Agitator User Manual
Transcript of Agitator User Manual
www.gnsolidscontrol.com
1
GN Mud Agitator Installation, Operation & Maintenance Manual
Company name: GN Solids Control Co., Ltd.
Website: http://www.gnsolidscontrol.com
Address: No.3 Industry Road, Dachang Chaobai River
Development Area, Langfang, China.
Zip Code: 065300
E-mail: [email protected]
Tel: +86-316-5276988 / 5276989 / 5276990
Fax: +86-316-5276997 / 5276990
www.gnsolidscontrol.com
2
Content
1. Overview
2. Safety instructions
3. Application, structure & features
Application
Features
4. Structure and operation principle
Major components
Drive Motor
Gear Drive
5. Model selection and installation
Sizing
Installation
Leveling
Gearbox mounting plate
Shaft assembly
Impeller assembly
Motor and gearbox assembly and installation
Gearbox and impeller coupling connection
Gearbox lubricant level
6. Electrical connections
7. Storage & handling
www.gnsolidscontrol.com
3
8. Machine start up & shutdown
Initial startup
Normal startup and operation
Normal shutdown procedure
Emergency shutdown
9. Maintenance
General
Routine maintenance
10. Troubleshooting
11. Recommended spare parts
12. Terms of warranty
www.gnsolidscontrol.com
4
1. Overview
This manual provides installation, operation, and maintenance instructions for GN mud
agitators. The manual is divided into several parts to assist the user inreadily accessing the
information.
Personnel responsible for transporting, installing, commissioning, operating, or performing
maintenance on this equipment are required to read and understand the instructions
provided in this manual. One copy of this manual should be available and accessible at the
equipment location.
For machine safety and performance, no additions and/or changes may be made to the
equipment without the explicit written permission of GN Solids Control. Genuine GN
repair/replacement parts are required。
Fig. 1-1: GN agitator (Welding type impeller)
www.gnsolidscontrol.com
5
Fig.1-2 GN agitator(Casting type impeller)
2. Safety instructions
All persons responsible for operation and maintenance of this equipment must read and
understand all safety information in this manual prior to operating and/or maintaining the
equipment. The safety warnings listed below are included in applicable procedures
throughout this manual.
a. While operating agitator without/with load, add qualified lubricating oil to required oil
level into worm gearbox.
b. To ensure proper balance and orientation when unit is raised and prevent damage to
components, attach lifting sling only between motor and gear drive. Do not attempt Lifting
by attachment to eyebolt on motor or any other Location.
c. Be sure that handling devices have sufficient lifting capacity to safely handle the weight
of the equipment.
d. Clarify the correct direction of agitator before usage.
e. To avoid serious personal injury of un-expected motor startup, be sure equipment is
locked out, tagged out, and de-energized prior to install / or maintenance and/or
www.gnsolidscontrol.com
6
adjustments.
DO NOT operate the equipment if defective or faulty mechanical or electrical components
are detected.
3. Application, structure & features
Application
GN JBQ series mud agitator is one of the important equipment for mud system. It is
mainly used for agitating drilling fluids, avoid particle in fluids deposit to tank bottom.
It is high-efficiency mud-mixing units offered in a wide array of custom sizes and
configurations to accommodate virtually any mud tank. The horizontal drive is designed
for installations having limited space above the mud tank.
The mud agitator stirs mud slurry to maintain suspension of solids. The agitator is mounted
on top of the mud tank and has one or two impeller(s) immersed in the mud slurry. The
impeller shaft is directly coupled to an electric drive motor that is available in several
horsepower ratings from 7.5 to 25.
GN does not authorize any other use of this equipment, intended usage of the equipment
includes compliance with the operating, maintenance, and safety instructions provided in
this manual。
Mud agitator design should be based on tank dimension, inner depth and mud condition.
GN horizontal agitators utilize worm gear reducer. Welding type or casting type impeller
for option.
