Boddington Gold Mine Expansion Project

Contract No: 11147/C026A

Job No: B2338

ITP No: Revision: 0

AGC Job No: B2338 Reviewed By: Nagesh S. Approved: K. Deery

CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);

W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

1 Document Control

1.1 Receive documents from Client Scope work Contract AFC drawings H

1.2 Welder Qualifications 11147-699-50SP-003 AS3992

ASME B31.3/ASME IX

Weld Register R

1.3 WPS and back up PQRS Approved PQR AS3992 Approved weld procedure

specification

R

2 Material Control 11147-699-50SP-001 AS4041

2.1 Check material physical condition AS4041 Incomming goods material

report

R

2.2 Check for Quantity , Identification AS4041 Incomming goods material

report

R

Site Fabrication

3 Material verification 11147-699-50SP-001 AS4041 Incomming goods material

report

R

3.1 Verify material dimension and specification AS4041 Inspection report R

4 Cutting

4.1 Cut material to required length AS4041

AS4458

Cutting List S

4.2 Prepare edge preparation to WPS requirement Approved PQR AS4041

AS4458

Cutting List S

5 Assembly 11147-699-50SP-003

5.1 Check fit up condition AS4041

AS4458

WPS S

AKCMR

CLIENT: AKCMR/ BGM Management Company Pty.

Ltd.

AGC - BGM - ITP - 010

INSPECTION AND TEST PLAN

Prepared By: M. Delica

PROJECT: BODDINGTON GOLDMINE EXPANSION PROJECT

Contract No. : 11147/C026A

SCOPE: Installation of Piping-Generic

ACT

No. AGCACTIVITY

PROCEDURE or

SPECIFICATION

REFERENCE

ACCEPTANCE

CRITERIA

VERIFYING

DOCUMENTATION

CONTROL POINTREMARKS

Page 1 of 4

Boddington Gold Mine Expansion Project

Contract No: 11147/C026A

Job No: B2338

ITP No: Revision: 0

AGC Job No: B2338 Reviewed By: Nagesh S. Approved: K. Deery

CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);

W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

AKCMR

CLIENT: AKCMR/ BGM Management Company Pty.

Ltd.

AGC - BGM - ITP - 010

INSPECTION AND TEST PLAN

Prepared By: M. Delica

PROJECT: BODDINGTON GOLDMINE EXPANSION PROJECT

Contract No. : 11147/C026A

SCOPE: Installation of Piping-Generic

ACT

No. AGCACTIVITY

PROCEDURE or

SPECIFICATION

REFERENCE

ACCEPTANCE

CRITERIA

VERIFYING

DOCUMENTATION

CONTROL POINTREMARKS

5.2 Check dimensional tolerance AS4458 Inspection report S

5.3 Verify pipe fitting identification and record trace-

abilty

11147-699-50SP-001 AS4041 Trace-ability records R

6 Electrode Handling Control

6.1 Monitor Electrode Baking & Holding Condition Approved weld

procedures

AS4041 Electrode issue register R

6.2 Monitor Electrode Consumable Issue Control Approved weld

procedures

Manufacturer's

Recommendation

Electrode issue register R

6.3 Check Electrode Quiver Condition Approved weld

procedures

AS4041 Inspection report R

7 Non Destructive testing required

7.1 NDE Completed as per required 11147-699-50SP-003 AS4037 NATA report R

8 Installation of Pipe work 11147-699-50SP-003 AS3892/AS4041

8.1 Install pipe supports Approved drawing 11147-CC-PIPE1-001 R

8.2 Install pipe spools Approved drawing 11147-CC-PIPE1-001 R

9 Check elevations and orientation Approved drawing 11147-CC-PIPE1-001 R

9.1 Make up Flanges 11147-699-50SP-003 Approved drawing 11147-CC-PIPE1-001 R

9.2 Install valves and ensure correct flow direction 11147-699-50SP-003 Approved drawing 11147-CC-PIPE1-001 R

9.3 Install gaskets 11147-699-50SP-001 Material certificate Incomming goods material

report

S

Page 2 of 4

Boddington Gold Mine Expansion Project

Contract No: 11147/C026A

Job No: B2338

ITP No: Revision: 0

AGC Job No: B2338 Reviewed By: Nagesh S. Approved: K. Deery

CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);

W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

AKCMR

CLIENT: AKCMR/ BGM Management Company Pty.

Ltd.

AGC - BGM - ITP - 010

INSPECTION AND TEST PLAN

Prepared By: M. Delica

PROJECT: BODDINGTON GOLDMINE EXPANSION PROJECT

Contract No. : 11147/C026A

SCOPE: Installation of Piping-Generic

ACT

No. AGCACTIVITY

PROCEDURE or

SPECIFICATION

REFERENCE

ACCEPTANCE

CRITERIA

VERIFYING

DOCUMENTATION

CONTROL POINTREMARKS

9.5 Ensure correct bolts installed 11147-699-50SP-001 Approved drawing 11147-CC-PIPE1-001 W

9.6 Minimum 3 threads protruding through nut 11147-699-50SP-003 11147-CC-PIPE1-001 S

10 Field Welds Approved drawing

10.1 Check fit up condition AKCMR approved

PQR

AS4041

AS4458

Approved WPS W

10.2 Check dimensional tolerance 11147-699-50SP-003 AS4458 Inspection report W

10.3 Verify pipe fitting identification and record trace-

abilty

11147-699-50SP-003 AS4041 Trace-ability records R

10.4 Pipe line marking for content and flow direction 11147-699-50SP-003 AS1345 Inspection report W

11 Flushing lines

11.1 Remove sensitive instrument and filters 11147-699-50SP-003 11147-CC-PIPE2-001 R

11.2 Open all valves 11147-699-50SP-003 11147-CC-PIPE2-001 R

11.3 Flush with water until free of dirt, grit, welding slag

and other foreign materials

11147-699-50SP-003 AKCMR approved

Test pack

11147-CC-PIPE2-001 R

11.4 Authorised drainage of water 11147-699-50SP-003 AKCMR approved

Test pack

11147-CC-PIPE2-001 R

12 Pressure testing

12.1 Identify test requirements 11147-699-50SP-003 Approved Test pack 11147-CC-PIPE2-002 R

12.2 Develop test packs and issue to AKCMR for

approval

11147-699-50SP-003 AKCMR approved test pack R

Page 3 of 4

Boddington Gold Mine Expansion Project

Contract No: 11147/C026A

Job No: B2338

ITP No: Revision: 0

AGC Job No: B2338 Reviewed By: Nagesh S. Approved: K. Deery

CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);

W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

AKCMR

CLIENT: AKCMR/ BGM Management Company Pty.

Ltd.

AGC - BGM - ITP - 010

INSPECTION AND TEST PLAN

Prepared By: M. Delica

PROJECT: BODDINGTON GOLDMINE EXPANSION PROJECT

Contract No. : 11147/C026A

SCOPE: Installation of Piping-Generic

ACT

No. AGCACTIVITY

PROCEDURE or

SPECIFICATION

REFERENCE

ACCEPTANCE

CRITERIA

VERIFYING

DOCUMENTATION

CONTROL POINTREMARKS

12.3 Prepare Job Hazard Analysis 11147-699-50SP-003 AKCMR Approved JHA R

12.4 Pressure test system as per specification 11147-699-50SP-003 Approved Test pack

AS 4041/AS 4037

11147-CC-PIPE2-002 R

12.5 Vent high and low points as required. 11147-699-50SP-003 Approved Test pack 11147-CC-PIPE2-002 R

12.6 Drain and dry lines. 11147-699-50SP-003 Approved Test pack 11147-CC-PIPE2-002 R

13 Site Surface Treatment

13.1 Touch up site joints after Pressure testing. 11147-699-10SP-006 11147-CC-PIPE1-001 S

14 Final Inspection

14.1 Carry out Final Inspection. 11147-699-50SP-003 11147-699-50SP-003 11147-CC-PIPE1-002 H

15 Finalise Documentation

15.1 Sign off Inspection & Test Plan. 11147-699-50SP-003 Quality Requirements ITP R

15.3 Complete Manufacturers Data Report Project Quality Plan MDR R

Page 4 of 4