AGC FluoroCompounds Group Capabililties
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Transcript of AGC FluoroCompounds Group Capabililties
A WORLD OF POSSIBILITIES
IN PERFORMANCE COMPOUNDING
SOLUTIONS
Our Vision, Your Benefit
We are committed to supplying our customers high-performance material solutions through our motivated employees, innovative technologies and responsiveness.
Global Operations
World’s #1 glass manufacturer
US $13 billion net sales
Approximately 51,500 employees
200 consolidated subsidiaries in 30 countries
Global Operations
Americas4,400 employees
US $1.1 billion
Europe14,700 employees
US $2.8 billion
Asia & Japan32,400 employees
US $9.3 billion
Global Product Reach
• Low-E for insulated glass
• Heat-treated for safety glass
• Laminated glass
• Patterned glass
• Mirrors
• Solar glass − cover plate/anti-reflective
• Polycarbonate resin sheets (rail tracks)
• Automotive
laminated/tempered
• Automobile lights
• Railway glass
• Fluorescent lamps
• Heat-resistant glassware
• Glass and plastic productsfor physical, chemical and medical use
Automotive & Architectural GlassGlass Products
Global Product Reach
• Flat-panel display (plasma and LCD)
• Backlight tubes for LCD
• Optical planar devices
• Projector materials
• Optical filters for plasma displays
• Glass frit paste
• Glass substrates for hard disks
• Micro glass for digital cameras
Electronics Glass
Electronics and Display Products
Global Product Reach
• Caustic soda – soaps
• Sodium bicarbonate – household detergents
• Sodium hypochlorite – fungicides, bleach
• Urethanes – automobile seats
• Fluorinated resin films – solar cells/architectural/agricultural
• Fluorinated resins/elastomers – coatings/additives/auto/electronics
• Fluorinated water/oil repellents
– textile/non-woven/paper
• Fluorinated intermediates – pharmaceuticals/agrochemicals
• Fluorinated solvents – precision cleaning
• Reinforced fluorinated compounds – auto/electronics/other apps
• Fine silica gels – personal care products/chromatography/catalysts supports
Chemical Products and Other
Global Product Reach
50%Glass
25%Electronics
25%Chemicals/Other
Global Sales#1 global
supplier of flat and auto glass
World’s #1 supplier of ETFE
Largest global glass supplier to:
Nissan, Honda and Toyota
AGC Chemicals Group – Global Network
• Headquarters – Tokyo• Factories – Chiba and Kashima• Sales offices – Tokyo, Osaka, Fukuoka, Nagoya• R&D – Yokohama• 9 other divisions
• AGC Chemicals Trading Co. Ltd. – Shanghai, China• P.T. Asahimas Chemical – Jakarta, Indonesia• AGC Chemicals Co. Ltd. – Bangkok, Thailand• AGC Chemicals Asia Pacific Pte. Ltd. – Singapore
• Head Office and Production Plant – Thornton Cleveleys, UK• Commercial Center – Amsterdam, The Netherlands
• Head Office and Technical Center – Exton, Pa., USA• Production Plant – Thorndale, Pa., USA
AGC Chemicals Japan
AGC Chemicals Asia
AGC Chemicals Europe
AGC Chemicals Americas, Inc.
Chemical Processing
Construction & Architectural
Coatings, Solvents & Additives
Electronics & Semiconductor
Life Sciences & Agrochemicals
Resource Recovery
TransportationAlternative
EnergyIndustries
Major Products
Core Strengths
Fluoropolymer Resins/Compounds
FluoroelastomersSpecialty Chemicals
Custom Manufacturing Research/Development Technical Support
AGC Chemicals Americas, Inc.
U.S. Locations
Manufacturing Plant Field Sales WarehousesHead Office
Our Environmental Mission
Use of environmentally
friendly production processes
No lead, hexavalent
chromium or cadmium
A safe, secure, comfortable and environmentally
friendly world
Fluoropolymer Compounding Is What We Do
World’s largest long-standing fluoropolymer compounder
Global supply chain of resins and fillers
Patented technologies
Engineered solutions
Why Fluoropolymer Compounds?
Wear Resistance
Creep Resistance
ToughnessLubricity
Thermal Conductivity
Electrical Conductivity
Chemical Resistance
• Exploration• Production• Refining
Oil and Gas
Fluoropolymer Compounds: Markets Served
Transportation
• Automotive/Rail• Heavy-Duty Equipment• Aerospace and Defense
Transportation
• Fluid Control• Industrial Equipment• Pulp and Paper
Chemical Process Industries
Fluoropolymer Compounds: Markets Served
• Circuit Boards• Wiring• Fiber Optics
Electronics
• Solar Panels• Hybrid Vehicles• Wind Power
Alternative
• Food and Beverage• FDA Compliance• Air Conditioning Systems
Appliances and HVAC
For High-Temperature and Chemical Resistance
Types of Fluon Melt Processable Compounds
Color Concentrates
Foam Concentrates
Cross-linkable
Conductive/Anti-static
Reinforced
Lubricated
Flexible AR
Adhesive
Melt Processable Compounds: Applications
• Wire coatings
• Cable jackets
• Tubing
• Pipe
• Film
• Electronic components
• Injection-molded parts
• Conductivity/static control
• Linings
• Sheet
For Wear Resistance and High Strength
• Produced by dry-blending virgin resin with filler
• End product resembles cake flour
• Used for simple compression molding such as bars and large billets
Two Forms of Filled PTFE Compounds
Low Flow
Free Flow
• Low-flow blend used as feed for free-flow product
• Compound is wetted, pelletized and dried
• End product is small pellets
• Physical properties of free-flow compounds are generally decreased compared to low-flow compounds
• Used for automatic compression and isostatic molding, such as sleeves
Fluon Filled PTFE Compounds
Common fillers
Glass
Carbon
Graphite
Carbon Fiber
Moly
Bronze
Mineral
PPS
Polyimide
Polyester
Filled PTFE Compounds: Applications
• Wire coatings
• Bearings
• Gaskets
• V-rings
• Chevron packings
• O-rings
• Back-up rings
• Hydraulic ring seals
• Non-lubricated compressor rings
• Self-lubricating bearings
• Valve seats
• Valve liners
• Swivel liners
• Thrust washers
• Lip seals
• Standoff and feed-through insulators
• Wear pads
AGC Technical Center
Application Development
Opened 2007
Product Development
TechnicalSupport
Mechanical and Physical Testing
• Wear
• Hardness
• Deformation under load
• Impact strength
• Conductivity/resistivity
• Tensile properties– Room and elevated temperatures
• Flexural properties
• Color characterization and light transmission
Nine Wear Testers
Analytical Testing
• Differential scanning calorimetry (DSC)
• Thermogravitmetricanalysis (TGA)
• Dynamic mechanical analysis (DMA)
• Fourier transform infrared (FTIR) with UV-Vis spectroscopy
• Capillary and moving die rheometry
• Scanning electron microscopewith EDS capability
Thermal Gravimetric Analyzer
Additional Testing Capabilities
• Specific gravity
• Pigment dispersion
• Bulk density
• Flow-ability
• Melt flow
• Nitrogen tube furnace for filler content
• Optical microscopewith digital imaging
Color Meter Test
Application and Product Development
• Single- and twin-screw extruders
• Film extrusion line
• Injection molder
• Compression molder
• Computerized color matching and analysis
• Internal mixer for small batches Single Screw Extruder
Application and Product Development
• PID-controlled oven forsintering (inert gas)
• Automatic molding machine
• Sonic and air jet sieves
• Hydraulic presses
• Various billet and testspecimen molds
• Powder-flow rheometer
• Prototype compounding Automatic Molding Machine
Contact Us to Discuss Your Application Challenge
55 E. Uwchlan Avenue, Suite 201Exton, PA 19343 USATel: 610-423-4300 or 800-424-7833
www.fluorocompounds.com
AGC FluoroCompounds Group
A WORLD OF POSSIBILITIES
IN PERFORMANCE COMPOUNDING
SOLUTIONS