”: Setting for alarm against higher temperature than set value of

2nd stage

“II”: Setting for alarm against higher temperature than set value of

3rd stage

“JJ”: Setting for alarm against higher temperature than set value of

4th stage

“KK”: Setting for alarm against higher temperature than set value of

5th stage

“LL” Setting for alarm against higher temperature than set value of

6th stage

“MM”: Setting for alarm against lower oil temperature

“NN”: Setting for alarm against lower temperature than set value of

injection nozzle

“OO”: Setting for alarm against lower temperature than set value of

1st stage.

“PP”: Setting for alarm against lower temperature than set value of

2nd stage.

“QQ”: Setting for alarm against lower temperature than set value of

3rd stage.

“RR”: Setting for alarm against lower temperature than set value of

4th stage.

“SS”: Setting for alarm against lower temperature than set value of

5th stage.

“TT”: Setting for alarm against lower temperature than set value of

6th stage.

“UU”: Setting for alarm against lower temperature than set value of

oil

“VV”: Setting for time percentage of temperature holding

41


3.2.20 Setting for temperature of hot runner

Screen (21) of setting for temperature of hot runner

　　　　　　　　　　　　　 Temperature of hot runner 2006/07/20 16:20 　　　　　　　　　　　　　　 T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 　　 AA BB CC DD EE FF GG HH II JJ 　　 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 　　　　　　　　　　　　　　 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 　　 KK LL MM NN OO PP QQ RR SS TT 　　 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 　　　　　　　　　　　　　　 Data Copy All 　 UU 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 59.5mm 6.1mm 11.6mm 　　　　　　　　　　　　　

Screen (22) of setting for temperature of hot runner

　　　　　　　　　　　　　 Temperature of hot runner 2006/07/20 16:20 　　　　　　　　　　　　　　　 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 　　 AA BB CC DD EE FF GG HH II JJ 　　 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 　　　　　　　　　　　　　　 T31 T32 T33 T34 T35 T36 T37 T38 T39 T40 　　 KK LL MM NN OO PP QQ RR SS TT 　　 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 　　　　　　　　　　　　　

42


　 Data Copy All 　 UU 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 59.5mm 6.1mm 11.6mm 　　　　　　　　　　　　　

(1) Press TEMP.

电热

key twice and the screen (21) of setting for

temperature of hot runner will appear.

Press TEMP.

电热


for temperature of hot runner will appear.

(2) Press TEMP.

电热

key select options for alarm against

temperature deviation for each stage. Input value and press

TEMP.

电热

key to finish.

In which

“AA”: Setting for T1 temperature

“BB”: Setting for T2 temperature

“CC”: Setting for T3 temperature

“DD”: Setting for T4 temperature

“EE”: Setting for T5 temperature

“FF”: Setting for T6 temperature

“GG”: Setting for T7 temperature

“HH”: Setting for T8 temperature

“II”: Setting for T9 temperature

“JJ”: Setting for T10 temperature

“KK”: Setting for T11 temperature

“LL”: Setting for T12 temperature

“MM”: Setting for T13 temperature

“NN”: Setting for T14 temperature

“OO”: Setting for T15 temperature

“PP”: Setting for T16 temperature

“QQ”: Setting for T17 temperature

“RR”: Setting for T18 temperature

43


“SS”: Setting for T19 temperature

“TT”: Setting for T20 temperature

3.2.21 Setting for function

Screen (23) for setting of function selection　　　　　　　　　　　　

　 Function setting 2006/07/20 16:20 　　　　

　 Express mold clamping 　 OFF 　　Manipulator 　　 OFF 　　

　 Air blow 　　 OFF 　　Alarm of nozzle clog 　 OFF 　　

　 Nitrogen injection 　 OFF 　　Alarm of plastic leakage 　 OFF 　　

　 Unscrewing before plasticizing 　 OFF 　　Alarm of shortage 　　 OFF 　　

　 Fast injection 　 OFF 　　Auto color

changing 　　 OFF 　　

　 Express plasticizing 　 OFF 　　Core pulling in

order 　　 OFF 　　

　 Reserved 06 　 OFF 　　Special ejection 　　 OFF 　　

　 Injection nozzle of oil pressure 　 OFF 　　Special core pulling 　 OFF 　　

　 Electronic eye 　　 OFF 　　Reserved 　　 OFF 　　

　 Auto stop 　Not

used 　　　　　　　

　 Synchronization 　Not

used 　　　　　　　

　 Switch of pressure holding 　 Position 　　　　　　　

　　　　　　　　　　　　　

　 **% **% ***bar 　　59.5mm 6.1mm 11.6mm 　　　　　　　　　　　　　　

(1) Press FUNC.

功能

key and the screen (23) of function selection will appear.

(2) Press key and move to the option of function selection,

press

+ON

key to select ON, press

OFF

key to select

OFF, then finish setting.

(3) Auto stop Option: Press

+ON

and

OFF

key to select

the following mode, this function is to be used in

44


conjunction with the setting of quantity of

forming mold and production batch and

malfunction stop.

(i) Not used

(ii) Oil bump

(iii) Electric heat

(iv) Oil bump and electric heat

(4) Switch option of pressure holding : Switch between filling and

pressure holding:

(i)Time: With this option, as the timer TIM014 runs out, the

pressure holding is switched over.

(ii)Position: With this option, the pressure holding is set at the

position of 5th stage

(iii)Press: Pressure sensor should be used in conjunction with this

option, as the injection pressure reaches the preset value, the

pressure holding will be switched over.

(5) Nitrogen injection: As this option is set on, the Nitrogen injectiondevice is available(this device is to be specially ordered by the

user).

(6) Alarm against leakage: As this option is set on, when there is

plastic leakage at the nozzle, the alarm will sound. (Additional

device)

(7) Alarm against shortage: As this option is set on, the alarm will go

off as the bucket is short of material; as this option is set off, even if the

cooling time is over but the plasticizing is not finished, yet the alarm

will not go off.

(8) Synchronous motion

(i) Ejection： As this option is set on, it is possible toopen mold while ejection is being carried out. This

position where the mold starts opening when the ejection

starts.

(ii) Plasticizing: With this option on, it is possible to

open mold and carry out ejection while plasticizing.

(iii) Core pulling: With this option on, it’s possible to

carry out core-in/out motion while opening and clamping

mold.

(iv) Not used

(9) For the meanings of other functions, they are self-evident by the

terms and this manual shall refrain from elaborating.

45


3.2.22 Selection of mold number

Screen (24) of selection of mold number

　　　　　　　　　　　　　　 Selection of mold number 2006/07/20 16:20 　　 001 　　 002 　　　 003 　　　 004 　　　　 005 　　　 006 　　　 007 　　　　 008 　　　 009 　　　 010 　　　　 011 　　　 012 　　　 013 　　　　 014 　　　 015 　　　 016 　　　　 017 　　　 018 　　

　Mold

number 　　　 AA 　　 BB 　　　　　　　　　　　　　　　　

　Copy mold

number 　　 CC —＞ DD 　　　

　　　　　　　　　　　　　

　Select mold

number 　　 EE 　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　 59.5mm 6.1mm 11.6mm 　　　　　　　　　　　　　　

Screen (25) of selection of mold number

　　　　　　　　　　　　　　 Selection of mold number 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　Mold number

transmission 　　 FF　　　　　　

46


　 Mold number reception 　　 GG　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　 59.5mm 6.1mm 11.6mm 　　　　　　　　　　　　　　

(1) Press

MOLD/STAT

模号/品管

key once and the screen (24) of selection of mold

number will appear.

Press key twice and the screen (25) of selection of mold number

will appear.

In which

“AA”: means the number of the mold parameter desired

“BB”: Means basic remarks on the mold number

“CC”: Means the mold number to be copied

“DD”: Means the mold number saved after being copied.

“ EE”: Means the code of mold number currently in use. To

change the code, it can only be done in the manual state.

“ FF”: Means the mold number to be transmitted to other

machine.

“GG”: Means the mold number received from other machine.(2) How to input the name of mold number

Move the cursor to AA of mold number and input number, then

press

输入

ENTERkey to finish mold number setting. Press

key to move the cursor to BB, input code in English or

digit from left to right, and press key to input the next

digit, then press

输入

ENTER

key to finish setting for remarking on

mold number.

(3) To change the mold number 01 to 02, follow the operationprocedure:

47


(i) Move the cursor to EE of mold number selection, input 02 and

press

输入

ENTERkey, to confirm, press

CONFRM

确认

key, if not, press

CLEAR

清除

key.

(ii) There are 1-150 sets of memory available for the mold number,

in which 1 to 99 of compute mold number are standard data

module, and 101-150 are easy operation module (some data of

the easy operation module is not editable, in this case, use

mold number 100 to edit data). Uneditable data could not be

copied, so please think twice before using mold number 100,

some data in this module shall available for uneditable data in

mold number from 101 to 150.

3.2.23 Statistics

Screen (26) of quality statistics　　　　　　　　　　　　　　　　　　　　

　Statistics 　　 2006-6-14 9:10　　

　　　　　　　　　　　　　　　　　　　　

　　　Target 　 Deviation　 Present Previous　

　Times of recycle 　　　　　　 AA BB 　

　Time of recycle 　　　CC 　　 DD 　　　　　　　　　　　

　Time of injection 　　　EE 　　 FF 　　　　　　　　　　　

　Time of plasticizing 　　　　GG HH 　　　　　　

　Injection termination 　　　　II 　　 JJ 　　　　　　　　　　

　Plasticizing termination　　　　KK 　　 LL 　　　　　　　　　

　Quality 　　　　CLEAR　　 SEND 　　　　　 No 　 No 　　　　　　　　　　　　　　　　　　　　　　

　Production time 　　　MM 　　　　　　　　　　　　　　

　Production times 　　　　NN Reject　 OO　　　　 0%　　　　

　**% **% 　　***bar 　 59.5mm 　 6.1mm　 11.6mm　

　　　　　　　　　　　　　　　　　　　　

(1) Press

MOLD/STAT

模号/品管

key for 3 times and the screen (26) of statistics on

quality.

48


(2) Press key to selection option. Input value and press

输入

ENTERkey to finish.

In which

“AA”: Present production times

“BB”: Previous production times

“CC”: Target value of recycle time

“DD”: Deviation from recycle time

“EE”: Target value of injection time

“FF”: Deviation from injection time

“GG”: Target value of plasticizing time

“HH”: Deviation from plasticizing time

“II”: Target value of injection termination time

“JJ”: Deviation from injection termination time

“KK”: Target value of plasticizing termination time

“LL”: Deviation from plasticizing termination time

“MM”: Production time. Press input key when the cursor is

moved here, a ? will appear next to the cursor, then

press Enter to clear the datum.

“NN”: Production times. Press input key when the cursor is

moved here and a ? will appear next to the cursor, then

press Enter to clear the NN and OO.

“OO”: Quantity of rejectCLEAR: Clear the statistics. Press Enter when the cursor is

moved here and a ? will appear next to the cursor,

then press Enter to clear the data in this page.

