AGA Central Supply Equipment Product Catalogue 2011 UK

→ ProductCatalogue

Gassupplyequipmentforindustrialgasinstallations.

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04 Centralgassupply 05 Advantagesofcentralgasmanifolds 06 Centralgassupply 07 Advantagesofacentralgassystem 08 Requirementofinstallations 09 SECCURA®automaticgassupply 10 Serviceandmaintenance

Cylinderandbundlegasmanifolds

11 SIMPLEXcylindergasmanifold 13 DUPLEXcylindergasmanifold 15 DUPLEXbundlegasmanifold 17 BMD100-39Ssemi-automaticcylinder gasmanifold 19 MIC-60semi-automaticbundlegasmanifold 21 AUTOFILLautomaticbundlegasmanifold 23 MANYFLOWcylindergasmanifold

Centralregulator

24 CentralregulatorMR-21 25 CentralregulatorMR-60 26 Safetyvalve

High-pressurecomponents

27 High-pressurehoses 29 Highpressuremanifoldtubeandanchorbeams 30 Highpressurecomponentsforcentral gasmanifolds 31 Gaspre-heater300W 32 Installationofpre-heater 33 HighpressurevalveDN3forcombustiblegases 33 HighpressurevalveDN8forcombustiblegases 34 HighpressurevalveDN3foroxygenand otherairgases 34 HighpressurevalveDN8foroxygenand otherairgases 35 Three-wayvalves 36 High-pressurevalvesDN8withwallbracket 37 Highpressurefilter

Low-pressurecomponents

37 Non-returnvalve 38 FlashbackarrestorSuper55 39 FlashbackarrestorSAFE-GUARD-4 40 Flamearrestor85-10 41 Flamearrestor85-30 42 Lowpressurevalves

Tappingpoints

44 JETSETshieldinggaswithoneflowmeter 44 JETSETshieldinggaswithtwoflowmeters 45 JETSETshieldinggaswithmanometer 45 JETSETnitrogenplasmacutting 46 JETSEToxygensingle 47 JETSEToxygensingleR64J 48 JETSETacetylenesingle 49 JETSETothercombustiblegases,single 50 JETSETcombustiblegasandoxygen,double 52 Tappingpointformachinecutting,single 53 Tappingpointformachinecutting,triple 54 Tappingpointformachinecutting,single 55 Mobiletappingpointargonandargonmixtures 56 Mobiletappingpointacetyleneandoxygen 57 Valvemodules 58 AccessoriesforJETSET

59 Alarmforgassupplymonitoring,GL2000 60 AlarmforgasmonitoringAB-8 61 Contactgauges 62 Signsandlabels

Contents.

Contents→ManifoldEquipment

®SECCURA,MISON,ODOROXisaregisteredtrademarkoftheLindeGroup.

TMLASERMIXisatrademarkoftheLindeGroup.

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ThiscataloguedealswithproductswhichAGAmarketsascentralgasequipmentforindustrialcylindergases,andwhichareusede.g.withinthemechanical,food,andchemicalindustries.Theseproductssatisfythestandardsandrequirementswhichapplytopressurizedequipment.Theequipmentmustbeinstalledpursuanttotheregulationsthatapplytocentralgasfacilities.ContactAGAforinformationaboutregulations,designofthegassystem,installationandtechnicalservice.Wereservetherighttochangetheappearance,shapeandfunctionoftheproductsinkeepingwithproductdevelopmentandregulatoryrequirements.ThisequipmentisAGA‘sregionallineofproducts.Someproductswillonlybesoldincertaincountries.

Introduction→ManifoldEquipment

Introduction

Centralgassupply→ManifoldEquipment

Acompletesystemforefficientgasdistributionconsistsofacentralgasmanifolds,adistributionnetworkandtappingpoints.Theentirecentralgasmanifoldisinprincipleconfiguredasshowninthesketchbelow.Centralgasmanifoldsforgascylindersorbundlesarelocatedinaroomseparatedfromthemainbuilding.Theroomcanbeanannex,afree-standingbuilding,aspecialroominthebuildingoragascontainer.Inconnectionwiththeinstallationofacentralgasmanifolditisimpor-tantthatcomponentsandpipelinesbechoseninaccordancewiththerequirementsmadeforcentralgasmanifolds.

Intheengineeringphaseitisimportanttobefamiliarwithregulatoryrequirements,includingrequirementsrelatedtothesupplier.Themostrelevantstandardsforcentral-gasequipmentrelatingtocuttting,weldingandheatingprocessesare:

EN7291-RegulatorsformanifoldsEN15615-AcetylenemanifoldEN14114-AcetylenemanifoldsEN730-SafetydeviceISO5175-SafetydeviceISO14113Highpressurehose

Centralgassupply.SystemDesign.

4

2. Flame arrestor

5. Valve, high pressure

6. Valve module

1. Tapping points

Double Single

3. Ball valve, low pressure

4. Central Regulator

4. Central Regulator

7. High pressure hoses9. Gas pre-heater

8. Operating instructions

11. Sign

10. Safety valve

GL 2000 – alarm

12. Pipe marking

7

1

12

2

3

10

11

8

5

6 49 4

57

Advantagesofacentralgasmanifolds→ManifoldEquipment 5

Advantagesofacentralgassystem.

Time→ Continuoussupplyofgastoeachworkstation.→ Limitedtransportationofgascylindersintheworkplace.→ Riskofdisruptionscanbelimitedbypartiallyorfully automatedcentralgasmanifolds.→ Alarmsignalequipmentcangivenoticewellbeforethe gascylindersareempty.→ Easyandsafedistributionofthegascylinders.

Workplace→ Thegascylindersarestoredtogetherinonelocationoutsideofthe workplace.→ Betterutilizationoftheworkspace.

Safety→ Theriskofincidentsandaccidentsisreducedbecausethegas cylindersarenolongerhandledinsidetheworkplace.→ Intheeventofafire,thegascylindersareunderbettercontrol.→ Onlylowpressureequipmentintheworkplace.

Economy→ Betteremptyingofthegascylindersgiveslowergascosts.→ Lowermaintenancecostsongasequipment.→ Reducedcylinderrentalduetofewergascylinders.→ Externalandinternaltransportationleadstocostreductions.→ Moreefficientgassupplygivesreducedoperatingcosts.

Acentralgassystemfunctionsinthefollowingmanner:→ Thegascylindersorgasbundlesareconnectedtothecentralgas manifoldsbyhigh-pressurehoses.→ Thegascylindersareemptiedthroughthecentralregulatorinthe centralgasmanifold.Thecentralregulator‘staskistoreducethe cylinderpressuretoanetworkpressurewhichisthecorrectentry pressureforthetappingpoints.→ Fromthecentralgasmanifoldsthegasistransportedina distributionnetworktoallpointsofconsumption.→ Intheworkplacestappingpointsareinstalledaccordingtothe specificationofthespecificgasapplication.Approvedgashosesare usedfromthetappingpoints.

Forhighgasconsumption,thecentralcylindermanifoldcanbereplacedbyatank.Thisconsistsofastoragetankforliquidgas,anevaporatorunitandassociatedregulators,valvesandsafetyvalves.Forlarge-scaleconsumersofvariousmixedgases,thereareinadditiongasmixerswhichmakethegasmixtureon-site.Thengasistypicallysuppliedfromacryo-tankoracentralgasbundlemanifold.

Containerinstallation→ManifoldEquipment6

Containerinstallation.

Acompletegascontainercanbedeliveredasaturnkeysolutionfornewcentralgassystemsandbaseduponcustomerdemandsfortheactualinstallation.Theflexibilityandcostefficiencyofaturnkeysolutionisverysuitableformanyindustrialcustomerswheresafestorageandeasyhandlingofthegascylindersareimportant.Thecontainersolutionfulfilallrelevantregulationsandcanbeequip-pedaccordingtothelistbaseduponcustomerdemands.

→ Standardsizesof8,10or20feet→ Separateroomsforcombustibleandnon-combustiblegases→ Doorswithcylinderlock→ Inletforelectricalconnection→ Explosionproofelectricalinstallationforcombustiblegases→ Valvecabinetontheoutsideforeasyhandling→ Heating→ Lightning→ Naturalorforcedairventilation→ Fireinsulationorordinaryheatisolation→ Gasdetector→ Rollerconveyer

Thecompletecontainerwithallrelevantequipmentcanbedeliveredreadyforconnectiontothecentralgaspipesystem.

07ManifoldEquipment

Gasmixer.

Agasmixercanbeanalternativetopremixedgasforcertainapplica-tions.Systemsfortwoorthreedefinedgases,designedforavarietyofindustrialapplicationswithfluctuatinggasconsumption.Themixerisonecomponentinaturnkeysolutionforcentralizedgassupply.

Ourconceptforon-siteproductionofMISON®shieldinggasesorODOROX®odorizedoxygenisacompletesolutiontocustomerswithanexistingcryogenictankforargonoroxygen.

Wedesignthesystembaseduponthehighestsafetydemandsinclu-dingourserviceSECCURA®automaticgassupply.

Themostimportantprocessinformationforcorrectdesignare:→ Typeofapplication→ Gastype→ Yearlygasconsumptioninm3

→ Max.flowinm3/hour→ Pressureatpointofuse

Gasmixer→ManifoldEquipment 7

Requirementofinstallations.

EngineeringGasinstallationsmustbeplannedwithaccordingtopressure,typeofgas,choiceofmaterialsandconsumption.Allrelevantlawsandregu-lationsmustcompliedwith.OneofthemostimportantisthePressureEquipmentDirective,abbreviatedPED.TheregulationsrelatingtoEquip-mentandProtectivesystemsintendedforuseinPotentiallyExplosiveAtmospheres,theATEXdirective,isalsoimportant.Therearealsovariousstandardsforequipment,pipingsystemsandweldingprocedures.AGAhasahighlevelofexpertisewithindesign,planningandinstallationofcentralgasmanifoldsandweareafull-servicesupplierofcompletegassystems.Thisentailsthatwedeliverinstallationswhichoperationallyandintermsofsafetyareinaccor-dancewiththeauthorities‘requirements.

ApplicationtotheauthoritiesThenecessaryapplicationsandpermitsmustbeinorderbeforeamani-foldisinstalledandbecomesoperational.

RiskanalysisThereisademandthatthecompanymakeatotalriskanalysisofthegasinstallationandinfluenceonotheractivities.AGAcanhelpwithmorerelevantinformationandexperience.Theriskanalysisvarywiththesizeandcomplexityofthemanifold.

InstallationInstallationofpipingforgasesrequiresbothdetailedknowledgeofgasesandexpertiseonpipeinstallationswithqualificationsinthejoiningmethodtobeused.

Solderingandweldingworkonpressurizedcomponentsmustbeperformedbywelderswithqualificationsinaccordancewithrelevantstandards.

CleaninganddegreasingAllequipmentwhichisusedmustbefreeofdust,particles,dirt,filings,oilandgrease,etc.whichcancreateoperatingproblemsforthesystem.Pipeandcomponentswhichwillbeusedforoxygenmustinadditionbespeciallydegreasedtoavoidignitionoforganicmaterial.However,degreasedpipeandcomponentsarerecommendedforallgases.Beforeinstallation,componentsandcleanedpipemustbeespeciallyprotectedagainstinteriorpollutionusingpipeplugs,bagsorthelike.

PipeworkPipeworkshallbecarriedoutinaccordancewiththepipingplan,visibleandwithvalvesandotherfittingseasilyaccessibleforoperationandinspection.

AssemblyBeforeinstallationallpipesandcomponentsmustbecheckedforclean-ness.Checkalsothattheirprotectionisintact.

Pipeassemblymethodsare:

1)WeldedconnectionsTheweldingmustbecarriedoutinaccordancewiththespecifica-tionpreparedforwelding.Weldedconnectionsmustbeweldedrightthrough.WeldingofsteelpipesshouldpreferablybeperformedasTIGwelding.

2)BrazingBrazingisonlypermittedascapillarybrazingwhensuitablesolderingconnectionsareused.Solderingmustbeperformedwithbacksidegas.Minimum40%silvercontentinfillermaterial.

3)TubefittingsFittingsshouldbereducedtoaminimumandalwaysbeinstalledvisible.Compressionfittingsfortheactualgaswithdoubleringsaretheonlyacceptableandreliablefittings.

BlowingcleanThedistributionnetworkisblowncleanwithnitrogen,andthismustbedonewithouttappingpointsandotherequipmentbeingconnected.

PressureandleaktestingThedistributionnetworkispressuretestedwithnitrogen.Thisiscarriedoutinaccordancewithestablishedprocedure.

InstallationandfinalinspectionThisiscarriedoutinaccordancewithrequirementsforpressurizedequipment.Formostcentralgasinstallations,thismaybecarriedoutbyaninstallationcontractor,whileforlargertechnicalinspectorateisrequired.

Requirementofinstallations→ManifoldEquipment8

09ManifoldEquipmentSECCURA®automaticgassupply→ManifoldEquipment

SECCURA®automaticgassupply.Nowyounolongerneedtoworryabouthowmuchgasyouhaveavailable!

