AGC Chemicals...LUMIFLON has good chemical stability typical of fluoropolymers and shows excellent...

7
Solvent-soluble Fluoropolymer resin LUMIFLON TM

Transcript of AGC Chemicals...LUMIFLON has good chemical stability typical of fluoropolymers and shows excellent...

Page 1: AGC Chemicals...LUMIFLON has good chemical stability typical of fluoropolymers and shows excellent weatherability compared to other conventional top coats. LUMIFLON offers a choice

AGC Chemicals AGC Inc.Shin-Marunouchi Building 1-5-1 Chiyoda-ku Tokyo 100-8405, JapanTEL +81-3-3218-5040FAX +81-3-3218-7843URL http://www.agc-chemicals.com

AGC Chemicals Trading (Shanghai) Co., Ltd.Room 2701-2705, Metro Plaza, 555 Lou Shan Guan Road, Chang Ning Ward, Shanghai, China Post Code: 200051TEL +86-21-6386-2211FAX +86-21-6386-5377 / 5378URL http://www.agcsh.com

AGC Asia Pacific Pte., Ltd.460 Alexandra Road, #32-01 PSA Building, Singapore, 119963TEL +65-6273-5656FAX +65-6271-3817URL http://www.agc-asiapacific.com

AGC Chemicals (Thailand) Co., Ltd.24th Floor, Bangkok Insurance Building 25 South Sathorn Road, Kwang Tungmahamek Khet Sathorn, Bangkok 10120TEL +66-2-679-1600FAX +66-2-677-3135URL http://www.acth.co.th

AGC Chemicals Americas, Inc.55 East Uwchlan Ave. Suite 201, Exton, PA 19341, USATEL +1-610-423-4300FAX +1-610-423-4301URL http://www.lumiflonusa.com

AGC Chemicals Europe, Ltd. Commercial CentreWorld Trade Center Zuidplein 80 1077 XV Amsterdam, NetherlandsTEL +31 (0) 20 880 41-70, -77FAX +31 (0) 20 880 4188URL http://www.agcce.com

© 2018 AGC Inc. All rights reserved.

Solvent-soluble Fluoropolymer resin LUMIFLON

TM

1116122 EN

Page 2: AGC Chemicals...LUMIFLON has good chemical stability typical of fluoropolymers and shows excellent weatherability compared to other conventional top coats. LUMIFLON offers a choice

LUMIFLON™ has good chemical stability typical of fluoropolymers and shows excellent weatherability compared to other conventional top coats.

LUMIFLON™ offers a choice of curing conditions from ambient temperature to high temperatures.

LUMIFLON™ is a transparent fluororesin suitable for use in both clear and pigmented coatings. LUMIFLON™ also can give gloss levels of 5 — 90% at a 60˚ angle.

Excellent weatherability

Curable atroom temperature

Superiorappearance

Solvent grades, Waterborne grades, Flake grade (for the powder coating industry),Solid grades (soluble in various organic solvents)

Product forms available

Components of industrial coatingsLUMIFLON™, a fluororesin, is one of the main components of paints and coatings.

Components for coating Volitile components

Pigment

•Colorant

•Extender Pigment

•Metal Pigment

•Anticorrosive

Additives Solvents

•Organic solvent∙Xylene∙Mineral turpentine∙Mineral spirits

•Water

•Dispersing agent

•Leveling agent

•Deformer

Resin

•Synthetic resin∙Fluororesin∙ Alkyd resin∙ Acrylic siliconeresin

∙Epoxy resin∙Polyurethaneresin

•Natural resin

•Cross-linker, Hardener

Osaka Castle

I n t r o d u c t i o n

LUMIFLON™ was developed and commercialized by AGC in the early ’80s and

was the first solvent-soluble fluoropolymer for coatings.

LUMIFLON™ can be cured at a wide range of temperatures, from ambient

temperature to high temperatures.

Due to the high weatherability, LUMIFLON™ based coatings

maintain their excellent appearance.

The use of LUMIFLON™ resins can substantially reduce life cycle

costs, including maintenance costs, replacement costs,

and re-coating, which leads to conservation of resources

and a reduction in the consumption of VOCs.