The impeller is fixed to the shaft with bolts to avoid rotating or sway (connection with key
groove optional). Its vertical location on the shaft is determined as a height from the tank
bottom corresponding to the impeller diameter times 0.75. For example, a 20” impeller
should be mounted 15” above the bottom. GN recommends straight impeller blades for
www.gnsolidscontrol.com
7
tanks under 5’ deep and canted blades for deeper tanks. If dual impellers are desired,
straight blades are mounted on the bottom and the canted blade impeller is installed at a
point about two-thirds above the tank bottom.
The keyed motor and driven impeller shafts are rigidly connected by a multi-piece
coupling, which uses tapered locking bushings to secure the shafts together. Shaft lengths
are customized to suit customer specifications. For shafts longer than 8’, a stabilizer is
mounted on the tank bottom to support the lower end of the shaft.
Features
a. Utilize worm gear reducer. Compact design, perfect joggle and reliable operation.
b. Worm gear reducer combined with explosion-proof motor, which enable stable
performance in wild severe environment.
c. Input shaft of explosion-proof motor are connected to gearbox with elastic coupling
directly, rather than belt-drive. It enables stable speed of impeller.
d. The mud agitators are high-efficiency mud-mixing units offered in a wide array of
custom sizes, and configurations to accommodate virtually any mud tank. It is to avoid
over-load of current during start up motor.
e. Horizontal type of motor. It is convenient for installation, adjustment or replacement.
Main parameters of agitator
Model JBQ5.5 JBQ7.5 JBQ11 JBQ15
Motor power 5.5kw(7.5hp) 7.5kw(10hp) 11kw(15hp) 15kw(20hp)
Impeller speed 60/72RPM 60/72RPM 60/72RPM 60/72RPM
Single-layer impeller, welding type (Standard)
850mm 950mm 1050mm 1200
Double- layer impeller, welding type
N/A Up:800mm Down:800mm
Up:850mm Down:850mm
Up:950mm Down:950mm
www.gnsolidscontrol.com
8
(Standard)
Casting type impeller, (Standard)
600mm 700mm Up:600mm Down:600mm
Up:700mm Down:600mm
Ration 25:1 25:1 25:1 25:1
Overall dimension (L*W*H)
900*700*600mm
900*750*610mm 1100*840*705mm
1200*1000*760mm
Electric Specs 380V/50HZ Or 460V/60HZ, or customized
Shaft length and impeller
Customized shaft according to tank inner depth / mud condition optional
Remarks Explosion-proof motor Shaft stabilizer available Customized impeller diameter available
4. Structure and operation principle
Major components
GN mud agitator is made of explosion-proof motor, worm gear reducer. impeller,
mounting plate, elastic coupling, and rigid coupling. Explosion-proof motor and worm gear
reducer installed on mounting plate. Elastic coupling connect explosion-proof motor input
shaft and gearbox input shaft. Impeller shaft and gearbox output shaft are connected by
rigid coupling.
Although the arrangement mud agitator components is identical across the various sizes
and configurations, the drive motor, impeller, shaft length and diameter, gear drive, and
motor orientation vary between models. Figure 2 shows the typical components of a mud
agitator. The configuration for the same power rating is identical, except for the type of ear
drive. The unit is shipped unassembled and requires assembly by a trained, qualified
technician.
No Items Series No. Specs Qty Remarks 1 Motor & worm
gear reducer GNJBQ150-01 Assembly
unit 1
www.gnsolidscontrol.com
9
component 2 700mm impeller GNJBQ110-02 ZG35# 1 3 Impeller
installation nut LM1400048S1 SUS316 2
Impeller installation spring washer
TD1400048S1 SUS316 8
Impeller installation flat washer.
PD1400048S1 SUS316 8
Impeller installation bolt
LS1414048S1 SUS316 8
4 Shaft GNJBQ055-03 Assembly unit
1
5 Shaft installation bolt
LS1407048S1 SUS316 6
6 Stabilizer GNJBQ055-04 SUS316 1
Fig.2: Main components of agitator
Drive Motor
The mud agitator is operated by a 3-phase induction motor. Drive motors range from 7.5 to
www.gnsolidscontrol.com
10
25 horsepower with customized hz and voltage; the power requirements are specified on
the customer order. Electric power, switching, and safety devices are provided by the
customer.
GN can offer starter for agitator as request. All components come from Siemens of
Schneider.
