AGGREGATES Sand & Gravel - SN Engineering Services 1000x1000 Perfect for medium production plants...

AGGREGATESSand & Gravelwater treatmentand silt dewatering plants

“The three Cs for the founders and their companies’ success are: Capacity, Competence, Courtesy.”

Matec specializes in the design and development of waste water

purification and filtration plants. We work for many different indu-

stries, the most important are: aggregates, gravel, sand, coal,

stone, iron-ore, ceramics and glass.

Matec’s mission is our customers’ satisfaction. That is why we offer

timely after-sale service, as well as before-sale advice to under-

stand the real requirements of our potential customers.

Matec has installed over 250 purification plants all across the world

in the last two years: this is the real guarantee of our production and

service quality.

The two partners have decades-old experience in the purification

industry and they are a continued presence in the company. That

guarantees the best technical and commercial advice ever.

Matec new plants are based in Massa, in the very heart of a wide

industrial zone, also known as Apuana. A well-equipped reality that

can cope with all the needs of the worldwide purification market,

thanks to a simple but effective organization.

All the machines are built in our plants. Thus we can offer top-qua-

lity products ‘Made in Italy’, which will fulfill the most demanding

applications and markets.

Matec is a technology leader and the leading producer of machines

for filtration and mining activities, as well as for water purification.

Treatment of sludge arising from sand washing.

Matec designs and manufactures complete filtration systems in

the major fine sand recovery sites. There filter presses are used

in sludge treatment, to recover and recycle sands whose value is

increasing and to dispose of chemical wastes.

Matec treatment plants are designed to maximize the returns of

sand washing plants.

We have developed extensive experience in treating by-product

sludge of sand and gravel quarries, resulting from sand washing.

The mineral sector includes: Sedimentary, Igneous, Methamor-

phics (like sandstone, limestone, clay, carbonate, caolin, caorse,

granite, marble, tout-venant).

CLASSIFICATION OF ROCKS

Sedimentary: Chemical (Limestone, Dolostone, Evaporites), Cla-

stic (Conglomerate, Breccia, Sandstone, Siltstone, Mudstone, Sha-

le) Biologic (Coal, Chert)

Igneous: Intrusive (Gabbro, Diorite, Granodiorite, granite), Extrusive

(Basalt, Andesite, Dacite, Rhyolite)

Metamorphic: Foliated (Slate, Schist, Gneiss), Non-foliated (Quar-

tzite, Marble)

COMPANYCompany Aggregates - Sand & GravelAggregates - Sand & Gravel

ACQUÆAcquæ 400/500/630Perfect for small and medium production plants specialized in aggregates, sand and gravel treatment in quarries and mines.

Acquae 400-500-630. It is named after the Latin word for Water, because it was created as a project designed for the recovery of water even in case

of minimum flow rates. Because water is life!

The Acquae is our small-medium range. It includes the technical specifications of the bigger machines simplified for uses in fields such as:

Marble and granite sector, small and medium workshops with flow rates up to 60-120-400m3/h;

Ceramic sector, factories with flow rates of waste water up to 90-200-500m3/h;

Cement sector, BWR for the recycling of concrete recovered from cement mixers;

High technology and refinement mining sector;

Aggregates and recycling sector, flow rates up to 60 m3/h.

Benefits :• 100% Made in ITALY. 100% Made in Tuscany

• HPT (High Pressure Technology) to work at more than 20 BAR

• Gasser Shakers for discharging the cakes perfectly

• Real automatic washing for a complete washing

• Filter cloths attached with strips and rubber connection for an easy replacement

• Open filtrate design allows a simple and rapid identification of bad filter cloths

• Allen Bradley PLC with remote monitoring and assistance

• Number of installed plates can be up to 50 in all presses

• More than 20 models for the best economical/technical solutions

500/10500/15500/20500/25500/30

2.3003.3804.0404.6605.260

770770770770770

1.3302.0002.4302.8503.270

430430430430430

800800800800800

8001.0001.2001.3001.500

5,95,95,95,95,9

59,0088,50

118,00147,50177,00

0,120,180,240,300,35

0,220,330,440,550,65

0,180,270,350,440,53

Specifications

Acquæ model500x500

A Length B Width C FootWheelbase

D FootWheelbase

H TotalHeight

Dry Weight(Kg)