49


3.2.24 Monitor over time

Screen (27) of monitor over time

　　　　　　　　　　　　　　　　　 Monitor over time 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　 Set. 　 Act. 　　 Set. Act. 　　　 TM00 999.9 　 0.0 　 TM10 999.9 0.0 　　　　 TM01 999.9 　 0.0 　 TM11 999.9 0.0 　　　　 TM02 999.9 　 0.0 　 TM12 999.9 0.0 　　　　 TM03 99.99 　 0.00 TM13 0.2 　 0.0 　　　　 TM04 999.9 　 0.0 　 TM14 1.0 　 0.0 　　　　 TM05 0.1 　　 0.0 　 TM15 0.3 　 0.0 　　　　 TM06 3.0 　　 0.0 　 TM16 0.3 　 0.0 　　　　 TM07 999.9 　 0.0 　 TM17 0.3 　 0.0 　　　　 TM08 99.99 　 0.00 TM18 0.1 　 0.0 　　　　 TM09 999.9 　 0.0 　 TM19 0.1 　 0.0 　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 11.6mm 　　　　　　　　　　　　　　　　　


　　　　　　　　　　　　　　　　　 Monitor over time 2006/07/20 16:20 　　　　

50


　　　　　　　　　　　　　　　　　　　 Set. 　 Act. 　　 Set. Act. 　　　 TM20 999.9 　 0.0 　 TM30 999.9 0.0 　　　　 TM21 999.9 　 0.0 　 TM31 999.9 0.0 　　　　 TM22 999.9 　 0.0 　 TM32 999.9 0.0 　　　　 TM23 99.99 　 0.00 TM33 0.2 　 0.0 　　　　 TM24 999.9 　 0.0 　 TM34 1.0 　 0.0 　　　　 TM25 0.1 　　 0.0 　 TM35 0.3 　 0.0 　　　　 TM26 3.0 　　 0.0 　 TM36 0.3 　 0.0 　　　　 TM27 999.9 　 0.0 　 TM37 0.3 　 0.0 　　　　 TM28 99.99 　 0.00 TM38 0.1 　 0.0 　　　　 TM29 999.9 　 0.0 　 TM39 0.1 　 0.0 　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 11.6mm 　　　　　　　　　　　　　　　　　


　　　　　　　　　　　　　　　　　 Monitor over time 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　 Set. 　 Act. 　　 Set. Act. 　　　 TM40 999.9 　 0.0 　 TM50 999.9 0.0 　　　　 TM41 999.9 　 0.0 　 TM51 999.9 0.0 　　　　 TM42 999.9 　 0.0 　 TM52 999.9 0.0 　　　　 TM43 99.99 　 0.00 TM53 0.2 　 0.0 　　　　 TM44 999.9 　 0.0 　 TM54 1.0 　 0.0 　　　　 TM45 0.1 　　 0.0 　 TM55 0.3 　 0.0 　　　　 TM46 3.0 　　 0.0 　 TM56 0.3 　 0.0 　　　　 TM47 999.9 　 0.0 　 TM57 0.3 　 0.0 　　　　 TM48 99.99 　 0.00 TM58 0.1 　 0.0 　　　　 TM49 999.9 　 0.0 　 TM59 0.1 　 0.0 　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 11.6mm 　　　　　　　　　　　　　　　　　


　　　　　　　　　　　　　　　　　 Monitor over time 2006/07/20 16:20 　　　　

51


　　　　　　　　　　　　　　　　　　　 Set. 　 Act. 　　 Set. Act. 　　　 TM60 999.9 　 0.0 　 TM70 999.9 0.0 　　　　 TM61 999.9 　 0.0 　 TM71 999.9 0.0 　　　　 TM62 999.9 　 0.0 　 TM72 999.9 0.0 　　　　 TM63 99.99 　 0.00 TM73 0.2 　 0.0 　　　　 TM64 999.9 　 0.0 　 TM74 1.0 　 0.0 　　　　 TM65 0.1 　　 0.0 　 TM75 0.3 　 0.0 　　　　 TM66 3.0 　　 0.0 　 TM76 0.3 　 0.0 　　　　 TM67 999.9 　 0.0 　 TM77 0.3 　 0.0 　　　　 TM68 99.99 　 0.00 TM78 0.1 　 0.0 　　　　 TM69 999.9 　 0.0 　 TM79 0.1 　 0.0 　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 11.6mm 　　　　　　　　　　　　　　　　　


　　　　　　　　　　　　　　　　　 Monitor over Time 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　 Set. 　 Act. 　　 Set. Act. 　　　 TM80 999.9 　 0.0 　 TM90 999.9 0.0 　　　　 TM81 999.9 　 0.0 　 TM91 999.9 0.0 　　　　 TM82 999.9 　 0.0 　 TM92 999.9 0.0 　　　　 TM83 99.99 　 0.00 TM93 0.2 　 0.0 　　　　 TM84 999.9 　 0.0 　 TM94 1.0 　 0.0 　　　　 TM85 0.1 　　 0.0 　 TM95 0.3 　 0.0 　　　　 TM86 3.0 　　 0.0 　 TM96 0.3 　 0.0 　　　　 TM87 999.9 　 0.0 　 TM97 0.3 　 0.0 　　　　 TM88 99.99 　 0.00 TM98 0.1 　 0.0 　　　　 TM89 999.9 　 0.0 　 TM99 0.1 　 0.0 　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 11.6mm 　　　　　　　　　　　　　　　　　

(1) Press

监视

MONITOR, the screen (27) of monitor over time will appear.

52


(2) The setting and operation of all timers can be monitored in this screen. If

other timers need monitoring, press and CLEAR

清除

, switch

between any two screens from (27) to (31).

3.2.25Monitor over counter

Screen (32) of monitor over counter　　　　　　　　　　　　　　　

　 Monitor over counter 2006/07/20 16:20 　　　　

　　　　　　　　　　　　　　　　　　 Set. 　 Act. 　　 Set. Act. 　　 CT000 65535 　 5159 CT10 0 　 0 　　　 CT001 1234 　 1234 CT11 0 　 0 　　　 CT002 0 　　 143 　 CT12 0 　 0 　　　 CT003 0 　　 0 　 CT13 0 　 0 　　　 CT004 1 　　 1 　 CT14 0 　 0 　　　 CT005 0 　　 0 　 CT15 0 　 0 　　　 CT006 35 　　 0 　 CT16 0 　 0 　　　 CT007 0 　　 0 　 CT17 0 　 0 　　　 CT008 0 　　 0 　 CT18 0 　 0 　　　 CT009 0 　　 0 　 CT19 0 　 0 　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 6.1mm 11.6mm 　　　　　　　　　　　　　　　　

(1)Press

监视

MONITOR twice, the screen (32) of monitor over time will appear.

(2)The setting and operation of all counters can be monitored in this screen.

53


3.2.26Monitor over input

Screen (33) of monitor over input　　　　　　　　　　　　　　　　

Monitor over input 2006/07/20 16:20 　　　　　

　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　

EI00:

Front Safety

Door 　 ○ 　 EI10:

Electronic Eye

Confirmation 　 ○ 　

EI01:

Back Safety

Door 　 ○ 　 EI11:

Storage

Termination 　 ○ 　

EI02: Safety Door 　 ○ 　 EI12:

Mechanical and

manual clamping 　 ○ 　

EI03:

Nozzle Front

Side 　 ○ 　 EI13: Injecting Allowed 　 ○ 　

EI04: Core-in B End 　 ○ 　 EI14:

Take-out

completed 　 ○ 　

EI05:

Core-out B

End 　 ○ 　 EI15:

Confirmation of

Injecting Plate 　 ○ 　

EI06: Reserved 　 ○ 　 EI16:

Adjustment Mold

Overloading 　 ○ 　

EI07: Nozzle Cover 　 ○ 　 EI17:

Oil Pump

Overloading 　 ○ 　

EI08: Core-in A End 　 ○ 　 EI18:

Adjustment Mold

Front Side 　 ○ 　

EI09:

Core-out A

End 　 ○ 　 EI19:

Adjustment Mold

Back Side 　 ○ 　

　　　　　　　　　　　　　　　　

**% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　

　　　　　　　　　　　　　　　　

Screen (34) of monitor over inputMonitor over input 2006/07/20 16:20 　　　　　

　　　　　　　　　　　　　　　　

54

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　　　　　　　　　　　　　　　　

EI20:

Adjustment

Mold

Displacement 　 ○ 　 EI30:

Resetting of

Injection 　 ○ 　

EI21:

Level of

Lubricant 　 ○ 　 EI31:

Resetting of

Injection 　 ○ 　

EI22:

Lubricating

Press 　 ○ 　　　

EI23: Core-in C End 　 ○ 　　　

EI24: Core-out C End 　 ○ 　　　

EI25:

Oil Filtering

Machine 　 ○ 　　　　

EI26: Reserved 　 ○ 　　　

EI27:

Termination of

Door Opening 　 ○ 　　　

EI28:

Termination of

Door Closing 　 ○ 　　　

EI29:

Resetting of

Clamping Mold 　 ○ 　　　

　　　　　　　　　　　　　　　　

**% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　

　　　　　　　　　　　　　　　

(1)Press

监视

MONITOR three times. The screen (33) of monitor over input will

appear.

(2)All kinds of input can be monitored in this screen. If any other input needs

monitoring, press and CLEAR

清除

at the same time and switch

between screen (33) and (34).

55


3.2.27 Monitor over output

Screen (35) of monitor over outputMonitor over output 2006/07/20 16:20 　　　　　

　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　

EO00:

Adjustable mold

advance 　 ○ 　 E010: Ejector retraction 　 ○ 　

E001:

Adjustable Mold

retraction 　 ○ 　 E011: Express 　　 ○ 　

E002:

Clamping mold

advance 　 ○ 　 E012: Core-in A 　　 ○ 　

E003: Nozzle advance 　 ○ 　 E013: Core-out A 　　 ○ 　

E004: Injection 　　 ○ 　 E014: Core-in B 　　 ○ 　

E005:

Plasticizin

g 　　 ○ 　 E015: Core-out B 　　 ○ 　

E006:

Unscrewi

ng 　　 ○ 　 E016: Filling Press 　　 ○ 　

E007: Nozzle retraction 　 ○ 　 E017:

Releasing

Press 　　 ○ 　

E008:

Mold

opening 　　 ○ 　 E018: Air blow 2 　　 ○ 　

E009: Ejector advance 　 ○ 　 E019: Air blow 1 　　 ○ 　

　　　　　　　　　　　　　　　　

**% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　

Screen (36) of monitor over output Monitor over output 2006/07/20 16:20 　　　　　

　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　

56


E020:

Backpress of Mold

opening 　 ○ 　 E030: Core-in C 　 ○ 　

E021:

High Speed/Low

Press 　 ○ 　 E031: Core-out C 　　 ○ 　

E022:

Low Pressure of

mold clamping 　 ○ 　　　　

E023: Reserved 　 ○ 　　　　

E024:

Automatic

Opening of

Door 　　 ○ 　　　　

E025:

Automatic

Closing of Door

　　 ○ 　　　　

E026:

Fast Mold

opening 　　 ○ 　　　　

E027: Fully Automatic 　 ○ 　　　　

E028:

Termination of

Mold opening 　　 ○ 　　　　

E029:

Safety Closing of

Door 　 ○ 　　　　

　　　　　　　　　　　　　　　　

**% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　

Screen (37) of monitor over output　　　　　　　　　　　　　　　　 Monitor over time 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　　ER00:

Function of

Oil Pump 　 ○ 　

　　ER01:

Startup of

Oil Pump 　　 ○ 　

　　ER02:

Lubricant

Pump 　　 ○ 　

　　ER03: Alarm 　　 ○ 　

　　　ER04: 4NO 　　 ○ 　　　　　　　　　　　　　

　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　　**

%

**

% ***bar 　　　59.5m

m 　 6.1mm 　11.6mm 　　　　　　　　　　　　　　　　　

57


(1)Press

监视

MONITOR for four times. The screen (35) of monitor over output

will appear.

