Agglomeration Basics - Equipment...AGGLOMERATION SOLUTIONS An overview on the equipment options for...

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FEECO.com/agglomeration FEECO.com/agglomeration FEECO is the world’s top provider of tumble growth agglomeration equipment and process solutions. We offer custom agglomeration equipment, including all of the equipment listed here, as well as process and product development services. Not sure which type of agglomeration is right for your material? Find out in our feasibility testing lab - The Innovation Center. For more information, contact us today at FEECO.com/contact WORKS BY Tumbling material in the rotating drum in the presence of a liquid. Drum Diameters WORKS BY Tumbling material on a rotating disc in the presence of a liquid. ROTARY DRUM DISC PELLETIZER AGGLOMERATION SOLUTIONS An overview on the equipment options for non-pressure and pressure agglomeration EQUIPMENT AKA: Agglomeration Drum, Balling Drum, Agglomerator, Ore Drum, Granulation Drum, Granulator AKA: Pan Pelletizer, Pan Granulator, Disc Granulator, Granulator 3’-0” - 15’-0” SIZE CAPACITY 500 LB/HR - 3500+ TPH Disc Diameters 2’-0” - 25’-0” SIZE CAPACITY 100 LB/HR - 100 TPH WORKS BY Imparting an intense spinning action on the material to densify and agglomerate it. WORKS BY Imparting a kneading and folding over motion with dual rotating shafts affixed with paddles. PIN MIXER PUG MILL AKA: Pin agglomerator AKA: Paddle Mixers WORKS BY Pressing material into a compacted sheet and breaking the sheet into granules WORKS BY Pressing material into a desired shape using two rolls, each with one half of the shape 10” - 4’-2” SIZE CAPACITY 200 LB/HR - 70 TPH 1’-2” - 6’-6” SIZE CAPACITY 500 LB/HR - 250 TPH KEY ADVANTAGE Ideal for mixing fine materials KEY ADVANTAGE Ideal for heavy-duty materials KEY ADVANTAGE High Capacity KEY ADVANTAGE Creates a premium product NON-PRESSURE NON-PRESSURE PRESSURE COMPACTOR AKA: Roll Press, Double Roll Press CAPACITY 100 LB/HR - 50 TPH BRIQUETTER AKA: Roll Press, Double Roll Press CAPACITY 100 LB/HR - 100 TPH KEY ADVANTAGE Dry process KEY ADVANTAGE Produces large agglomerates WHICH EQUIPMENT IS RIGHT FOR YOU? Product Goals Capital & Operating Costs Process Requirements Material Characteristics Finding out which equipment type(s) will best suit your project is a balance of the factors listed below. Feasibility testing in a facility such as the FEECO Innovation Center can help to determine the best approach to meet your project requirements and develop a recipe for scale-up. $ TYPICAL APPLICATIONS Fertilizers & Soil Amendments Iron Ore Fines Minerals TYPICAL APPLICATIONS Limestone Proppants Clays & Ceramics Chicken Litter Gypsum Coal Dust Compost TYPICAL APPLICATIONS Agricultural Chemicals Lime for SO2 Neutralization Copper Concentrates Animal Feed FGD Scrubber Sludge TYPICAL APPLICATIONS Soil Amendments Fly Ash Gold, Silver, Copper Ores Chemical Powders Limestone Gypsum TYPICAL APPLICATIONS Water Softener Salt Coal Metallic Oxides Charcoal Lignite TYPICAL APPLICATIONS Potash Detergents Fertilizers Chemicals Pharmaceuticals To learn more about the different approaches to agglomeration, see our Types of Agglomeration Infographic

Transcript of Agglomeration Basics - Equipment...AGGLOMERATION SOLUTIONS An overview on the equipment options for...

Page 1: Agglomeration Basics - Equipment...AGGLOMERATION SOLUTIONS An overview on the equipment options for non-pressure and pressure agglomeration EQUIPMENT AKA: Agglomeration Drum, Balling

FEECO.com/agglomeration

FEECO.com/agglomeration

FEECO is the world’s top provider of tumble growth agglomeration equipment and processsolutions. We offer custom agglomeration equipment, including all of the equipment listed here,as well as process and product development services. Not sure which type of agglomerationis right for your material? Find out in our feasibility testing lab - The Innovation Center.

For more information, contact us today at FEECO.com/contact

WORKS BY

Tumbling material in the rotating drum in the presence of a liquid.

Drum Diameters

WORKS BY

Tumbling material on a rotating disc in thepresence of a liquid.

ROTARY DRUM DISC PELLETIZER

AGGLOMERATION SOLUTIONS

An overview on the equipment options for non-pressure and pressure agglomeration

EQUIPMENT

AKA: Agglomeration Drum, Balling Drum,Agglomerator, Ore Drum, GranulationDrum, Granulator

AKA: Pan Pelletizer, Pan Granulator, DiscGranulator, Granulator

3’-0” - 15’-0”

SIZE CAPACITY500 LB/HR -3500+ TPH

Disc Diameters2’-0” - 25’-0”

SIZE CAPACITY100 LB/HR -100 TPH

WORKS BY

Imparting an intense spinning action on thematerial to densify and agglomerate it.

WORKS BY

Imparting a kneading and folding over motionwith dual rotating shafts affixed with paddles.

PIN MIXER PUG MILL

AKA: Pin agglomerator AKA: Paddle Mixers

WORKS BY

Pressing material into a compacted sheetand breaking the sheet into granules

WORKS BY

Pressing material into a desired shape usingtwo rolls, each with one half of the shape

10” - 4’-2”

SIZE CAPACITY200 LB/HR -70 TPH 1’-2” - 6’-6”

SIZE CAPACITY500 LB/HR -250 TPH

KEY ADVANTAGEIdeal for mixing fine materials

KEY ADVANTAGEIdeal for heavy-duty materials

KEY ADVANTAGEHigh Capacity

KEY ADVANTAGECreates a premium product

NON-PRESSURE

NON-PRESSUREPRESSURE

COMPACTOR

AKA: Roll Press, Double Roll Press

CAPACITY100 LB/HR - 50 TPH

BRIQUETTER

AKA: Roll Press, Double Roll Press

CAPACITY100 LB/HR - 100 TPH

KEY ADVANTAGEDry process

KEY ADVANTAGEProduces large agglomerates

WHICH EQUIPMENT IS RIGHT FOR YOU?

ProductGoals

Capital & Operating Costs

Process Requirements

Material Characteristics

Finding out which equipment type(s) will best suit your project is a balance of the factors listedbelow. Feasibility testing in a facility such as the FEECO Innovation Center can help to determinethe best approach to meet your project requirements and develop a recipe for scale-up.

$

TYPICAL APPLICATIONSFertilizers & Soil Amendments

Iron Ore Fines

Minerals

TYPICAL APPLICATIONSLimestone

Proppants Clays & Ceramics

Chicken Litter

GypsumGypsum Coal Dust

Compost

TYPICAL APPLICATIONSAgricultural Chemicals

Lime for SO2 Neutralization

Copper Concentrates

Animal Feed

FGD Scrubber Sludge

TYPICAL APPLICATIONSSoil Amendments

Fly AshGold, Silver, Copper Ores Chemical Powders

Limestone GypsumGypsum

TYPICAL APPLICATIONSWater Softener Salt

CoalMetallic Oxides

Charcoal Lignite

TYPICAL APPLICATIONS

PotashDetergents

Fertilizers Chemicals Pharmaceuticals

To learn more about the differentapproaches to agglomeration, see our

Types of Agglomeration Infographic