SECCURA®automaticgassupplyeliminatesthepossibilitythatthegasfromcylindersorbundlesunexpectedlyrunsout–inthemiddleofpro-duction.Asuddenstoppagealwaysentailsproblemswhichcaninvolveproductionloss,increasedcostsandqualityproblems.BymeansoftheSECCURA®automaticgassupply,youdonotneedtothinkabouthowmuchgasyouhaveleft.AnorderisautomaticallysentdirectlytoAGA.Weseetoitthatnewcylindersareinstalledwithoutdisturbingyourproduction.SECCURA®automaticgassupplyremovestheneedtocheck,orderandswapcylindersandcylinderbundles.

→ Anelectronicmonitoringunitcheckstheamountofgasinthe semiautomaticcentralgasmanifold.Whenthegaslevelpassesa presetminimumlimit,anorderingsignalissentautomaticallytoAGA viamodem.→ AGAreceivestheorder.→ Thelorrycarryinggascylindersorcylinderbundlesarriveswithin thepre-determineddeadline.→ Thespeciallytraineddriverremovestheemptygascylindersor bundlesandconnectsnewones.

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AdvantagesofSECCURA®automaticgassupply:→ Increasedoperationalreliability→ Timeandcostreduction→ Fewerworries→ Increasedsafety

010 ManifoldEquipmentServiceandmaintenance→ManifoldEquipment

Serviceandmaintenance.Operationalregularityisthebestguaranteeofprofitableproductionandlowcosts.

Ahighsafetylevelisrequiredwhenhandlinggas.Itisimportantthattheprocessmanifoldfunctionsflawlessly,bothinconsiderationofper-sonalsafety,butalsoinconsiderationofoperationalreliabilityandthequalityoftheworkwhichiscarriedout.

RegulatoryrequirementsThegasdistributionsystemshallatalltimesfulfilregulatoryrequire-ments.Thesystemisoftentechnicallycomplicatedandthereforerequireup-to-dateknowledgeandexperienceinmaintenanceaccordingtoregulatoryrequirements.WithaserviceagreementfromAGA,youcanalwaysbesurethatyourgasmanifoldismaintainedbyspecialistswithextensiveknowledgeandexpertise.

Operationalregularity–theroadtobettereconomyAshutdowncanhavelargeeconomicconsequences.Thereforeitisimportanttoimproveoperationalregularity.Leakageinthegasmanifoldandregulatorscanbeverycostly.Leakagemeansincreasedcostsandreducedgascapacity.Ifairentersthemani-foldasaconsequenceofleakage,itcaninfluencetheprocessnega-tively.Therefore,continuousmonitoringandsystematicmaintenanceisrequiredtoimproveregularityofserviceandensurethatthegasmanifoldfunctionsoptimally.Wefollowsetproceduresforwhatistobechecked,andtheservicereportgivesyoudocumentationthatthegasmanifoldhasbeencheck-ed.Throughpreventativeserviceandmaintenance,yougetacentralgasmanifoldwhichwilllast.

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A high safety level is required when handling gas. It isimportant that the process manifold functions flawlessly,both in consideration of personal safety, but also in consid-eration of operational reliability and the quality of the workwhich is carried out.

Regulatory requirementsThe gas manifold shall at all times fulfill regulatoryrequirements. The manifolds are often technically complicated and there-fore require up-to-date knowledge and experience in mani-fold maintenance according to regulatory requirements. With a service agreement from AGA, you can always besure that your gas manifold is maintained by specialistswith extensive knowledge and expertise.

Operational regularity – the road to better economyA shutdown can have large economic consequences.Therefore it is important to improve operational regularity.Leakage in the gas manifold and regulators can be verycostly. Leakage means increased costs and reduced gascapacity. If air enters the manifold as a consequence ofleakage, it can influence the process negatively. Therefore,continuous monitoring and systematic maintenance isrequired to improve regularity of service and ensure thatthe gas manifold functions optimally. We follow set procedures for what is to be checked, and theservice report gives you documentation that the gas mani-fold has been checked. Through preventative service andmaintenance, you get a central gas manifold which willlast.

Service and maintenance

Operational regularity is the best guarantee of profitable production and low costs

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A high safety level is required when handling gas. It isimportant that the process manifold functions flawlessly,both in consideration of personal safety, but also in consid-eration of operational reliability and the quality of the workwhich is carried out.

Regulatory requirementsThe gas manifold shall at all times fulfill regulatoryrequirements. The manifolds are often technically complicated and there-fore require up-to-date knowledge and experience in mani-fold maintenance according to regulatory requirements. With a service agreement from AGA, you can always besure that your gas manifold is maintained by specialistswith extensive knowledge and expertise.

Operational regularity – the road to better economyA shutdown can have large economic consequences.Therefore it is important to improve operational regularity.Leakage in the gas manifold and regulators can be verycostly. Leakage means increased costs and reduced gascapacity. If air enters the manifold as a consequence ofleakage, it can influence the process negatively. Therefore,continuous monitoring and systematic maintenance isrequired to improve regularity of service and ensure thatthe gas manifold functions optimally. We follow set procedures for what is to be checked, and theservice report gives you documentation that the gas mani-fold has been checked. Through preventative service andmaintenance, you get a central gas manifold which willlast.

Service and maintenance

Operational regularity is the best guarantee of profitable production and low costs

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1111Cylinderandbundlegasmanifolds→ManifoldEquipment

Cylindergasmanifold.SIMPLEXcylindergasmanifold.

TheSIMPLEXtypeofcentralgasmanifoldisusedwheregasconsumptionisrelativelylowandwhereoperationalorsafety-relatedadvantagescanbeachievedbyinstallingacentralgasmanifold.Examplesofsuchconsumersaresmallmechanicalworkshops,schools,andsoon.Thegascylindersareconnectedtoamanifoldbyhighpressurehoses.Betweeneachhigh-pressurehoseandthemanifoldthereisashut-offvalve,whichmakesitpossibletoemptythegascylindersonebyone.Acontactgaugeandalarmcanbeconnectedtothecentralgasmanifold.Theunitcanbesetsothatasignalisgivenwhenacertaincylinderpres-sureisreached.SIMPLEXareavailableforupto4cylinders.ThecentralregulatorMR-21hasenevacuationpipefromthereliefvalve.Thispipemustberuntotheoutdoors.ThemanifoldisdeliveredwithaCEmarketsafetyvalvewhichshouldbeconnectedtoabevacuationpipe.Theballvalveafterthesafetyvalvefunctionasservicevalve.

StandardSIMPLEXcanbeusedforthefollowinggases:Acetylene,oxygen,argon,MISON®,nitrogen,helium,hydrogen,carbon-dioxide.SIMPLEXforacetylenearedeliveredwithamanualquickactingshut-offvalve,whichisinstalledbeforethepressureregulator.Thevalveensurequickshutoffagainstdangerousdecompositionofacetyleneinthehighpressurepartsofthemanifold.Aflamearrestorshouldinadditi-onbeinstalleddirectafterthemanifoldforprotectionofthecylinders.AccordingtoENISO14114andEN-ISO15615.

Othergasesoninquiry.

Specifications:→ Inletpressure200bar→ Inletpressure,acetylene20bar→ Max.outletpressure10bar→ Max.outletpressure,acetylene1.1bar→ PipeweldadapterØ15.2x2.6mmstainlesssteelEN1.4301on outlet→ Min.temp.–20°C

Openingpressuresafetyvalve:→ Oxygen+inertgases18bar→ Acetylene1,5bar

For gases other than oxygen, these factors must be used to calculate the regulator capacity:

Hydrogen 4.01Helium 2.84Argon 0.90Nitrogen 1.08Carbondioxide 0.85

Gasflow=oxygenxfactor=m3/h

Capacity curves - AcetyleneInletpressureP1=bar

0 4 8 12 16 200

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=3 P1=7

P1=3P1=7

Capacity curves - OxygenInletpressureP1=bar

0 20 40 60 80 1000

2

4

6

8

10

12

14

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=21

P1=100

P1=100

P1=21

P1=21

Supplementaryequipment:→ Alarm→ Contactgauge→ Sign→ Flamearrestorforflammablegases

12 Cylinderandbundlegasmanifolds→ManifoldEquipment

Complete gas manifold Acetylene Argon-MISON® Hydrogen Oxygen Nitrogen-Helium FORMIER CarbondioxideDescription Articleno. Articleno. Articleno. Articleno.SIMPLEX1 330270(851001110) 330297(851001710) 330321(851001310) 330315(851001020)SIMPLEX2 330271(851001111) 330323(851001711) 330319(851001311) 330313(851001021)SIMPLEX4 330300(851001112) 330325(851001712) 330317(851001312) 330312(851001022)*Highpressurehoses1mincludedasstandard.

Pos Components Non-combustiblegases Combustiblegases Articleno. Articleno.1 RegulatorMR21 Seepage24 Seepage24*)2 ValvemoduleComponents: 301986(203010662) 301985(203010663) ValvemoduleacetyleneinclusiveR21 330255(9624120)*)3 Manifold2cylinders 301963(215191072) 301962(215191070)4 Alternativemanifold4cylinders 301967(215191073) 301965(215191071)5 Non-returnvalve 301849(215191044) 301979(215191043)6 Nut 301636(200059835) 301636(200059835)7 ValveDN3 301632(203010424) 301953(203010633)8 Highpressurehose Seepage28 Seepage289 Cap 301958(215191077) 301949(215191076)10 Anchorbeam1cylinder 301937(215191074) 301937(215191074)11 Alternativeanchorbeam2cylinders 301957(215191075) 301957(215191075)12 Safetyvalvekitoxygen 330487(9626400)12 Safetyvalvekitacetylene 330489(9626510)13 Blank 301958(215191077) 301949(215191076) WrenchNV30 303814(201301046) 303814(201301046) Aluminiumgaskets 301523(200065522) 301523(200065522)*)Specialdesignforacetylenemanifoldswithmanualshut-offdevice.Valveunitandregulatoraredeliveredasoneunit.

SIMPLEX cylinder gas manifold

Groundlevel

N L=mm4 14806 2030

1

3

1

10

8

2

8

11

9 3

5

7

6

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DUPLEXarenormallyusedwherethereisneedforastablegasflow.Thiscentralgasmanifoldissplitintwogroups,wheretheonegroupfunctionsastheoperationssideandtheotheristhereservewhentheoperationssideisemptied.Whichsideistobeoperativeandwhichisthereservewillalternate.Allcylindersinonesideshouldbeemptiedsimultaneously.Changeovertotheothersideisdonemanually.Thecentralgasmanifoldcanbeequippedwithacontactgaugeandalarmtomonitorwhenemptycylindersneedtobechanged.Thegascylindersareconnectedtothemanifoldbyhighpressurehoses.Betweeneachhigh-pressurehoseandthemanifoldthereisashut-offvalve.DUPLEXareavailablefor2+2or4+4cylinders.ThecentralregulatorMR-21isdeliveredwithareliefvalve,whichshouldbeconnectedtoanevacuationpipe.ThemanifoldisdeliveredwithaCEmarketsafetyvalvewhichshouldbeconnectedtoabevacuationpipe.

Theballvalveafterthesafetyvalvefunctionasservicevalve.

StandardDUPLEXcanbeusedforthefollowinggases:Acetylene,oxygen,argon,MISON®,nitrogen,helium,air,hydrogen,carbondioxide.DUPLEXforcylinderswithacetylenearedeliveredwithamanualquickactingshut-offvalve,whichisinstalledbeforethepressureregulator.Thevalveensurequickshutoffagainstdangerousdecompositionofacetyleneinthehighpressurepartsofthemanifold.Aflamearrestorshouldinadditionbeinstalleddirectafterthemanifoldforprotectionofthecylinders.AccordancetoENISO14114andEN-ISO15615.


Specifications:→ Inletpressure200bar→ Inletpressure,acetylene20bar→ Max.outletpressure10bar→ Max.outletpressure,acetylene1,1bar→ PipeweldadapterØ15,2x2.6mmofstainlesssteel,EN 1.4301onoutlet→ Min.temp.-20°C

Openingpressuresafetyvalve:→ Oxygen+inertgases18bar→ Acetylene1,5bar

Cylindergasmanifold.DUPLEXcylindergasmanifold.


0 5 10 15 20 250

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.5

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar P1=2P1=15

P1=15P1=2


0 20 40 60 80 1000

2

4

6

8

10

12

14

16

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=100

P1=100

P1=21

P1=21




Supplementaryequipment:→ Alarm→ Contactgauge→ Sign→ Flamearrestorforflammablegases


Complete gas manifold Acetylene Argon-MISON® Hydrogen Oxygen Nitrogen-Helium FORMIER CarbondioxideDescription Articleno. Articleno. Articleno. Articleno.DUPLEX2+2cylinders 330272(851002101) 330266(851002701) 330326(851002301) 330264(851002001)DUPLEX44+4cylinders 330273(851002102) 330265(851002702) 330328(851002302) 330261(851002002)*Highpressurehoses1mincludedasstandard.