(2)All output can be monitored in this screen. If other output need monitoring,

press and CLEAR

清除

, and switch between any two screens

from screen (35) to (37).

3.2.28 Monitor over relay

Screen (38)of monitor over relay Monitor over relay 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　 01234 　 56789 　 01234 　 56789 　　

EI000 　 …… 　 …… 　 …… 　 …… 　　

EI020 　 …… 　 …… 　 …… 　 …… 　　

EI040 　 …… 　 …… 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　**% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　

Screen (39) of monitor over relay　　　　　　　　　　　　　　　　　　 Monitor over relay 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　 01234 　 56789 　 01234 　 56789 　　

　 E0000 　 …… 　 …… 　 …… 　 …… 　　

　 E0020 　 …… 　 …… 　 …… 　 …… 　　

58


　 E0040 　 …… 　 … 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

Screen (40) of monitor over relay

　 Monitor over relay 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　 01234 　 56789 　 01234 　 56789 　　

　 ER000 　 …@… 　 … 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

Screen (41) of monitor over relay

Monitor over relay 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　 01234 　 56789 　 01234 　 56789 　　

KY000 　 …@… 　 …@… 　 …… 　 …… 　　

59


KY020 　 …… 　 …… 　 …… 　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　**% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　

Screen (42)of monitor over relay

　 Monitor over relay 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　 01234 　 56789 　 01234 　 56789 　　

　 LS000 　 …… 　 …… 　 …… 　 …… 　　

　 LS020 　 …… 　 …… 　 …@… 　 …… 　　

　 LS040 　 …… 　 …… 　 … 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1)Press

监视

MONITOR five times. The screen (38) of monitor over

relay will appear.

60


(2)The state of all internal relays can be monitored in this screen.

If the state of other relays need monitoring, press

and CLEAR

清除

,and switch between any two screens among all of

relay monitoring.

3.2.29 Monitor over procedure

Screen (43) of monitor over procedure Monitor over procedure 2006/07/20 16:20 　　　　　　 AA 　　　BB 　　 Search 　　　　　　　　　　　　　　　　　　00000 　 LDI 　 EI000 . 　　　　　00001 　 AND 　 EI002 . 　　　　　00002 　 OUT 　 WK020 . 　　　　　00003 　 ANI 　 EI001 . 　　　　　00004 　 OUT 　 WK068 . 　　　　　00005 　 LDI 　 KY005 . 　　　　　00006 　 ANI 　 EI001 . 　　　　　00007 　 OR 　 ER001 . 　　　　　00008 　 ANI 　 LS040 . 　　　　　00009 　 ANI 　 KY006 @ 　　　　　**% **% ***bar 　 59.5mm 6.1mm 11.6mm 　　

(1)Press

监视

MONITOR six times. The screen (34) of monitor over

procedure will appear.

(2)AA:Find the output location of internal relays. Press

+ON

and

OFF

, and switch different types of

61


internal relays. Then press them to confirm.

BB:Find the output location of internal number. Input the

number which have been found and then press

输入

ENTER

to

confirm.

“Search”: When the cursor is here, press

输入

ENTER

and you

can find one such relay which is searched and

needs to be used by the program. Press it again

and you can find the second relay needed by the

program. The same applies to the following.

3.2.30 Ending position of injection

Screen (44) of ending position of injection　　　　　　　　　　　　　　　　Ending position of injection 2006/07/20 16:20 　　　　　　　　　　　　　 0.0mm 　　1-10 　 11-20 　 21-30 　 31-40 　 41-50 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　 0.0mm 　　　　　　　　　　　　　　　　　　**% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　

(1)Press GRAPH

射胶曲线

, the screen (44) of ending position will appear.

This screen can display the ending position and its average

value of the fifty produced injection.

62


3.2.31 Speed Curve of Injection

Screen (45) of Speed Curve of InjectionSpeed of Injection 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　 100.0mm/s 　　　　　 Std. Disp 　　 AA 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 0.9s 　　　 4.9mm 　　　　 11.6mm 　　　　　　　　　　　　　　 BB 　**% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　

(1) Press GRAPH

射胶曲线

twice. The speed curve screen (45) will

63


appear.

(2)Press it again and switch the input.

(3)Press

+ON

and

OFF

, and choose ON or OFF.

Press

输入

ENTER

, and the setting can be finished.

3.2.32 Pressure Curve of Injection

Screen (46) of Pressure Curve of Injection　　　　　　　　　　　　　　　　Pressure of Injection 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　 145bar 　　　　　　 Std. Disp 　　 OFF 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 0.9s 　　　 4.9mm 　　　　 11.6mm 　　　　　　　　　　　　　　 Std. Save 　**% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　

(1)Press GRAPH

射胶曲线

three times. The screen (46) of injection

64


pressure will appear.

(2)Press

输入

ENTER

and computers will work with the machine to

automatically adjust the pressure linearization. Besides, the value

of linearization will be automatically displayed on screen.

3.2.33 Help

Screen (47)of Help

　　　　　　　　　　　　　　　　　　 Help 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 AA 　　　　　　　　　　　　　　　　　 BB 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 CC 　　　　　

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **%**%***bar 　　　 59.5mm　 6.1mm 　 11.6mm　　　　　　　　　　　　　　　　　　

Screen (48) of Help　　　　　　　　　　　　　　　　　

65

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　 Help 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Introduction 　　　　　　　　　　　　　　　　　 Option of automatic stop 　　　　　　　　　　　　　　　　　　　　　　　　

　　　　Selects among four modes

in accordance with the number of forming mold 　　　　　　　　　 To be selected for produces in batches and breakdown.　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **%**%***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

Screen (49) of Help　　　　　　　　　　　　　　　　　　 Help 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Maintenance 　 Cycle 　 Content 　　　　　　　　　　　 Daily checking Function of emergency stop knob 　　　　　　　　　　　　　　　　　　　　　　　　　　 Check if the emergency stop knob can cut the motor 　　　　　　　　　 of oil pump off 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **%**%***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

Screen (50) of Help　　　　　　　　　　　　　　　　　

　 Help 2006/07/20 16:20 　　　　　　

　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　

　 Troubleshooting　 No. 　 Content 　　　　　　　

　　　　 AL03: The temperature of the pipe does not reach preset value. 　　　　　

　　　　　　　　　　　　　　　　　

　　　　 The actual temperature is lower than preset value. 　　　　　

66

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　　　　 Narrow the temperature deviation　　　　　　　　　　

　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　

　 **% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　

　　　　　　　　　　　　　　　　　

Screen (51) of Help　　　　　　　　　　　　　　　　　　 Help 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Introduction 　　　　　　　　　　　　　　　　　 Filling time 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Time display in the first to the fourth injection stage 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **%**%***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1)Press HELP

帮助

, and the Screen (47) of Help will appear.

(2)Press

+ON

and

OFF

and you can choose different

types of help functions.

67


Functions of Help, maintenance and problem resolution and

parameters are introduced from help screen (48) to (51).

(3)Press , and the main menu AA is switched into

Submenu BB. Press

+ON

and

OFF

to see the

detailed content CC of Help menu.

In which

“AA”: This is the help type. Use

+ON

and

OFF

to

switch help types.

“BB”: This is a submenu of Help.

“CC”: Specific content of Help.

3.2.34Setting for Language Selection and System Time

　　　　Screen (52) of Setting for Language Selection and System Time

　　　　　　　　　　　　　　　　　　 Help 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Language　　　　 Chinese 　　　　　　　　　　　　　　　　　　　　　　　　　 Date 　　　　 AA / BB / CC 　　　　　　 Time 　　　　 DD : EE 　　　　　　　　　　　　　　 Setting 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1)Press CLEAR

清除

and

主页面

MENU then enter screen (52) of

language selection.

68


(2)Press

+ON

and

OFF

and switch between

English and Chinese.

(3)Press to set the present date and time. Input

corresponding date and time. Press

输入

ENTER

to finish.

In which

“AA”: This is the setting of year.

“BB”: This is the setting of month.

“CC”: This is the setting of Date.

“DD”: This is the setting of hour.

“EE”: This is the setting of minute.

3.2.35 Selection of Number of Stage of Motion Stroke

Screen (53) of Stage Number Selection　　　　　　　　　　　　　　　　 2006/07/20 　　　08:40　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Stage Number of mold opening 　　　 AA　　　　　　　 Stage Number of mold clamping 　　　 BB　　　　　　　 Stage Number of injection 　　 CC　　　　　　　 Stage Number of pressure holding 　　　 DD　　　　　　　 Stage Number of plasticizing 　　　 EE　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　 6.1mm 11.6mm 　　　　　　　　　　　　　　　　

(1)Press CLEAR

清除

and

主页面

MENUto enter screen (53) of stage

number selection .

69


(2)Press and you can choose those needs to be changed.

Input

输入

ENTER

and finish setting.

In which

“AA”: This is the stage number of mold opening.

“BB”: This is the stage number of mold clamping.

“CC”: This is the stage number of injection.

“DD”: This is the stage number of pressure holding.

“DD”: This is the stage number of plasticizing.

3.2.36 Setting for Slope

Screen (54) of Setting for Slope　　　　　　　　　　　　　　　　　　 Setting for slope 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 S11 　 AA 　 PR1 　 BB 　 BP1 　 0.10 　 S21 　 0.10 　　 S12 　 0.10 　 PR2 　 0.10 　 BP2 　 0.10 　 S22 　 0.10 　　 S13 　 0.10 　 PR3 　 0.10 　 BP3 　 0.10 　 S23 　 0.10 　　 S14 　 0.10 　 PR4 　 0.10 　 BP4 　 0.10 　 S24 　 0.10 　　 S15 　 0.10 　 PR5 　 0.10 　 BP5 　 0.10 　 S25 　 0.10 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1)Press CLEAR

清除

andMOLD/STAT

模号/品管

to enter screen (54) of setting for

slope.

70


(2)Press and enter the slope. Press

输入

ENTER

to finish

setting.

In which

“S”: The abbreviation for Speed.

“PR”: The abbreviation for Press

“BP”: The abbreviation for Backpress.S11: The speed and slope of mold clamping and low pressure

opening.

S12: The speed and slope of mold opening.

S13: The speed and slope of injection and plasticizing.

S14: The speed and slope of unscrewing.

S15: The speed and slope of the mold clamping force when

adjusted.

PR1: The pressure slope of fast mold clamping.

PR2: The pressure slope of mold opening.

PR3: The pressure slope of injection and plasticizing.

PR4: The pressure slope of loosening and backward motion.