ChamberVolume(Liters)

Capacityper cycle(Liters)

m³/h(2 cycles)

Ton/h m³/h(3 cycles)

IGNISIgnis 800x800

800/10800/15800/20800/25800/30800/40800/50 New TT800/60 New TT800/70 New TT

4.5854.2355.3007.9007.9008.1205.7766.3987.206

1.5301.5301.5301.5301.5301.5301.5301.5301.530

2.4552.4553.1604.5754.5755.9804.5185.1405.948

890890890890890890890890890

1.7601.7601.7601.7601.7601.7601.7601.7601.760

2.6003.0003.6004.5004.5005.5006.0006.6007.200

18,218,218,218,218,218,218,218,218,2

182,00273,00364,00455,00546,00728,00910,00

1.092,001.274,00

0,360,550,730,911,091,461,822,182,55

0,671,011,351,682,022,693,374,044,71

0,550,821,091,371,642,182,733,283,82

Specifications

Ignis model800x800


D FootWheelbase

H TotalHeight

Dry Weight(Kg)



m³/h(2 cycles)


Perfect for medium production plants specialized in aggregates, sand and gravel treatment in quarries and mines.

Ignis 800x800. It is named after the Latin word for Fire, because it is created from materials welded with fire.

The Ignis 800x800 is our medium range. It includes the technical specifications of the bigger machines for uses in fields such as:

Marble and granite sector, small and medium workshops with flow rates up to 700m3/h;

Ceramic sector, factories with flow rates of waste water up to 900m3/h;


High technology and refinement mining sector;

Aggregates and recycling sector, flow rates up to 120m3/h.










Filters with 50 or more plates include the TT2Fast model (fast opening):

The TT2fast opening can discharge the cakes for 100 plates in less than 2 minutes

All made of single-block steel from thick slabs

Plasma, laser or water-jet manufacturing process

The purified water is drained through 4 external manifolds

(to avoid external contacts or leaks)

First choice components by major manufacturers

Stainless steel accessories

High speed and high pressure hydraulic system

Gasser Shaker automatic system for discharging the cakes

Cloth and plate automatic washing

PLC switchboard to control the whole system electronically.

Specifications

Acquæ model400x400


D FootWheelbase

H TotalHeight

Dry Weight(Kg)



m³/h(2 cycles)


400/3400/5400/10400/15400/20400/25400/30

2485248524853235323561496149

770770770770770770770

750750

13401932193237123712

430430430430430430430

800800800800800800800

4,94,94,94,94,94,94,9

9,8024,5049,0073,5098,00

122,50147,00

0,020,050,100,150,200,250,29

0,040,090,180,270,360,450,54

0,030,070,150,220,290,370,44

350350450500600

12001300

630/10630/15630/20630/25630/30630/40630/50

2.8805.2905.2906.1757.3009.610

11.825

1.2001.2001.2001.2001.2001.2001.200

1.5452.8852.8853.5554.2555.6857.070

770770770770770770770

1.5651.5651.5651.5651.5651.5651.565

2.6003.5003.5003.8004.0004.3004.600

12,512,512,512,512,512,512,5

125,00187,50250,00312,50375,00500,00625,00

0,250,380,500,630,751,001,25

0,460,690,931,161,391,852,31

0,380,560,750,941,131,501,88

Specifications

Acquæ model630x630


D FootWheelbase

H TotalHeight

Dry Weight(Kg)



m³/h(2 cycles)


H

A

C

B

D

A

C

D

H

B

PROJECT Beton Wash - France

PROJECT KSD - United Kingdom

IgnisIgnis 1000x1000Perfect for medium production plants specialized in aggregates, sand and gravel treatment in quarries and mines.

Ignis 1000x1000. It is named after the Latin word for Fire, because it is created from materials welded with fire.

The Ignis 1000x1000 is our medium range. It includes the technical specifications of the bigger machines for uses in fields such as:

Marble and granite sector, small and medium workshops with flow rates up to 2500m3/h;

Ceramic sector, factories with flow rates of waste water up to 3000m3/h;


High technology and refinement mining sectors such as Iron-Ore, Coal, Silver, Gold, and in general Ferrous and Non-Ferrous ones;

Aggregates and recycling sector, flow rates up to 300m3/h.












and for 150 plates in less than 3.5 minutes










PLC switchboard to control the whole system electronically

1000/151000/201000/251000/301000/401000/50 New TT1000/60 New TT1000/70 New TT1000/80 New TT1000/90 New TT1000/100 New TT1000/120 New TT

5.0206.0106.6708.190

10.1157.6008.0809.0809.8429.480

11.35512.805

1.8401.8401.8401.8401.8401.7301.7301.7301.7301.7301.7301.730

3.0353.7454.0355.1956.5155.4505.9406.9407.7007.3409.213

10.900

870870870870870870870870870870870870

2.1352.1352.1352.1352.1352.1552.1552.1552.1552.1552.1552.155

4.0004.5005.0005.0005.5007.0007.5008.1008.7009.300

10.00012.500

29,129,129,129,129,129,129,129,129,129,129,129,1

436,50582,00727,50873,00

1.164,001.455,001.746,002.037,002.328,002.619,002.910,003.492,00

0,871,161,461,752,332,913,494,074,665,245,826,98

1,622,152,693,234,315,386,467,548,619,69

10,7712,92

1,311,752,182,623,494,375,246,116,987,868,73

10,48

Specifications

Ignis model1000x1000


D FootWheelbase

H TotalHeight

Dry Weight(Kg)



m³/h(2 cycles)


TERRÆTerræ 1200x1200/1300x1300

A

C

B

H

D

1200/50 New TT1200/60 New TT1200/70 New TT1200/80 New TT1200/90 New TT1200/100 New TT1200/120 New TT

8.1739.8509.363

10.46910.70011.86312.723

2.2702.2702.2702.2702.2702.2702.270

6.0507.1207.3128.3448.5759.740

10.600

1.1701.1701.1701.1701.1701.1701.170

2.0602.0602.0602.0602.0602.0602.060

13.20014.50015.80017.10018.40020.00022.000

39393939393939

1.950,002.340,002.730,003.120,003.510,003.900,004.680,00

3,904,685,466,247,027,809,36

7,228,66

10,1011,5412,9914,4317,32

5,857,028,199,36

10,5311,7014,04

Specifications

Terræ model1200x1200


D FootWheelbase

H TotalHeight

Dry Weight(Kg)



m³/h(2 cycles)


Perfect for medium and large production plants specialized in aggregates, sand and gravel treatment in quarries and mines.

Terrae 1200x1200/1300x1300. It is named after the Latin word for Earth, because it is specially created for and completely dedicated to every kinds

of applications in quarries and mines, that is to say for areas where men use the Earth for progress.

The Terrae 1200x1200/1300x1300 is our medium range. It includes the technical specifications of the bigger machines for uses in fields such as:

Aggregates and recycling sector, flow rates up to 500m3/h;

High technology and refinement mining sectors such as Iron-Ore, Coal, Silver, Gold, and in general Ferrous and Non-Ferrous ones.











The TT2fast opening can discharge the cakes for 100 plates in less than

2 minutes and for 180 plates in less than 3.5 minutes

A

C

D

H

B

1300/151300/201300/251300/301300/401300/50 New TT1300/60 New TT1300/70 New TT1300/80 New TT1300/90 New TT1300/100 New TT1300/120 New TT

5.3885.5807.4109.850

11.6808.1739.8509.363

10.46910.70011.86312.723

2.2702.2702.2702.2702.2702.2702.2702.2702.2702.2702.2702.270

3.4653.4754.9556.9958.4256.0507.1207.3128.3448.5759.740

10.600

1.1701.1701.1701.1701.1701.1701.1701.1701.1701.1701.1701.170

2.0602.0602.0602.0602.0602.0602.0602.0602.0602.0602.0602.060

6.0008.500

10.00011.50013.00013.20014.50015.80017.10018.40020.00022.000

47,347,347,347,347,347,347,347,347,347,347,347,3

709,50946,00

1.182,501.419,001.892,002.365,002.838,003.311,003.784,004.257,004.730,005.676,00

1,421,892,372,843,784,735,686,627,578,519,46

11,35

2,633,504,385,257,008,75

10,5012,2514,0015,7517,5021,00

2,132,843,554,265,687,108,519,93

11,3512,7714,1917,03

Specifications



D FootWheelbase

H TotalHeight

Dry Weight(Kg)



m³/h(2 cycles)


PROJECT Mondial Sabbia - Italy

PROJECT AGGCORP - Ohio

TERRÆTerræ 1500x1500

A

C

B

H

D

1500/301500/401500/50 New TT1500/60 New TT1500/70 New TT1500/80 New TT1500/90 New TT1500/100 New TT1500/120 New TT1500/140 New TT1500/150 New TT1500/160 New TT

8.47511.7008.5429.300

10.20011.02211.68012.63512.63515.82516.84217.672

2.5052.5052.5052.5052.5052.5052.5052.5052.5052.5052.5052.505

5.4707.6006.3606.8408.0208.8409.265

10.41510.41514.10014.66015.490

1.3601.3601.3601.3601.3601.3601.3601.3601.3601.3601.3601.360

2.2702.2702.2702.2702.2702.2702.2702.2702.2702.2702.2702.270

12.00013.70015.80017.80019.80021.50024.00025.00029.00033.00037.00041.000

63,163,163,163,163,163,163,163,163,163,163,163,1

1.893,002.524,003.155,003.786,004.417,005.048,005.679,006.310,007.572,008.834,009.465,00

10.096,00

3,795,056,317,578,83

10,1011,3612,6215,1417,6718,9320,19

7,009,34

11,6714,0116,3418,6821,0123,3528,0232,6935,0237,36

5,687,579,47

11,3613,2515,1417,0418,9322,7226,5028,4030,29

Specifications



D FootWheelbase

H TotalHeight

Dry Weight(Kg)



m³/h(2 cycles)


Perfect for large production plants specialized in aggregates, sand and gravel treatment in quarries and mines. Terrae 1500x1500. It is named after

the Latin word for Earth, because it is specially created for and completely dedicated to every kinds of applications in quarries and mines, that is to

say for areas where men use the Earth for progress. The Terrae 1500x1500 is our big range. It includes the latest and best technologies and technical

specifications. This model is available both in side-beams and over-beams:














and for 180 plates in less than 3.5 minutes











TERRÆTerræ 1500x2000

A

C

B

H

D

1500/50 New TT1500/60 New TT1500/70 New TT1500/80 New TT1500/90 New TT1500/100 New TT1500/120 New TT1500/140 New TT1500/160 New TT1500/180 New TT1500/200 Twin New TT

8.270 9.47010.28011.12011.96012.80014.48016.16017.84019.52021.200

2.7932.7932.7932.7932.7932.7932.7932.7932.7932.7932.793

6.030 7.2308.1008.9409.780

10.62012.30013.98015.66017.34019.020

1.3101.3101.3101.3101.3101.3101.3101.3101.3101.3101.310

2.8962.8962.8962.8962.8962.8962.8962.8962.8962.8962.896

24.20024.90025.60027.30029.20031.20033.10035.20037.50039.80042.800

85,1185,1185,1185,1185,1185,1185,1185,1185,1185,1185,11

4.255,505.106,605.957,706.808,807.659,908.511,00

10.213,2011.915,4013.617,6015.319,8017.022,00

8,5110,2111,9213,6215,3217,0220,4323,8327,2430,6434,04

15,7518,8922,0425,1928,3431,4937,7944,0950,3956,6862,98

12,7715,3217,8720,4322,9825,5330,6435,7540,8545,9651,07

Specifications



D FootWheelbase

H TotalHeight

Dry Weight(Kg)



m³/h(2 cycles)


Perfect for large plants specialized in aggregates, sand and gravel treatment in quarries and mines. Terrae 1500x2000. It is named after the Latin word

for Earth, because it was specially created for and completely dedicated to every kinds of applications in quarries and mines, that is to say for areas

where men use the Earth for progress. The Terrae 1500x2000 is our big range. It is perfect for all heavy-duty sectors and includes the latest and best

technologies and technical specifications. This model is available both in side-beams and over-beams:














and for 200 plates in less than 4 minutes











PROJECT Fassa Bortolo - Italy

PROJECT Kealshore - United Kingdom

“Our aim is to provide heavyduty works 24/24, 7/7, 12/12.”