Gear Drive
Rotation of the drive motor is transferred to the impeller shaft through the directly coupled
gear drive. The drive is a reduction gearbox and is factory assembled to the drive motor.
The drive is sized to apply the maximum torque required to produce the design impeller
rotation speed of 60 rpm under 50hz, and 72 rpm under 60hz.
Impeller
Impellers are available in diameters ranging from 20” to 52” to meet the needs of various
size mud tanks. The impeller diameter is generally determined by the size of the tank.
Larger or deeper tanks employ dual impeller units having a secondary impeller mounted
closer to the mud surface. The impeller is mounted on the shaft using a tapered locking
bushing. A bolt / key inserted in the impeller shaft locks the impeller to the shaft and
prevents rotation. Canted impeller blades are desirable near the bottom of tanks more than
5’ deep or where other forces of flow factor may be absent in the tank.
Welded type impeller
www.gnsolidscontrol.com
11
Casting type impeller
Fig.3: Impeller type
5. Model selection and installation
Before installation / disassembly, read and understand ALL safety information presented in
this manual and associated documents. Review the equipment handling procedures in the
manual. Pay particular attention to information concerning “lift points” and the use of
spreader bars before lifting or moving the equipment.
Failure to observe proper equipment handling procedures may result in serious personal
injury and/or damage to the equipment.
Sizing
For proper mixing and suspension of solids, the mud agitator must be properly sized and
installed. To properly size a mud agitator, proceed as follows:
1. Select desired style – horizontal with welded / casting impeller
2. Determine available electric power - 440V/460V/380,60HZ , 380V/400V/415V,50HZ
or customized.
3. Select horsepower and impeller(s) as determined by the following factors:
a. Tank design - round or square
b. Tank dimensions
c. Maximum mud weight
d. Desired turnover ratio (TOR)
www.gnsolidscontrol.com
12
After gathering the required information, the agitator can be properly sized to meet the
horsepower demand and correct agitation for the application. To ensure accurate sizing,
GN recommends clients to communicate with GN people to make sure size and model.
Following are operational recommendations for mud agitators:
1. Maintain uniform tank dimensions, i.e. equal width-to-length ratio or as close as
possible to equal.
2. Avoid TOR values greater than 85 seconds, as this may jeopardize solids suspension.
3. Avoid TOR values less than 40 seconds, as this may result in formation of a vortex and
increase air entrapment.
Installation
Following are the sequential steps of the mud agitator installation procedure. The sequence
presented is a guideline and may vary depending on the user’s facilities, previous
experience with this equipment, and optional equipment.
1. Read and understand all safety information & handling procedures in this manual, and
identify the mud agitator components.
2. Locate and weld mounting plate and stabilizer (if required) to tank structure.
3. Place shaft in tank, and assemble impeller(s), tapered bushings, and male coupling on
shaft.
4. Install female coupling on gearbox shaft.
5. Install motor and gearbox assembly, and attach shaft coupling to gearbox coupling.
6. Connect electric power supply to drive motor.
Leveling
To prevent undue premature wear on the gearbox or coupling and ensure long-term
reliability and efficiency of the mud agitator, the impeller shaft should rotate in a true
vertical orientation. This vertical installation is achieved by ensuring that the mounting
plate is absolutely horizontal. If a stabilizer is used, it must be directly aligned with the
www.gnsolidscontrol.com
13
center of the mounting plate. The following paragraphs describe the correct methods for
installing the mounting plate and stabilizer.
Agitator mounting dimension as showed as following.
Fig.4: Agitator on the tank
Motor Power
S/C
5.5kw 7.5kw 11kw 15kw
A 640 640 690 770
B 700 700 750 840
www.gnsolidscontrol.com
14
C 290 290 320 370
D 350 350 394 440
E ∅22 ∅22 ∅22 ∅22
F 595 595 657 700
G 903 903 1031 1133
H 97 97 97 115
Fig. 5 Agitator mounting dimension
Gearbox mounting plate
The mounting location must be determined before the gearbox is installed. When selecting
the mounting plate location, ensure that sufficient clearance is provided between the
impeller blades and the tank wall. Use a level to ensure absolute, horizontal orientation of
the mounting plate in two perpendicular directions. Select shims as needed to achieve level
mounting, mark the position of shims, and then remove the plate from the tank as it must
www.gnsolidscontrol.com
15
be placed onto the gearbox shaft before installing the female coupling. If impeller shaft is more than 8’ long, a stabilizer is required to support the lower end of
the shaft.