PR5: The pressure slope of mold clamping when the mold

clamping force is adjusted.

3.2.37 Setting for Speed l Output

Screen (55) of Setting for Speed l Output　　　　　　　　　　　　　　　　　　　 Screen (55) of Setting for Speed l Output 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　 0rpm ***bar 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 0Volt 　　 0 　　　　　　　　　　　　　 AA% 　　 BB 　 30% 　 300 　 60% 　 600 　 90% 　 900 　　 5% 　　 50 　 35% 　 350 　 65% 　 650 　 95% 　 950 　　 10% 　　100 　 40% 　 400 　 70% 　 700 　 99% 　 1000 　　 15% 　　150 　 45% 　 450 　 75% 　 750 　 0% 　 0 　　 20% 　　200 　 50% 　 500 　 80% 　 800 　 0% 　 0 　　 25% 　　250 　 55% 　 550 　 85% 　 850 　 0% 　 0 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　 59.5mm 　　 6.1mm 　　 11.6mm 　　　　　　　　　　　　　　　　　　　

(1)Press CLEAR

清除

and MOLD/STAT

模号/品管

twice at the same time. The screen (55) of

setting for speed l output will appear.

71


(2)Press , select speed and enter it. Then press

输入

ENTER

to finish

setting.

In which

“AA”: Speed percentage

“BB”: Analog value of speed output

Note: When the speed percentage becomes higher, the corresponding

analog value of speed output should become larger accordingly. By no

means should the speed become lower. Otherwise, the output speed signal

will be in disorder and the machine will become unstable in consequence.

3.2.38 Pressure Output

Screen (56) of Setting for Pressure Output　　　　　　　　　　　　　　　　　　　 Setting for Pressure Output 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　 0rpm 　 ***bar 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 0Volt 　　 0 　　　　　　　　　　　　　 AA% 　　 BB 　 30%　 300 　 60%　 600 　 90%　 900 　　 5% 　　 50 　 35%　 350 　 65%　 650 　 95%　 950 　　 10% 　　 100 　 40%　 400 　 70%　 700 　 99%　 1000　　 15% 　　 150 　 45%　 450 　 75%　 750 　 0% 　 0　　 20% 　　 200 　 50%　 500 　 80%　 800 　 0% 　 0　　 25% 　　 250 　 55%　 550 　 85%　 850 　 0% 　 0　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　　 11.6mm 　　　　　　　　　　　　　　　　　　　

72


(1)Press CLEAR

清除

and MOLD/STAT

模号/品管

three times at the same time. The mage (56)

of setting for press output will appear.

(2)Press , select press and enter corresponding value. Then press

输入

ENTER

to finish setting.

In which

“AA”: Pressure percentage

“BB”: Analog value of t pressure output

Note: When the pressure percentage becomes higher, the corresponding

analog value of pressure output should become higher accordingly. By no

means should the pressure become lower. Otherwise, the output pressure

signal will be in disorder and the machine will become unstable in

consequence.

3.2.39 Setting for Backpressure

Screen (57) of Setting for Backpress　　　　　　　　　　　　　　　　　　　 Setting for Backpressure Output 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　 0rpm 　 ***bar 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 0Volt 　　 0 　　　　　　　　　　　　　 AA%　　 BB　 30% 　 300 　 60%　 600 　 90%　 900 　　 5% 　　 50 　 35% 　 350 　 65%　 650 　 95%　 950 　　 10% 　　 100 　 40% 　 400 　 70%　 700 　 99%　 1000 　　 15% 　　 150 　 45% 　 450 　 75%　 750 　 0% 　 0 　　 20% 　　 200 　 50% 　 500 　 80%　 800 　 0% 　 0 　　 25% 　　 250 　 55% 　 550 　 85%　 850 　 0% 　 0 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　　 11.6mm 　　　　　　　　　　　　　　　　　　　

73


(1)Press CLEAR

清除

and MOLD/STAT

模号/品管

four times at the same time. The screen

(57) of setting for pressure output will appear.

(2) Press , select press and enter corresponding value.

Then press

输入

ENTER

to finish setting.

In which

“AA”: Backpressure percentage

“BB”: Analog value of output backpress.

Note: When the backpressure percentage becomes higher, the

corresponding analog value of backpressure output should become higher

accordingly. By no means should the backpressure become lower.

Otherwise, the output press signal will be in disorder and the machine will

become unstable in consequence.

3.2.40 Setting for Speed 2 Output

Screen (58) of Setting for Speed 2 Output　　　　　　　　　　　　　　　　　　　 Setting for Speed 2 Output 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　 0rpm 　 ***bar 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 0Volt 　　 0 　　　　　　　　　　　　　 AA%　　 BB　 0%　 0 　 0%　 0 　 0%　 0 　　 99% 　　 1023 　 0%　 0 　 0%　 0 　 0%　 0 　　 0% 　　 0 　 0%　 0 　 0%　 0 　 0%　 0 　　 0% 　　 0 　 0%　 0 　 0%　 0 　 0%　 0 　　 0% 　　 0 　 0%　 0 　 0%　 0 　 0%　 0 　　 0% 　　 0 　 0%　 0 　 0%　 0 　 0%　 0 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　　 11.6mm 　　　　　　　　　　　　　　　　　　　

74


(1)Press CLEAR

清除

and MOLD/STAT

模号/品管

five times at the same time. The

screen (58) of setting for speed 2 output will appear.

(2)Press , select speed and enter corresponding value.

Then press

输入

ENTER

to finish setting.

In which

“AA”: speed percentage

“BB”: Analog value of output speed.

Note: When speed percentage becomes higher, the corresponding analog

value of output speed should become higher accordingly. By no means

should the speed become lower. Otherwise, the output speed signal will be

in disorder and the machine will become unstable in consequence.

3.2.41 Setting for initialization (Setting for decoder initial position)

Screen (59) of Setting for Initialization　　　　　　　　　　　　　　　　　　 Setting for initialization 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　 Mold thickness 　　　 AA　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Mold clamping Force　　 84ton BBp 　 168ton 　 CCp 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 2763p 　　 122p 　 929p 　　　 Preset 　　　 DDp 　　 EEmm 　 FF mm 　　　 Initial position 　　　 GGp 　　 HHmm 　 IImm 　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

75


(1) Press CLEAR

清除

and MOLD/STAT

模号/品管

six times at the same time. The screen

(59) of setting for initialization will appear.

(2)Press , select input and enter corresponding value. Then

press

输入

ENTER

to finish setting.

In which

“AA”: Setting for mold thickness

“BB”: The minimum number of mold clamping position.

“CC”: The maximum number of mold clamping position.

“DD”: The preset number of mold clamping position.

“EE”: The preset number of ejection position.

“FF”: The preset number of injection position.

“GG”: The starting number of mold clamping.

“HH”: The starting number of ejection.

“II”: The starting number of injection.

3.2.42 Setting for Reserved Speed & Pressure

Screen (60) of Setting for Reserved Speed & Press

　　　　　　　　　　　　　　　　　　 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　 Speed 　　 Press 　　　　　　 OTO12 　　　　 AA%　　　 BB%　　　　　　 OTO13 　　　　 0%　　　 30% 　　　　　　 OTO14 　　　　 0%　　　 30% 　　　　　　 OTO15 　　　　 0%　　　 30% 　　　　　　 OTO16 　　　　 30%　　　 30% 　　　　　　 OTO17 　　　　 0%　　　 30% 　　　　　　 OTO18 　　　　 0%　　　 30% 　　　　　　 OTO19 　　　　 0%　　　 30% 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

76

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　 **%**%***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

Screen (61) Setting for Speed & Press

　　　　　　　　　　　　　　　　　　 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　 Speed 　　 Press 　　　　　　 OTO20 　　　　 0%　　　 30%　　　　　　 OTO21 　　　　 0%　　　 30%　　　　　　 OTO22 　　　　 0%　　　 30%　　　　　　 OTO23 　　　　 0%　　　 30%　　　　　　 OTO24 　　　　 0%　　　 30%　　　　　　　　　　　　　　　　　　　　　

　　　　Mold clamping

Force 　 CC%　　　 DD%　　　　　　　　　　　　　　　　　　　　　　　　　　 Reserved Mold opening 2 　 EEp 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1)Press CLEAR

清除

and MOLD/STAT

模号/品管

seven times at the same time. The

screen (60) of setting for reserved speed & pressure will appear.

Turn to next page and the screen (61) of setting for reserved speed

& pressure will appear.

(2)Press , select output and enter corresponding number.

Then press

输入

ENTER

to finish setting.

In which

“AA”: This is the reserved speed.

“BB”: This is the reserved press.

“CC”: This is the setting for speed of mold clamping force when

77


the mold is adjusted automatically.

“DD”: This is the setting for pressure of mold clamping forcewhen the mold is adjusted automatically..

“EE”: This is reserved position setting of mold opening.

OTO12: These are the setting of reset mold clamping, injection,

starting speed of ejectordecoder and press.

OTO16: These are the speed and pressure set of the mold clamping

of special low press.

Others are not utilized.

3.2.43 Setting for Timer

Screen (62) of Setting for Timer　　　　　　　　　　　　　　　　　

　 Setting for timer 2006/07/20 16:20 　

　　　　　　　　　　　　　　　　　

　 Motor Startup 　　 AA 　　 Closing ofNozzle 　 KK 　　　

　Resetting of

Initial position 　　 BB 　　 Delay of Nitrogen 　 LL 　　　

　Monitor over

Mold adjustment 　　 CC 　　 Delay of Low Press 　 MM 　　　

　 Alarm duration　　　 DD 　　 Delay of motion 　 NN 　　　

　 Alarm Pause 　　　 EE 　　Monitor over

Safety Door 　　 OO 　　　

　Monitor over

motion 　　　 FF 　　 Special Low Press 　　 PP 　　　

　 Reserved 　　 GG 　　Backpressure of

Mold opening 　　 QQ 　　　

　 Reserved 　　 HH 　　 Opening of Nozzle 　　 RR 　　　

　 Interval of ejection 　　 II 　　 Buffering of Injection 　　 SS 　　　

　 Anti-cold startup 　　 JJ 　　 Buffering of Plasticizing　　 TT 　　　

78

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　

　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　

　　　　　　　　　　　　　　　　　

(1) Press CLEAR

清除

and MOLD/STAT

模号/品管

eight times at the same time. The

mage (62) of setting for timer will appear.


Then press

输入

ENTER

to finish setting.

In which

“AA”: Motor Y – startup time

“BB”: Reset time of decoder initial position.

“CC”: Checking time of mold adjustment sensor

“DD”: Alarm duration

“EE”: Alarm pause

“FF”: Time of monitor over motion

“GG”: Reserved

“HH”: Reserved

“II”: Interval between ejection and retraction.

“JJ”: Time of prevention against cold startup.

“KK”: Closing time of nozzle (use for oil pressure nozzle)

“LL”: Delay of nitrogen injection

“MM”: Delay of mold clamping of low pressure .

“NN”: Buffering delay of all motions

“OO”: Time of monitor over the motion of safety door

“PP”: Time of special low pressure of mold clamping.

“QQ”: Backpressure duration of mold opening

“RR”: Opening time of injection nozzle (for oil pressure nozzle)

“SS”: Buffering time of injection

“TT”: Buffering time of plasticizing.