Pos Components Non-combustiblegases Combustiblegases Articleno. Articleno.1 RegulatorMR21 Seepage24 Seepage24*)2 Valvemodule 301986(203010662) 301985(203010663) Components: ValvemoduleacetyleneinclusiveMR21 330255(9624120)*)3 Highpressurefilter 301613(215190042) 301956(215191086)4 T-pipe 301932(215191085) 301931(215191084)5 Manifold2cylinders 301963(215191072) 301962(215191070)6 Alternativemanifold4cylinders 301967(215191073) 301965(215191071)7 Non-returnvalve 301849(215191044) 301979(215191043)8 Nut 301636(200059835) 301636(200059835)9 ValveDN3 301632(203010424) 301953(203010633)10 Highpressurehose Seepage28 Seepage2811 Blindnut 301966(215191080) 301959(215191081)12 Anchorbeam2cylinders 301957(215191075) 301957(215191075)13 Safetyvalvekitoxygen 330487(9626400)13 Safetyvalvekitacetylene 330489(9626510)14 Blank 301958(215191077) 301949(215191076) WrenchNV30 303814(201301046) 303814(201301046) Aluminiumgaskets 301523(200065522) 301523(200065522)*)Specialdesignforacetylenemanifoldswithmanualshut-offdevice.Valveunitandregulatoraredeliveredasoneunit.

Groundlevel

L

2150

N L=mm2+2 18304+4 2930

DUPLEX cylinder gas manifold

1

13

2

3

5 9 4

10

12

11 14

7

9

8


TheDUPLEXbundlegasmanifoldisusedwhenthereisacontinuoushighdemandforgas.Thecentralgasmanifoldisdividedintwoparts,wheretheoneisinoperationandtheotherisinreserve.Whichsideistobeoperativeandwhichisthereservewillalternate.Allcylindersinthebundleareemptiedsimultaneously.Changeoverisdonemanually.Thecentralbundlemanifoldcanbeequippedwithacontactgaugetomonitorwhenthechangeoverisnecessary.Thegasbundlesareconnectedtothemanifoldbyhigh-pressurehoses.Betweeneachhigh-pressurehoseandthemanifoldthereisashut-offvalve.DUPLEXareavailablefor1+1or2+2-bundles.Thecentralregula-torMR-60isdeliveredwithaCEmarketsafetyvalve,whichshouldbeconnectedtoanevacuationpipe.

StandardDUPLEXcanbeusedforthefollowinggases:Acetylene,oxygen,argon,MISON®,helium,nitrogen,hydrogenandcarbondioxide.DUPLEXforbundleswithacetylenearedeliveredwithanautomaticquickactingshut-offvalve,whichisinstalledbeforethepressureregu-lator.Thevalveensureautomaticshutoffagainstdangerousdecom-positionofacetyleneinthehighpressurepartofthemanifold.Aflamearrestorshouldinadditionbeinstalleddirectafterthemanifoldforpro-tectionofthecylinders.AccordancetoENISO14114andEN-ISO15615.


Specifications:→ Inletpressure200bar→ Inletpressure,acetylene20bar→ Max.outletpressure12bar→ Max.outletpressure,acetylene1,1bar→ PipeweldadapterØ23.7x2.8mmofstainlesssteel, EN1.4301onoutlet→ Min.temp.–20°C

Openingpressuresafetyvalve→ Oxygen+inertgases18bar→ Acetylene1,5bar

Supplementaryequipment:→ Alarm→ Contactgauge→ Signs→ Flamearrestorforflammablegases→ Mainshut-offvalveaftermanifold

Bundlegasmanifold.DUPLEXbundlegasmanifold.


0 5 10 15 20 250

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.5

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=15P1=2


0 20 40 60 80 1000

2

4

6

8

10

12

14

16

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=100

P1=100

P1=21

P1=21





Complete central gas manifold for 1 or 2 gas bundles on each side Acetylene Argon-MISON® Hydrogen Oxygen Nitrogen-Helium FORMIER CarbondioxideDescription Articleno. Articleno. Articleno. Articleno.DUPLEX1+1bundles 330274(851002104) 301925(850002704) 301921(850002304) 301907(850002004)DUPLEX2+2bundles 330275(851002105) 301924(850002705) 301920(850002305) 301893(850002005)*Highpressurehoses2mincludedasstandard.

Pos Components Non-combustiblegases Combustiblegases Articleno. Articleno.1 RegulatorMR60 Seepage25 Seepage25*)2 Valvemodule 301852(850003300)*) ValvemoduleacetyleneinklsiveMR60 330256(9624130)3 Highpressurefilter 301613(215190042) 301956(215191086)4 T-pipe 301932(215191085) 301931(215191084)6 Manifoldtube1bundle 301877(215191012) 301990(215191007)7 Alternativemanifoldtube2bundles 301981(215191013) 301989(215191008)8 ValveDN6withbracket 301631(215190217) 303627(215191087)9 Blindnut(for2+2bundles) 301966(215191080) 301959(215191081)9 Cap(for1+1bundle) 301958(215191077) 301949(215191076)10 Highpressurehose,2Mlength Seepage28 Seepage2811 ValveDN6 301634(203010533) 301955(203010660) WrenchNV30 303814(201301046) 303814(201301046) Aluminiumgaskets 301523(200065522) 301523(200065522)*)Specialdesignforacetylenemanifoldswithautomaticshut-offdevice.Valveunitandregulatoraredeliveredasoneunit.Art.no.9624120.

Groundlevel

L

N L=mmDUPLEX1+1 780DUPLEX2+2 1500

2150

DUPLEX bundle gas manifold

9 7

2

3

1

6

9

10

411

8 8


Thesemi-automaticcylindergasmanifoldisintendedforlowormid-rangeconsumptionandcontinuousgassupplywithoutinterrup-tionwhenchangingcylinders.Allcylindersinthegroupareemptiedsimultaneously.Twosetsofcylindersareconnectedtothecentralgasmanifold.Onesidefunctionsastheoperationalside,whiletheotherisheldinreserveuntiltheoperationalsideisempty.Changeoveritselfhappensautomatically.Allcylindersonthesamesideshouldbeemptiedsimultaneously.Thesemi-automaticcentralgasmanifoldisalsoavailablewithacontactgauge.Analarmsystemwhichcanbeconnected,triggersanalarmwhenthereisachangeoverfromtheoperationalsidetothereserveside.ThecentralregulatoroftypeUnicontrol500aredeliveredwithCEmarketsafetyvalves,whichshouldbeconnectedtoanevacuationpipe.

StandardBMD-100-39Scanbeusedforthefollowingnon-combustiblegases:Oxygen,argon,MISON®,helium,nitrogenandcarbondioxide.

Thestandardmanifoldisdeliveredaccordingtothetableonnextpage.Othergasesoninquiry.

Specifications:→ Inletpressure200bar→ Max.outletpressure16bar→ Weightpanel13.8kg→ InletconnectionpanelW21.8x1/14”RH→ PipeweldadapterØ21.2mmstainlesssteelEN1.4301onoutlet→ Min.temp.–20°C→ Theoperationalsideispre-setatapproximately15barandthe reservesideispre-setatapproximately11bar→ Openingpressuresafetyvalve18bar

Supplementaryequipment:→ Alarm→ Contactgauge→ Signs

Cylindergasmanifold.BMD100-39Ssemi-automaticcylindergasmanifold.


0 10 20 30 40 50 60 70 80 90 100 1100

10

20

30

35

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=40bar


Helium 2.84Argon 0.90Nitrogen 1.08Carbondioxide 0.85



Complete gas manifold for cylinders Argon-MISON® Oxygen Nitrogen-Helium /CarbondioxideDescription Articleno. Articleno.BMD100-39S2+2cylinders 316735(316735) 316736(316736)*Highpressurehoses1mincludedasstandard.

Pos Components Non-combustiblegases Articleno.1 ValveunitBMD100-39S 330179(768079)2 Elbow 301954(215191010)3 Manifoldtube2cylinders 301963(215191072)4 Nut 301966(215191080)5 Non-returnvalve 301849(215191044)6 Nut,right-left 301636(200059835)7 HighpressurevalveDN3 301632(203010424)8 Highpressurehose1M Seepage289 Anchorbeam,2cylinders 301957(215191075)10 Safetyvalvekit 330487(9626400)11 Blank 301958(215191077) 301949(215191076)12 Blindnut 301966(215191080) 301959(215191081) WrenchNV30 303814(201301046) Aluminiumgaskets 301523(200065522)

Groundlevel

Cylinders L=mm2+2 2000

L

2150

BMD 100 - 39S semi-automatic cylinder gas manifold

1

2

3

9

8

11 12

5

7

4

10

1919

Thesemi-automaticbundlegasmanifoldisintendedforlargeconsumpti-on,orforsituationswhereitisdesirabletoensurecontinuousgassupplywithnointerruptionwhenexchangingcylinders.Twosetsofbundlesareconnectedtothecentralgasmanifold.Onesidefunctionsastheoperationalside,whiletheotherisheldinreserveuntiltheoperationalsideisempty.Changeoveritselfhappensautomatically.Bundlesonthesamesideareemptiedsimultaneously.Acontactgaugeandalarmcanbeconnectedtothesemiautomaticmanifold.Analarmsystemtriggersanalarmwhenthereisachangeoverfromtheoperatio-nalsidetothereserveside.ThecentralregulatorsMR-60aredeliveredwithCEmarketsafetyvalves,whichshouldbeconnectedtoanevacuationpipe.TheMIC60isavailableforthefollowinggases:acetylene,argon,MISON®,nitrogen,helium,hydrogen,carbondioxideandoxygen.MIC60forbundleswithacetylenearedeliveredwithtwoautomaticquickactingshut-offvalves,whoareinstalledbeforethepressureregulators.Thevalveensureautomaticshutoffagainstdangerousdecompositionofacetyleneinthehighpressurepartofthemanifold.Aflamearrestorshouldinadditionbeinstalleddirectafterthemanifoldforprotectionofthecylinders.AccordancetoENISO14114andEN-ISO15615.


Specifications:→ Inletpressure200bar→ Inletpressure,acetylene20bar→ Inletthreadspanel,non-combustiblegasesW21.8x1/14”ext right-threaded→ Inletthreadspanel,combustiblegasesW21.8x1/14”ext left-threaded→ PipeweldadapterØ21.2x3.1mmEN1.4301stainlesssteelonoutlet→ Panelweight24kg→ Min.temp.–20°C→ Forcompressedgasestheoutletpressureissetatapproximately 10barinoperationalsideand9baronthereserveside.→ Foracetylenetheoutletpressureissetatapproximately1,1baron theoperationalsideand0,8baronthereserveside.

Openingpressuresafetyvalve→ Oxygen+inertgases18bar→ Acetylene1,5bar

Optionalaccessories:→ Alarm→ Contactgauge→ Signs→ Flamearrestorforflammablegases

Cylinderandbundlegasmanifolds→ManifoldEquipment

Bundlegasmanifold.MIC-60semi-automaticbundlegasmanifold.


0 5 10 15 20 250

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.5

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=15P1=2


0 20 40 60 80 1000

2

4

6

8

10

12

14

16

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=100

P1=100

P1=21

P1=21


Hydrogen 4.01Helium 2.84Argon 0.90Nitrogen 1.08Air 1.05Carbondioxide 0.85



Complete gas manifold for gas cylinders Acetylene Argon-MISON® Hydrogen Oxygen Nitrogen-Helium FORMIER CarbondioxideDescription Articleno. Articleno. Articleno. Articleno.MIC601+1bundle 330278(851003103) 301850(850003703) 301874(850003303) 301868(850003003)MIC602+2bundles 330267(851003104) 301843(850003704) 301872(850003304) 301867(850003004)*Highpressurehoses2meterincludedasstandard.

Pos Components Non-combustiblegases Combustiblegases Articleno. Articleno.1 Valveunitoxygen 330221(0768080)1 Valveunithydrogen 330222(0768081)1 Valveunitargon 330224(0768078)1 Valveunitacetylene 330257(0768082)2 Highpressurefilter 301613(215190042) 301956(215191086)3 Elbow 301954(215191010) 301950(215191005)4 Manifoldtube2bundles 301981(215191013) 301989(215191008)5 ValveDN6withbracket 301631(215190217) 303627(215191087)6 Blindnut 301966(215191080) 301959(215191081)7 Highpressurehose,2Mlength Seepage28 Seepage28 WrenchNV30 303814(201301046) 303814(201301046) Aluminiumgaskets 301523(200065522) 301523(200065522)

L

N L=mmDUPLEX1+1 780DUPLEX2+2 1500

1700

mm

Groundlevel

MIC - 60 semi-automatic bundle gas manifold

2

3 4

6

5

7

1


AUTOFILLautomaticbundlegasmanifoldAUTOFILLisasemi-automaticbundlegasmanifoldforoxygen,nitrogen,argonandargon-mixtures.Itprovidesacontinuousgassupplytotap-pingpointsthroughapermanentlyinstalleddistributionnetwork.AUTOFILLissuppliedfromagasbundleandhastwogascylindersinre-serve.Thereservecylindersautomaticallytakeovergasdeliverywhenthegasbundleisempty.Whenchangingovertoanewgasbundle,thereservecylinderswillautomaticallybefilledupfromthefullbundleandthereforecylinderswithresidualgasvalvecannotbeused.