Install the stabilizer as follows:
1. Drop a plumb line through the center of the mounting plate to locate the exact center
position of the stabilizer on the tank floor.
2. After determining its proper location, weld the stabilizer to tank floor.
Shaft assembly
Following installation of the stabilizer (if needed), place the shaft in the tank and assemble
as follows:
Hoist the shaft vertically, and carefully lower into the tank while maintaining suitable
support to permit assembly of impeller(s) and male coupling. While assemble shaft and
impeller, rigid coupling should assembled with spring waster and flat washer, and then
tighten, otherwise, it may cause runout of impeller shaft, and speed up the abrasion of
gearbox and bearing.
Impeller assembly
Install impeller with shaft, fixed with M14x140 bolt (2 bolts for each set of impeller)
The impeller mounting location is kept by GN before delivery.
For a canted single impeller or a dual impeller shaft, GN sets the distance of the lower
impeller from the tank floor at 75 percent of the impeller diameter. Mount the optional
second impeller at a distance above the tank floor that is equal to 2/3 of the tank’s
maximum mud height. For example, if the tank mud depth is 10’, the second (upper)
impeller key should be centered approximately 6.5’ above the bottom of the tank. For tank
depths of 6’ or less, install a single straight impeller not more than 12” above the tank
floor.
www.gnsolidscontrol.com
16
Fig.6: Motor and gearbox installation instruction
Motor and gearbox assembly and installation
GN Solids control Co., Ltd. will install motor and gearbox before delivery. Clients can
installation or disassembly as request. For details, please refer motor/gearbox user
manual.
Gearbox and impeller coupling connection
1. Position and align shafts so that couplings are brought together, and fully mate couplings
on shaft and gearbox
2. Check for a gap at any location around the coupling flanges. A gap indicates angular
50
394
1031
657
750
M L
320
690
97
200 320
S=2
3M
www.gnsolidscontrol.com
17
misalignment. Difficulty in mating the shafts indicates parallel misalignment. Alignment
should be checked with a dial indicator before bolting flanges together.
3. After aligning couplings, insert and tighten hex head screws (supplied with male
coupling) to the recommended torque. Tighten in stages, using an alternating pattern until
final torque is reached. Re-check torque after completing tightening sequence.
Fig. 7: Coupling assembly
Gearbox lubricant level Verify that lubricant level in the gearbox reaches the bottom of the oil level plug. Refer to Figure 8 for location of oil level plug.
www.gnsolidscontrol.com
18
Fig. 8: Gearbox Plug Locations
6. Electrical connections
WARNING! TO AVOID SERIOUS PERSONAL INJURY BE SURE EQUIPMENT IS LOCKED OUT, TAGGED OUT, AND DE-ENERGIZED PRIOR TO PERFORMING MAINTENANCE AND/OR ADJUSTMENTS.
WARNING! MOTOR MUST BE OPERATED AT THE DESIGNATED SUPPLY VOLTAGE.
WARNING! HIGH VOLTAGE MAY BE PRESENT. BE SURE FUSED DISCONNECT SUPPLYING ELECTRICAL POWER TO THIS EQUIPMENT IS OPEN. LOCK-OUT AND TAG-OUT POWER SUPPLY TO PREVENT ACCIDENTAL APPLICATION OF POWER WHILE MAINTENANCE AND/OR ADJUSTMENTS ARE IN PROGRESS.
Level plug
Vent plug
Drain plug
www.gnsolidscontrol.com
19
WARNING! ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) AND ALL APPLICABLE LOCAL CODES. FAILURE TO COMPLY MAY RESULT IN AN UNSAFE CONDITION THAT COULD INJURE PERSONNEL OR DAMAGE EQUIPMENT. ENSURE THAT ALL ELECTRICAL AND CONDUIT CONNECTIONS ARE SECURE.
