AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New...
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Transcript of AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New...
AFR Symposium
Markus Oberle19th – 20th February’15
New Delhi
2Vicat Group, is globally active player in cement, ready mix & aggregates …..having presence in 11 countries
Vicat Group is in the business of Cement, Aggregates, Ready Mix and related services
Globally Vicat is having close to 7,700 employees , well spread over 11 countries
Sales of € 2,286 million in 2013
Industrial Profile
15 cement plants
5 grinding centers
243 concrete batch plants
73 aggregate quarries
3
Vicat....a name synonyms with CEMENT
Louis Vicat
Joseph Vicat (1821-1902)
Maurice Merceron-Vicat (1846-1904)
Joseph Merceron-Vicat (1879-1968)
André Merceron-Vicat (1910-2001)
Jacques Merceron-VicatHonarary Chairman
Guy SIDOSChairman & CEO
1817 : Louis Vicat Invented cement
1853 : Louis VICAT’s son, Joseph, founded company & built the
first cement plant of the group in France
Mr. Jacques Merceron-Vicat, is honarary chairman and Mr. Guy
SIDOS is the Chairman and CEO of Vicat Group
4
Cement has been the basis of vertical integration and international growth
* Other Products and Services
Over 197 years excellence & Trust
5Vicat is active in India since 2008
….having 3 Business Divisions
Cement
Aggregates
Polymers
Concrete
• 2 cement manufacturing plants
• 2 aggregate quarries
• 1 concrete batch plants
• 1 Laminated PP bag Mfg. unit
For operational
synergies of Vicat in
India : Both companies
have common brand
“Bharathi” cement
2 Companies in India : Vicat Sagar Cement (100% Owned)
and Bharathi Cement (JV with 51% majority stake)
6Alternative Fuels at Group Vicat
......Sustainable development through Optimization of energy sources
Vicat Group strongly promotes waste co-processing solutions in order to reduce the
use of fossil fuels and thereby reduce Fuel and Raw Material Cost
The recovery of energy and materials for fuel alternatives in cement plants is part of
a sustainable development orientation aims is to reduce:
extractions of natural resources
greenhouse gas emissions
fuel fossil consumption,
quantities of waste incinerated or placed in landfills.
Since the 1970s, cement plants have been co-processing several types of waste:
Used oils, non-chlorinated solvents, tires, residual waste from compacted cars, bone meal,
ground timber, SRF (Solid Recovered Fuel) and sludge from wastewater treatment plants
Several projects are undertaken in Turkey, India, Senegal and Switzerland, allowing
the Group to increase its use of these fuels.
Refuse-derived fuel
preparation plant
Whole tire storage facility,
Créchy cement plant
Dried sludge
granules from the
treatment plant
7
Vicat India is active contributor in Alternative Fuels
5.5 MTPA Capacity
2 Kilns : 5000 TPD
(Line 1 : 2009, Line 2: 2010)
AF usage since 2011
AF Substitution Rate : 13-15%
2.75 MTPA Capacity
1 Kiln : 7000 TPD
(Line 1 : Nov’ 2012)
AF usage since 2013
AF Substitution Rate : 18- 20%
Bharathi Cement,
Kadapa PlantVicat , Gulbarga Plant
Since 2011, cement plants in India are using various types of alternative fuels
and raw materials as under
Pharmaceutical waste
Black Carbon / Dolachar
Fire Wood / Bio Mass (Mango Seeds)
Refused Derived Fuels
100% Phospho-gypsum being used in cement as
alternate raw material
Aggressive Investments are done
in past 2 years in both plants to
promote use of “Alternative
Fuels”
Plan in place achieve 30%
substitution rate at both plants
Plans of utilizing industrial
hazardous & Non-hazardous
waste that can offer long term
sustainable solutions to the
industries of Telengana & Andhra
Pradesh
AFR Mission
Add value to core business
Ensure Occupational Health & Safety
Guarantee the quality of our products
Comply with the relevant regulations
and promote best practices
Monitor and control the inputs,
process, products and emissions
8
Double Flap Liquid Feeding RDF Handling System Bio Mass Feeding
Solid / Semi Solid
Pharma Waste
Liquid
Pharma Waste
Refused Derived Fuels
(RDF)Mango Seeds
Mango Seeds -Fire Wood / Agro Waste
/ Rice HuskFire Wood
Alternative Fuels Installations
Installation
Materials
which can be
used