Itisthegasbundlethatisexchanged.Thecylindersonthereservesidemustremainpermanentlyconnected.AUTOFILLcanbefittedwithacontactgaugeforregisteringwhenthebundleisempty.AUTOFILLprovideseconomicandreliablegasdeliverybyreducingthenumberofcylindersonthereservesidetotwo.However,thereservesidewillbeemptiedfasterthaninanordinarytwo-sidedcentralbundlemanifolds.ThecentralregulatorsMR-60aredeliveredwithCEmarketsafetyval-ves,whichshouldbeconnectedtoanevacuationpipe.

Specifications:→ Inletpressure200bar→ Inletthreadspanel,W21.8x1/14”RH→ PipeweldadapterØ21.2x3.1mmofstainlesssteel EN1.4301onoutlet→ Panelweight24kg→ Min.temp.–20°C→ Theoutletpressureissetatapproximately10barinoperationalside and8baronreserveside.

Openingpressuresafetyvalve→ Oxygen+inertgases18bar

Optionalaccessories:→ Alarm→ Contactgauge→ Signs

Automaticbundlegasmanifold.AUTOFILLautomaticbundlegasmanifold.


0 20 40 60 80 1000

2

4

6

8

10

12

14

16

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=100

P1=100

P1=21

P1=21


Helium 2.84Argon 0.90Nitrogen 1.08



Complete gas manifold for bundles Argon-MISON® Oxygen Nitrogen-HeliumDescription Articleno. Articleno.AUTOFILL2cylinders+1bundle 301882(850005001) 301866(850005701)*Onehighpressurehoseof2meterslengthandtwoof1meterslength

areincluded

Pos Components Non-combustiblegases Articleno.1 ValveunitAUTOFILL,Oxygen 330223(768083)1 ValveunitAUTOFILL,Argon 330178(768084)2 Highpressurefilter 301613(215190042)3 Elbow 301954(215191010)4 Manifoldtube2cylinders 301963(215191072)5 Blindnut 301966(215191080)6 Anchorbeam,2cylinders 301957(215191075)7 Highpressurehose,2Mlength Seepage318 Highpressurehose,1Mlength Seepage31 WrenchNV30 303814(201301046) Aluminiumgasket 301523(200065522)

1700

mm

L=2260mm

Groundlevel

AUTOFILL automatic bundle gas manifold

3

6

4

5

82

7

1

2


Manyflow.

MANYFLOWisacompact,flexiblehighpressurevalveunit.Itiseasilyriggedupandexcellentfortemporaryinstallationsorwherethereislimitedspace.MANYFLOWisintendedformaximum3cylinders.Allinletsonthevalveunitareequippedwithanon-returnvalve.TheMANYFLOWvalveunitissupplementedbyotherequipmenttocompletethecentralgasunit.Thiscomprisesthecentralregulator,highpressurehosesandanchorbeams.Seetable.ThecentralregulatortypeMR21hasanevacuationpipefromthereliefvalve,whichshouldbeconnectedtoanevacuationpipe.

Specifications:→ Inletpressure200bar→ Inletpressure,acetylene20bar→ Max.outletpressureoxygen10bar→ Max.outletpressure,acetylene1.5bar→ InletthreadsvalveunitoxygenW21.8x1/14”RH→ InletthreadsvalveunitacetyleneW21.8x1/14”LH→ PipeweldadapterØ15.2x2.6mmofstainlesssteel EN1.4301onoutlet→ Min.temp.–20°C

Otheroptionalaccessories:→ Signs→ Flamearrestorforflammablegases→ Safetyvalveforinstallationonpiping→ Mainshutoffvalveaftermanifold


P1=7

0 4 8 12 16 200

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=3

P1=3P1=7


0 20 40 60 80 1000

2

4

6

8

10

12

14

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=21

P1=100

P1=100

P1=21

P1=21

Oxygen AcetyleneComponentlistforordering Articleno. Articleno.Valveunitmanyflow 316740(850001031)RegulatorMR21 301989(215191093)ValvemoduleinclusiveMR21 330255(9624120)Highpressurehose1M,1PC. 301945(215191024) 301943(215191021)Highpressurehose2M,2PCS. 301946(215191025) 301944(215191022)Anchorbeam1cylinder 301937(215191074) 301937(215191074)Anchorbeam2cylinders 301957(215191075) 301957(215191075)Aluminiumgaskets 301523(200065522) 301523(200065522)Safetyvalvekit 330487(9626400) 330489(9626510)WrenchNV30 303814(201301046) 303814(201301046)Canalsobeusedfornon-combustiblegasesotherthanoxygen.Thecentralregulatorandhighpressurehosesmustthenbechanged.

24 Centralregulator→ManifoldEquipment

CentralregulatorMR-21.

MR-21isincludedasstandardintheSIMPLEXandDUPLEXcylindergasmanifold.Theregulatorhasrobustconstructionwithveryfinecontrolandhassignificantlygreatercapacitythanordinary,comparableregulators.MR-21isdeliveredwithanevacuationpipefromthereliefvalve.Thepipemustruntotheoutdoors.TheevacuationpipeismadeofstainlesssteelEN1.4301,Ø6x1mm.Theregulatorisdeliveredwithpipeweldingadapterofstainlesssteel;EN1.4301,Ø15.2x2.6mmonoutlet.

Combustiblegases:InletcouplingW21.8x1/14”LH

Non-combustiblegases:InletcouplingW21.8x1/14”RH

Gas InletPressure Max.OutletPressure Safetyfunction Reliefvalve,setpressure Articleno.Acetylene 20BAR 1,1BAR RELIEFVALVE 1,7-2,2BAR 301977(215191090)Hydrogen 200BAR 10BAR RELIEFVALVE 11-14BAR 301969(215191092)Oxygen 200BAR 10BAR RELIEFVALVE 11-14BAR 301987(215191093)Argon 200BAR 10BAR RELIEFVALVE 11-14BAR 307937(215191115)Propane 18BAR 4BAR RELIEFVALVE 4,5-5,5BAR 303618(215191091)


P1=7

0 4 8 12 16 200

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=3

P1=3P1=7


0 20 40 60 80 1000

2

4

6

8

10

12

14

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=21

P1=100

P1=100

P1=21

P1=21




2525Centralregulator→ManifoldEquipment

CentralregulatorMR-60.

MR-60isincludedasstandardincentralgasmanifoldsoftypeDUPLEXforbundles,MIC-60andAUTOFILL.MR-60isusedwhenhighgasconsumptionisrequiredfromcylindersorbundles.Theregulatorisarobustconstructionwithveryfineregulatingcha-racteristics,andhasasignificantlylargercapacitythancomparableregulators.TheMR60seriesaredeliveredwithCEmarketsafetyvalvesforprotectionoftheregulatorandthelowpressurecomponentsinthesystem.Thesafetyvalveisdeliveredwithstainlesssteelpipeonoutlet,Ø16x3mmforweldingtoevacuationpipe.

Combustiblegases:InletcouplingW21.8x1/14”LHPipeweldadapteronoutletØ23.7x2.8mmofstainlesssteel,EN1.4301OutletthreadsG1“LH

Non-combustiblegases:InletcouplingW8x1/14”RHPipeweldadapteronoutlet,Ø23.7x2.8mmofstainlesssteel,EN1.4301OutletthreadsG1”RH

Gas InletPressure Max.OutletPressure Safetyfunction Safetyvalve,setpressure Articleno.Acetylene 20BAR 1,1BAR Safetyvalve 1.5bar 322645(0762907)Hydrogen 200BAR 12BAR Safetyvalve 18bar 322643(0762905)Propane 25bar 4BAR Safetyvalve 6bar 322642(0762903)Oxygen 200BAR 12BAR Safetyvalve 18bar 322641(0762906)Argon 200BAR 12BAR Safetyvalve 18bar 322644(0762904)


0 5 10 15 20 250

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.5

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=15P1=2


0 20 40 60 80 1000

2

4

6

8

10

12

14

16

Gasflow,m3/h

Wor

king

pre

ssur

e,b

ar

P1=100

P1=100

P1=21

P1=21

26 Safetyvalve→ManifoldEquipment

Safetyvalve.

Thesafetyvalveprotectspipingandcomponentsinthegassupplyagainstabnormalpressureincrease.Thesafetyvalveshouldbechosenforthespecificinstallationandinstalledatthelowpressuresideafterthemanifold.Someofourmanifoldshaveanintegratedsafetyvalve.

Aventilationpipeshouldbeconnectedtotheoutlet.AccordingtotheEuropeanPressureEquipmentDirective,safetyvalvesshouldbeCEmarket.

Technicalspecification:→ Materialbrass→ CEmarket→ Min.temp.–20°C→ Length150mm→ Weight0,4kg→ Inlet¼”NPTextthreads→ Outletstainlesssteelpipe16x3mm

Complete central gas manifold for bundlesGas Description Articleno.Oxygen,inertgases Safetyvalve18bar,¼”NPTExt. 324060(548900080518)Acetylene Safetyvalve1,5bar,¼”NPTExt. 324051(548815200356)Propane Safetyvalve6bar,1/4“NPTExt. 330462(548815200356)Safetyvalvekitoxygen,inertgases 18bar 330487(9626400)Safetyvalvekitacetylene 1,5bar 330489(9626510)Safetyvalvekitpropane 6bar 330501(9626500)

2727High-pressurecomponents→ManifoldEquipment

Highpressurehoses.

Theflexiblehigh-pressurehosesfortheindustrialcentralgasmanifoldsareproducedinaccordancewiththeEN14.113standard:“Rubberandplastichoseconnectionsforcompressedandliquidgases.”Highpressu-rehosesforoxygenhavespecialrequirement.

Thehosesaremarkedwith:→ AGA→ Partnumber→ Productiondate→ Testpressure→ Thegasname

Thehigh-pressurehoseshaveanstainlesssteelbraidedsteelmantlewithaninnerhoseofPTFEorETFE,andasafetywirefittedoutsidethemoveablepartofthehose.Thenutsinbothendsofthehosesaremadeofstainlesssteel.Thesafetywirehasaloop,whichmustbefastenedtothecylinderval-ve.Thehigh-pressurehosesaremanufacturedtothehighestspecifica-tions,andallarequality-controlledbeforedelivery.Thehigh-pressurehosesforcombustiblegasesandweldinggasesareequippedwithanon-returnvalveintheinletcoupling,whichensuresoverpressureinthehosewhencylindersaredisconnected.Hosesof1000mmlengthareintendedforcylinders,whilehoseswith2000mmor3000mmlengthareintendedforbundles.Thehighpressurehosesmustbecheckedregularlyandexchangedatregularintervalsaccordingtolocalguidelines.

High-pressurehosesforcylinder(1000mm).

High-pressurehoseforgasbundle(2000mmor3000mm).

28 High-pressurecomponents→ManifoldEquipment

Gaskets for cylinder couplings, pc.Gas Equipment Dimensions Articleno.Acetylene,air Aluminium Ø14/10x1,0 303305(100000933)Oxygenandothergases Aluminium Ø16/12,5x1,5 301523(200065522)Aluminiumgasketsareusedonthehighpressurehose‘soutletsideandshouldbecheckedeverytimethecylindersaredisconnected.

Specifications Highpressurehoses Highpressurehoses forcylinders forcylinderbundlesInnerdiameter Ø6mm Ø8mmMin.bendingradius 50mm 80mm

Product specificationsGas Cylinder Cylinder DIN Inlet Material, Diam., Length Articleno. valvethread coupling no. pressure innerhose, innerhose, mm type* bar mm mmAcetylene R3/4“RH S,B 12 200 PTFE 6 1000 301943(215192021) 8 2000 301944(215192022) 8 3000 308716(215192023)Oxygen- W21,80x1/14“RH M 6 200 PTFE 6 1000 301945(215192024)Carbondioxide 8 2000 301946(215192025) 8 3000 308715(215192026)Nitrogen- W24,32x1/14“RH M,B 10 200 ETFE 6 1000 301947(215192029)Helium-Argon 8 2000 301930(215192030) 8 3000 307250(215192031)Hydrogen- W21,80x1/14“LH M,B 1 200 ETFE 6 1000 301988(215192032)Methane 8 2000 308714(215192033)Air R5/8“RH S 7 200 PTFE 6 1000 301971(215192038) 8 2000 301968(215192039)Thermolene W21,8x1/14“RH S,B - 200 PTFE 6 1000 303600(219500514)**Propane POL S,B - 200 PTFE 6 1000 303601(215191034)*S=Screw,M=nut,B=returnstopvalve

**PropanethreadforNorwayandSweden.


Highpressuremanifoldtubesandcylinderbrackets.Thecylindermanifoldconsistsofhighpressurepipeforconnectingthehighpressurehoses.

Specifications:→ High-pressurepipeStainlesssteel,EN1.4401→ DetailsBrass→ WallbracketStainlesssteelEN1.4301→ Inletpressure200bar

AllhighpressuremanifoldtubesforcombustiblegaseshaveW21.8x1/14“left-handedthreads-forothergasestheyhaveW21,80x1/14“right-handedthreads.Thehighpressuremanifoldtubesallowsforconnectionoftwoorfourhigh-pressurehoses.Twoormoretubescanbeassembledtogethertoincreasethenumberofconnectedcylinders.Whenusingseveralmanifoldtubesthesecaneitherbemountedonone

wallortheycanbemountedontwowalls.Forthelatteralternative,extensionpipewith90degreebendsisusedinthecorner.Highpressuremanifoldtubesforgasbundlesareavailableforoneortwogasbundles.Thesearefastenedtothewallbythevalves‘wallbrackets.Cylinderbracketsareavailablefor1or2gascylinders.TheyconsistofawallbracketinstainlesssteelEN1.4301andachainofgalvanizedsteel.Allcylindersshouldbesecuredwithcylinderbracketstopreventoverturn.Anoverturnedcylindercanprecauseharmdamageonpeopleorothermaterials.Ifthecylindervalvearedamaged,thecylindercanstartrotatinguncontrolled.

Cylindersonshipsorothermoveableinstallationneedtobesecuredbyafixedbracket.

Manifold tubes for cylinders.Lengthmm No.ofgas Gas Articleno. cylinders579 2 Combustiblegas 301962(215191070)1159 4 Combustiblegas 301965(215191071)579 2 Non-combustible 301963(215191072) gases1159 4 Non-combustible 301967(215191073) gases

Manifold tubes for bundles.Lengthmm No.ofgas Gas Articleno. cylinders289 1 Combustiblegas 301990(215191007)579 2 Combustiblegas 301989(215191008)289 1 Non-combustible 301877(215191012) gases579 2 Non-combustible 301981(215191013) gases

Cylinder brackets for cylinders.Lengthmm No.ofgas Articleno. cylinders260 1 301937(215191074)550 2 301957(215191075)


Highpressurecomponentsforcentralgasmanifolds.Allcomponentsaredesignedandmanufacturedinaccordancewiththeapplicableandrelevantnormsandstandardsforhighpressuresystems.Allcomponentsareassembledwithaluminumgaskets.

Specifications:→ Stainlesssteel,EN1.4404→ Brassdetails→ Inletpressure200bar

Pos Description Gas Coupling Articleno.1 Extensionpipe700mm Combustiblegas W21.8x1/14”LHext.-int. 303589(215191006) Non-combustiblegas W21.8x1/14”RHext.-int. 303591(215191011)2 Elbowcoupling90° Combustiblegas W21.8x1/14”LHext.-int. 301950(215191005) Non-combustiblegas W21.8x1/14”RHext.-int. 301954(215191010)3 Blankwithgasket Combustiblegas W21,8x1/14”LHext. 301949(215191076) Non-combustiblegas W21,8x1/14”RHext. 301958(215191077)4 Transitionexterior-interior Combustiblegas W21.8x1/14”RHint.-W21.8x1/14”LHext. 301951(215191069) Non-combustiblegas W21.8x1/14”LHint.-W21.8x1/14”RHext. 301952(215191068)5 Nutright-leftthreads – W21.8x1/14”LH-W21,8x1/14”LHint. 301636(200059835)6 Blankwithnut/gasket Combustiblegas W21,8x1/14”LHint. 301959(215191081) Non-combustiblegas W21,8x1/14”RHint. 301966(215191080)7 T-pipeforDUPLEX Combustiblegas W21,8x1/14”LHint. 301931(215191084) Non-combustiblegas W21,8x1/14”RHint. 301932(215191085)8 Valvemodule Combustiblegas W21,8x1/14”LHext. 301985(203010663)*) Non-combustiblegas W21,8x1/14”RHext. 301986(203010662)9 ValvemoduleMR21 Acetylene - 330255(9624120)10 ValvemoduleMR60 Acetylene - 330256(9624130)

Aluminiumgasket 16x12,5x1,5mm 301523(200065522)

3

4

9 10

5

6

7

8

1

2


Gaspre-heater300W.

Agaspre-heatermayincertaininstancesbenecessarytopreventirregularitycausedbyicingingasstreamthroughthecentralregulator.Pre-heaterisinstalledonthehighpressureside,immediatelyaheadofthecentralregulator.Thegaspre-heaterisintendedforcarbondioxideandargonmixtures,butisnotapprovedforoxygenandcombustiblegases.Agaspre-heaterwillincreasetheregulatorcapacityandensurestablegasregulation.Itwillalsoincreasethelifetimeofthecentralregulator.

TheCEmarketpre-heaterisequippedwiththermostatandmeltfusetopreventoverheating.

The300wattoutputneedstobeconsideredandcomparedtothegasconsumption.

Voltageconnection Power Gascapacity Inletpressure Inletthreads Outletthreads230volts,50Hz 300watts 6Nm3/h 200bar W21,8x1/14” W21,8x1/14” int.RH ext.RH

Encapsulationclass Thermostatcontrol Safetyfuse Nipplepipe Articleno.IP54 70°C 120°C StainlesssteelEN1.4401 301794(206282060)

Aluminiumgasket16x2.5x1.5mm 301523(200065522)


Installationofpre-heater.

Wheninstallingagaspre-heater,aspacermustbeplacedbetweenthewallandthemanifold.

Themanifoldandthepre-heatershouldbeinstalledindryconditionandinatemperatedroom.

Simplex Duplex


Seatvalveforcentralmanifolds,intendedforinstallationbetweenmanifoldtubeandhighpressurehose.

SeatvalveforDUPLEXbundlemanifolds,intendedforinstallationbetweenmanifoldtubeandhighpressurehose.

High-pressurevalves.HighpressurevalveDN3forcombustiblegases.

HighpressurevalveDN6forcombustiblegases.

Weight Height/Length Inletpressure Inlet Outlet Articleno.0,5kg 90/54mm 200bar W21,80x1/14”LHext. W21,80x1/14”RHext. 301953(203010633)Aluminiumgaskets 16x2.5x1.5mm 301523(200065522)

Weight Height/Length Inletpressure Inlet Outlet Articleno.0,9kg 110/70mm 200bar W21,80x1/14”LHext. W21,80x1/14”LHext. 301955(203010660)Aluminiumgaskets 16x2.5x1.5mm 301523(200065522)


Seatvalveforcentralmanifoldtubeforinstallationbetweenmanifoldtubeandhighpressurehose.

Seatvalveforbundlemanifoldsforinstallationbetweenmanifoldtubeandhighpressurehose.

HighpressurevalveDN3fornon-combustiblegases.


Weight Height/Length Inletpressure Inlet Outlet Articleno.0,5kg 90/54mm 200bar W21,80x1/14”RHext. W21,80x1/14”LHext. 301632(203010424)Aluminiumgaskets 16x2.5x1.5mm 301523(200065522)

Weight Height/Length Inletpressure Inlet Outlet Articleno.0,9kg 110/70mm 200bar W21,80x1/14”RHext. W21,80x1/14”RHext. 301634(203010533)Aluminiumgaskets 16x2.5x1.5mm 301523(200065522)


Seatvalves,3-portDN-63-portvalveisapartofthe,MIC60andAUTO-FILLmanifold.Thevalvehas2inletsand1outlet.Thevalvedoesnotcloseoffbetweeninletsandtheoneoutletblindedoff.Thevalveismountedbeforethecentralregulator.

High-pressurevalves.Three-wayvalves.

High pressure valve, 3 - port, non-combustible gases.Weight Height/Length Inletpressure Inlet Outlet Articleno.1,2kg 118/80mm 200bar W21,80x1/14”RHext. W21,80x1/14”RHext. 301972(202502284)

High pressure valve, 3 - port, combustible gases.Weight Height/Length Inletpressure Inlet Outlet Articleno.1,2kg 118/80mm 200bar W21,80x1/14”LHext. W21,80x1/14”LHext. 301973(203010661)Aluminiumgaskets 16x2.5x1.5mm 301523(200065522)


Seatvalveintendedforinstallationinconnectionwithmanifoldforbundles.ItisusedforDuplexandMIC60orotherbundlemanifoldswith2+2bundles.Thevalveisfittedwithafilterontheinletside.Thisparticlefilterprotectsthecentralregulator.Thevalveismountedonawallbracket.

High-pressurevalvesDN6withwallbracket.HighpressurevalveDN6forcombustiblegases.


SeatvalveforinstallationinconnectionwithmanifoldforbundlesDUPLEX,MIC60andothercentralbundlemanifoldswith2+2bundles.Thevalveisfittedwithafilterontheinletside.Thisparticlefilterprotectsthecentralregulator.Thevalveismountedonawallbracket.

Weight Height/Length Inletpressure Inlet Outlet Articleno.2,0kg 252/150mm 200bar W21,80x1/14”LHext. W21,80x1/14”LHint. 303627(215191087)Aluminiumgaskets 16x2.5x1.5mm 301523(200065522)

Weight Height/Length Inletpressure Inlet Outlet Articleno.2,0kg 252/150mm 200bar W21,80x1/14”RHext. W21,80x1/14”RHint. 301631(215190217)Aluminiumgaskets 16x2.5x1.5mm 301523(200065522)

3737High-pressurecomponents/Low-pressurecomponents→ManifoldEquipment

Thefilter’sprimaryfunctionistoprotectthecentralregulatorfrompar-ticles.Thiscancauseoperatingproblemsintheformofunstablepressure,pressureincreaseonthesecondarysideoftheregulatororblowoffofthepressurereliefvalve.ThefilterisusedonDuplex,MIC60andAUTOFILL.

Thefilterelementismadeofbrass.Inadditionanon-returnvalveisin-corporated.Inletpressure200bar.

Thehigh-pressurefilterforcombustiblegaseshasW21.8x1/14”left-handedthreadsandfornon-combustiblegasesW21,8x1/14”right-handedthreads.

Thenon-returnvalveisinstalledbetweenhighpressurehoseandmani-foldtube.Itisanimportantsafetyfeature.Itistheretopreventfill-overofgasfromonecylindertoanother.Inaddition,intheeventofahigh-pressurehoserupture,itistopreventgasescapingfrommorethanonecylinder.Thenon-returnvalveismadeofbrass.Inletpressure200bar.

Thenon-returnvalveforcombustiblegaseshasW21.8x1/14”left-handedthreadsandfornon-combustiblegasesW21,8x1/14”right-handedthreads.

Highpressurefilter.

Non-returnvalve.

Gas Articleno.Combustiblegas 301956(215191086)Non-combustiblegases 301613(215190042)Aluminiumgasket16x2.5x1.5mm 301523(200065522)

Gas Articleno.Combustiblegas 301979(215191043)Non-combustiblegases 301849(215191044)Aluminiumgasket16x2.5x1.5mm 301523(200065522)

38 Low-pressurecomponents→ManifoldEquipment

Theflashbackarrestorsshouldbeinstalledattappingpointsforcombu-stiblegasandoxygenwhentheseareusedforgaswelding,cuttingorheating.SUPER55hasfoursafetyfunctions:→ Preventsbackflow.→ Stopsandextinguishesback-burning.→ Cutoffthesupplyofgasintheeventofpervasivebackflow.→ Cutoffthesupplyofgasintheeventofoverheating.WhenSUPER55isclosedcausedbybackfloworflashback,thisisindicatedbyaredcolour.Resetisdonebyliftingthecoveruntiltheredindicatordisappear.SUPER55issuitabletomosttypesofworkexcepthighcapacityapplication.

ThecapacitycanbedoubledbyusingtwoSUPER55inparallel.

Flashbackarrestor.SUPER55.

InletpressureP(bar)

Gas

flow

(m

3 /h

)

0

10

20

30

40

70

60

50

0,05 0,1 0,2 0,3 0,6 1,0 1,5 2 3 4 6 8 10 16 18 20

Δp=0,3bar

Δp=0,6bar

Δp=P

Δp=0,3barΔp=0,6bar

Δp=P

0

100

200

400

300

500

700

600

800

900

Capacity curves

Type Gas Max.inletpressure,bar Connections Articleno.SUPER55 Acetylene 1,5 G3/8“LH 316570 Propane 5,0 G3/8“LH 316570 Hydrogen 3,0 G3/8“LH 316570 Oxygene 20,0 G3/8“RH 316571

3939Low-pressurecomponents→ManifoldEquipment

Flashbackarrestorsshouldbeinstalledattappingpointsforfuelgasandoxygenwhentheseareusedforgaswelding,cuttingorheating.

SAFE-GUARD-4hasfoursafetyfunctions:→ Preventsbackflow.→ Stopsandextinguishesback-burning.→ Cutoffthesupplyofgasintheeventofpervasivebackflow.→ Cutoffthesupplyofgasintheeventofoverheating

WhenSAFE-GUARD-4isopenandinoperation,thisisindicatedbygreencolour.Intheeventofabackflowthegreenindicatordisappears.Itcanbeopenedagainbydepressurizingonbothsidesoftheflashbackarrestorandthenliftingthecoveruntiltheindicatoragainshowsgreenandthevalveisopen.SAFE-GUARD-4issuitabletomosttypesofworkexcepthighcapacityapplication.ThecapacitycanbedoubledbyusingtwoSAFE-GUARD-4inparallel.

Flashbackarrestor.SAFE-GUARD-4.