Before making power connections, be sure that electrical source meets one of the following
standards:
1. AC power at rated frequency is within ±10 percent of rated voltage, or
2. AC power at rated voltage is within ±5 percent of rated frequency, or
3. Combined variation in voltage and frequency is ±10 percent of rated values, provided
the frequency variation does not exceed ±5 percent of rated frequency.
Refer to drive manufacturer’s literature in Section 10 for additional assistance in making
electrical connections.
7. Storage & handling
If the machine will not be installed immediately, it should be covered with a tarpaulin
(tarp). If unit is stored outdoors, use a UV- resistant tarp, or UV-resistant shrink-wrap.
Install vents when using shrink-wrap. Seal operating and maintenance manual in plastic,
and attach to unit.
GN mud agitators are shipped disassembled except for motor and gearbox, which are
supplied as an assembly. All components including shaft are packaged in a sea/air worthy
wooden case.
The delivered equipment should be transported on the ground using a forklift, lifting lugs
as showed as fig.8.
www.gnsolidscontrol.com
20
Fig. 9 Mud agitator lifting lugs
8. Machine start up & shutdown This section contains initial and normal startup and shutdown procedures for the mud
agitator. These procedures are designed to ensure safe operation and shutdown of the
equipment.
Initial startup
The Initial Startup procedure is to be used when the equipment is being started for the first
time, or when equipment is returned to use after an extended period out of service. The
initial startup is performed as follows:
1) Verify that all operators and maintenance personnel have read and understand all
operating and safety information.
2) Verify that equipment has been assembled and installed in accordance with part 2.
3) Check oil level in gearbox (see part 2). If low, fill to bottom of level plug.
4) Jog drive motor to check that impeller rotates in the correct direction. If rotation is
incorrect, shut down and lock out and tag out electric power, and reverse any two leads to
switch direction of motor rotation.
www.gnsolidscontrol.com
21
5) Start up mud agitator in accordance with the Normal Startup procedure.
Normal startup and operation
After the initial startup, the mud agitator is started up and operated as follows:
1) Verify that all personnel, tools, documents, and other material are clear of equipment.
2) Turn on the mud agitator, and then open the associated mud feed and outlet systems.
3) Observe the operation of the impeller shaft assembly as the tank fills with mud and
verify continuous rotation of impeller(s).
Normal shutdown procedure
To shut down the mud agitator for any reason, first shut off the mud feed and then turn off
electric power to the agitator motor.
Emergency shutdown
To immediately stop the machine in case of emergency, open the fused disconnect
supplying electric power to the machine.
9. Maintenance
General
Routine maintenance is critical to ensure maximum life and trouble-free operation of the
mud agitator. While the recommended maintenance schedule in this section is flexible,
modifications should be based on experience with operating the equipment at your
facilities. A maintenance log should be kept to help establish a routine maintenance
schedule, as well as to monitor and adjust the schedule as necessary throughout the
equipment’s life. When determining a suitable maintenance schedule, consider duty cycle,
ambient temperature, and operating environment.
www.gnsolidscontrol.com
22
WARNING! TO AVOID SERIOUS PERSONAL INJURY, LOCK OUT, TAG OUT, AND DE-ENERGIZE MACHINE PRIOR TO PERFORMING MAINTENANCE.
Routine maintenance
Routine maintenance consists of checking gearbox oil level and oil condition and greasing
gearbox bearings at required intervals.
Before operation, lubrate gearbox with L-CKE/P 220~320# worn gear oil (while ambient
temperature around -30~40℃; or with L-CKE/P 320~460# worn gear oil (while ambient
temperature around 25~65℃. Verify that lubricant level in the gearbox reaches the bottom
of the oil level plug. Refer to the following tables for oil quantities and approved
lubricants.
Bearings should be cleaned and re-greased on the same schedule as oil changing. After
cleaning, fill bearings to one-third of their free volume.
After 100 hours of initial startup, clean gearbox inside, add new grease oil. Then lubricated
at every 2500-hour interval.