PROJECT Nobile - Italy

TESTED 10.000 PSI( 700 BAR )

ALLEN BRADLEYSIEMENS TECHNOLOGY

MOISTURE < 20%

TT2FASTTHE FASTER OPENING

BORN TO BE PERFECTTURNKEY WATER TREATMENT

AND FILTER PRESS

NO PERSON, NO POLYMER, NO PROBLEMS!

Turn Hard-To-Handle Sludge Into Easy-To-Handle Dry CakesWith The Matec Plate & Frame Press

20 BAR

HIGH THICKNESS STEEL

SHAKER “GASSER”AUTOMATIC REAL WASHINGOPEN FILTRATE DESIGN

PROJECT Cave del Ticino - Italy

PROJECT Latomia Farmaka - Cyprus

PROJECT Fulchiron - France

MAGNUMMagnum 2000x2000

A

C

B

H

D

2000/140 New TT2000/200 Twin New TT

17.59022.820

3.4303.430

14.96020.200

1.3561.356

3.7953.795

45.76055.640

115115

16.100,0023.000,00

32,2046,00

59,5785,10

48,3069,00

Specifications

Magnum model2000x2000


D FootWheelbase

H TotalHeight

Dry Weight(Kg)



m³/h(2 cycles)


Perfect for very large plants specialized in aggregates, earth and gravel treatment in quarries and mines.

Magnum 2000x2000. It is named after the Latin word for Magnificent, because it is our top-of-the-range machine, created for and completely dedica-

ted to every kinds of applications in quarries and mines, that is to say for areas where men use the Earth for progress.

The Magnum 2000x2000 is our biggest range. It is perfect for all heavy-duty sectors and includes the latest and best technologies and technical

specifications. This model is available both in side-beams and over-beams:


High technology and refinement mining sector such as Iron-Ore, Coal, Silver, Gold, and in general Ferrous and Non-Ferrous ones.












and for 200 plates in less than 4 minutes











ACCESSORIESAccessoriesCLOTH AND PLATE WASHING

Cloth and plate high pressure washing system. The washing sequence is the same as the filtering one with clean water repla-

cing mud. The result is cleaned cloths, plates, plate conduit, piping, mud pump. Besides, the system washes 10 plates at a

time to guarantee a high quality result in a very short time.

CORE BLOW

Plate conduit and pipe cleaning system through a compressed air flow. A valve system excludes the mud pump during the air

blowing sequence, avoiding damage to the pump itself.

DRIP TRAY

Water drip collecting system. During the filtration process, a small quantity of water might drip off the plates on mud cakes.

To avoid that a tray system covers the discharge hole below the filter press during the process, it will reopen in the cake

discharge phase. The system can be pneumatic or mechanic.

MEMBRANE PLATES

An additional squeezing system to further lower the residual humidity in the cakes. The membrane plates can reduce the

chamber volume by pumping water in their special dead-air-space. This variation, together with the HPT MATEC High Pres-

sure Pump, grants a lower residual humidity than standard plates.

MuD CAKE WASHING

Close circuit system for special mud with chemicals. It usually works together with the membrane plate system, allowing a

clean water flow inside the plate chambers before cakes are discharged. This process rinses the cakes, to lower chemicals’

level under the “special mud” threshold.

All the MATEC filter presses can be set up on different types of support: steel or concrete ones, and metal reinforced masonries. They can be built together with

protection structures, such as canopies or insulated boxes, and ladders or stairs.

PROJECT Rhino Kerco - Kentucky

“Big projects, turnkey engineering plants for works up to 200 tph.”

PROJECT Preferred Sand - Wisconsin

“More than 500 installations all over the world in the Aggregate sector.”

PROJECT Sunrock - North Carolina

“Matec provides turnkey High-Tech and easy to manage solutions.”

PROJECT Addwest - Arizona

“Matec filter presses can handle all capacities and projects up to 1000 tons per hours.”

PROJECT Samuel Engineering - Utah

DECANTER SILOSDecanter Silos

SILOS INOX Ø 1.500 HF 1.500 HC 1.500SILOS INOX Ø 1.500 HF 2.000 HC 2.000SILOS INOX Ø 2.000 HF 2.000 HC 2.000SILOS INOX Ø 2.200 HF 2.000 HC 2.000SILOS INOX Ø 2.300 HF 2.500 HC 2.500SILOS INOX Ø 2.500 HF 3.000 HC 3.000SILOS INOX Ø 2.500 HF 4.000 HC 4.000SILOS INOX Ø 3.000 HF 3.000 HC 3.500SILOS INOX Ø 3.000 HF 4.000 HC 3.500SILOS INOX Ø 3.500 HF 3.000 HC 3.500SILOS INOX Ø 3.500 HF 3.500 HC 3.500SILOS INOX Ø 3.700 HF 3.500 HC 3.500SILOS INOX Ø 3.700 HF 4.000 HC 4.000SILOS INOX Ø 4.000 HF 4.500 HC 4.000SILOS INOX Ø 4.500 HF 4.500 HC 4.450SILOS INOX Ø 5.800 HF 5.500 HC 5.000DECANTER DIAM. 10DECANTER DIAM. 13

3.0004.6008.500

10.00015.00020.00025.00030.00035.00040.00045.00050.00055.00075.000

100.000180.000470.000600.000

150200350400600800

1.0001.2001.5001.7001.8002.0002.2003.0004.0007.0009.000

10.000

Specifications

Model Capacity / lt Purified lt / min

Matec produces purification plants for many different industries, for a perfect clarification of wastewater. Decanters are available in two versions:

Vertical decanters

Based on the principles of static decantation and natural precipitation of suspended solid particles. They speed up the clarification process through

perfectly-sized silos, with a thrust cone and a water column which presses the sludge, and the use of an appropriate polyelectrolyte (flocculant). Matec

offers the quickest clarification process for any type of wastewater.

Horizontal decanters (scraper bridge)

Ideal for large water flow rates, they have a limited height and are provided with an upper sludge thickening system. They are operated by a scraper-bla-

de bridge, which pushes the sludge that sinks to the bottom before being pushed out. The discharging is an automatic operation adjusted to the bridge

effort. The sludge thus condensed can be disposed of into artificial lakes, quickly filtered by the filter press system.

PROJECT Metz - France

Thanks to our highly skilled engineers, our global supplying/dea-

ling network and our factory service personnel we can guarantee

you an extensive range of services whenever you require them.

Whatever business is yours it is important to us.

Matec provides all supplying/dealing service staff with a com-

prehensive training program. Our staff is equipped with the correct

skills, exhaustive knowledge, methods and practices to support

with pre-sales and after-sales service.

TECHNICALTechnical Support

QUALITYQuality & WarrantyMatec equipment is rigorously tested, with high quality standards

set for each step of the manufacturing process from design to di-

stribution.

Thus we can guarantee high quality and reliability..

If you experience problems with our equipments, your local sup-

plier can access the online warranty system to solve the problem as

soon as possible. Your feedback will be also incorporated into our

R&D program to continue the development of our products.

24 MONTHSGuarantee

Matec Corporation S.r.l.

Via Aurelia Ovest, 38354100 Massa (MS) ItalyTel. +39.0585.831034Fax. +39.0585.835598

www.mateccorporation.it

Matec America LLC

130 Plant StreetWalnut Cove, NC 27052

Tel. 336-591-9240Fax. 336-591-9254

www.matecamerica.com

Matec S.r.l.

Via Aurelia Ovest, 38354100 Massa (MS) ItalyTel. +39.0585.831034Fax. +39.0585.835598

www.matecitalia.com

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AGGREGATES Sand & Gravel - SN Engineering Services 1000x1000 Perfect for medium production plants...

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Transcript of AGGREGATES Sand & Gravel - SN Engineering Services 1000x1000 Perfect for medium production plants...