Since LUMIFLON™ is a transparent fluororesin, it can

be used for both clear and pigmented coatings.

LUMIFLON™ based coatings have been used

for over 35 years all over the world in various

applications, not only architectural and

civil engineering projects but also in

protective coating applications.

Since 1982Since 1982

TM

Features

Marina Bay Sands(Product :ALPOLIC from Mitsubishi Chemical)

©ANA

2 L U M I F L O N L U M I F L O N 3

Page 3: AGC Chemicals...LUMIFLON has good chemical stability typical of fluoropolymers and shows excellent weatherability compared to other conventional top coats. LUMIFLON offers a choice

alternative sequence of fluoroethylene and vinyl ether units

Transparency, Gloss,

Hardness

Flexibility Pigment compatibility, Adhesiveness

Crosslinkablility

FCF

HCH

FCX

FCF

FCX

FCF

FCX

FCF

FCX

HCO

R1

HCH

HCO

R2

HCH

HCO

R3

HCH

HCO

R4

The 2F type PVdF resin itself has high stability against UV ray attack. However, it is necessary to add acrylic resin in order to formulate PVdF into coatings. Acrylic resin is easily attacked and decomposed by UV rays. The amount of acrylic resin in the formulation negatively affects the coating’s weatherability.

2F type PVdF resin

Molecularstructure

Coating film

(%)

(Years)

Acrylic monomer2F-Fluoroethylene

UV rays : 411KJ/mol

LUMIFLON™ shows excellent weatherability compared to not only acrylic and polyurethane but also other fluororesins.

TOKYO SKYTREESM

120

100

80

60

40

20

00 1 2 3 4 5 6 7 8 9 10

Exposure time

Sunshine weather meter test

Natural exposure test (Florida)

Weatherability

Excellent

Good

Good

5 — 90

20 — 35

5 — 90

Wide

Wide

Limited

Colorrange

60° Glossrange (%)

5 — 230

5 — 230

250<

Dry-Cure temp. (°C)

Excellent

Good

Poor

Recoat ability

Excellent

Good

Poor

Processability Type of Resin

3F type FEVELUMIFLON™

4F type FEVEs

2F type PVdF

60

° G

loss

Re

ten

tio

n

0

110(%)

(hrs)

70

90

50

30

10

0

Exposure time

60

° G

loss

Re

ten

tio

n

1000 2000 3000 4000 5000

OcherClear

LUMIFLON™ coating4F FEVEs2F PVdFAcrylic SiliconPolyurethane

Polymer structure of LUMIFLON™

Weatherability data

Image graphic of Fluoropolymer for coating

379KJ/mol

Bond energyPVdF resin

Acrylic resin

4F type FEVEs resins comprise less regular alternating sequences than the LUMIFLON™ 3F type FEVE. These inferior 4F type FEVEs have many hydrocarbon (vinyl ester)-hydrocarbon (vinyl ester) sequences. These weak bonds are susceptible to being broken by UV.

4F type FEVEs resin

Molecularstructure

Vinyl ester4F-Fluoroethylene

379KJ/mol

UV rays : 411KJ/mol

Coating film

Bond energy

3F type FEVE resin LUMIFLON™ is a fluoroethylene (FE)/vinyl either (VE) copolymer (FEVE) comprising of an alternating sequence of fluoroethylene and several specific vinyl ether units. It is completely amorphous. The chemically stable fluoroethylene unit protects the neighboring vinyl ether unit from attack by UV and corrosive elements. The fluoroethylene units act like a protective shield to the vinyl ether units.

3F type FEVE resin LUMIFLON™

Molecularstructure

UV rays : 411KJ/mol

Vinyl ether3F-Fluoroethylene

Coating film

414–424KJ/mol

Bond energy

LUMIFLON™ coating

MOLECULAR STRUCTURE WEATHER RESISTANCE

4 L U M I F L O N

Page 4: AGC Chemicals...LUMIFLON has good chemical stability typical of fluoropolymers and shows excellent weatherability compared to other conventional top coats. LUMIFLON offers a choice

Duration:5 yearsLocation:Ocean shoreNew/Repaint :RepaintPaint system:Heavy duty

10% sulfuric acid spot(70°C ×1hour)

Upper half of the plates are shown after wiping.Bottom half of the plates are covered with salt.

LUMIFLON™ coating:No change

LUMIFLON™ coating:Good appearance

LUMIFLON™ coating:No change

Acrylic coating:Severely damaged

Acrylic coating:Severely damaged

LUMIFLON™ coating(after 15 years)

Polyurethane coating(after 15 years)

In the fluoropolymer coating using LUMIFLON™, little wear was observed over the 15 year period. In contrast, wear of 2μm per year was observed in the polyurethane coating.

Surface observation Cross-section observation

COMPARATIVE STUDIES

Coationgfilm

Cross-section

Sulfuric acis

SubstrateSubstrate

Co

st i

nd

ex

Co

st i

nd

ex

Alkyd coating Poiyurethane coatingAcrylic silicone coating LUMIFLON™ coating

5 10 15 20 25 30 35 40 45 50 (Year)

Fluororesin coatings have the longest durability. Of all fluororesins, 3F FEVE molecular structure is the best.

Phthalic acid coating

Acrylic coating

Polyurethane coating

Acrylic silicone coating

Fluororesin coating

4 to 7 years

4 to 7 years

10 to 15 years

25 to 35 years

30 to 40 years

10 to 12 years

LUMIFLON™ more than 30 years

ECONOMIC EFFICIENCY AND SUSTAINABILITY

Ferrari World Abu Dhabi(Coating:Beckers and Akzo Nobel)

4F FEVEs

3F FEVE

2F PVdF

Life expectancy of coating

Exposure test

Degree of coating film thickness reduction

Acid resistance test

Coating cost image Life cycle costs (LCC) compositon

Chlorinated rubber coating:Rust at the corners

Alkyd coating:Covered with rust

80

100

60

40

20

0Polyurethene

coating LUMIFLON™

coating

(%)(%)

0 10 20 30 40 50 (Year)

700

600

500

400

300

200

100

0

Durability

TopcoatMidcoatPrimer

Surface preparationOverhead

Film thicknessreduction0 to 1.1μm/15 years

Film thicknessreduction22 to 28μm/15 years

Masking part

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Page 5: AGC Chemicals...LUMIFLON has good chemical stability typical of fluoropolymers and shows excellent weatherability compared to other conventional top coats. LUMIFLON offers a choice

LUMIFLON™ SOLVENTProduct selection

LF200

Standard Flexible

5060

Flexible

40

LF552 LF600X

Mild solvent

60

LF800

Low VOC,High solid

65

LF910LMGrade

Features

Solid Content* (wt%)

OH Value*(mg KOH/g-polymer) 52 52 54 33 103

Aromatic hydrocarbon,Cyclohexanone

Xylene Xylene Mineral spirits XyleneSolvent

*typical value

0 5 0 2 0Acid Value* (mg KOH/g-polymer)

Architecture

Coil coating

Industrial

Heavy duty

Automotive

Aerospace

Marine

Repaint

LUMIFLON™ PROJECT HIGHLIGHTS

1. TOKYO SKYTREESM

Established:2012Substrate :Steel

2. Alem Cultural and Entertainment Center

Established:2012Substrate :Aluminum(Product :ALPOLIC from Mitsubishi Chemical)

3. Tokyo Gate BridgeEstablished:2012Substrate :Steel

4. Abeno HarukasEstablished:2014Substrate :Aluminum

5. Akashi Kaikyo BridgeEstablished:1998Substrate :Steel

6. National Diet LibralyRepaint :1986Substrate :Concrete

7. Land Mark TowerEstablished:1993Substrate :Aluminum

8. Shinjuku Mitsui Building

Repaint :1998Substrate :Aluminum

9. Marunouchi BuildingEstablished:2001Substrate :Concrete

10. Yushima-SeidoRepaint :1989Substrate :Concrete

11. Tokiwa BridgeEstablished:1986Substrate :Steel

5 7

6

8

431

2

10

119

LUMIFLON™ Solvent grades Application areas

Aircraft

Hospital Metropolitano Álvaro Cunqueiro(Coating:Monopol Colors AG)

Yeongjung Bridge Mode Gakuen Spiral Towers

Wind Turbines

©ANA

Water Tank

L U M I F L O N 98 L U M I F L O N

Page 6: AGC Chemicals...LUMIFLON has good chemical stability typical of fluoropolymers and shows excellent weatherability compared to other conventional top coats. LUMIFLON offers a choice

LUMIFLON™ WATER BORNEProduct selection

LUMIFLON™ FLAKE/SOLIDProduct selection

Architecture

Metal

Industrial

Plastic

Repaint

FE4300

CrosslinkableDispersion

4050

CrosslinkableEmulsion

50

FE4400 FD1000Grade

Features

Solid Content* (wt%)

AnionicAnionic AnionicIonic Character

OH Value*(mg KOH/g-polymer) 10 49 85

5530 29MFT (ºC)

*typical value

— — 15Acid Value*(mg KOH/g-polymer)

One componentEmulsion

Architecture

Window frames

Hydrants

LUMIFLON™ Water borne grades LUMIFLON™ Flake gradeApplication areas Application areas

Shibuya Connecting Bridge

Aldar Headquaters(Product:ALPOLIC from Mitsubishi Chemical and

powder coating by Akzo Nobel Coatings)

Pearl River Tower Richmond City Hall Ping An International Finance Centre

LF710F

98.5 or higher

Grade

Features

Solid Content* (wt%)

OH Value* (mg KOH/g-polymer) 46

Tg* (ºC) 51

*typical value

*typical value

High Tg, For powder paint

LUMIFLON™ Solid gradesArchitecture

Heavy duty

Repaint

Application areasLF200F

98 or higher

Grade

Features

Solid Content* (wt%)

OH Value* (mg KOH/g-polymer) 50

LF200 flake type,Solvent-selectable

LF916F

98 or higher

100

35 35

High hydroxyl value,Solvent-selectable

Tg* (ºC)

Okayama Castle

Industrial Tank

Shinjuku Toho Bulg. The National Art Center

10 L U M I F L O N L U M I F L O N 11

Page 7: AGC Chemicals...LUMIFLON has good chemical stability typical of fluoropolymers and shows excellent weatherability compared to other conventional top coats. LUMIFLON offers a choice

AGC Chemicals AGC Inc.Shin-Marunouchi Building 1-5-1 Chiyoda-ku Tokyo 100-8405, JapanTEL +81-3-3218-5040FAX +81-3-3218-7843URL http://www.agc-chemicals.com

AGC Chemicals Trading (Shanghai) Co., Ltd.Room 2701-2705, Metro Plaza, 555 Lou Shan Guan Road, Chang Ning Ward, Shanghai, China Post Code: 200051TEL +86-21-6386-2211FAX +86-21-6386-5377 / 5378URL http://www.agcsh.com

AGC Asia Pacific Pte., Ltd.460 Alexandra Road, #32-01 PSA Building, Singapore, 119963TEL +65-6273-5656FAX +65-6271-3817URL http://www.agc-asiapacific.com

AGC Chemicals (Thailand) Co., Ltd.24th Floor, Bangkok Insurance Building 25 South Sathorn Road, Kwang Tungmahamek Khet Sathorn, Bangkok 10120TEL +66-2-679-1600FAX +66-2-677-3135URL http://www.acth.co.th

AGC Chemicals Americas, Inc.55 East Uwchlan Ave. Suite 201, Exton, PA 19341, USATEL +1-610-423-4300FAX +1-610-423-4301URL http://www.lumiflonusa.com

AGC Chemicals Europe, Ltd. Commercial CentreWorld Trade Center Zuidplein 80 1077 XV Amsterdam, NetherlandsTEL +31 (0) 20 880 41-70, -77FAX +31 (0) 20 880 4188URL http://www.agcce.com

© 2018 AGC Inc. All rights reserved.

Solvent-soluble Fluoropolymer resin LUMIFLON

TM

1116122 EN