Agitator model JBQ5.5 JBQ7.5 JBQ11 JBQ15
Motor power 5.5kw (7.5hp)
7.5kw (10hp)
11kw (15hp)
15kw (20hp)
Impeller speed 60/72RPM 60/72RPM 60/72RPM 60/72RPM
Worn gear grease oil
Brand & model
Ambient temperature -30 ~ 40℃
N460 worm gear oil Accordance with Standard: SH0094-1991
Ambient temperature 25 ~ 65℃
N220 worm gear oil
Gearbox oil Qty(L) 8.6 16.7 16.7 27.2
Lubricated with suitable grease oil as request. Refer following table with some
interchangeable grease oil brand for users to choose at different ambient temperature.
www.gnsolidscontrol.com
23
Ambient temperature
Gearbox lubricating oil manufacturer & model
℃ Sinopec Shell Mobil 30 ~ 40℃ L-CKE/P220 Shell Tivela S320 Gear 630XP
L-CKE/P320 Shell Tivela S320 Gear 632XP 25 ~ 65℃ L-CKE/P320 Shell Tivela S320 Gear 632XP
L-CKE/P460 Shell Tivela S460 Gear 634XP
While gearbox or motor temperature over 90°C, or vibrate/sound abnormally, shut up
equipment and check immediately.
Fasten all linking bolts periodically.
10. Troubleshooting
If mud disturbance in the tank becomes unsatisfactory, check the possibilities listed below
and correct as described.
PROBLEM POSSIBLE CAUSE REMEDY Over-temperature Motor and gearbox not installed
suitably Adjust to suitable position, enable motor and gearbox axes concentric
Abnormal abrasion of oil seal Trickle lubricating oil at oil seal ledge
Lubricating oil too much or less Adjust oil quantity baseds on oil level plug
Lubricating oil not pure, or not workable well
Replacing with new oil
Too much vibration and noise
Motor and gear box not fixed well Check and find out the loosing point, fasten correctly
worm gear supplementary tooth badly worn/ damaged
Replacing worm gear supplementary tooth (connect GN)
bearing badly worn or disabled Replacing bearing Linking bolts for coupling and agitator output plate pull off, or foundation bolts pull off
Fasten or replacing bolts
Impeller shaft bended or deformed Align the shaft Impeller local distortion or broken off Repair or replace impeller
Working current fluctuated greatly
worm / gear in gearbox badly worn Inspection gearbox gradually, repair or replace relative parts
Far-forth top circle of shaft rubbed with stabilizer inner wall
Align shaft or re-install stabilizer
www.gnsolidscontrol.com
24
Coupling damaged Replace coupling completely, or replace elastic sleeve package
Noise Bearing badly worn or with too bigger gap
Replace bearing
Worm gear supplementary tooth not joggled well
Repair booth surface or replace worm gear supplementary tooth
Lubricating oil insufficient Add oil accordance with oil gauge figure
extraneous materials in gearbox Clean out lubricating oil to empty extraneous materials, and add new oil
Oil leakage Oil sealing ledge badly worn Replace oil sealing Too much lubricating oil Adjust oil quantity accordance
with oil gauge figure Oil level plug screw not tighten well Tighten or add more sealing
adhesive tape Oil leveler damaged Replace oil a new leveler
Worm gear supplementary tooth worn shortly
Lubricating oil cannot meet standard Replace suitable lubricating oil
Lubricating oil insufficient Refill lubricating oil accordance with oil leveler showed
Lubricating oil is not changed timely, and become degraded
Replacing lubricating oil timely as request
over-temperature while operation Treated as over temperature or reduce ambient temperature
11. Recommended spare parts The following is a recommended spare parts list for 1 year operation:
S/C Series no. Model Qty Remarks
1
Worm wheel bearing
30210 2
GNJBQ5.5/7.5 Worm bearing 6213 2 Worm wheel oil seal 65x95x12 1
Worm oil seal 50x80x12/10 1
2
Worm wheel bearing
30211 2
GNJBQ11 Worm bearing 6214 2 Worm wheel oil seal 70x100x12 1
www.gnsolidscontrol.com
25
Worm oil seal 55x80x12 1
3
Worm wheel bearing
30212 2
GNJBQ15 Worm bearing 6215 2 Worm wheel oil seal 75x105x14 1
Worm oil seal 60x90x12 1
12. Terms of warranty
All GN equipment sold pursuant to this agreement, guarantee 14 Months after
shipment or 12 months after commissioning, whichever comes first. During the guarantee
period, GN will be responsible for problems caused by quality of production or raw
material except the wearing spare parts of the equipment and problems caused by incorrect
man-made operation, providing GN operating, maintenance and inspection
recommendations are followed, and authorized oil filters and lubricants are utilized and
replaced at the recommended intervals.