79


3.2.44 Setting 2 for Counter

Screen (63) of Setting for Counter　　　　　　　　　　　　　　　　　

　 Setting for Counter 2006/07/20 16:20 　

　　　　　　　　　　　　　　　　　

　Quantity of

forming mold 　 AA 　　Pressing mold with

mold adjustment force 　 KK 　　　

　Quantity of

reject 　 BB 　　 Reserved 11 　　 LL 　　　

　 Time of reject 　　 CC　　 Times of core-in C 　 MM　　　

　 Purge 　　　 DD　　 Times of core clamped out C　 NN 　　　

　 Amount of ejector　　　 EE 　　 Reserved 14 　　 OO 　　　

　 Vibration of ejector 　　 FF 　　 Reserved 15 　　 OO 　　　

　 Period of lubrication 　　 GG　　 Reserved 16 　　 OO 　　　

　 Reserved 07 　　　 HH　　 Reserved 17 　　 OO 　　　

　 Monitor over cycle 　　 II 　　 Reserved 18 　　 OO 　　　　 Clamping mold with 　　 JJ 　　 Reserved 14 　　 OO 　　　

80

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual mold adjustment force

　　　　　　　　　　　　　　　　　

　　　　　　　　　　　　　　　　　

　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　

　　　　　　　　　　　　　　　　　

(1) Press CLEAR

清除

and MOLD/STAT

模号/品管

nine times at the same time. The

screen (63) of setting for counter will appear.


Then press

输入

ENTER

to finish setting.

In which

“AA”: This is the quantity of the forming mold.

“BB”: This is the quantity of the reject.

“CC”: This is the secondary product time.

“DD”: This is the time of purge.

“EE”: This is the amount of ejection.

“FF”: This is the times of vibration of ejector.

“GG”: This is the lubrication period.

“HH”: This is the reserved 07.

“II”: This is the monitor over cycle.

“JJ”: This is the times of clamping mold with mold adjustmentforce.

“KK”: This is the times of pressing mold with mold adjustmentforce.

“LL”: This is the reserved ll.

“MM”: This is the times of core-in C .

“NN”: This is the times of core-out C .

“OO”: Reserved.

81


3.2.45 Factory Setting

Screen (64) of Factory Setting　　　　　　　　　　　　　　　　　　 Factory Setting 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　 Machine model : 　　 AA 　　　　　　　　　 Machine number : 　　 BB 　　　　　　　　 Ex-factory date : 　　 CC 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

82

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

Screen (65) of Factory Setting　　　　　　　　　　　　　　　　　　 Factory Setting 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　 Maximum injecting speed 　　　 DD 　　　　　　　　 Startup delay 　　　 EE 　　　　　　　　 Adjustment delay for dead loop in each stage 　 FF 　　　　　　　　 Time period of adjustment of dead loop 　　 GG 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1)Press CLEAR

清除

and MOLD/STAT

模号/品管

ten times at the same time. The screen

(63) of factory setting will appear. Turn to next page and the screen

(65) will appear.


Then press

输入

ENTER

to finish setting.

In which

“AA”: This is the setting for machine model .

83


“BB”: This is the setting for machine number .

“CC”: This is the setting for ex-factory date .

“DD”: This is the maximum injecting speed.

“EE”: This is the setting for startup delay .

“FF”: This is the setting for adjustment delay for dead loop ineach stage.

“GG”: This is the setting for time period of adjustment of deadloop.

3.2.46 Display of alarm history

Screen (66) of Display of Alarm History　　　　　　　　　　　　　　　　　　 Alarm 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 AA 　 BB 　 CC DD 　　　 2006/06/14 　 10:02 　 AL45: Malfunction of threshold switch　　　　 2006/06/14 　 10:12 　 AL06: Overloading of oil pump 　　　 2006/06/14 　 10:12 　 AL45: Malfunction of threshold switch　　　　 2006/06/14 　 10:27 　 AL06: Overloading of oil pump 　　　 2006/06/14 　 10:27 　 AL45: Malfunction of threshold switch　　　　 2006/06/14 　 14:47 　 AL06: Overloading of oil pump 　　　 2006/06/14 　 14:47 　 AL45: Malfunction of threshold switch　　　　 2006/06/14 　 14:52 　 AL06: Overloading of oil pump 　　

84

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　 2006/06/14 　 14:52 　 AL45: Malfunction of threshold switch　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1) Press CLEAR

清除

and

监视

MONITOR once. The screen (66) of alarm

history alarming will appear.

(2)Press again to switch the displayed content.

In which

“AA”: Date.

“BB”: Time.

“CC”: Alarm number.

“DD”: Alarm content.

3.2.47 Network

Screen (67) of Network

　　　　　　　　　　　　　　　　　　 Network 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　 ******** 　 0 　　　　　　 AA 　　　　 Employee name 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Mold number transmitted　 BB 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Mold number searched 　　CC　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Job Card 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

85

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　 Mold number received 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　　 59.5mm 　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1) Press CLEAR

清除

and GRAPH

射胶曲线

once. The screen (67) of network will

appear. (The network function is only available for those who purchased

iCHEN network system produced by this company.

(2) Press to switch to option need setting.

(3) Input value and press

输入

ENTER

to finish setting,

in which

In which

“AA”: press

+ON

and

OFF

the select the following

modes.

(1)Adjustment

(2)Halt

(3) Cycle

(4) Waiting for mold

(5)Waiting for plastic

(6)Plastic Changing

(7)Mold Changing

(8)Mold Trial

(9)Mold Repair

(10)Coloring

(11)Production

(12)No single

(13)Other 3.

“BB”: Mold number transmission

“CC”: Mold number search

86


3.2.48 Modification of Password

Screen (68) of Modification of Password　　　　　　　　　　　　　　　　　　 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　 Old Password 　　 ****** 　　　　　　　　　　　　　　　　　　　　　　　　　　　

　 New Password　　 ****** 　　　　　　　　　　　　　　　　　　　　　　　　　　　

　 Confirm 　　 ****** 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 Setting 　　　　　　　　　　　　　　　　　　　　　　　　　　　

87

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1) Press CLEAR

清除

and HELP

帮助

keys together and hold them for more than

5 seconds and the screen (68) of modification of password will

appear(This password is for the authorized access to the network

system).

(2) Then press key to move to the option desired.

(3) Input value and press key to confirm and finish.

In which

“AA”: Old password

“BB”: New password

“CC”: Confirm new password

“DD”: Confirm modification

3.2.49 Setting for manual lubrication

Screen (69) of Setting for Lubrication　　　　　　　　　　　　　　　　　　 Setting for Lubrication 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　Lubrication

period 　　 AAt 　　　 BBt 　　　　　　　　　　　　　　　　　　　　　

　Lubrication

time 　　 CCs 　　　　　　　　　　　　　　　　　　　　　　　　　　　 Lubrication 　　 DDs 　　　　　　　　　

88

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manualalarm

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% **% ***bar 　　 59.5mm 　　 6.1mm 　 11.6mm 　　　　　　　　　　　　　　　　　　

(1) Press LUB

手动润滑

key and the screen (69) of setting for lubrication

will appear.

(2) Press key to selection options for lubrication

parameters. Input value and press key to

输入

ENTER

finish.

In which

“AA”: Setting for lubrication period

“BB”: Display of lubrication period

“CC”: Setting for lubrication time

“DD”: Setting for time of lubrication alarm

3.2.49 Setting for mold adjustment

Screen (70) of Setting for Mold adjustment　　　　　　　　　　　　　　　　　 Mold thickness & Mold clamping force 2006/07/20 16:20 　

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

　Automatic adjustment of

Mold clamping force 　 AA 　　　 BB 　　　　 Actual thickness of mold 　 CC mm 　　　　　　　　　 Mold thickness 　　 DD mm 　　　　　　　　

89

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manual　　　　　　　　　　　　　　　　　 Mold clamping force　　 EE ton 　　　　 FF p 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **% 　 **% 　 ***bar 　　 59.5mm 6.1mm 11.6mm 　　　　　　　　　　　　　　　　　

(1) Press MOLD ADJ.

调模

key and the screen (70) of mold thickness and

mold clamping force will appear.

(2) Press key to switch to the item needing modifying,

press numerical keys and then press

输入

ENTER

key to finish.

(3) Manual adjustment of mold thickness:

Press

调模前进

MOLD FWD key, then the mold will move forward and the mold

thickness will be reduced, press MOLD BWD

调模后退

key , then the mold will

move backward and the mold thickness will increase, to stop, just

press the MOLD ADJ.

调模

key again.

In which

“ AA”: Option of automatic adjustment of mold clamping

force, press

+ON

and

OFF

keys to set

this function on or off.

90


“ BB”: Switch between automatic and manual mold

adjustment, press

+ON

and

OFF

keys to

select.

“CC”: Display of actual mold thickness

“DD”: Display of present mold thickness

“EE”: Setting for tonnage of mold clamping force

3.2.50 Mechanical Adjustment

Screen (71) of Mechanical Adjustment

　　　　　　　　　　　　　　　　　　 Mechanical adjustment 2006/07/20 16:20 　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　

91


　　　　　　　　　　　　　　　　　

　 Deceleration　　　　　　　 AA%　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　 **%**%***bar 　　 59.5mm　　 6.1mm 　 11.6mm　　　　　　　　　　　　　　　　　　

(1) Press SLOW

慢速调试

key and the screen (70) of mechanical adjustment

will appear.

(2) Press key to switch to AA, input value and press

输入

ENTER

key again to confirm and finish.

In which

“AA”: Setting for deceleration percentage for all the motions

3.2.52 Maintenance Reminder

Screen (72) of Setting for Maintenance Reminder Maintenance Reminder

2006/08/20 17：21

　 Maintenance Content

Date 　

　1　Set cooling water running and check for

Lubrication. AA 　 BB 　　

　2　Make sure the safety door is closed and

Limit switch is applied 2006/08/21 　 0 　　

　3　Lubricant shortage in the tank 　　 2006/08/22 　 0 　　

　4　Lubricant leakage 　　　　　　 2006/08/23 　 0 　　

92


　5　Check oil pressure and temperature 　　　　 2006/08/24 　 0 　　

　6　Lubricate all moving part needing

lubricating 2006/08/25 　 0 　　

　7　Check oilway of the machine for leakage 2006/08/26 　 0 　　

　8　Check each switches and connects 　　　　 2006/08/27 　 0 　　

　9　Clean the cooling machine 　　　　　　 2006/08/28 　 0 　　

　　　　　　　　　　　　　　　　　　　　

**% **% ***bar 0.1mm 3.0mm 3.1mm

Screen (73) of Setting for Maintenance Reminder

Maintenance Reminder 2006/08/20 17：21

　 Maintenance content

Date 　

　 10 　Check oil quality AA 　 BB 　　

　 11 　Grease bush 　　　　　　 2006/08/21 　 0 　　

　 12 　Change hydraulic oil regularly 　　　　 2006/08/22 　 0 　　

　13

　Check wires for hardening and aging 　 2006/08/23 　 0 　　

　14

　Check for alignment of nozzle center

with top plate center 2006/08/24 　 0 　　

　15

　

Check secondary mold clamping

plate

and bottom plate 　 2006/08/25 　 0 　　

　 16 　　　　　　　　　　　　　 2006/08/26 　 0 　　

　 17 　　　　　　　　　　　　　 2006/08/27 　 0 　　

　 18 　　　　　　　　　　　　　 2006/08/28 　 0 　　

　　　　　　　　　　　　　　　　　　　　

**% **% ***bar 0.1mm 3.0mm 3.1mm

(1) Press CLEAR

清除

and MOLD/STAT

模号/品管

keys for 14 times and the page (72) of

maintenance reminder will appear, press CLEAR

清除

and MOLD/STAT

模号/品管

keys

for 15 times, page (72) of maintenance reminder will appear, or, press

93


CLEAR

清除

and keys together to switch between page (72)

and (72)

(3) Press key to move the cursor to the Date, and press

输入

ENTER

key, then a ? will appear next to the Date, then press

CONFRM

确认

key to initialize the Date as current system date to set the

latter as the start of maintenance reminding.

3.2.53 Retting Initial position

After reboot of the computer as a result of computer powerfailure when

the machine is in operation, there will be alarm displayed on the screen

to remind the operator to reset the initial position.

Before resetting staring point, please check the following set value:

（i）Setting for speed and pressure of the initial positionSpeed=50% Press=99%

(ii) Reset timer at initial position: TIM20= 4 seconds

(iii) In screen (61) of setting for initialization

Preset mold clamping Position DD=1P

94


Preset ejection Position EE=0.5 mm

Preset injection Position=0.5 mm

(1) For mold clamping If the computer power is cut off when opening or clamping mold, then

the alarm of “Reset Staring Point Please Press Mold clamping Key

Until the Alarm Disappears” will be displayed on the screen after

reboot, following is the method to reset the initial position:

Press CLOSE

锁模

key, after 4 seconds runs out as how the timer TIM 20 is

set, the actual position where the hinge is straightened to clamp mold

will change into 1p, the value DD preset as mold clamping position, by

which time the alarm will go off, denote the resetting is done.

In case there is product in the mold, do eject the product out first,

following is the operation:

(i) Open mold until the mold clamping plate stops moving, in theoption of mold clamping presetting in the screen (61) of setting for

initialization, set 9999P as DD , this value must be larger than the preset

value in the option of decelerating mold opening (termination). Then

move the cursor back to the option of mold clamping presetting and press

输入

ENTERkey, a ? will appear on the screen, then press

CONFRM

确认

key, the

actual position of mold clamping will automatically change into 9999p

preset as mold clamping. Thus the alarm will vanish.

(i) Press OPEN

开模

key until the signal of Termination of Mold opening

is displayed on the screen.

(ii) Press EJECT FWD

顶针

key to eject product out.

(iii) Move the cursor back to the DD option of mold clamping and

change 9999P to 1p.

(2) For ejectionIf the computer power is cut off before and after the ejection, after

the reboot, appear on the screen will be the alarm of “Reset Initial

position Please Press Ejection Key Until the Alarm Disappears”

Resetting initial position of ejection:

95


Press

退针

EJECT BWD

key, after 4 seconds runs out as how the timer TIM

20 is set, the ejector will retract to full extent, then the alarm will

vanish, mean while, the actual ejection position will automatically

change into 0.5mm, the preset position of ejection, thus the

resetting is done.

In the event the ejector does not retract to full extent, repeat the

above procedures until it’s correctly done.

(3) For InjectionIf the computer power is cut off in the process of injection and

plasticizing, after the reboot, appear on the screen will be the alarm

of Reset Initial position Please Press Injection Key Until the Alarm

Disappears.

Resetting initial position of injection

Press INJ

射胶

key, after 4 seconds runs out as how the timer TIM

20 is set, the ejector will move to full extent, then the alarm will

vanish, mean while, the actual injection position will automatically

change into 0.5mm, the preset position of ejection, thus the

resetting is done.

In the event the ejection does not move to full extent after the

TIM20 runs out, repeat the above procedures until it’s correctly

done.

3.2.54 Setting for Original Position of Decoder

(1) In the screen (61) of setting for initialization, there offers the options for

mold clamping presetting and initial position, injection presetting and

initial position, and ejection presetting and initial position.

(i) By presetting, the present value of the position of the decoder could bemodified and the position of initial position could be manually adjusted.

(ii) By setting start point, the position of the decoder could be reset.

(2) Presetting (modify the actual position of the decoder)(mold clamping)

Move the cursor to DD option of the mold clamping presetting, input the

96


desired position value, press Enter, then move the cursor back to the mold

clamping presetting, press Enter again, then the ? will appear on the screen,

press Enter yet again to finish. Now the present position of mold clamping

is the preset one(this presetting procedure is applicable both to injection

and ejection.)

Presetting- Manual adjustment of the position of initial position

In the event that the initial position changes when then machine

is in operation, it's feasible to relocate the initial position by

manual adjustment.

(3) Manual adjustment of the position of initial position of mold clamping

Before adjusting, please check the following set value:

(i) Set values of speed and pressure of initial position (in screen (61) ofinitialization), Speed=50%, Press=99%

(ii) Resetting time of initial position, TIM20=4 sec (iii) Check the preset position DD=1P Notice: (i) Make sure there is not product in the mold, if there is, take

the product out.

(ii) The mold is equipped with core-pulling and -rotary devices.

So please check the position stroke to make sure that the

mentioned devices are mounted in the safe and correct

position so as to avoid any damage.

Method: Press key and the hinge will move, after the preset 4 seconds runs

out as how the TIM20 is set, the hinge will fully straighten, then the

actual position of mold clamping will automatically change to the

1p, the preset position of mold clamping, thus the manual setting of

initial position of mold clamping is done.

If the hinge does not fully straighten after the TIM20 runs out, please

repeat the above procedures.

(4) Manual adjustment of the position of initial position of injection

Notice:Make sure the temperature of plasticizing barrel does reach the set

value.

Preset position of injection GG=0.5mm

Press INJ

射胶

key, the injection will be carried out to full extent, then the

actual position of injection will automatically change to 0.5mm, the preset

position, thus the manual adjustment of initial position of injection is done.

(5) Manual adjustment of the position of initial position of ejectionNotice: Make sure the mold reaches the ending position while being clamped.

97


Preset FF of ejection=0.55mm, and press

退针

EJECT BWD

key to retract the ejector to

full extent, then the actual position of ejection will automatically change to

0.1mm, the preset position. By setting the initial position, the position of the

decoder is automatically reset. Please be noted that the position of initial

position refers where the sensor is reset to as benchmark to reset the initial

position.

(6) Setting the position of initial position of mold clampingThe position of initial position of mold clamping refers where resetting

sensor is reset to. In the process of mold opening, when the resetting sensor

is triggered, the position of start point of mold clamping is automatically

reset.

(i) By adjusting the thickness of mold, the molds respectively on the

primary plate and secondary plate will not conflict after the hinge

fully straightens. If there is no mold on the plate, skip this procedure.

(ii) In the screen (61) of setting for initialization, input a large

value(i.e.2000p) in the HHP, the position of initial position of mold

clamping.

(iii)Change the value into 0p in the option of the position of high-pressure mold clamping in the screen (06) of mold clamping.

(iv) In manual state, clamp and open mold for 3 times. When clamping it,

make sure the hinge fully straightens, and when opening it, make sure

the resetting sensor is triggered.

(v) After clamping mold for 3 times and when the hinge fully straightens,

record the actual position of mold clamping (i.e. 1250p)

(vi) New position of initial position of mold clamping(where the resetting

sensor is triggered) HH=2000p-1250p=750p

(vii)Input new value 750p in the GG option.

(viii)Again, open and clamp mold for 3 times, if every time the actualending position of mold clamping is a one-digit number, then the

setting is done, otherwise repeat the procedure (v)-(viii).

(ix) Input 100p in the option of position of high-pressure mold clamping in

the screen (06) of mold clamping.

（7）Setting the position of initial position of injectionThe position of initial position of injection refers to where the resetting

sensor of injection is. In the process of plasticizing, when the resetting

sensor is triggered, the starting port of injection position will be

automatically reset.

Notice: Make sure the temperature of the plasticizing barrel does reach the

set value.

98


(i)In the screen (61) of setting for initialization, input a large value (i.e.100mm) in the IIp, position of initial position of injection. Make sure

this value is smaller than that of the plasticizing position.

(ii)In manual state, conduct injection and plasticization for 3 times. Everytime after injection, make sure not to conduct plasticization until full

stroke. When plasticizing, the resetting sensor will be triggered.

(iii) After 3 times of injection and the injection stroke is carried out to fullextent, record the actual position of injection.

(iv) The new position of initial position of inject (where the resettingsensor is triggered) II=100mm-68mm=32mm.

(v) Input new value 32mm into the II option of the position of initialposition of injection.

(vi) Again conduct injection and plasticization for 3 times, if the positionwhere the actual stroke of inject is less than 0.5mm every time, then

the setting is done, otherwise repeat the above procedures (iii)-(vi).

(8) Setting the position of initial position of ejection

The position of initial position of ejection refers where the resetting sensor

of ejection is. After ejection, the resetting sensor is triggered to reset the

initial position.

Notice: Make sure the position of mold opening does reach the ending

position.

(i)In the screen (61) of setting for original position, input a large value(i.e. 15mm) in the IIp option of the position of initial position of

ejection.

(ii)In manual state, move ejector back and forth for 3 times respectively,

make sure that the ejector retracts to full extent and the resetting sensor

of ejection is triggered.

(iii)After 3 times of moving back and forth and retraction terminates,record the actual position(i.e. 8.5mm) of the ejector.

(iv)The new position of initial position of ejection (where the resettingsensor is triggered )II=15mm-8.5mm=6.5mm.

(iv)Input new value 6.5mm in the II option of the position of initialposition of injection.

(vii) Again move the ejector back and forth for about 3 times, if each time

the position where the retraction stroke terminates is less than 1mm,

then the setting is done, otherwise, repeat the above procedures (iii)-

(vi).

Notice: The values in this screen is based on test.

99


3.3 Alarm and Response

3.3.1 Description of AlarmNo. Subtitle Description

AL000 Alarm 1 Not used

AL001 Alarm Not used

AL002 The temperature of

material pipe is lower than

the set value

The actual temperature of material pipe is lower

than its set value plus low temperature deviation

AL003 Lubricant shortage Oil level of lubricant tank is too low

AL004 Drainage valve of

lubricator clogs

Not used

100

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manualAL005 Leakage or shortage of

lubricant

Lubricant pipe leaks or lubricating pressure falls short

AL006 Motor of oil bump

overloads

Check the overload relay of the motor of oil pump

AL007 Motor of mold adjustment

overloads

Check the overload relay of the motor of mold

adjustment

AL008 Rear safety door is left

open

Close the rear safety door and check its limit switch.

AL009 Front safety door is left

open

Close the front safety door and check its limit

switch

AL010 Mold adjustment is

beyond the minimum.

The mold thickness is beyond the minimum or

check the limit switch of front adjustment limit

AL011 Mold adjustment is

beyond the maximum.

The mold thickness is beyond the maximum or

check the limit switch of front adjustment limit.

AL019 Please check the limit of

nozzle advance

The front limit switch of nozzle is not triggered

during the automatic operation.

AL020 The nozzle protective

cover is left open

The nozzle protective cover is not closed in the

process of injection.

AL021 Injection nozzle is clogged The injection stroke is not carried out to full extent

of 2nd stage of injection or the nozzle is clogged or

when the nozzle alarm is in operation. Check the

setting of injection position or the injection nozzle.

AL022 Plastic shortage or mold

flash

The injection stroke was carried out beyond the

mold flash position when the plastic leakage is in

operation. Adjust the position of mold flash or of

plasticizing termination.

AL023 Material shortage or clog

of the bucket

The plasticizing motion takes longer time than the

set cooling value when the machine is in automatic

operation. Check the bucket against clog or if the

set value of plasticizing is too long

No. Subtitle Description

AL024 Quantity of forming mold has

reached the set value

In the manual state, the quantity of forming mold has reached the

set value of the preset production.

AL025 Long cycle The production cycle is longer than the alarm cycle. Check if the

set value of alarm cycle is too short.

AL026 Please clean the foreign

substances out of the mold

There are foreign substances in the mold or the high-pressure

position and low-pressure time are incorrectly set. Check the

mold or the their set values.

AL027 Please check if the manipulator is

taking out the right article

The manipulator fails to take out the product.

101


AL028 Abnormal signal

of confirmation of product

The enabled electronic eye does detect any product

AL029 Sensor piece of electronic eyes is

blocked

When the electronic eye is in operation, its eye is block but the

injection terminates please clean the finished products or foreign

substances off the plate.

AL030 Temperature of cycle oil is too low The actual temperature of hydraulic oil is lower than the set

value(-low temperature deviation)

AL031 Temperature of cycle oil is too

high

The actual temperature of hydraulic oil is higher than the set

value(+high temperature deviation)

AL032 Please check the limit switch of

core pulling

The motion of core pulling takes longer time than the set value

of limit alarm when the machine is in automatic operation.

Check the stroke of core pulling or the time of limit alarm

AL033 Please check the limit switch of

ejection

The motion of ejection takes longer time than the set value of

limit alarm when the machine is in automatic operation. Check

the stroke of ejection or the time of limit alarm.

AL034 Manipulator is out of order The manipulator does not move to full extent when clamping or

opening mold. Please check the manipulator

AL035 Abnormal pressure filling of the

accumulator

Pressure accumulation takes longer time than that of the cooling

time when the nitrogen injection function is used. Please check

the switch of accumulation pressure.

AL036 The switch of counter of mold

adjustment is out of order

The sensor of mold adjustment detects malfunction when the

mold is being adjusted. Please check the sensor of mold

adjustment.

AL037 Low pressure for the manipulator Not used

AL039 Check the switch of thread counter The threading motion takes longer time than the alarm time set

for it, please check the thread limit switch or the thread counter.

AL040 Reserved Not used

AL041 Automatically adjusting mold

clamping force

This subtitle is displayed when the mold clamping force is being

automatically adjusted.

AL042 Automatic adjustment of mold

clamping force is done

This subtitle is displayed when the automatic adjustment of mold

clamping force is done.


AL043 The actual temperature of the

material pipe is too highThe actual temperature of the material pipe is higher than the set

value (+high temperature deviation)

AL045 Limit of safety door is out of order The limit of safety does not give off signal in the set time

AL046 Failure of termination of mold

opening

The mold opening takes longer time than the set value when the

machine is in automatic operation

AL048 Oil filter screen clogs The filter screen clogs when the high pressure oil filter is in use.

AL049 Alarm 3 Alarm

AL050 The motor of oil pump is not

actuated.

Not used

AL051 Mold adjusting time is too long Not used

AL052 Lubricating This subtitle is displayed when the lubricant is being output.

102


AL053 Cut the power off and restart the machine Not used

AL055 Automatically changing mold Not used

AL056 A half-nut is out of position Not used

AL057 Please check the limit switch of the

rotational dist

Not used

AL058 Abnormal pressure release of mold

clamping

Not used

AL059 Stroke of large oil tank is out of

scope

Not used

AL060 Mold clamping force is under

stress

Not used

AL061 Shortage of hydraulic oil Not used

AL062 Check mold clamping gear for

abnormality

Not used

AL063 Check the mold mounting position Not used

AL064 Check the hydraulic mold

clamping for abnormality

Not used

AL065 Check the mold closing force for

abnormality

Not used

AL066 The actual temperature of the

material pipe is too high

Not used

AL067 The function of mold adjustment is

being actuated

Not used


















103


AL086 The ejector plate does not

retract

When the mold is being clamping, no signal of

retraction f ejector plate is detected

MG01 The stroke of mold

clamping has terminated

This subtitle is displayed as the motion of mold

clamping is finished when the machine is in manual

operation


opening has terminated

This subtitle is displayed as the motion of mold

opening is finished when the machine is in manual

operation


opening has terminated

This subtitle is displayed as the stroke of mold

opening terminates when the mold is being

manually adjusted or the ejection is being carried

out.

MG04 The stroke of ejection has

terminated

This subtitle is displayed as the ejection is finished

when the machine is in manual operation

MG05

The stroke of retraction of

ejector has terminated

This subtitle is displayed as the retraction of ejector

is finished when the machine is in manual operation

MG06 The stroke of plasticizing

has terminated

This subtitle is displayed as the motion of

plasticizing is finished when the machine is in

manual operation

MG07 The stroke of unscrewing

has terminated

This subtitle is displayed as the unscrewing is

finished when the machine is in manual operation

MG11 The material pipe is being

preheated

Function of temperature holding for the material

pipe is being enabled

MG12 Plasticizing in delay After the injection termination, the plasticizing

would not start until the delay is over

104


3.4 Instruction for forming operation3.4.1 Setting for temperature control

When the machine is powered on and the temperature is displayed, refer

to the screen of (03)

◢The sign of on appearing on the screen mean that the electrothermal

laminates are being heated and the indicator of temperature control key

will light up.

(1)Setting for temperatures of each stage

For the setting for temperature of 1st stage, press

主页面

MENUkey, and the

reverse cursor will appear on the temperature setting option T1 on the

screen, then input the desired number, proceed to press

输入

ENTERkey

to enter the value into the computer. By now the cursor will jump the

set value of the next stage, to stop setting temperature, press any other

functional key to clear the cursor.

For the setting for temperature of 2nd stage, all the procedures are

identical to those of the 1st stage with the exception of

pressing key.

For the setting for temperature of 3rd stage, all the procedures are


pressing key.

For the setting for temperature of 4th stage, all the procedures are


pressing key.



pressing key.

105




pressing key.

For the temperature setting for stage 5th and 6th, it’s only

conditionally available, depending on the model of the machine or

the request from the customers. If the machine is equipped with the

oil temperature controller, the standard set value to control the oil

℃ ℃temperature is usually 35 -40 , when TC7 is output, it’s by means

of a relay to directly control the switch of spill-way gate to make the

oil temperature acceptable. Normally the set value of positive

deviation from high temperature of 6th ℃ stage is 15 while that of the

℃negative deviation from the lower one is 30 , namely, if the set

℃ ℃value of standard oil temperature is 35 , the tolerance is from 5 -

℃50 , out of which range the alarm will go off.

(2) Setting for temperature holding stage of the injection nozzle The temperature holding stage, whose set value ranges from

00%~99%, controls constant temperature according to the injection

nozzle of the material pipe. If 99% is set, it offers all-time heating

of 10~30 sec to set internal constant temperature. Take 20 sec for

instance, it means the constant temperature control period is based

on the cycle of 20 seconds.

i.e.: 60% is set for the temperature holding stage for the nozzle

while 20 seconds for the time of constant temperature.

Namely 20x605=12 sec The electrothermal heating of the

temperature holding stage of the injection nozzle is on

20-12=8 The electrothermal heating is off

(3) Set the value as 0 to give up the temperature control over a stage.

3.4.2 Setting for temperature deviation (alarm)

There are set values for higher and lower temperature for the deviation

alarm, please refer to the screen (20) for details. If the set value of

deviation is exceed, the alarm of The Temperature Is Too High/Low will

appear on the screen

℃Set value of deviation of higher temperature ranges from +20 ～℃+90

℃Set value of deviation of lower temperature ranges from -20 ～ ℃-90

106


3.4.2 Setting for the function of temperature holding

Please refer to screen (20) for the setting for the function of temperature

holding

Temperature holding by definition is to hold the temperatures of each

stage at the set percentage.

℃i.e.: The set percentage is 20% while the set temperature is 250 ,

℃ ℃then, 250 x (100% - 20%) = 200

℃Now when the set temperature drops down to 200 , the temperature will

be held under control.

3.4.4 Fully automatic, semi-automatic, manual options

(1) Press MAN

手动

key for manual operation. The compute is powered

on and automatically enters into manual state, saving the effort to press

this key. Press this key to return to manual state or reset screen after some

other operations.

(2) Press SEMI

半自动

key for semi-automatic operation. At this moment,

confirm the next cycle by every time the front safety door closes. Please

be noted that when the rear safety opens, the power of oil pump will be

automatically cut off.

(3) Press key for fully automatic operation. The operator may preset

options and then confirm the next cycle by recycle time, electronic eye

induction or manipulator return.

* Only one state can be selected by any of these three keys, formingcondition must have been set as well as each motion within the cycle, do

not select before the selection. If a LED on any of these three keys are

blinking, signifying the data of the computer is clamped and could not be

modified. For employment of data clamping, please turn to the appointed

person responsible for data modification.

3.4.5 Setting for data on position, speed and pressure

(1) Press screen control key to select the key of desired motion. Whenpressing the key of desired motion, there appear on the screen will be

the desired screen for setting for modification.

107


(2) For setting for data on position there are two methods: opticaldecoder parameter (p) and stroke set value (mm). the compute will, if

the later is employed, automatically convert it into the value of the

optical parameter.

(3) When the screen of the desired motion is held stay on the screen butthe operator intends no further modification or setting, press, press

any one of the MAN

手动

or SEMI

半自动

or AUTO

全自动

keys, the screen will

return to the screen of normal operation. In the SEMI-AUTOMATIC

and FULLY-AUTOMATIC states, the screen will automatically turn

to the screen of normal operation if no key is pressed within 30

seconds.

3.4.6 Setting for numeral data on forming conditions

When setting forming conditions, it’s required to input data on times ofposition stroke of the optical decoder, speed, pressure, timer, counter and

etc. For number input, press cursor key to move to the desired position to

input data. For incorrect input, there appear on the screen will be a alarm

and a prompt for data range, to make next modification, please press

CLEAR

清除

key.

3.4.7 Adjustment of proportional numerical control

The advanced proportional adjustment approach is employed to

control the pressure and speed of the mechanical motion, the percentage

system greatly facilitates the recording and future readjustment.

The computer outputs corresponding current according todifferent motion to control the proportional pressure valve and flow valve

in the oil way so as to numerically control the speed and control.

If the pressure is within the range from 20Kg/cm2 to 145-

175Kg/cm2, , then the range of set value for the working current

corresponding to the proportional pressure value is from 200mA to

800mA

The range of set value for the working current of the proportional

flow valve (speed valve ) is from 200mA to 680mA.

(1) Dead loop controlTo employ the program of dead loop control, it's required to mount

sensor to pick up system pressure and proximity switch to detect

rotate speed of screw. In this mode, the computer will automatically

make adjustment and record linearization parameter.

108


For details, please make linearization adjustment to the speed and

pressure according to the screens (45) and (46), only after which

procedure will the computer proceeds to next step.

(2) Open loop control

Normally the computer in under the open loop control, in this case,

the proportional numerical control could be adjusted manually

only.

For details, please make linearization adjustment to the pressureand speed according to the screens of (45) and (46) . On the I/O

electronic plate of the computer, the adjustable PRG is to adjust the

maximum output 99% of the pressure, while the PR0F zero output 0%,

by analogy, the SPIG maximum output 99% of the speed while the

SPI0G zero output 0%.

109


3.4.8 Instructions for the internal counter of the computer

No. Function Description

CT000 Counter cycle Setting for quantity of forming

mould

CT001 Quantity of reject

mould

Setting for quantity of reject

mold

CT002 Counter of production

time

Total time required by

production, with 0.1 hr as a unit

CT003 Reserved

CT004 Times of vibration of

ejector

Times of vibration of ejection

pin, setting for the times of

vibration after ejection

CT005 Times of ejection Setting for times of ejection

CT006 Mold number of

lubricant output

Setting for mold number interval

between automatic lubrication

CT007 Reserved

CT008 Reserved

CT009 Counter of retraction

of mold

For the purpose of the function of

automatic adjustment of mold

clamping force

CT010 Counter of advance

of mold

For the purpose of the function of

automatic adjustment of mold

clamping force

CT011 Reserved

CT012 Reserved

CT013 Reserved

CT014 Reserved

CT015 Reserved

3.4.9 Instructions for internal timer of the computer

110

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manualNo. Function Description

TM000 Reserved for system Display of cycle time

TM001 Reserved for system Display of time of mold clamping

TM002 Reserved for system Display of time of advance of injector unit

TM003 Reserved for system Display of filling time

TM004 Reserved for system Display of time of pressure holding

TM005 Plasticizing delay after

injection termination

Plasticizing delay after injection termination in

the semi/fully automatic operation state

TM006 Cooling time A period between injection termination and

mold opening in the automatic state

TM007 Reserved for system Display of unscrewing before plasticizing

TM008 Reserved for system Display of plasticizing time

TM009 Reserved for system Display of unscrewing after plasticizing

TM010 Reserved for system Display of time of retraction of injector unit

TM011 Reserved for system Display of time of mold opening

TM012 Reserved for system Display of time of ejection

TM013 Interim cycle time A interval between the ejection completion and

mold clamping of the next cycle in the fully

automatic state.

TM014 Injection time Total time of injection, exclusive of that of

pressure holding

TM015 Time for pressure holding

of 1st stage

Time of motion of pressure holding for

injection of 1st stage


of 2nd stage


injection of 2nd stage


of 3rd stage


injection of 3rd stage


of 4th stage


injection of 4th stage


of 5th stage


injection of 5th stage

TM020 Time of purge and

plasticizing

Setting for plasticizing under the condition of

automatic purge

TM021

Ejection pause

A pause preceded by automatic ejection but

prior to retraction of ejector

TM022

Time of core-in A

Time of core-in A

TM023 Time of core pulling A Time of core pulling A

TM024 Time of core-in B Time of core-in

TM025 Time of core pulling Time of core pulling

TM026 Time of core-in C Time of core-in C

TM027 Time of core pulling C Time of core pulling C

TM028 Time of core-in D Reserved


TM029 Time of core pulling D Reserved

111

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manualTM030 Time of lubrication Time of lubrication output, recommended to be

over 10 seconds

TM031 Time of lubrication alarm Reserved

TM032 Fast advance of injector

unit

Duration of fast advance of injector unit

TM033 Time of retraction of

injector unit

Time of retraction of injector unit in the

semi/fully automatic operation, if not retraction

is needed, just set this time as 0

TM034 Reserved Reserved

TM035 Time of monitor over

cycle

Allowable maximum cycle, beyond which the

alarm will go off

TM036 Delay of termination of

mold opening

An interval between the termination of mold

opening and next motion

TM037 Time of monitor over

low-pressure mold

clamping

Maximum allowable interval between the

position of low pressure and that of high one of

mold clamping



TM040

Injection delay

An interval between termination of mold

clamping and next motion

TM041 Time of vibration of

ejector

Control the retraction position in the vibration

of ejector

TM042 Delay of retraction of

injector unit

A delay after unscrewing but before retraction

of injector unit





TM047 Mold adjustment buffer A buffering period between mold forward

adjustment and backward one (recommend to be

over 0.3 sec)

TM048 Buffer of mold opening

and clamping

A buffering period between mold opening and

clamping (recommended to be over 0.1 sec)


TM050 Duration of air blow 1 Duration of air blow 1


TM052 Delay of air blow 3 Delay of air blow 3


TM054 Time 1 of automatic mold

adjustment and press

Time 1 of automatic mold adjustment and press

(recommended to be over 2 sec)

TM055 Time 2 of automatic mold

adjustment and press

Time 2 of automatic mold adjustment and press

(recommended to be over 0.3 sec)






112

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manualTM060 Motor startup △Motor startup Y→ time

TM061 Resetting initial position

Resetting time for initial position of decoder

(recommended to be over 3~5)

TM062 Monitor over mold

adjustment

Time of monitor over sensor of mold

adjustment, beyond which range the alarm will

go off

TM063 Alarm duration Duration (recommended to be over 10 sec ) of

alarm (buzzer and alarm light)

TM064 Alarm pause Duration (recommended to be over 10 sec ) of

alarm (buzzer and alarm light)

TM065 Monitor over motion Monitor over motions of mold opening,

clamping, ejection, retraction of ejector, core

out/in, slow injector unit, injection, beyond

whose time the alarm will go off (recommended

to be over 5 sec)



TM068 Interval between ejection A buffering period between ejector advance and

retraction (recommended to be over 0.1 sec)

TM069 Anti-cold startup Start timing after motor startup, no injection,

plasticizing, unscrewing will be carried out

unless the time runs out and the temperature of

the material pipe reaches the set value

TM070 Nozzle close Time for nozzle close (for the purpose of nozzle

close of oil pressure)

TM071 Nitrogen delay Put Nitrogen release off after injection when the

function of injection of Nitrogen accumulation

is working

TM072 Delay of low pressure Put lift of auxiliary oil valve off when the

function of mold clamping of low pressure(low

pressure/express value or backpressure valve)

TM073 Delay of motion A buffering period between each successive

motion (mold opening and clamping, retraction

of ejector, core out/in, injection, recommended

to be over 0.1 sec)

TM074 Monitor over safety door Allowable maximum time for safety door

motion, beyond which range the alarm will go

off


TM075 Special low pressure Duration of special low pressure at the

beginning of mold clamping

TM076 Backpressure & mold

opening

Duration mold opening synchronous with

backpress

113

Ai-01 operation manualAi-01 operation manualAi-01 operation manualAi-01 operation manualTM077 Open the injection nozzle Time took by the motion of opening the

injection nozzle (for the purpose of nozzle close

of oil pressure)

TM078 Injection buffer A buffering period for injection

TM079 Plasticizing buffer A buffering period for plasticizing

TM080~~

TM099

Reserved Reserved

3.4.10 Input points and descriptions thereof


114


I00 Input point Front safety door

I01 Input Point Rear safety door

I02 Input Point Safety door limit

I03 Input Point Front limit injection nozzle

I04 Input Point B limit of core in

I05 Input Point B limit of core pulling

I06 Input Point Reserved

I07 Input Point Protecting mask of injection nozzle

I08 Input Point A limit of core in

I09 Input Point Core pulling A limit

I10 Input Point Electronic eye confirmation

I11 Input Point Reserved energy termination

I12 Input Point Mechanical and manual clamping

I13 Input Point Ejection available

I14 Input Point Mold emptied

I15 Input Point Confirmation of ejection plate

I16 Input Point Mold adjustment overload

I17 Input Point Oil pump overload

I18 Input Point Front limit of mold adjustment

I19 Input Point Rear limit of mold adjustment

I20 Input Point Count of mold adjustment

I21 Input Point Oil level of lubrication

I22 Input Point Lubrication pressure

I23 Input Point C limit of core in

I24 Input Point C limit of core pulling

I25 Input Point Oil cleaner

I26 Input Point Reserved

I27 Input Point Door-open termination


I28 Input Point Door-closing termination

I29 Input Point Mold clamping reset

115


I30 Input Point Ejection reset

I31 Input Point Injection reset

116


117

No. Functions Description

O00 t Point Mold adjustment advance

O01 Output Point Mold adjustment retreat

O02 Output Point Mold clamping advance

O03 Output Point Injector unit advance

O04 Output Point Injection

O05 Output Point Plasticizing

O06 Output Point Unscrewing

O07 Output Point Injector unit retreat

O08 Output Point Mold opening

O09 Output Point Ejection advance

O10 Output Point Ejection retreat

O11 Output Point Express mold clamping

O12 Output Point A Core in A

O13 Output Point Core out A

O14 Output Point Core in B

O15 Output Point Core out B

O16 Output Point Nitrogen pressure increasing

O17 Output Point Nitrogen pressure release

O18 Output Point Air blow II

O19 Output Point Air blow I

O20 Output Point Mold opening backpress

O21 Output Point Express/low pressure

O22 Point Low pressure molding clamping

O23 Point Air blow3/Reserved

O24 Point Auto door open

O25 Point Auto door closed

O26 Point Rapid mold opening

No. Functions Description

O27 Output Point Full automation

O28 Output Point Mold opening termination

O29 Output Point Safety door closed

O30 Output Point Core in C

O31 Output Point Core out C


3.5 Ai-01 Operations on special screens

1 Automatic purge setting (10) Four presses on injection key

2 Injector unit setting (12) Two presses on ejection /core pulling key

3 Temperature alarm (19) One press on electrothermal key

4 Hot-runner temperature setting

(20-21) Two presses on electrothermal key

5 Function setting One press on functional key

6 Mold choices copying (23) One press on mold no./attribute control

7

Quality statistics (25)

Three presses on mold no./attribute

control

8 Monitor over time (26-30) One press on monitoring key

9 Monitor over counter (31) Two presses on monitoring key

10 Monitor over input (32-33) Three presses on monitoring key

11 Monitor over output (34-36) Four presses on monitoring key

12 Monitor over relay (37-41) Five presses on monitoring key

13 Program monitoring (42) Six presses on monitoring key

14 Injection velocity adjustment

(44)

Two presses on injection curve key

15 Injection pressure adjustment

(45)

Three presses on injection curve key

16 Language selection(51-52) Press “Clear” key + “Main menu” key

17

Stage selection (53)

Two presses on “Clearance” + “Main

menu”

18 Factory setting (65-66) Ten presses on “Clearance”+ “Mold No./

Attribute control”

19

Network (68)

One press on “Clearance” + “Injection

curve”

20

Grease setting (69)

One press on manual greasing key

21 Mechanical adjustment (71) One press on slow debugging key

118

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