Gas Coupling Max.inletpressure Articleno.Acetylene 3/8”LH 1,5bar 300250(203011136)Propane G3/8“LH 5,0bar 300250(203011136)Hydrogen G3/8“LH 3,0bar 300250(203011136)Oxygen 3/8”RH 10bar 300251(203011137)

SAFE - GUARD - 4 Oxygen

m3 /

h

0

10

20

30

40

50

0 0.5 1.0 1.5 2.0

Pressurelossbar

P=2.5bar

P=5bar

P=7.5bar

P=10bar

SAFE - GUARD - 4 Acetylene

m3 /

h

0

5

10

0 0.2 0.4 0.6 0.8

Pressurelossbar

P=0.4bar

P=0.8bar

P=1.0bar


The85-10canbeusedasaflashbackarrestorontappingpointsforcut-tingmachines.85-10hasaflamefilterandameltfuseandmustalwaysbeinstalleddirectionally.Furthermore,85-10hasabrassfilterwithalargesurfaceandanon-returnvalvetopreventbackflow.85-10shutsoffthegasintheeventofoverheatingasaconsequenceofe.g.abackfire.85-10isalsoinsomecasesusedasaflamearrestorinverysmalldis-tributionnetworkswhenthedistancebetweenthecentralregulatorandtheoutletpointisshort,andwhenthereisonlyoneoutlet.AsuitabletypeofcentralgasmanifoldistheSIMPLEXcentralmanifoldwith1cylinder.85-10canalsobeusedforothercombustiblegases.TheflamearrestorforthecombustablegashasG3/8”LH-threadswithaconicsealingsurfaceatbothends.OxygenhasG3/8”RH.The85-10isalsoforoxygeninoxy-fuelprocesses.

Theweldadaptersareonlyusedwhenthe85-10isusedasflamearres-torinline.

Flamearrestor/flashbackarrestor.85-10.

Pos Gas Max.inletpressure Articleno.1 85-10forcombustiblegases 1,5bar 301978(219500018)2 Pipeweldadapteroninlet,Ø12mmstainlesssteel,EN1.4571 3098453 Pipeweldadapteronoutlet,stainlesssteel,EN1.4571 3098464 Couplingnut,outlet3/8”LH 3098475 85-10foroxygen 30bar 303737(20018932)

Capacity curves

0

5

10

15

20

25

0,05 0,1 0,2 0,3 0,6 1,0 1,5 2 3 4 6 8 10 20 30

InletpressureP(bar)

Gas

flow

(m

3 /h

)

Δp=0,3bar

Δp=0,3bar

Δp=0,6bar

Δp=0,6bar

Δp=0,9bar

Δp=0,9bar

Δp=P

0

50

100

150

200

250

300


Aflamearrestormustalwaysbeinstalledinthedistributionnetworkafterthecentralgasmanifoldforacetylene.Thetaskofaflamearrestoristopreventabackflowfromgettingintothegascylinders.85-30hasaflamefilterandameltfuseandmustalwaysbeinstalleddirectionally.Theflamefilterextinguishesanygasfireinthepipewhichspreadstowardthecentralgasmanifold.Themeltfusecutoffthesupplyofgasintheeventofoverheating,forexampleintheeventoffire.85-30isusedasaflamearrestor.Forhighcapacitytwoflamearrestorsinparallelcanbeinstalled.Theflamearrestorhasanon-returnvalvewhichpreventsreturnflowofgasbacktowardthecentralmanifold.Theflamearrestorcanalsobeusedforothercombustiblegases.TheflamearrestorforacetylenehasG3/4”-LH-threadswithaconicalsealingsurfaceatbothends.Maximumpipediameterforacetylenemustbewithinthesafetyrangetoavoidacetylenedecomposition.ContactAGAformoreinformation.

Two85-30canbeinstalledinparalleltodoublethecapacity.

The85-30foroxygenisintendedforuseattappingpointsforcuttingoxygen.

Flamearrestor/flashbackarrestor.85-30.

Itcanalsobeusedonoutletswithheavyconsumption,Andespeciallyforthecutting-oxygenformachinecutting.TheoxygendevicehasG3/4”RHinbothendswithconicalconnections.

Pos Gas Max.inletpressure Articleno.1 85-30forcombustiblegases 1,5bar 310596(219500017)2 Pipeweldadapteronoutlet,Ø26,9mmstainlesssteel,EN1.4571 3098433 Pipeweldadapteroninlet,26,9mmstainlesssteel,EN1.4571 3098444 85-30foroxygen 30bar 303741

InletpressureP(bar)

Gas

flow

(m

3 /h

)

0

10

20

30

40

70

60

50

0,05 0,1 0,2 0,3 0,6 1,0 1,5 2 3 4 6 8 10 16 18 20

Δp=0,3bar

Δp=0,6bar

Δp=P

Δp=0,3barΔp=0,6bar

Δp=P

0

100

200

400

300

500

700

600

800

900

Capacity curves


Shut-offvalvesareimportantcomponentsforsafetyandfunctionalityinagassupplysystem.Whenthesystemisplanned,itisimportanttoselectcorrectplacementoftheshut-offvalves.Ashut-offvalveshouldbeinstalledimmediatelyfollowingthecentralgasmanifold.Rightbeforeorafterinsertionintoaworkplace/workstation,ashut-offvalvemustbeinstalledforsafetyandservicepurposes.Alltappingpointsareequippedwithashut-offvalve.AGA’sballvalvesareespeciallymanufacturedforindustrialgases:acetylene,oxygen,argon,argonmixtures,carbondioxide,nitrogenandhydrogen.Theballvalvesaredesignedsothattheyaresecuredagainstinadvertantgasblowouts,andaredegreasedforusewithoxygen.ThegasketsealismadeofPTFE.ThespindleissealedwithtwoO-ringsofsiliconandateflongasket.Thevalvecasing’stwohalveshaveO-ringsealingofEPDM.

Lowpressurevalves.

Specifications:ValvecasingNickelplatedbrassValveballChromedbrassValvespindleNickelplatedbrassMax.inletpressure40bar

Reference

1 BallvalveDN10,DN15andDN25

2 Unionnut,2pcs.perpackage3 Pipeweldadapterinblacksteel,2pcs.perpackage

4 PipeweldadapterofstainlesssteelEN1.4301,2pcs.perpackage

5 Solderingsleevesofbrass,2pcs.perpackage

6 Gaskets,pc.

1

6

2 3 4 5

6


1. Ball valve DN 10, DN 15 and DN 25Description Gas Couplingthread Lengthmm Articleno.DN10 Non-combustiblegas ISO-G1/2“RH 67 309656(215191139)DN15 Non-combustiblegas ISO-G3/4“RH 77 301764(215191140)DN15 Combustiblegas ISO-G3/4“LH 77 301776(215191141)DN25 Non-combustiblegas ISOG11/4“RH 115 301765(215191142)DN25 Combustiblegas ISOG11/4“LH 115 301737(215191143)Ballvalvesaredeliveredwith2gaskets.Inadditioncomenutsandweldingnipplesorsolderingsleeves.

2. Union nut, 2 pcs. per packageDescription Gas Couplingthread Articleno.DN10 Non-combustiblegas ISO-G1/2“RH 301792(202502266)DN15 Non-combustiblegas ISO-G3/4“RH 301731(202502268)DN15 Combustiblegas ISO-G3/4“LH 301733(202502267)DN25 Non-combustiblegas ISOG11/4“RH 301734(202502270)DN25 Combustiblegas ISOG11/4“LH 301730(202502269)

3. Pipe weld adapter in black steel, 2 pcs. per packageDescription Lengthmm Pipedimensionmm Articleno.PipeweldadapterDN10 26,5 13,5x1,8 301772(202080597)PipeweldadapterDN15 36,5 21,3x2,0 301773(202080599)PipeweldadapterDN25 46,5 33,7x2,6 301774(202080601)

4. Pipe weld adapter of stainless steel EN 1.4301, 2 pcs. per packageDescription Lengthmm Pipedimensionmm Articleno.PipeweldadapterDN10 26,5 13,5x1,6 301775(202080598)PipeweldadapterDN15 36,5 20,0x2,0 301770(202080600)PipeweldadapterDN25 46,5 33,7x2,6 301732(202080602)

5. Soldering sleeves of brass, 2 pcs. per packageDescription Pipedimensionmm Articleno.Solderingsleeve DN10 10/15 301766(202502271)Solderingsleeve DN10 12 301767(9402480)Solderingsleeve DN15 15/22 301777(202502273)Solderingsleeve DN15 18 301769(202502274)Solderingsleeve DN25 22/35 301761(202502275)Solderingsleeve DN25 28 301771(202502276)

6. Gaskets, pc.Description Material Valve Articleno.Gasket PTFE DN10 307723(325110373)Gasket PTFE DN15 301758(325100729)Gasket PTFE DN25 301757(325100730)

44 Tappingpoints→ManifoldEquipment

JETSETtappingpointforargonandargonmixturesgivesasafeandsta-blegassupply.Tappingpointsareuserfriendlyandeasytoservice.Thevalvemoduleisthebasisforthetappingpoint.ItisequippedwithaballvalveDN10,whichcaneasilybeobservedtobeopenorclosed.Theinletsideofthevalvemoduleisdeliveredasstandardwithastain-lesssteelpipeweldadapter.AregulatoroftypeUNICONTROL700isfittedontheundersideofthevalvemodule.Thisgivesaconstantpressureof2.5barintotheflowmeter.Therefore,onlyanadjustmentofthegasflowisnecessary.Theflowmeterisadjustedusinganeedlevalve.ThetappingpointcanatalatertimebeexpandedtoadoubletappingpointusingtheROTAMPLUSflowmeter.

Thetappingpointconsistofthefollowingcomponents:→ RegulatorUNICONTROL700→ FlowmeterROTAMPLUSwithneedlevalve→ Valvemodulewithstainlesssteelpipeweldadapter,Ø14x2.4mm→ Tensionunloaderforgashose→ Hoseconnectorfor5mmhose

Thetappingpointconsistofthefollowingcomponents:→ RegulatorUNICONTROL700→ 2xflowmeterROTAMPLUSwithneedlevalve0–30litre/minute→ ValvemodulewithstainlesssteelpipeweldadapterØ14x2.4mm→ Tensionunloaderforhose→ Hoseconnector5mm

Tappingpointshieldinggas.Singletappingpoint.

Doubletappingpoint.

Gas Maxinletpressure Setpressure Flowmeter Articleno.Argon 25bar 2,5bar 0-30l/min 301749(203310251)

Gas Maxinletpressure Setpressure Flowmeter Articleno.Argon 25bar 2,5bar 2x0-30l/min 301748(203310252)FORMIER,VARIGONH5andH10 25bar 2,5bar 2x0-30l/min 318962(0764219)

4545Tappingpoints→ManifoldEquipment

Thistappingpointadjuststhegasflowbyregulatingthepressureknobontheregulator.Itusestheregulator‘sregulatingwheeltoadjustthegasflow.Usedforsimplerweldingtasks.

Theoutletpointconsistofthefollowingcomponents:→ RegulatorUNICONTROL700→ Flowmeter0-30liters/minwithmanometerscale.→ ValvemodulewithpipeweldadapterØ14x2.4mm→ Tensionunloaderforhose→ Hoseconnector5mm

Singletappingpointwithmanometer.

JETSETtappingpointforplasmanitrogenhasamaximumoutletpressureof13bar.Thevalvemoduleisthebasisforthetappingpoint.ItisequippedwithaballvalveDN10,whichcaneasilybeobservedtobeopenorclosed.Theinletsideofthevalvemoduleisdeliveredasstandardwithastain-lesssteelpipeweldnipple.AregulatoroftypeUNICONTROL700isfittedontheoutletofthevalvemodule.Thisgivesaconstantpressure.

Thetappingpointconsistofthefollowingcomponents:→ RegulatorUNICONTROL700→ Valvemodulewithstainlesssteelpipeweldadapter,Ø14x2.4mm→ Hoseconnectorfor6,3mmhose

Tappingpointsforplasmacutting.Singletappingpoint.

Gas Maxinletpressure Flowmeter Articleno.Argon 25bar 0-30l/min 316751(203310292)

Gas Maxinletpressure Outletpressure Articleno.Plasmanitrogen 25bar 0-13bar 321513

See Capacity curve Pg. 46.


TheJETSEToxygentappingpointprovidesasafeandstablegassupply.Thetappingpointisuser-friendlyandeasytoservice.Thevalvemodu-le,whichistheoutlet‘skeyelement,isequippedwithaballvalveDN10,anditiseasytoseewhetherthevalveisopenorclosed.Theinletsidehasastainlesssteelpipeweldadapterasstandard.AUNICONTROL700regulatorismountedontheundersideofthevalvemodule.Thisisadjustablewithinanappropriaterangeandprovidesstableoutletpressure.

Iftheoxygentappingpointisusedinoxy-fuelprocessesaflashbackarrestorhastobeinstalled.

Theoutletisequippedwith:→ RegulatorUNICONTROL700→ Non-returnvalve→ Valvemodulewithastainlesssteelpipeweldnipple Ø14x2.4mm→ Hoseconnector6,3+8mm

Tappingpointoxygen.Singletappingpoint.

Gas Maxinletpressure Adjustmentrange Articleno.Oxygen 25bar 0-10bar 301941(203310268)

Capacity curveInletpressureP=bar

Out

letp

ress

ure,

bar

0

5

10

15

0 20 40 60 80 100

Gasflow,m3/h

P=8

P=13

P=14


Argon 0.90Nitrogen 1.08


4747


Argon 0.90Nitrogen 1.08


Tappingpoints→ManifoldEquipment

TheJETSETtappingpointwithR-64Jregulatorisdesignedforhighgasconsumption.ThevalvemoduleisequippedwithaballvalveDN15andastainlesssteelpipeweldadapterontheinletside.Thisoutletmaybeusedforallairgasesincludingoxygen.

Thetappingpointhasthefollowingequipment:→ RegulatorJETEXR-64J,whichprovidesanevenandstablepressure→ ValvemodulewithaDN15valveandastainlesssteelpipeweld adapter,Ø21.3x3,1mm→ Hoseconnector10mm+12,5mm

SingletappingpointwithR-64J.

Gas Maxinletpressure Adjustmentrange Articleno.Oxygenandotherairgases 17bar 2-16bar 301760(215190920)

Capacity curveInletpressureP=bar

Out

letp

ress

ure,

bar

0

2

4

10

12

8

6

0 25 50 75 100 125 150

Gasflow,m3/h

P=13

P=13

P=8


TheJETSETfuelgastappingpointprovidesasafeandstablegassupply.Theoutletisuser-friendlyandeasytoservice.Thevalvemodule,whichistheoutlet‘skeyelement,isequippedwithaballvalveDN10,anditiseasytoseewhetherthevalveisopenorclosed.

Theinletsidehasastainlesssteelpipeweldadapterasstandard.AUNICONTROL700regulatorismountedontheundersideofthevalvemodule.Thisisadjustablewithinanappropriaterangeandprovidesstableoutletpressure.Acetylenetappingpointsaredeliveredwithflashbackarrestorasstandard.

SAFE-GUARD-4flashbackarrestorisamulti-functionsafetydevicewiththefollowingfourfunctions:→ Non-returnvalve→ Flamefilter→ Pressuresensitiveshut-offvalve→ Thermalshut-offvalve

AcetyleneThetappingpointhasthefollowingequipment:→ Valvemodulewithastainlesssteelpipeweldadapter Ø14x2.4mm→ RegulatorUNICONTROL700→ FlashbackarrestorSAFE-GUARD-4→ Hoseconnector6,3mmand8mm

Tappingpointscombustiblegas.Singleacetylenetappingpoint.

Gas Maxinletpressure Adjustmentrange Articleno.Acetylene 1,5bar 0-1,5bar 301755(203310240)

Capacity curve UNICONTROL 700 InletpressureP=bar

Out

letp

ress

ure,

bar

Gasflow,m3/h

0 2.5 5 7.5 10 12.50

0.5

1.0

1.5

P=1.5

P=1.2

P=1.2

P=1.5

P=1.5

P=0.9

Capacity curve SAFE - GUARD - 4 Acetylene

m3 /

h

Pressureloss,bar

0 0.2 0.4 0.6 0.80

5

10

P=0.4bar

P=0.8barP=1.0bar


TheJETSETfuelgastappingpointprovidesasafeandstablegassupply.Thetappingpointisuser-friendlyandeasytoservice.Thevalvemodule,whichisthetappingpointskeyelement,isequippedwithaballvalveDN10,anditiseasytoseewhetherthevalveisopenorclosed.Theinletsidehasastainlesssteelpipeweldadapterasstandard.AUNICONTROL700regulatorismountedontheundersideofthevalvemodule.Thisisadjustablewithinanappropriaterangeandprovidesstableoutletpressure.Flashbackarrestorhastobemountedifthetappingpointisusedtoge-therwithoxygen

HydrogenandPropaneThetappingpointhasthefollowingequipment:→ Valvemodulewithastainlesssteelpipeweldadapter Ø14x2.4mm→ RegulatorUNICONTROL700→ Non-returnvalve→ Hoseconnector6,3mmand8mm

Tappingpointsforcombustiblegases.

Gas Maxinletpressure Adjustmentrange Articleno.Hydrogen 25bar 0-10bar 308894(203310269)Propane 25bar 0-4bar 309051(203310270)

Capacity curve, HydrogenInletpressureP=bar

Out

letp

ress

ure,

bar

Gasflow,m3/h0 80 160 240

5

0

10

15

P=8

P=13


TheJETSETtappingpointforfuelgasandoxygenprovidesasafeandstablegassupply.Thetappingpointunitisuser-friendlyandeasytoservice.Thedoublevalvemodule,whichistheunit‘skeyelement,isequippedwithballvalvesDN10,anditiseasytoseewhethertheyareopenorclosed.Theinletsidehasstainlesssteelpipeweldadapterasstandard.TwoUNICONTROL700regulatorsaremountedontheundersideofthevalvemodule.Theseareadjustablewithinanappropriaterangeandprovidesstableoutletpressure.ThistappingpointcomeswithaSafe-Guard-4flashbackarrestorforbothfuelgasandoxygenasstandard.

SAFE-GUARD-4flashbackarrestorisamulti-functionsafetydevicewiththefollowingfourfunctions:→ Non-returnvalve→ Flamefilter→ Pressuresensitiveshut-offvalve→ Thermalshut-offvalve

Thetappingpointhasthefollowingequipment:

Combustiblegas→ RegulatorUNICONTROL700→ FlashbackarrestorSAFE-GUARD-4→ ValvemodulewithastainlesssteelpipeweldadapterØ14x2.4mm→ Hoseconnector6,3mmand8mm

Oxygen→ RegulatorUNICONTROL700→ FlashbackarrestorSAFE-GUARD-4→ ValvemodulewithastainlesssteelpipeweldadapterØ14x2.4mm→ Hoseconnector6,3mmand8mm

Tappingpoint–oxygenandcombustiblegases.Doubletappingpoint.

Gas Maxinletpressure Adjustmentrange Articleno.Acetylene 1,5bar 0-1,5bar 301942(203310238)Oxygen 25bar 0-10barPropane 25bar 0-4bar 330203/0785014Oxygene 25bar 0-10bar


Capacity curve UNICONTROL 700 AcetylenInletpressureP=bar

Out

letp

ress

ure,

bar

Gasflow,m3/h

0 2.5 5 7.5 10 12.50

0.5

1.0

1.5

Capacity curve SAFE - GUARD - 4 Acetylene

m3 /

h

Pressureloss,bar

0 0.2 0.4 0.6 0.80

5

10

P=0.4bar

P=0.8bar

P=1.0bar

Capacity curve UNICONTROL 700 OxygenInletpressureP=bar

Out

letp

ress

ure,

bar

0

5

10

15

0 20 40 60 80 100

Gasflow,m3/h

P=8

P=13

P=14

Capacity curve

m3 /

h

0

10

20

30

40

50

0 0.5 1.0 1.5 2.0

Pressurelossbar

P=2.5bar

P=5bar

P=7.5bar

P=10bar

P=1.5

P=1.2

P=1.2

P=1.5

P=1.5

P=0.9


Thesingletappingpointsaredesignedformachinecutting.Theoutletisuser-friendlyandeasytoservice.Thevalvemodule,whichistheoutlet‘skeyelement,isequippedwithaballvalveDN10,anditiseasytoseewhetherthevalveisopenorclosed.Theinletsidehasastainlesssteelpipeweldadapterasstandard.TheS100regulatorismountedontheundersideofthevalvemodule.Thisisadjustablewithinanappropriaterangeandprovidesstableoutletpressure.Alltypesaredeliveredwithflashbackarrestor.

Thetappingpointhasthefollowingequipment:→ Valvemodulewithastainlesssteelpipeweldadapter Ø19mmforoxygen Ø15forfuelgas→ RegulatorS100→ FlashbackarrestorGVx90but85-20onoxygen16barversion→ HoseconnectorØ12,5mm

Tappingpoint-oxygenandcombustiblegases.Singletappingpointsformachinecuttingandotherlargeconsumersinoxy-fuelprocesses.

Gas Maxinletpressure Adjustmentrange Articleno.Oxygen 30bar 0-10bar 330234(0768171)Oxygen 30bar 0-16bar 330237(0768172)Acetylene 1,5bar 0-1,2bar 330238(0768173)Propane 6bar 0-4bar 330239(0768174)

Capacity curve oxygene0768172

Capacity curve oxygene0768171

Q,m3/hO2

P2,b

ar

Q1,m3/hO2

P2,b

ar

0 10 20 30 40 50 60 70 80 90

Q1 (m3/h O2)

12

10

8

6

18

16

14

4

2

0

P2 (bar)

HF-set S100 Oxygen, 0768172

New Air SystemReality Tyre Centre/Garage Air System

0 10 20 30 40 50 60 70 80 90

Q1 (m3/h O2)

12

10

8

6

4

18

16

14

2

0

P2 (bar)

HF-set S100 Oxygen with FBA, 0768171


P1=20

P1=10

P1=20

P1=20

P1=10


Tripletappingpointisdesignedtosupplystationarycuttingmachines,wherepreheatingoxygenandcuttingoxygenshouldbesuppliedseparately.Thetappingpointprovidesasafeandstablegassupply.Itisuser-friendlyandeasytoservice.Thevalvemodule,whichisthetappingpointskeyelement,isequippedwithballvalvesDN10,anditiseasytoseewhethertheyareopenorclosed.Theinletsidehasstainlesssteelpipeweldadapterasstandard.RegulatorsoftheS100typearemountedontheundersideofthevalvemodule.Theseareadjustablewithinanappropriaterangeandprovidesstableoutletpressure.ThetappingpointcomeswithGV90forheatingoxygenandfuelgas,forcuttingoxygen85-20.

Thetappingpointhasthefollowingequipment:→ RegulatorS100→ FlashbackarrestortypeGVx90but85-20foroxygen16barversion→ Valvemodulewithstainlesssteelpipeweldadapter Ø19mmforoxygen Ø15mmforfuelgas→ HoseconnectorØ12,5mm

Tappingpoint-oxygenandcombustiblegases.Tripletappingpointformachinecutting.

Maxinletpressure Maxinletpressure Adjustmentrange Adjustmentrange AdjustmentrangeGas Oxygen Combustiblegases cuttingoxygen Combustiblegases heatingoxygen Articleno.Oxygen+Acetylene 30bar 1,5bar 0-16bar 0-1,2bar 0-10bar 330245(0768175)Oxygen+propane 30bar 6bar 0-16bar 0-4bar 0-10bar 330246(0768176)

Capacity curve propane0768174

Capacity curve acetylene0768173

Q,Nm3/hC3H8

P2,b

ar

Q,m3/hC2H2

P2,b

ar

0 3 6 9 12

Q (m3/h C2H2)

1,2

1

0,8

0,6

1,8

1,6

1,4

0,4

0,2

0

P2 (bar)

HF-set S100 Acetylen with FBA, 0768173


0 5 10 15 20 25 30 35 40 45

Q (Nm3/h C3H8)

6

5

4

3

9

8

7

2

1

0

P2 (bar)

HF-set S100 Propane with FBA, 0768174


P1=1,5

P1=4


Suitableforcuttingmachineswithhighconsumptionofcuttingoxygen.Gassupplyfromcryogenictankforoptimalcapacity.Theregulatorcombinedwiththeflashbackarrestortype85-30accordingtoourrecommendationforsafeandstableoxygensupplyforoxy-fuelapplication.ThistappingpointtypeS200forcuttingoxygeniscombinedwithonesingletappingpointforfuelgasandonesingletappingpointforheatingoxygen.BothoftypeS100.

Thecompleteunitcandeliverabove100nm3oxygenperhour.

Theoutletisequippedwith:→ RegulatorS200→ Flashbackarrestor85-30→ DN15valve→ StainlesssteelpipeweldadapterØ18mmoninlet→ Hoseconnector12,5mmonoutlet→ Solidbracketforwallmounting→ Weight7kg

Tappingpointoxygen.Singletappingpointformachinecutting.

Gas Maxinletpressure Outletpressure Articleno.Oxygen 30bar 0-20bar 321520(0768085)


Mobiletappingpointareusedatshipyardsandmajormechanicalworkshopsforoutdoorworkinconnectionwithnon-permanent,multi-usergassupplysystems.Ourmobiletappingpointforargonandargonmixturescomeswithtappingpointsforsixusers,whichcanbeconneectedwithquickconnectionsfor6,3mmweldinghoses.Thegasisfeededthrougha19mmhosetotheinletsideoftheunit.Twoormoreunitscanalsobeserieconnectedbyhosesfromoneunittoanother.Itisrecommendedtoinstallballvalvesonthepipelineforeasyandsafeshutdowninaemergencysituation.

Thetranportabletappingpointhaveaverysolidconstructionforlonglifetimeandroughhandling.

Theheavyframeensuretheunitdon`ttipover

Specifications:→ Width80mm→ Depth30mm→ Height50mm→ Weight9kg.→ FrameinstainlesssteelEN1.4401→ Max.inletpressure,10bar

Thetappingpointhasthefollowingequipment:→ OneR21regulatorpermanentlysetfor4.5bar→ Sixflowmeters0-30l/minwithneedlevalves→ Outlet6.3mmhoseconnector→ InletR11/4“→ Two-stepquickconnectionateachoutlet

Mobiletappingpoint.Argonandargonmixtures.

Description Articleno.Mobiletappingpointforargonandargonmixtures 303693Accessories:Centrebitfor19mmhosesocket,tojoinuphoses 303659Hosesocketfor19mmhose 303661Twonutsforcentrebitorhosesocket, 301734(202502270)Blindnut 303638Gasketforblindnut 303639Gasketfor19mmhosesocket 303658Glasstoflowmeter 300103

56

Mobiletappingpointforacetyleneandoxygencomeswithtappingpointsforthreeusers.Typicalusersareship-yards,scrapp-cuttersandotherout-doorswork.Canalsobedeliveredforpropaneandoxygenonrequest.

Thegasisfeededthrougha19mmhosetotheinletsideoftheunit.Twoormoreunitscanalsobeserie-connectedbyhosesfromoneunittoanother.Itisrecommendedtoinstallballvalvesonthepipelineforeasyandsafeshutdowninaemergencysituation.

Thetranportabletappingpointhaveaverysolidconstructionforlonglifetimeandroughhandling.

Theheavyframeensurethattheunitdon`ttipover.

ThesolidR21outletregulatorensurethecapacityandthethestabilityinflow.

Specifications:→ Width780mm→ Depth330mm→ Height420mm→ Weight27kg.→ FrameinstainlesssteelEN1.4401→ Max.inletpressure,oxygen,25bar→ Max.inletpressure,acetylene,1.5bar

Thetappingpointhasthefollowingequipment:

Oxygen→ Shut-offvalve→ RegulatorR21→ FlashbackarrestorRF53→ Manometer→ Outlet3/8”RH→ InletR11/4”

Acetylene→ Shut-offvalve→ FlashbackarrestorRF53→ Needlevalve→ Manometer→ Outlet3/8”RH→ InletR11/4”

Tappingpoints→ManifoldEquipment

Regulator oxygen.Description Articleno.Mobiletappingpointforacetyleneandoxygen 307434Accessories:Centrebitfor19mmhosesocket,oxygen,tojoinuphoses 303659Centrebitfor19mmhosesocket,acetylenegas,tojoinuphoses 303660Twonutsforcentrebitorhosesocket,oxygen 301734(202502270)Twonutsforcentrebitorhosesocket,acetylenegas 301730(202502269)Hosesocketfor19mmhose 303661Blindnutforoxygen 303638Blindnutforacetylene 303640Gasketforblindnut 303639Gasketfor19mmhosesocket 303658FlashbackarrestorRF53oxygen 303743FlashbackarrestorRF53acetylene 303740T-piecewithmanometeroxygen 303703T-piecewithmanometeracetylene 303726

Mobiletappingpoint.Acetyleneandoxygen.


SinglevalvemoduleforcombustiblegasThevalvemoduleisthekeyelementinatappingpoint.Safetyequip-mentandvariousregulatorsasneededcanbefittedonthetappingpoint.ThevalvemodulecomeswithDN10ballvalve,bracketsandastainlesssteelpipeweldadapterEN1.4301ofsizeØ14x2.4mm.

Singlevalvemoduleforoxygenornon-combustiblegasThevalvemoduleisthekeyelementinantappingpointthatmaybeusedforoxygenornon-combustiblegases.Aregulator,aflashbackarrestororanonreturnvalvearefittedonthevalvemodule.ThevalvemodulecomeswithDN10ballvalve,bracketsandastainlesssteelpipeweldadapterEN1.4301ofsizeØ14x2.4mm.

DoublevalvemoduleforcombustiblegasandoxygenHeatingandcuttingprocessesrequiretappingpointsforbothcombustiblegasandoxygen.Tomaketheinstallationassimpleaspossible,adoublevalvemoduleisused.ThevalvemodulecomeswithDN10ballvalves,bracketsandstainlesssteelpipeweldadapterEN1.4301ofsizeØ14x2.4mm.

Valvemodules.

Pos Description Gas Max.inletpressure Articleno.1 Singlevalvemodule Combustiblegas 25bar 301929(203010740)2 Singlevalvemodule Oxygen 25bar 301682(203010456)3 Doublevalvemodule Non-combustible+oxygen 25bar 301940(203010741)

1 2 3


Pos Description Specifications Articleno.1 Wallattachmentforoneoutlet 55mm 301667(201070115) Wallattachmentfortwotappingpoints 160mm 301653(201070116) Wallattachmentforthreetappingpoints 210mm 301669(201070152)2 Valveholder,complete 301673(202051005)3 Solderingsleeve,brass forØ12x1.0mm 301677(201032407)4 Pipeweldadapter,stainlesssteel Ø14x2,4mm 307652(201033082)5 Pipeweldadapter,steelpipe Ø14x2,4mm 303700(201032371)6 Couplingnut,combustiblegas G1/2”LH 301896(201020899)7 Couplingnut,oxygen G1/2”RH 303709(201020898)8 Ballvalvewithfilter,combustiblegas G1/2”LH-G3/8”LH 301670(203010664)9 Filter,10pc 301982(202500154)10 Ballvalvewithfilter,oxygen G1/2”RH-G3/8”RH 301671(203010614)11 Outletnipple,combustiblegas G3/8”-G3/8”LH 303719(215191049)12 Outletnipple,oxygen G3/8”-G3/8”RH 303702(215191048)13 Non-returnvalve,combustiblegas G3/8”LH 310531(215191102)14 Non-returnvalve,oxygen G3/8”RH 303722(215191097)15 Regulator,UNICONTROL700oxygen Outletpressure0-10bar 301811(203005306)16 Regulator,UNICONTROL700acetylene Outletpressure0-1.5bar 307245(203005307)17 Regulator,UNICONTROL700argon Outletpressure2,5bar 301826(203005280)18 Regulator,UNICONTROL700hydrogen Outletpressure0-10bar 310477(213003280)19 ROTAMPLUSflowmeter 30l/min. 300100(203009121)20 RegulatorUNICONTROL700,Argon 0-30l/min 323197(0783193)21 RegulatorUNICONTROL700,Propane Outletpressure0-4bar 310439(203005308)

15,16,17,18,20,21,

JETSETtappingpoint.Accessoriesandspare-parts.

19

1

2

7

1098

6

3

4

5

11

13

12

14

5959Alarmsystem→ManifoldEquipment

AGA‘salarmsystemGL2000isusedtoachieveastableandcontinuousgassupplytotheconsumersitesbymonitoringthegaspressureinthecylinders.Initssimplestversion,thealarmsystemconsistsofanalarmpanelandpressuresensors.Thealarmunithasavisualaswellasanacousticalarm,andthealarmpanelshowswhichinletisgivingrisetothealarm.Thesensors,normallycontactgaugesorpressuretransmitters,shouldbeinstalledtothehighpressuresideofthemanifold.Thealarmunitcanbeplacedasdesired,inthecontrolroomorclosetotheemployeeswhomonitorthegascylinders.Thealarmsystemcanbeexpandedinanumberofways.Itmaybeconnectedtoupto56digitalinputsorupto26analogueinputs,givingatotalof82alarmswhenthesystemisfullyexpanded.Thesystemmaybesuppliedwithamodemforexternalmonitoring,oritcanbeconnectedtoacentraloperationsmonitoringsystem.ThisalarmsystemisnormallyusedforcustomerswithSECCURA®automaticgassupply,whereAGAmonitorsthegaslevelinyourcentralgasmanifoldandensuresthatfullcylindersaredeliveredattherighttime.

ForGL2000youcanchoosebetween:Aalarmsthatareusedlocallyandmakeuseofoutletrelays1and3.AnAalarmcanbeanon-criticalalarm,e.g.toletyouknowthatonesideofasemi-automaticcentralmanifoldisempty.BalarmsthatareusedinconnectionwithSECCURA®.Calarmsthatareusedlocallyandmakeuseofoutletrelays1and2.ACalarmcanbeacriticalalarm,e.g.toletyouknowthereisnopressu-reonthenetwork.

GL2000withoutuseofexpansionmoduleshavethepossibilityforconnectionof:→ Eightcontactgaugesorpressostats,digitalinlet.→ Twopressuretransmitters,analogueinlet.→ Fouroutputsrelays.

Ifstillmoreinputsareneeded,thealarmsystemcanbeextendedwith:→ Uptothreedigitalextensionunits.Sixteendigitalinputsperunit, i.e.atotalof56digitalinputs.→ UptothreeanalogueextensionunitsEightanalogueinputsperunit,i.e.atotalof26analogueinputs.TheGL2000mustbeconnectedto230VAC.ExtensionelementsandEx-relaymusthavea24VDCpowersupply.

Therelayoutputsindicate:1.Sound/lighttoe.g.anextralamp2.Calarms3.Aalarms4.Connection/functional(live)ThealarmsystemsshouldbeprogrammedbyAGA.ThealarmunitmustbeinstalledbyanAGAauthorizedelectrician.TheGL2000maybecombinedwithAGA‘sSECCURA®servicewhichprovidesautomaticgassupplybyinstalledGSMmodem.

Alarmsystem.GassupplymonitoringGL2000.

Description Technicaldata Articleno.AlarmunitGL-2000 8digitaland2analogueinputs 310082Digitalextensionunit Extensionwith16digitalinputs 307411(400000002)Analogueextensionunit Extensionwith8analogueinlets 307412(400000003)Ex-relay,digital 4inputsand4outputs 307410(400000004)Ex-relay,analogue 1inputand1output 309057Ex-relay,analogue 2inletsand2outlet 309058Powersupply Usedfortheextensionmodules 307960Cablemonitoringunit For2contactmanometers 307961(501002150)Analoguemodem,GL2000 ForintegrationinGL2000 310081GSMmodem,GL2000 ForintegrationinGL2000 310080

60 Alarmsystem→ManifoldEquipment

Localalarmtomonitorthegaspressureinthecylinders.Thealarmunithave8alarminputs.Whenanalarmhappens,alarmLEDlampstartblinkingandasoundturnson.Whenthealarmresetbuttonispushed,thealarmsoundgoesoffandalarmlampstopblinkingandstaysconstantlyon.Everynewalarm,whichisnotacknowledged,isindicatedbytheblinkinglampandalarmsound.Ifthealarmgoesoffalsoalarmindicationgoesoff.

Everynewalarmtriggersalsodelayedcommonalarmrelaysignaltoex-ternalalarmsystem.AlarmresetbuttonisalsoaLEDtestbutton.Whilepushingthebuttonallalarmlampsgoeson.Everychannelhasaspaceforalarmtextlabelsinthefrontplate.

Technicaldata→ 8binarychannels→ Inductive,namurormechanicalalarmcontacts→ Openingorclosingcontacts→ Internalalarmbuzzer→ Delayedcommonalarmoutputrelay(5secdelay)→ Operatingvoltage230VAC,32mAor24VDCselectable→ Inputchannelvoltagetypically11V(6mA)→ Commonalarmrelayopeningorclosingcontact max24VDC/AC0,5ASELV,delay5sec.→ Temp.0-40°C→ ProtectiveclassIP30→ Dimensions110x180x89mm(WXHXD)→ AlarmcablelikeNOMAK,shieldconnectedtocommonterminal→ Maincable1,5mtr.included

Alarmsystem.GassupplymonitoringAB-8.

System Articleno.AB-8 330083

6161Contactgauge→ManifoldEquipment

Thecontactgaugecanbefittedonthehighpressuresideofyourcen-tralgasmanifoldinordertomonitorthecylinderpressure.Themanometercontactscanbepresettoadesiredalarmpressureforreplacingthecylinder.ItcanbeconnectedtotheGL2000alarmortheAB-8alarmunit.Thecontactgaugeisinstalledinanappropriateplaceonthehighpres-suresideofyourcentralgasmanifold.

Whenthecontactgaugeisusedforcombustiblegases,anEx-relaymustbefittedoutsidethecentralgasmanifoldandbluecolouredcablesbeused.Theelectricalinstallationmustbedonebyanauthorizedelectrician.

Technicaldata:→ ManometersizeØ63mm→ Potensialfreecontacttype,normallyclosed→ Bottomentry→ Housinginstainlesssteel316→ IP54

Contactgauge.

Product Scale Connection Articleno.Contactgauge 0-5bar 1/4“NPT 321372Contactgauge 0-15bar 1/4“NPT 321371Contactgauge 0-40bar 1/4“NPT 321364Contactgauge 0-100bar G1/4“ 321374Contactgauge 0-315bar G1/4“ 323558O-ring 321370Adapter G1/4“-1/4“NPT 323557

62 Signsandlabelling→ManifoldEquipment

Signsandlabelling.

GasunderpressureMountthissignonthedoortoyourcentralgasmanifold.

ExareaMountthissignonthedoortoyourcentralgasmanifoldforcombustiblegases.

NosmokingMountthissignonthedoortoyourcentralgasmanifoldforcombustiblegas.

Description Measuremm Articleno.Gasunderpressure 210x210x210 308552(215191135)

Description Measuremm Articleno.Exarea 210x210x210 316731(215191161)

Description Measuremm Articleno.Nosmoking 210x210 308551(215191136)

6363→ManifoldEquipment

1111

070

410

–1.

1H

L

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AGA Central Supply Equipment Product Catalogue 2011 UK

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Transcript of AGA Central Supply Equipment Product Catalogue 2011 UK