In the event of improper installation, abuse, misuse, improper operation or improper
or lack of maintenance of GN equipment in accordance with GN recommendation and
accepted industry practice, this Warranty will become null and void with respect to such
GN equipment. During the period of warranty and upon written notification to GN by the
Purchaser, GN guarantees replacement of all parts manufactured by GN shown to be
defective in material and manufacture. GN makes no further warranty, either expressed or
implied, for any amount in excess of the cost of repair or replacement of any part shown to
be defective. The foregoing warranty shall be null and void and of no further force or
effect with respect to any GN equipment on which any repairs or maintenance, other than
normal wear part replacements, are performed by any service provider other than GN or
GN authorized providers.
This Warranty does not cover and GN makes no warranty covering:
a. Failures occurring after expiration of the warranty period.
b. Failure caused by decomposition by chemical action or wear caused by abrasion.
c. Equipment damaged in shipment or by accident.
d. Defects in articles purchased by GN or its affiliates from non-affiliated parties and
www.gnsolidscontrol.com
26
resold without alteration, which are covered by warranty from the original manufacturer.
e. Failures due to abuse, misuse, or lack of proper recommended maintenance.
f. Failures of equipment, which has in any way been repaired or altered except as
authorized by GN or equipment using components manufactured or repaired by any other
party than GN unless expressly authorized by GN.
The foregoing warranty shall be herein referred to as the “Agitator Warranty”. The
Mud Agitator Warranty is for the exclusive benefit of Purchaser.
THE AGITATOR WARRANTY CONSTITUTES GN’S SOLE AND
EXCLUSIVE WARRANTY WITH RESPECT TO ANY AGITATOR PURCHASED
HEREUNDER, EXCEPT FOR THE AGITATOR WARRANTY, GN HEREBY
DISCLAIMS ALL EXPRESS WARRANTIES (WHETHER ORAL, WRITTEN OR
ARISING BY PROMISE, DESCRIPTION OR SAMPLE) AND ALL IMPLIED
WARRANTIES, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF
NON-INFRINGEMENT, ANY WARRANTY OF MERCHANTABILITY AND
FITNESS FOR ANY PARTICULAR PURPOSE, AND ALL WARRANTIES
ARISING BY CUSTOM OR TRADE USAGE.
Purchaser represents that it has evaluated the GN Agitators in light of the Agitator
Warranty and has determined that the GN Agitator are fit and sufficient for Purchaser’s
operations (including the Processing applications). Purchaser acknowledges that it is solely
responsible for evaluating and choosing the sites where the GN Agitator will be installed
and the manner in which GN Agitators will be used.
GN does not warrant that the Environmental Protection Agency (“EPA”) or any other
regulatory authority has approved or certified the GN Agitators for any purpose.
Purchaser assumes any risk, burden and/or costs of EPA or their regulatory
compliance with respect to any GN Agitator acquired pursuant to this Agreement.
GN has made no inspection of the sites where Purchaser intends to install the
Centrifuges and disclaims any warranties with respect to installation of the GN Agitators.
Purchaser shall use its best efforts to ensure that all persons or entities renting or leasing
GN Agitators are informed of the foregoing exclusive warranty and warranty disclaimer.
www.gnsolidscontrol.com
27
13. Installation and maintenance log
Purpose
This section should be used by operating and maintenance personnel to record historical
information gathered during the installation and operation of GN equipment. If properly
kept, the log will be useful for altering maintenance intervals and intercepting trends that
may indicate the need for changing operating procedures. Each entry in the log should be
dated for future reference and tracking. If required, additional pages may be added to the
log by copying a blank page or simply inserting ruled paper at the rear of the section.
www.gnsolidscontrol.com
28
Installation and Maintenance Notes: