AFA Electronic Parts Catalog

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5/24/2018 AFAElectronicPartsCatalog-slidepdf.com http://slidepdf.com/reader/full/afa-electronic-parts-catalog 1/94 About Us INTRODUCTION Welcome to the AFA Electronic Catalog Click on any cover below to view the document then you can scroll down to view the contents. Click on the upper left box on any cover to return to this page. CUMMINS L10 CUMMINS 4B3.9/6B5.9 CUMMINS 6CT,6CTA8.3 Detroit Diesel Series 60 CUMMINS M11/ISM11 CUMMINS N14/N11 N E W N O W C O E 1 2 . 7 A N D 1 4 . 0

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Transcript of AFA Electronic Parts Catalog

  • About Us

    INTRODUCTIONWelcome to the AFA Electronic Catalog

    Click on any cover below to view the documentthen you can scroll down to view the contents.

    Click on the upper left box on any cover to return to this page.

    CUMMINS L10

    CUMMINS 4B3.9/6B5.9 CUMMINS 6CT,6CTA8.3 Detroit Diesel Series 60

    CUMMINS M11/ISM11 CUMMINS N14/N11

    NEW,

    NOWCOVER

    S

    12.7L

    AND14.0L

  • Heavy DutyEngine Parts

    Heavy DutyEngine Parts

    www.AFAindustries.com Phone (586) 752-2900 [email protected]

    A New Look...

    Click Here to Return toINTRODUCTION PAGE

  • Originally a sealing products manufacturer for the automotive industry, AFA, early on, recognized the need for a dependable, quality-conscious and reasonably priced supplier of heavy duty engine parts. Over the ensuing 26 years we have grown our international business, adding new and extending existing product lines to meet the needs of this specialized market.Due to the demanding nature of commercial and industrial diesel applications, our industry has always been aware of the need for the best technology, most durable materials and highest quality precision manufacturing. AFA, from the outset, determined that these three factors would drive every aspect of the companys operations. The ultimate test of our parts is NOT sales volume or lowest price, it is performance in the field.

    Starting with sealing products, we developed an all pervasive system of quality control and inspection that is second to none. Technology is always state of the art. Materials are always OE Quality or better. Manufacturing methods are constantly monitored

    for consistency and efficiency. The result is a product that will meet or exceed the expected life cycle of any heavy duty diesel engine in any application guaranteed.As we have diversified into other product lines, we have kept our eyes trained on the same fundamentals that have made us one of the most respected sealing products suppliers in the industry. We earn that respect every day with every part. From the smallest O Ring to the largest Cylinder Liner we are aware that our reputation is on the line where it counts driving commerce and industry.Currently AFA specializes in replacement parts for Cummins, Detroit Diesel, and Navistar engines. With distributors in Africa, Asia, Australia, Canada, Europe, Latin America, Mexico, Middle East and the U.S. AFA has years of experience supplying diverse international markets. Our focus on long-lasting components has met the test of time. Whether operations take your equipment to blizzard mountains, wind swept deserts or to the ocean, premature failure is not an option.

    We at AFA look forward to expanding our horizons to include new partnerships throughout our international markets with a special focus on North America. We encourage anyone in the heavy duty diesel engine market to join us in exploring

    future, mutually beneficial relationships.

    A dependable, quality-conscious and reasonably priced supplier of heavy duty engine parts

  • Engine pistons are the most highly engineered and technologically complex of the heavy duty power train components. Piston head configurations determine the shape of the combustion chamber and establish its ability to maximize the efficiency of the fuel burning process, distribution of forces and durability of the system. Materials vary by application and include a variety of alloys of aluminum, steel and cast iron. The thermal transfer properties, weight advantages and structural rigidity of aluminum/silicon alloy determine its use in many applications. The higher power classes needs are better met with forged steel which is more dimensionally stable and can support closer machining tolerances for better endurance.

    Two piece articulated pistons combine a forged steel head with an aluminum skirt, these designs combine

    the tighter sealing tolerances of steel with the weight and thermal advantages of aluminum and

    are used in high load or severe duty conditions.

    All of our pistons include a metallurgically

    bonded NI-resist insert in the top critical land area. This alloy being much harder than the piston itself prevents groove distortion due to the extreme forces exerted on the compression ring. All pin bores are fully bushed.

    Crowns and skirts may have an anodized or bonded graphite coating to improve durability.

    Computer aided design insures accuracy of dimensions, structural integrity and long life. In specific instances, the OE specifications for a piston have required modification due to unanticipated performance inadequacies. In these applications, we have modified our product design to eliminate these issues in order to prevent the possibility of premature failure. In such cases, AFAs product exceeds OE performance levels.

    Computer Aided Design for precision Function-driven metallurgical alloys Ni-resist compression ring inserts Proprietary coatings improve durability Available in one and two piece articulated

    HEAVY DUTY PISTONS

  • Todays advanced heavy duty engine technology is putting increased demands on sealing products from top to bottom. Head gaskets in particular are subject to higher heats and pressures created by high performance, multi-fuel configurations.

    Graphite is particularly well suited to this difficult environment due to its inertness, thermal resistance and conformability. Especially in situations where the block and head alloys have differing coefficients of expansion due to the ability of the graphite to slide laterally on itself while maintaining an integral compression seal. The gasket is comprised of two sheets of graphite material bonded to a steel core. Fire rings provide the combustion seal and fluoroelastomer inserts seal fluid passages.

    Multi-Layer-Steel (MLS) head gaskets have been developed in response to advancing engine technology and sealing demands.

    They consist of a number of layers of embossed elastomer-coated steel and stainless steel fillers. A hallmark of MLS is

    the design freedom it allows. Every part of the embossment topography can be engineered to precise specifications

    controlling compressibility, sealing forces and load distribution. Such precision minimizes the need for inserts and assures excellent sealing of both the combustion chamber and all other fluid passages. MLS designs take into account scrubbing and are able to maintain excellent sealing even in cases of extreme lateral head/block motion.

    Molded silicone rubber is the material of choice for todays Valve cover and oil pan gaskets. Seamless construction and molded-in, redundant sealing beads combined with steel compression limiters assure a 1,000,000 mile seal every time.

    AFA takes a total engine sealing approach to each application, taking into consideration all the variables of pressure, thermodynamics, coolants and lubrication within that particular system as well as its historical failure rates. Applying world class engineering and manufacturing processes, our technical teams focus not only on applying the best materials combinations and configurations, but on eliminating problem sealing issues inherent in that particular engine.

    From the most sophisticated head gasket down to the smallest nitrile O-ring AFA combines world class engineering and state-of-the-art manufacturing to provide its customers with gasket sets that are exactly what is needed for a repair or complete overhaul.

    Application engineering in every product Precision manufacturing Relentless quality control Exacting materials formulations Total system sealing solutions

    SEALING SOLUTIONS

    AFA crankshaft seals utilize Polytetrafluoroethylene (PTFE), a

    high molecular weight compound consisting of carbon and fluorine.

    This material has the lowest coefficient of friction against

    the carbon steel crankshaft.

    Carrier Gaskets employ a rigid steel or plastic framework with special elastomer beading that provides the actual seal.

    The elastomer bead can be configured to provide evenly distributed loads and ensure perfect clamping pressure

    across the entire sealing surface. Rigid carriers can carry clips and tabs that simplify and speed installation. Edge

    bonded gaskets possess the same features and are used in areas of structural joints and high loading.

  • Aluminum/Silicon alloy

    Bimetallic AlloyBimetallic Alloy

    Aluminum/Silicon alloy

    The focus of engine rebuilders is no where more finely tuned than on engine bearings. This interface between static and dynamic forces is critical to durability and the dependable power delivery. The combination of rotational and lateral forces being applied with each piston stroke is extreme and tolerance maintenance is critical to

    longevity as well as performance.

    Bimetallic alloys have long proven to be the best all around heavy duty bearing materials and the choice of virtually all of todays original equipment

    manufacturers. The combination of moisture, diesel fuel/natural fuel vapors and post-combustion contaminants create a corrosive crankcase environment.

    Ferrous based alloys demonstrate exceptional fatigue resistance, but are more vulnerable to these corrosive conditions Still preferred for use in some older engine applications, todays enhanced and extreme engine technology and environmental requirements are pushing the envelope in the

    direction of Aluminum-based materials,

    Aluminum/Silicon alloys high resistance to chemical attack from these agents make it the superior choice for most of todays demanding applications. The

    silicon additive enhances the operating characteristics of the material to greatly resist seizure and virtually eliminate bearing wear.

    A plating-applied softer metallic layer enhances both conformability and embedability, trapping small abrasive particles before they damage crankshaft or wrist pin bearing surfaces.

    Contemporary heavy duty, multi-fuel engines are pushing 1,000,000 miles before requiring a rebuild. AFA Bearings go the distance and more.

    Meet or exceed OE design specifications Alloys equal or superior to original equipment Computer-aided-manufacturing for exact tolerances and repeatability Continuous quality-control inspection Application engineered to each engine

    BEARINGS

  • With deep roots in sealing systems, AFA approaches piston rings with the same advanced technology and engineering vigor it applies to all heavy duty challenges.

    Base materials consist of various grades of high strength, fine grained gray cast iron, ductile iron, carbon steel alloys and stainless steel. Profiles are piston matched to provide the optimum ring expansion and sealing forces based on the temperature and pressure developed in that specific power cylinder unit.

    While the base materials themselves are extremely durable, engine technology advances have put even higher demands on the rings cylinder wall contact surfaces. High temperature plasma deposition of chrome, moly and carbide based alloys produce facings of incomparable durability.

    The combination of complementary, high performance, base material selection, piston matched profiling and plasma coated facings produces rings that defy fatigue breakage, thermal distortion and keep blow by at an absolute minimum.

    Advanced oil ring technology utilizing stainless steel, chromed and nitrided steel assure a clean cylinder wipe and

    prevent carbonizing of lubricants which can seriously degrade combustion sealing and even lead to ring seizure.

    When your next rebuild is 1,000,000 miles away, AFA rings will get you there and beyond.

    CAD/CAM Precision Application Specific base materials Advanced plasma coated facings Superior thermal conduction Emissions and durability compliant

    PISTON RINGS

  • Sleeves, as well as being the containment vessel for the combustion process, serve as the thermal interface between the cooling system, engine block and moving parts of the power cylinder. Development of a new liner involves not only ensuring the exacting fit and tolerances to mate the sleeve into its surroundings; it involves extensive and complex Finite Element calculations. These calculations precisely map the force and thermal distribuition within the cylinder and provide the guidelines for producing a profile that is maximizes wall strength and heat distribution necessary in todays demanding applications.

    Cylinder metallurgy is constantly evolving pushed by the technological advances of modern high output, multi-fuel engines. Failure analysis has pointed the way toward better casting techniques as well as higher grade cast iron and steels. Sophisticated heat treating techniques produce sleeves with a greatly increased durability and service life.

    The critical, dynamic interior surface of these cylinder liners are machined to exacting specifications in diameter and parallelism. Initial honing produces the crosshatched pattern of valleys required to distribute the engine lubricant. Plateau-honing finishes the process (so named because the resulting surface profile resembles a series of plateaus). The harsh peaks of the initial honed surface (See figure 1) are removed leaving a substantially flat or plateau finish (See figure 2) with much greater ring sealing area, while maintaining a cross hatch pattern of valleys for oil retention.

    Finite Element Engineered Advanced metalurgy Plateau-honed interiors Exacting machining Superior heat distribution

    CYLINDER LINERS

    Figure 1. Initial Honed Surface

    Figure 2. Plateau Honed Surface

    Smooth, expanded ring sealing area

    Jagged surface with little ring sealing area

    Connecting rod sold separately

  • Valvetrain and its components are a perfect example of AFAs Total System Engineering and Manufacturing. Exposed to combustion forces inside the cylinder and lubricant on the outside, this highly articulated system requires maximum precision and refined integration of each part in order to function as a whole. Reliability in this area is affected by many external factors. Reliability must be achieved through a careful application of engineering design, metallurgy and precision manufacturing.

    Total system engineering State-of-the-art manufacturing Precise metallurgy and heat treating Exacting machining Scrupulous quality control

    VALVETRAINAFA Industries

    Warranty for Replacement PartsProducts Warranted

    This warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material under normal use and service

    U.S.A. CoverageAFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

    International CoverageAFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs first from date of first installation.

    AFA responsibilitiesAFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.

    Owner responsibilitiesOwner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a failure considered to be warrantable.It is the owners responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure.Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses resulting from a warrantable failure

    Warranty limitationsAFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-ability or fitness for a particular purpose.

  • Heavy DutyEngine Parts

    Heavy DutyEngine Parts

    www.AFAindustries.com Phone (586) 752-2900 [email protected]

    A New Look...

    Click Here to Return toINTRODUCTION PAGE

  • Heavy DutyEngine Parts

    CUMMINS L10PARTS CATALOG

    Effective November

    2012

    Click Here to Return toINTRODUCTION PAGE

  • 3AFA CUMMINS L10PARTS CATALOG

    Table of Contents

    L10 CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Connecting Rod Bearings & Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Crandshaft & Accessory Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Camshaft & Followers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    AFA BEARINGS

    Meet or exceed OE design specifications Alloys equal or superior to original equipment Computer-aided-manufacturing for exact tolerances and repeatability Continuous quality-control inspection Application engineered to each engine

  • L10 CPL ListCPL no. Model Cyl. Kit CPL no. Model Cyl. Kit CPL no. Model Cyl. Kit

    527 LTA10 A3803973 772 LT10-C A3803973 1224 LTA10 A3800800

    528 LTA10 A3803973 773 LTA10-290 A3803973 1225 LTA10 A3800800

    534 LTA10-250 A3803973 774 LTA10 A3803973 1226 LTA10 A3800800

    535 LT10-290 A3803973 775 LTA10-250 A3803973 1234 LTA10-C A3800800

    561 LT10-290C A3803973 776 LT10-C A3803973 1347 L10-330E A3803964

    562 L10-250C A3803973 777 LTA10 A3803973 1349 LTA10 A3803964

    580 LT10-250-B A3803973 778 LTA10-270 A3803973 1359 LT10-225 A3803973

    608 LTA10-250 A3803973 779 LTA10-240 A3803973 1378 LTA10-330 A3803973

    613 LT10-290 A3803973 780 LTA10 A3803973 1446 L10-310 A3803964

    626 LTA10-C A3803973 781 LTA10 A3803973 1447 L10-280 A3803964

    631 LTA10-C A3803973 782 LTA10-T A3803973 1448 L10-260 A3803964

    638 LTA10 A3803973 783 LTA10 A3803973 1514 L10-330E A3803964

    641 LTA10-270 A3803973 784 LTA10 A3803973 1558 L10-310 A3803963

    643 LTA10-240 A3803973 785 LTA10 A3803973 1560 L10-280 A3803963

    649 LTA10-290 A3803973 786 LTA10 A3803973 1562 L10-260 A3803963

    652 LTA10 A3803973 787 LTA10 A3803973 1589 L10-310E A3803964

    655 LTA10-270 A3803973 788 LTA10-330 A3803973 1866 L10-300 A3803963

    662 LTA10-T A3803973 789 LTA10 A3803974 1870 L10-260 A3803963

    671 LTA10-300 A3803973 790 LTA10 A3803974 1871 L10-260 A3803963

    704 LTA10-B A3803973 815 LTA10 A3803973 1900 LTA-325 A3803973

    707 LTA10 A3803973 835 LTA10 A3803973 1909 L10-310 A3803964

    708 LTA10 A3803973 842 LTA10 A3800800 1910 L10-310 A3803964

    726 LTA10 A3803973 894 LTA10-C A3803973 1911 L10-280 A3803964

    735 LTA10 A3803973 939 LTA10 A3800800 1912 L10-280 A3803964

    747 LTA10-270 A3803973 956 LTA10 A3800800 1913 L10-260 A3803964

    748 LTA10-300 A3803973 978 LTA10 A3803973 1930 L10 A3803973

    751 LTA10-B A3803973 979 LTA10 A3800800 1951 L10-310 A3803964

    764 LTA10 A3803974 980 LTA10 A3800800 1952 L10-310 A3803964

    765 LTA10 A3803974 1164 LTA10-T-365 A3803973 1953 L10-280 A3803964

    770 LT10-250-B A3803973 1198 LTA10-275 A3803973 1954 L10-260 A3803964

    771 LTA10-C A3803973 1208 LTA10-335 A3803973 1994 LTA10 A3800800

    4

  • Engine KitsPart Number Description Comment

    IF3800800 Engine kit In-Frame

    IF3803963 Engine kit In-Frame

    IF3803964 Engine kit In-Frame

    IF3803973 Engine kit In-Frame

    OH3800800 Engine kit Overhaul

    OH3803963 Engine kit Overhaul

    OH3803964 Engine kit Overhaul

    OH3803973 Engine kit Overhaul

    *IF Denotes IF Kit *OH Denotes Overhaul KitNote 1: To order an engine kit, use IF for in-frame or OH for an overhaul kit in front of the cylinder kit part number. (For example, a part number IF3803742 engine kit (in-frame) would consist of quantity 6 of A3803742 cylinder kits, main bear-ings, rod bearings, head gasket set and pan set.)Part number OH3803759 engine kit (overhaul) would consist of quantity 6 of A3803759 cylinder kits, main bearing set,rod bearings, a upper gasket set and a lower gasket set.

    Cylinder ComponentsPart No. Description Piston Kit Piston Liner kit Liner Ring set Pist. pin Rets.

    A3800800 Cylinder kit A3803967 A3505622 A3803703 A3080760 A3803961 A3016650 A3016652 (2)

    A3803963 Cylinder kit A3803962 A3893751 A3803703 A3080760 A3803961 A3016650 A3016652 (2)

    A3803964 Cylinder kit A3803968 A3068090 A3803703 A3080760 A3803961 A3016650 A3016652 (2)

    A3803973 Cylinder kit A3803965 A3044448 A3803703 A3080760 A3803961 A3016650 A3016652 (2)

    A3032623 Shim, liner .005 Thick

    A3034663 Shim, liner .008 Thick

    *Liner Kit Includes A3080760 liner & A3047188 Mid-Stop Seal

    Gasket SetsPart Number Description Comment

    A4025155 Gasket Set, Upper Early

    A4029478 Gasket Set, Upper Late

    A3803404 Gasket Set, Lower Early

    A4089998 Gasket Set, Lower Late

    Main BearingsPart Number Description Comment

    A4025125 Main Bearing Set, STD

    A4025126 Main Bearing Set, .010

    A4025127 Main Bearing Set, .020

    A4025128 Main Bearing Set, .030

    A4025129 Main Bearing Set, .040

    * All above Main Bearing Sets include thrust washers

    5

  • Connecting Rod Bearings & BushingPart Number Description Comment

    A3016760 Rod Bearing Shell , STD 12 Required

    A3016761 Rod Bearing Shell, .010 12 Required

    A3016762 Rod Bearing Shell, .020 12 Required

    A3016763 Rod Bearing Shell, .030 12 Required

    A3016764 Rod Bearing Shell, .040 12 Required

    *A3027105 Connecting Rod Bushinig Wrist-Pin

    Camshaft & FollowersPart Number Description Comment

    Camshaft Per CPL

    A3895488 Roller, Valve 12 Required

    A4025956 Roller, Injector 6 Required

    A3335342 Pin, Valve 12 Required

    A3335341 Pin, Injector 6 Required

    A3820566 Cam Bearing 7 Required

    Crankshaft & Accessory Drive ComponentsPart Number Description Comment

    A3819989 Crankshaft, Short Snout Internal Damper

    A3819624 Crankshaft, Long Snout External Damper

    A3820917 Wear Sleeve, Front Crank Internal Damper

    A3820918 Wear Sleeve, Front Crank External Damper

    A3819774 Wear Sleeve, Rear Crank

    A3803896 Seal kit, Front Crank Internal Damper

    A4089544 Seal kit, Rear Crank Internal & External

    A3804744 Seal kit, Front Crank External Damper

    A3803574 Seal Kit, Accesory Drive Internal Damper

    A3804304 Seal kit, Accesory Drive External Damper

    A3803573 Seal Kit, Water Pump Internal Damper

    A3803894 Seal Kit, Water Pump External Damper

    A3042787 Flywheel 14 inch

    6

  • Cylinder Head ComponentsPart Number Descripstion Comment

    A3801356 Intake Valve Kit To 1991

    A3801357 Exhaust Valve Kit To 1991

    A3800638 Intake Valve Kit From 1991

    A3800639 Exhaust Valve Kit From 1991

    A3028070 Seat, Valve Std.

    A3028071 Seat, Valve 0.25 mm O/S

    A3028072 Seat, Valve 0.50mm O/S

    A3418040 Seat, Valve Std.

    A3418041 Seat, Valve 0.25 mm O/S

    A3418042 Seat, Valve 0.50 mm O/S

    A3328781 Valve Seal

    A3328786 Guide, Valve Long

    A3033314 Guide, Valve Short

    A3033232 Valve Spring Outer

    A3033233 Valve Spring Inner

    A3895860 Valve Spring Single

    A3275354 Keeper 2 Required

    A3070486 Injector Tube Thin Nose

    A3071147 Injector Tube Thick Nose

    A3007759 Seal, Injector Tube

    A193736 Seal, Injector Mounting 3 Required

    Lubrication ComponentsPart Number Description Comment

    A4003950 Oil pump

    A3033247 O Ring Oil Pump Mounting

    A3033248 O Ring Oil Pump Mounting

    A4975879 Oil Cooler Late

    A3600880 Oil Cooler Early

    A3803495 Piston Cooling Nozzle Kit

    A3010146 Spring, Pressure Regulator

    A3012529 Plunger, Pressure Regulator

    A3821725 Plug, Retainer Regulator

    A3014754 Washer By-Pass Valve

    A3014755 Disc, Valve By-Pass Valve

    A3014756 Spring By-Pass Valve

    7

  • Cooling ComponentsPart Number Description Comment

    A3803402 Water pump 4 Hole Mounting

    A3803403 Water pump 3 Hole Mounting

    A3801179 Water Pump Repair Kit

    A4024817 Water Pump Repair Kit

    A204586 Thermostat 170 Non-Vented

    A3076489 Thermostat 180

    A186780 Thermostat Seal

    A3080770 Thermostat Housing Seal

    ElectricsPart Number Descripstion Comment

    A3035342 Valve Shutoff Assembly 12 Volt Single Term

    A3035362 Valve Shutoff Assembly 24 Volt Single Term

    A3021035 Starter 12 Volt Delco

    A3021036 Starter 24 Volt Delco

    8

    AFA VALVE TRAIN Total system engineering State-of-the-art manufacturing Precise metallurgy and heat treating Exacting machining Scrupulous quality control

  • Gaskets & Seals Part Number Description Comment

    A2864080 Gasket Cylinder Head

    A3883472 Gasket Hand Hole

    A3899746 Gasket Accesory Drive Support

    A3025296 Gasket Rear Cam Cover Plate

    A3034855 Valve Cover Gasket Early

    A4070529 Valve Cover Gasket Late

    A3883220 Rocker Cover Gasket

    A3818843 Intake Manifold Gasket Aftercooled

    A3069786 Intake Manifold Gasket Non-Aftercooled

    A3818844 Gasket, Connection Aftercooled

    A3818846 Gasket, Connection Non-Aftercooled

    A3046200 Spider Fuel Pump Coupling

    A4026171 Gasket Fuel Pump Mounting

    A3072919 Turbo Mounting Gasket

    A3883363 Gasket Water Header Cover

    A3883365 Gasket Water Pump Mounting

    A3024471 Gasket Filter Head Mounting

    A3882433 Oil Pan Gasket early

    A3401290 Oil Pan Gasket late

    A3032787 Pick Up Tube Seal

    A3033247 O-ring Oil Pump Mounting

    A3033248 O-ring Oil Pump Mounting

    A3820791 Water Pump Seal,O Ring

    A3818841 Gasket Thermostat Housing

    A3080770 Seal, O Ring, Thermostat

    A3893774 Gasket Thermostat Support

    A3058148 Front Gear Cover Gasket

    A3328948 Exhaust Manifold Gasket 6 Required

    9

  • 10

    NEW IMPROVED AFAL10 HEAD GASKET SEALING RINGThe original Cummins design had shorter, less stabile sealing overlap on the Multi-Layer gasket body. AFA has extended this sealing surface to maximize stability, improve sealing and ensure improved durability as well as performance.

    Stainless Steel Ring-Lock Sealing Surface

    AFA ImprovedStainless Steel Ring-Lock

    Sealing Surface

    OE form, fit and function Encapsulated sealing openings at critical points Multi-layer expanded graphite over perforated steel core Special coating seals head impections Extended Ring-Lock sealing surface improves durability and performance

  • 11

    AFA IndustriesWarranty for Replacement Parts

    Products WarrantedThis warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material under normal use and service

    U.S.A. CoverageAFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

    International CoverageAFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs first from date of first installation.

    AFA responsibilitiesAFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.

    Owner responsibilitiesOwner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a failure considered to be warrantable.It is the owners responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure.Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses resulting from a warrantable failure

    Warranty limitationsAFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-ability or fitness for a particular purpose.

  • Heavy DutyEngine Parts

    World ClassCutting EdgeTechnology

    in Every Part

    www.AFAindustries.com Phone (586) 752-2900 [email protected] 2012 AFA Industries

  • 1Click Here to Return toINTRODUCTION PAGE

    Heavy DutyEngine Parts

    CUMMINS M11/ISM11

    PARTS CATALOG

    Effective November

    2012

  • 2

  • 3AFA CUMMINS M11/ISM11PARTS CATALOG

    AFA SEALS

    AFA crankshaft seals utilize Polytetrafluoroethylene (PTFE), a high molecular weight compound consisting of carbon and fluorine. This material has the lowest coefficient of friction against the carbon steel crankshaft.

    Table of Contents

    M11/ISM11 CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Connecting Rod Bearings & Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Crankshaft & Accessory Drive Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Camshaft & Followers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    Rocker Lever Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    Gaskets, Seals & Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

  • 4AFA Cummins M11/ISM11 CPL List

    CPL number Model Cylinder Kit CPL number Model Cylinder Kit

    1827 M11-330E A4025162 1828 M11-370E A4025162

    1829 M11-ESPII-310 A4025162 1830 M11-280E A4025162

    1841 M11-330E/370E A4025162 1855 M11-370E A4025162

    1856 M11-370E A4025162 1857 M11-315ESP A4025162

    1875 M11-330E A4025162 1885 M11-400E A4025162

    1897 MTA-C315/350 A4025162 1973 M11-400E A4025162

    1991 M11-370E A4025162 1992 M11-370E A4025162

    1993 MTA-C330 A4025162 2012 M-380E20 A4025162

    2036 M11-330E+ A4025162 2037 M11-400E+ A4025162

    2040 M340E20 A4025162 2097 Topic---01T1-17 A4025162

    2099 Topic---01T1-17 A4025162 2119 M11-C300 A4025162

    2140 M11-330E+ A4025162 2141 M11-330E+ A4025162

    2165 M11-G385 A4025162 2178 M11-450E+ A4025162

    2199 ISM-335 A4025164 2200 ISM-450 A4025164

    2201 ISM-335 A4025162 2204 Topic---01T1-17 A4025162

    2207 MTA-C260-400 A4025162 2336 M11-290/320 A4025162

    2339 Topic---01T1-17 A4025162 2350 ISM380/425/500 A4025164

    2363 M11-315/350 A4025162 2370 M11-330E+ A4025162

    2371 M11-400E+ A4025162 2378 Topic---01T1-17 A4025162

    2425 M11-330E+ A4025162 2477 ISM-450 A4025164

    2503 M11-C290/300 A4025162 2539 M305E-20 A4025162

    2540 Topic---01T1-17 A4025162 2541 M340E-20 A4025162

    2542 M380E-20 A4025162 2543 M405E-20 A4025162

    2562 ISM-250/335 A4025164 2563 ISM-330/450 A4025164

    2576 ISM-335/400 A4025164 2607 ISM-280/350 A4025164

    2608 ISM-335/400 A4025164 2609 Topic---01T1-17 A4025164

    2610 ISM-425 A4025164 2611 ISM-280/350 A4025164

    2612 ISM-330/450 A4025164 2613 Topic---01T1-17 A4025164

    2614 ISM-500 A4025164 2615 ISM-425 A4025164

    2809 M440E-20 A4025162 2811 Topic---01T1-17 A4025162

    2812 M410E-20 A4025162 2916 MTA-C350 A4025162

    2917 MTA-C350 A4025162 2918 M11-C A4025162

    8073 M11/ISM A4025162 8074 M11/ISM A4025162

  • 5Engine kitsPart Number Description Comment

    IF4025162 Engine kit In-frame

    IF4025164 Engine kit In-frame

    IF4024940 Engine kit In-frame

    IF4089386CK Engine kit In-frame

    OH4025162 Engine kit Overhaul

    OH4025164 Engine kit Overhaul

    OH4024940 Engine kit Overhaul

    OH4089386CK Engine kit Overhaul

    *IF Denotes IF Kit *OH Denotes Overhaul KitNote 1: To order an engine kit, use IF for in-frame or OH for an overhaul kit in front of the cylinder kit part number. (For example, part number IF4025164 engine kit (in-frame) would consist of quantity 6 of A4025164 cylinder kits, main bearings, rod bearings, head gasket set and pan set.)Part number OH4025164 engine kit (overhaul) would consist of quantity 6 of A4025164 cylinder kits, main bearing set,rod bearings, a upper gasket set and a lower gasket set.

    Cylinder ComponentsPart number Description Comment Pist kit Pist pin/ret Liner kit * Ring set

    A4025162 Cylinder kit A4025161 A4083244 A3803703 A3803977

    A3016652 (2)

    A4025164 Cylinder kit A4025158 A4083244 A3803703 A3803977

    A3016652 (2)

    A4024940 Cylinder kit A4024941 A4083244 A3803703 A3803977

    A3016652 (2)

    A4089386CK AFA Cylinder kit A4089386 A4083244 A4089388 A4089385

    A3016652 (2)

    A3032623 Shim, liner 0.005 Thick

    A3034663 Shim, liner 0.008 Thick

    *A3803703 includes A3080760 liner & 3047188 seal.

    Gasket SetsPart Number Description Comment

    A4089478 Upper gasket set

    A4089998 Lower gasket set

    AFA190 M11/ISM pan set Included inside IF Kits

  • 6Main bearingsPart Number Description Comment

    A4025125 Main Bearing Set STD Through 3/2002

    A4025126 Main Bearing Set .010 Through 3/2002

    A4025127 Main Bearing Set .020 Through 3/2002

    A4025128 Main Bearing Set .030 Through 3/2002

    A4025120 Main Bearing Set STD From 4/2002

    A4025121 Main Bearing Set .010 From 4/2002

    A4025122 Main Bearing Set .020 From 4/2002

    A4025123 Main Bearing Set .030 From 4/2002

    *Above Main bearing sets all include thrust washers.

    A4023083 Thrust Washer

    A4023203 Thrust Washer

    Connecting Rod Bearings & ComponentsPart Number Description Comment

    A3016760 Rod Bearing Shell STD 12 Required

    A3016761 Rod brg shell .010 12 Required

    A3016762 Rod brg shell .020 12 Required

    A3016763 Rod brg shell .030 12 Required

    A3896894 Bushing, Connecting Rod Wrist-Pin

    A3027108 Bolt, Connecting Rod 2 Required

    Crankshaft & Accessory Drive SealsPart Number Description Comment

    A3073707 Crankshaft

    A3804744 Seal Kit, Front Crank

    A3820918 Wear Sleeve, Front Crank

    A4089542 Seal Kit, Rear Crank Late

    A4089544 Seal Kit, Rear Crank Early

    A3819774 Wear Sleeve, Rear Crank

    A3804304 Seal kit, Accessory Drive Compressor Side

    A3041042 Gear, Accessory Drive Fuel Pump

    A3899746 Gasket, Accessory Drive Fuel Pump

    A4089995 Seal Strip Kit Front Gear Cover

    A3803894 Seal kit, Water Pump 3 Hole Mounting

    A3803573 Seal kit, Water Pump 4 Hole Mounting

  • 77

    AFA ARTICULATED PISTON

    Forged Steel Crown Phosphate Coating for Greatly Improved Durability Lightweight Aluminum Skirt Tighter Sealing Tolerances Lighter Weight, Greater Strength Specially Engineered for High Load and Severe Operating Conditions

    CAD/CAM Production Facilities

  • 8Camshaft and FollowersPart Number Description Comment

    A3084568 Camshaft Per CPL

    A4004556 Camshaft Per CPL

    A4022816 Camshaft Per CPL

    A3820566 Cam Bearing 7 Required

    A3895488 Roller, Valve 12 Required

    A3161423 Roller, Injector 6 Required

    A3335342 Pin, Valve 12 Required

    A3335343 Pin, Injector 6 Required

    A3895830 Support, Cam Follower 5 Required

    A3068390 Push Rod, Valve

    Cylinder Head ComponentsPart Number Description Comment

    A4022500 Head gasket

    A4089478 Head Gasket Set

    A3800636 Valve Kit, Intake Tall

    A3800637 Valve Kit, Exhaust Tall

    A3800638 Valve Kit, Intake Short

    A3800639 Valve Kit, Exhaust Short

    A3028070 Seat, Valve Intake & Exhaust

    A3028071 Seat, Valve M11 .25 mm O/S

    A3028072 Seat, Valve M11 .50 mm O/S

    A3418040 Seat, Valve Intake & Exhaust

    A3418044 Seat, Valve ISM11 .25 mm O/S

    A3414045 Seat, Valve ISM11 .50 mm O/S

    A3328785 Guide, Valve Short

    A3328786 Guide, Valve Tall

    A3895860 Spring, Valve

    A3328781 Seal, Valve Stem

    A4003966 Seal, Valve Stem

    A3275354 Keeper, Valve

    A3417717 Injector Tube

    A3035026 Seal, Injector Tube

    A3070136 O Ring, Injector 6 Required (CELECT)

    A3070137 O Ring, Injector 6 Required (CELECT)

    A3070138 O Ring, Injector 6 Required (CELECT)

  • 9Lubrication ComponentsPart Number Description Comment

    A4003950 Oil Pump

    A3033247 O Ring, Oil Pump Mounting

    A3033248 O Ring, Oil Pump Mounting

    A4975879 Core, Oil Cooler

    A109080 O ring, Oil Cooler Mounting 2 Required

    A3080769 Seal, Rectangular 2 Required

    A3892625 Gasket, Oil Cooler Mounting

    A3014754 Washer, By-Pass Valve

    A3014755 Disc, By-Pass Valve

    A3010146 Spring, Pressure Regulator

    A3014756 Spring, By-Pass Valve

    A3068979 Plunger, Pressure Regulator

    A3080708 Nozzle, Piston Cooling

    Cooling ComponentsPart Number Description Comment

    A3803402 Water Assembly

    A3803403 Water Pump Assembly

    A4024817 Kit, repair water pump

    A3076489 Thermostat, 180 to 200 Early

    A186780 Therm seal

    A3335550 Thermostat, 180 to 200 Late

    Rocker lever ComponentsPart Number Description Comment

    A3820750 Shaft, Rocker Lever

    A3064597 Rocker Lever Assembly Exhaust

    A3064600 Rocker Lever Assembly Exhaust

    A3068350 Rocker Lever Assembly Intake

    A4003913 Rocker Lever Assembly Intake

    A3069020 Rocker Lever Assembly Injector

    A3892652 Support

    A3892653 Support

    A3892654 Support

  • 10

    Gaskets, Seals, & KitsPart Number Description Comment

    A3883220 Gasket, Rocker Lever Cover

    A4070529 Gasket, Rocker Cover Housing

    A3025296 Gasket, Rear Cover Camshaft

    A3883472 Gasket, Block Hand Hole

    A4026171 Gasket, Fuel Pump Coupling

    A3046200 Spider, Fuel Pump Coupling

    A3803478 Gasket kit, Fuel Pump Repair Celect

    A3072919 Gasket, Turbo Mounting

    A3899343 Gasket, Turbo Oil Out

    A3401290 Pan gasket

    A3032787 Seal, Pick Up Tube 2 Required

    A3055069 Plug, Threaded Oil Pan Plug

    A67946 Washer, Oil Pan Plug

    A3328948 Gasket, Exhaust Manifold 6 Required

    A3803767 Gasket Kit, Air Compressor Head Repair

    NEW IMPROVED AFAM11 HEAD GASKET SEALING RING

    The original Cummins design had shorter, less stabile sealing overlap on the Multi-Layer gasket body. The M11 Engine has increased horsepower and more demanding performance characteristics AFA has extended this sealing surface to maximize stability, improve sealing and ensure improved durability as well as performance.

    OE form, fit and function Encapsulated sealing openings at critical points Multi-layer expanded graphite over perforated steel core Special coating seals head impections Extended Ring-Lock sealing surface improves durability and performance

    Stainless Steel Ring-Lock Sealing Surface

    AFA ImprovedStainless Steel Ring-Lock

    Sealing Surface

    10

  • 11

    AFA IndustriesWarranty for Replacement Parts

    Products WarrantedThis warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material under normal use and service

    U.S.A. CoverageAFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

    International CoverageAFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs first from date of first installation.

    AFA responsibilitiesAFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.

    Owner responsibilitiesOwner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a failure considered to be warrantable.It is the owners responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure.Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses resulting from a warrantable failure

    Warranty limitationsAFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-ability or fitness for a particular purpose.

    OE form, fit and function Encapsulated sealing openings at critical points Multi-layer expanded graphite over perforated steel core Special coating seals head impections Extended Ring-Lock sealing surface improves durability and performance

  • Heavy DutyEngine Parts

    World ClassCutting EdgeTechnology

    in Every Part

    www.AFAindustries.com Phone (586) 752-2900 [email protected] 2012 AFA Industries

  • 1Click Here to Return toINTRODUCTION PAGE

    Heavy DutyEngine Parts

    CUMMINS N14/N14 CELECT PLUS

    PARTS CATALOG

    Effective November

    2012

  • 2

  • AFA CUMMINS N14/N14 CELECT PLUS

    PARTS CATALOG

    3

    AFA GASKETS CAD/CAM Precision Application Specific base materials Advanced plasma coated facings Superior thermal conduction Emissions and durability compliant

    Table of Contents

    CUMMINS N14/N14 CELECT PLUS CPL List . . . . . . . . . . . . . . . . . . . . . . . 4

    Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

    Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

    Connecting Rod Bearings & Components . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    Crankshaft Damper & Sealing Components . . . . . . . . . . . . . . . . . . . . . . . . . 7

    Camshaft Followers & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

    Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9

    Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    Rocker Box Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

    Specialty Gasket Sets-CUMMINS N14/N14 CELECT PLUS . . . . . . . . . . . 10

    The molded fluoroelastomer edging on this steel head gasket flexes with engine movement maintaining its sealing properties. It requires lower head bolt torque and, unlike other materials, as compression increases performance increases. The edging prevents external engine contamination, corrosion and coolant leakage.

  • 4AFA Cummins CUMMINS N14/N14 CELECT PLUS CPL ListCPL number Model Cylinder Kit CPL number Model Cylinder Kit

    1309 NTA 14 A3803755 1324 NTA-460 A3803755

    1374 N14-370 A3803759 1380 N14-330/350 A3803759

    1384 N14-460E A3803755 1385 N14-430E A3803755

    1386 N14-430E A3803755 1389 N14-370E A3803755

    1390 N14-370E A3803755 1391 N14-350E A3803755

    1392 N1-330E A3803755 1393 N14-330E A3803755

    1394 N14-310E A3803755 1395 N14-310/330P A3803759

    1405 N14-410 A3803759 1426 N14-410E A3803755

    1445 N14-370E A3803755 1507 N14-350P A3803759

    1529 N14-350P A3803759 1530 NTA14-330 A3803759

    1532 N14-330P/350P A3803759 1533 N14-370E A3803755

    1534 N14-370E A3803755 1535 N14-350E A3803755

    1536 N14-330E A3803755 1537 N14-330E A3803755

    1538 N14-310E A3803755 1540 N14-330E A3803755

    1548 N14-460E A3803755 1572 N14-460E A3803755

    1573 N14-370/410/430E A3803755 1574 N14-310/330/350E A3803755

    1575 N14-460E A3803755 1580 N14-430/460E A3803755

    1583 370/420/430/460 A3803755 1607 N14-370/410 A3803759

    1611 N14-440/500E A3803755 1649 N14-300E A3803755

    1652 N14-430 A3803759 1807 310/330/350/370E A3803740

    1809 410/435/445E A3803742 1831 N14-430/460E A3803755

    1833 N14-330/350E A3803740 1844 N14-410 thru 500E A3803742

    1852 N14-500E A3803742 1878 N14-430 A3803759

    1896 N14-410 thru500E A3803742 1921 NTA-14C A3803742

    1924 N14-525CE A3803742 1944 N14-430/460E A3803755

    1956 N14-350/370 A3803759 1957 N14-410 A3803759

    1987 N14-350ESP A3803742 2003 N14-500E A3803742

    2025 N14-435/525E A3803742 2027 N14-310/370E A3803740

    2033 NTA14-C A3803742 2038 NTA14-C A3803740

    2143 N14-525E A3803742 2228 N530E A3803742

    2261 N14-525CE A3803742 2306 N530E A3803742

    2330 NTA14-C A3803740 2388 N14E-R A3803742

    2389 NTA14-E A3803740 2390 N14-370/475E A3803742

    2391 NTA14-E A3803742 2403 N14-480CE A3803742

    2453 NTA14-M A3803742 2492 N530E A3803742

    2529 NTA14-M A3803742 2575 N14-R A3803740

    2590 NTA14-E A3803740 2591 N14-475E A3803742

    2592 NTA14-E A3803742 2659 N14-525CE A3803742

    2861 N14-M A3803742 2862 N14-M A3803742

    8023 N14-R A3803742 9921 N14-480CE A3803742

    9925 N14-525CE A3803742 9951 N14-525CE A3803742

    Note 2: Cylinder kit part numbers A3803755 and A3803759 use anodized pistons. These part numbers are good up to 525 horsepower. Cylinder kit part numbers A3803753 and A3803757 use non-anodized pistons and can be used up to370 horsepower in N-14 truck appllications.

  • 5Engine KitsPart Number Description Comment

    IF3803740 Inframe Kit Articulated Cylinder kit

    IF3803742 Inframe Kit Articulated Cylinder kit

    IF3803753 Inframe Kit NTA14E (Celect) Below 350 HP (Non-Anodized Crown)

    IF3803755 Inframe Kit NTA14E (Celect) Above 350 HP (Anodized Crown)

    IF3803757 Inframe Kit NTA14 (STC) Auto & Industrial Below 370 HP (Non-Anodized Crown)

    IF3803759 Inframe Kit NTA14 (STC) Auto & Industrieal Below 370 HP (Anodized Crown)

    OH3803740 Overhaul Kit Articulated Cylinder kit

    OH3803742 Overhaul Kit Articulated Cylinder kit

    OH3803753 Overhaul Kit NTA14E (Celect) Below 350 HP (Non-Anodized Crown)

    OH3803755 Overhaul Kit NTA14E (Celect) Above 350 HP (Anodized Crown)

    OH3803757 Overhaul Kit NTA14 (STC) Auto & Industrial Below 370 HP (Non-Anodized Crown)

    OH3803759 Overhaul Kit NTA14 (STC) Auto & Industrieal Below 370 HP (Anodized Crown)

    Note 1: To order an engine kit, use IF for in-frame or OH for an overhaul kit in front of the cylinder kit part number.For example, part number IF3803742 engine kit (in-frame) would consist of quantity 6 of A3803742 cylinder kits,main bearings, rod bearings, head gasket set and pan set.Part number OH3803759 engine kit (overhaul) would consist of quantity 6 of A3803759 cylinder kits, main bearing set,rod bearings, an upper gasket set and a lower gasket set.

    Cylinder ComponentsPart

    numberDescription Comment Pist. Kit Pist pin/ret Liner kit * Ring set

    A3803740 Cylinder kit Articulated Piston A3803739 A3064304 A3801826 STD 3804500

    A3064305 (2) A3803219 0.020/0.040 O/S

    A3801387 0.020 UPF

    A3803742 Cylinder kit Articulated Piston A3803741 A3064304 A3801826 STD 3804500

    A3064305 (2) A3803219 0.020/0.040 O/S

    A3801387 0.020 UPF

    A3803753 Cylinder kit NTA14E (Celect) Below 350 HP. Non-Anodized

    Crown

    A3803752 A3064304 A3801826 STD 3804500

    A3064305 (2) A3803219 0.020/0.040 O/S

    A3801387 0.020 UPF

    A3803755 Cylinder kit NTA14E (Celect) Above 350 HP. Anodized Crown

    A3803754 A3064304 A3801826 STD 3804500

    A3064305 (2) A3803219 0.020/0.040 O/S

    A3801387 0.020 UPF

    A3803757 Cylinder kit NTA14 (STC) Auto & Industrial Below 370 HP

    A3803756 A3064304 A3801826 STD 3804500

    Non-Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S

    A3801387 0.020 UPF

  • 6Cylinder ComponentsPart

    numberDescription Comment Pist. Kit Pist pin/ret Liner kit * Ring set

    A3803753 Cylinder kit NTA14E (Celect) Below 350 HP. Non-Anodized Crown

    A3803752 A3064304 A3801826 STD 3804500

    A3064305 (2) A3803219 0.020/0.040 O/S

    A3801387 0.020 UPF

    A3803755 Cylinder kit NTA14E (Celect) Above 350 HP. Anodized Crown

    A3803754 A3064304 A3801826 STD 3804500

    A3064305 (2) A3803219 0.020/0.040 O/S

    A3801387 0.020 UPF

    A3803757 Cylinder kit NTA14 (STC) Auto & Industrial Below 370 HP

    A3803756 A3064304 A3801826 STD 3804500

    Non-Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S

    A3801387 0.020 UPF

    A3803759 Cylinder kit NTA14 (STC) Auto & Industrieal Below 370 HP

    A3803758 A3064304 A3801826 STD 3804500

    Anodized Crown A3064305 (2) A3803219 0.020/0.040 O/S

    A3801387 0.020 UPF

    A3054948 Liner Shim, .020 Standard Liner

    A3065406 Liner Shim, .020 .020/.040 O/S Liner

    *A3801826 includes A3055099 STD liner & A3800174 seal kit. *A3803219 includes A3065405 0.020/0.040 O/S liner & A3800174 seal kit.*A3801387 includes A3064325 Upper Press Fit liner & A3800174 seal kit.

    Gasket SetsPart Number Description Comment

    A4089368 Gasket Set, Upper N14 STC

    A4089371 Gasket Set, Upper N14 CELECT

    A4025068 Gasket Set, Lower 94 N14

    A4025069 Gasket Set, Lower 91 N14

    AFA185-2 Gasket set, Oil Pan Installation Included Inside In-Frame Kits

    A4089369 Gasket Set, Single Head N-14 Celect

    Main bearingsPart Number Description Comments

    A3801260 Main Bearing Set, STD

    A3801261 Main Bearing Set, .010

    A3801262 Main Bearing Set, .020

    A3801263 Main Bearing Set, .030

    A3801264 Main Bearing Set, .040

    * All above Main Bearing Sets include thrust washers (A3067568)

  • 7Connecting Rod Bearings & ComponentsPart Number Description Comment

    A3055145 Rod Bearing Shell, Std 12 Required

    A3055146 Rod Bearing Shell, .010 12 Required

    A3055147 Rod Bearing Shell, .020 12 Required

    A3078330 Connecting Rod

    A3064295 Connecting Rod Bushing Wrist-Pin

    A3349806 Bolt, Connecting Rod 12 Required Per Engine/2 Per Con Rod

    Crankshaft, Damper, & Sealing ComponentsPart Number Description Comment

    A3064291 Crankshaft

    A217323 Damper

    A204165 Bolts, Damper 6 Required

    A200861 Washer, Damper 6 Required

    A3006736 Oil Seal, Front Crank

    A3006742 Sleeve, Front Cank

    A3006737 Oil Seal, Rear Crank

    A3006743 Sleeve Rear Crank

    A3036005 Flywheel Housing Aluminum #1

    A3021660 Flywheel, Auto 15.5 Clutch

    A204165 Bolt, Flywheel 12 Required

    Camshaft, Followers & AccessoriesPart Number Description Comment

    A3800855 Camshaft STC engines Per CPL or ESN

    A3803738 Camshaft 94 N14 Per CPL or ESN

    A3801106 Cam Bearing Set

    A215233 Camshaft Thrust Washer

    A3011952 Camp Plug Rear Cam

    A3036933 Roller, Valve Lever 12 Required 91 N14

    A3013331 Pin, Valve Lever 12 Required 91 N14

    A4025956 Roller, Injector Lever 6 Required 91 N14

    A3412922 Pin, Injector Lever 6 Required 91 N14

    A3166428 Roller, Valve Lever 12 Required 94 N14

    A3865237 Pin, Valve Lever 12 Required 94 N14

    A3161423 Roller, Injector Lever 6 Required 94 N14

  • 8Camshaft, Followers & AccessoriesPart Number Description Comment

    A3166388 Pin, Injector Lever 6 Required 94 N14

    A3064309 Roll Pin 18 Required

    A205401 Plug, Shaft 6 Required

    A3068473 Gasket, Cam Follower 3 Required .032 Thick

    A3068475 Gasket, Cam Follower 3 Required .042 Thick

    A3066291 Push Rod Valve

    A3067932 Push Rod Injector 91 N14

    A3073499 Push Rod Injector 94 N14

    AFA204 Cam Follower Repair Kit Late

    AFA210 Cam Follower Repair Kit Early

    AFA212 Accessory Drive Repair Kit Minor

    AFA213 Accessory Drive Repair Kit Major

    AFA214 Accessory Drive Installation Kit Early

    AFA215 Accessory Drive Installation Kit CELECT

    A3067618 Gasket, Front Cover

    A3067616 Gasket, Rear Cover

    AFA225 Gear Cover Gasket Kit

    Cylinder Head ComponentsPart Number Description Comment

    A4058970 Head Gasket

    A4089371 Head Gasket Set

    A3803360 Valve Kit, Intake A3068519 Valve 91 N14

    A3803770 Valve Kit, Exhaust 30 A3406657 Valve 91 N14

    A3803854 Valve Kit, Intake 20 A3084045 Valve 94 N14 and Up

    A3803726 Valve Kit, Exhaust 30 A3069672 Valve 94 N14 Industrial

    A3800891 Valve Kit, Exhaust 45 A3166410 Valve N14 Celect Plus (Automo-tive)

    A3084020 Seat, Intake 94 N14

    A3054600 Seat, Intake 91 N14

    A3076515 Seat, Exhaust 94 N14

    A3069692 Seat, Exhaust 91 N14

    A3084041 Seat, Exhaust 45 N14 Celect Plus (Automotive)

    A3064312 Guide, Valve Intake & Exhaust

    A3070460 Spring, Valve

    A3064281 Seal, Valve Stem

    A3072369 Lock, Valve

  • 9Cylinder Head ComponentsPart Number Description Comment

    A3007634 Plug, Expansion 3 Per Head

    A3007635 Plug, Expansion 6 Per Head

    A3007636 Plug, Expansion 2 Per Head

    A68445 Pin, Groove 2 Per Head

    A3071161 Bolt, Cylinder Head 6 Per Head

    A147100 Connection, Fuel Crossover 2 Required

    A70772 Screw, Fuel Crossover 12 Required

    A131026 Seal, O Ring Fuel Cross Over Connection

    A135308 Cover Plate Fuel Cross Over Connection

    AS911B Pipe Plug 1/8 NPT

    A3070486 Injector Tube Through June Of 1997

    A3007759 Seal, Injector O ring

    A3406702 Injector Tube From June of 1997 And On

    A193736 O Ring, Injector 18 Required (STC)

    A3070136 O Ring, Injector 6 Required (Celect)

    A3070137 O Ring, Injector 6 Required (Celect)

    A3070138 O Ring, Injector 6 Required (Celect)

    A3064200 Spider, Coupling

    Lubrication ComponentsPart Number Description Comment

    A3803369 Oil pump 91 N14

    A3803698 Oil pump 94 N14

    A4058947 Piston Cooling Nozzle

    AFA201 Repair Kit, Major Oil Pump

    AFA202 Repair Kit, Minor DFC Oil Pump

    Cooling ComponentsPart number Description Comment

    A3803605 Water pump

    A3076489 Thermostat

    A186780 Thermostat Seal

    A3066285 Thermostat Gasket

    A46463A O Ring Thermostat Tube 2 Required

    AFA166 Installation Kit Water Pump

    A3603612 Repair Kit, Minor Water Pump

    A3803614 Repair Kit, Major Water Pump

  • 10

    Gaskets and SealsPart Number Description Comment

    A3074982 Head gasket std. 3 Required

    A3049998 Head gasket O/S 3 Required

    A4058790 Head gasket 3 Required

    A3006736 Oil Seal, Front Crank

    A3006742 Sleeve, Front Cank

    A3006737 Oil Seal, Rear Crank

    A3006743 Sleeve Rear Crank

    A3067618 Gasket, Front Cover

    A3067616 Gasket, Rear Cover

    A3054948 Shim, .020 Standard Liner

    A3065406 Shim, .020 .020/.040 O/S Liner

    A3068473 Gasket, Cam Follower 3 Required

    A3068475 Gasket, Cam Follower 3 Required .042 Thick

    A3066311 Gasket, Rocker Cover 3 Required

    A3068135 Gasket, Jake Brake 3 Required

    A4058981 Gasket, Rocker Box 3 Required

    A4026171 Gasket Fuel Pump Mounting

    Gaskets and SealsPart Number Description Comment

    A3099083 Gasket, Oil Pan

    A157551 Gasket, Pick Up Tube Oil Pan

    A3029847 Seal, Pick Up Tube Oil Pan

    A67946 Washer, Drain Plug Oil Pan

    A3034986 Seal, Pick Up Tube Oil Pan

    A3008591 Gasket, Intake Manifold 3 Required

    A3865235 Gasket, Exhaust Manifold 3 Required

    Rocker box partsPart Number Description Comment

    A203933 Plug, shaftA3066644 Screw, Slotted SetA3066311 Gasket, Rocker CoverA3068135 Gasket, Jake BrakeA4058981 Gasket, Rocker Box

    Specialty gasket sets CUMMINS N14/N14 CELECT PLUSPart Number Description Coment Part Number Description Comment

    AFA166 Installation Kit, Water Pump AFA212 Accessory Drive Repair Kit Minor EarlyAFA168 Gasket kit, Oil Cooler AFA213 Accessory Drive Repair Kit Major EarlyAFA171 Repair Kit, Air Compressor AFA214 Accessory Drive Installation Kit Early

    AFA185-2 Gasket set, Oil Pan Installation AFA215 Accessory Drive Installation Kit CELECTAFA201 Major Repair Kit, Oil Pump AFA225 Gasket Kit, Gear Cover 1994 N14 & UpAFA202 Minor Repair Kit, DFC Pump A3803478 Repair Kit, Fuel Pump CELECTAFA204 Repair Kit, Cam Follower Late A3603612 Minor Repair Kit, Water PumpAFA210 Repair Kit, Cam Follower Early A3803614 Major Repair Kit, Water Pump

  • 11

    AFA IndustriesWarranty for Replacement Parts

    Products WarrantedThis warranty applies to all new engine parts sold and marketed by AFA Industries unless specifically excluded below. AFA replacement parts are warranted to be free from, defects in workmanship and material under normal use and service

    U.S.A. CoverageAFA applications are covered for 24 months, unlimited miles and unlimited hours of operation.

    International CoverageAFA applications are covered for 12 months, 100,000 miles or 3,600 hours of operation, whichever occurs first from date of first installation.

    AFA responsibilitiesAFA will pay for all parts and labor needed to repair the warrantable failure to the functional condition existing immediately prior to the failure, including progressive damage to the engine in which the part was installed.Labor costs will be paid in accordance with published labor rates at no more than published flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be used in making the repair. AFA will pay for the Lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that are not reusable due to the warrantable failure.

    Owner responsibilitiesOwner is responsible for the operating and maintenance of the engine as specified in the Operating and Maintenance manuals. Before the expiration of the applicable warranty, owner must give notice to AFA of a failure considered to be warrantable.It is the owners responsibility to provide failed and associated parts for examination by AFA Technical Services Department in a condition that makes such examination possible. Owner is responsible for the cost of all repairs made to items other than the engine in which the parts are installed. Owner is responsible for the cost of lubricating oil antifreeze, filter elements belts, hoses and other maintenance items replaced during warranty repairs, except where such items are not reusable due to a warrantable failure.Owner is responsible for lodging, meals and incidental costs incurred by owner or agents of owner as a result of a warrantable failure. Owner is responsible for down-time expenses and all business costs and losses resulting from a warrantable failure

    Warranty limitationsAFA is not responsible for failures resulting from owner or operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants, over-fueling, over-speeding, lack of maintenance of lubricating, coolant or air intake systems, improper storage, starting, warms-up, run-in or shut-down practices. AFA is not responsible for failures resulting from improper repair or installation or the use of parts not approved by AFA. This warranty DOES NOT apply to parts provided by AFA at no charge to the owner.The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO AGENT, EMPLOYEE OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO ANY ADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties, express or implied, or of merchant-ability or fitness for a particular purpose.

  • Heavy DutyEngine Parts

    World ClassCutting EdgeTechnology

    in Every Part

    www.AFAindustries.com Phone (586) 752-2900 [email protected]

    2012 AFA Industries. Cummins is the Registered Trademark of Cummins Inc.

  • 1Heavy DutyEngine Parts

    AFA CUMMINS 4B3.9/6B5.9PARTS CATALOG

    Effective November

    2012

    Click Here to Return toINTRODUCTION PAGE

  • 2

  • 3AFA 4B3.9 Parts Catalog 4 Cylinder-8 Valve

    PARTS CATALOG

    AFA 6B5.9 Parts Catalog 6 Cylinder-12 Valve

    PARTS CATALOG

    Table of Contents

    CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Connecting Rod Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Connecting Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Crankshaft & Sealing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fuel Transfer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    Table of Contents

    CPL List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Engine Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Gasket Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Main Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Connecting Rod Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Connecting Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Crankshaft & Sealing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Camshaft & Tappet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Cylinder Head Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Lubrication Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Cooling Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Fuel Transfer Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Gaskets & Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

  • 4CPL List

    Piston Kit A3802160 & Oversizes:

    593-690-727-730-762-763-767-817-857-858

    971-1201-1202-1268-1277-1287-1508-1509

    1631-1659-2021-2340-2414

    Piston Kit A3802060 & Oversizes:

    591-681-721-725-791-843-895-981-1172-1239

    1312-1522-1932

    Piston Kit A3802747 & Oversizes:

    1934-1965-1966-1967-2109-2142-2144-2302

    2351-2359-2478-2528-2623-2672-2808-2857

    2881

    Piston Kit A3802100 & Oversizes:

    594-595-696-710-711-741-826-937-961-1173

    1278-1520-1521-1525-1526-2377

    Piston Kit A3802562 & Oversizes:

    1839-2001-2195-2304

    Piston number A3802248 & oversizes:

    986 & 1260

    Piston number A3802757 & oversizes:

    1963-2264-2623

    AFA 4B3.9 Parts Catalog 4 Cylinder-8 Valve

  • 5Engine KitsKit Number Description Kit Number Description

    IF3802160-4B In-Frame Kit STD OH3802160-4B Overhaul Kit STD

    IF3802132-4B In-Frame Kit .50mm/.020 OH3802132-4B Overhaul Kit .50mm/.020

    IF3802134-4B In-Frame Kit 1.00mm/.040 OH3802134-4B Overhaul Kit 1.00mm/.040

    IF3802100-4B In-Frame Kit STD OH3802100-4B Overhaul Kit STD

    IF3802102-4B In-Frame Kit .50mm/.020 OH3802102-4B Overhaul Kit .50mm/.020

    IF3802104-4B In-Frame Kit 1.00mm/.040 OH3802104-4B Overhaul Kit 1.00mm/.040

    IF3802060-4B In-Frame Kit STD OH3802060-4B Overhaul Kit STD

    IF3802062-4B In-Frame Kit .50mm/.020 OH3802062-4B Overhaul Kit .50mm/.020

    IF3802064-4B In-Frame Kit 1.00mm/.040 OH3802064-4B Overhaul Kit 1.00mm/.040

    IF3802747-4B In-Frame Kit STD OH3802747-4B Overhaul Kit STD

    IF3802764-4B In-Frame Kit .50mm/.020 OH3802764-4B Overhaul Kit .50mm/.020

    IF3802765-4B In-Frame Kit 1.00mm/.040 OH3802765-4B Overhaul Kit 1.00mm/.040

    IF3802561-4B In-Frame Kit STD OH3802561-4B Overhaul Kit STD

    IF3802562-4B In-Frame Kit STD OH3802562-4B Overhaul Kit STD

    IF3802564-4B In-Frame Kit .50mm/.020 OH3802564-4B Overhaul Kit .50mm/.020

    IF3802565-4B In-Frame Kit 1.00mm/.040 OH3802565-4B Overhaul Kit 1.00mm/.040

    IF3802757-4B In-Frame Kit STD OH3802757-4B Overhaul Kit STD

    IF3802758-4B In-Frame Kit .50mm/.020 OH3802758-4B Overhaul Kit .50mm/.020

    IF3802759-4B In-Frame Kit 1.00mm/.040 OH3802759-4B Overhaul Kit 1.00mm/.040

    *IF kits include: 4 Piston Kits, Upper Gasket Set, Main Bearings with Thrust Washers, Rod Bearings and an oil pan installation gasket kit.

    Kit Number DescriptionOH3802160-4B Overhaul Kit STDOH3802132-4B Overhaul Kit .50mm/.020OH3802134-4B Overhaul Kit 1.00mm/.040OH3802100-4B Overhaul Kit STD OH3802102-4B Overhaul Kit .50mm/.020OH3802104-4B Overhaul Kit 1.00mm/.040OH3802060-4B Overhaul Kit STDOH3802062-4B Overhaul Kit .50mm/.020OH3802064-4B Overhaul Kit 1.00mm/.040OH3802747-4B Overhaul Kit STDOH3802764-4B Overhaul Kit .50mm/.020OH3802765-4B Overhaul Kit 1.00mm/.040OH3802561-4B Overhaul Kit STDOH3802562-4B Overhaul Kit STDOH3802564-4B Overhaul Kit .50mm/.020OH3802565-4B Overhaul Kit 1.00mm/.040OH3802757-4B Overhaul Kit STDOH3802758-4B Overhaul Kit .50mm/.020OH3802759-4B Overhaul Kit 1.00mm/.040

    *OH Kits include: 4 Piston Kits, Upper and Lower Gasket Sets, Main Bearing with Thrust Washers, Rod Bearingsand an oil pan installation gasket kit.

  • 6Cylinder ComponentsPart Number Description Piston Kit With Pin Ring Set Piston Pin Retainers

    A3802160 Piston Kit, STD A3802160WP A3802421 A3934048 A3920691 (2)

    A3802132 Piston Kit, .50mm/.020 O.S. A3802132WP A3802422 A3934048 A3920691 (2)

    A3802134 Piston Kit, 1.00mm/.040 O.S A3802134WP A3802423 A3934048 A3920691 (2)

    A3802060 Piston Kit, STD A3802060WP A3802040 A3934048 A3920691 (2)

    A3802062 Piston Kit, .50mm/.020 O.S. A3802062WP A3802042 A3934048 A3920691 (2)

    A3802064 Piston Kit, 1.00mm/.040 O.S A3802064WP A3802044 A3934048 A3920691 (2)

    A3802100 Piston Kit, 1.00mm/.040 O.S A3802100WP A3802421 A3934048 A3920691 (2)

    A3802102 Piston Kit, .50mm/.020 O.S. A3802102WP A3802422 A3934048 A3920691 (2)

    A3802104 Piston Kit, 1.00mm/.040 O.S A3802104WP A3802423 A3934048 A3920691 (2)

    A3802747 Piston Kit, STD A3802747WP A3802421 A3934047 A3920691 (2)

    A3802764 Piston Kit, .50mm/.020 O.S. A3802764WP A3802422 A3934047 A3920691 (2)

    A3802765 Piston Kit, 1.00mm/.040 O.S A3802765WP A3802423 A3934047 A3920691 (2)

    A3802248 Piston Kit, STD A3802248WP A3802421 A3934047 A3920691 (2)

    A3802249 Piston Kit, .50mm/.020 O.S. A3802249WP A3802422 A3934047 A3920691 (2)

    A3802250 Piston Kit, 1.00mm/.040 O.S A3802250WP A3802423 A3934047 A3920691 (2)

    A3802757 Piston Kit, STD A3802757WP A3802750 A3934047 A3920691 (2)

    A3802758 Piston Kit, .50mm/.020 O.S. A3802758WP A3802863 A3934047 A3920691 (2)

    A3802759 Piston Kit, 1.00mm/.040 O.S A3802759WP A3802864 A3934047 A3920691 (2)

    A3802561 Piston Kit, STD A3802561WP A3802421 A3934047 A3920691 (2)

    A3802562 Piston Kit, STD A3802562WP A3802421 A3934047 A3920691 (2)

    A3802564 Piston Kit, .50mm/.020 O.S. A3802564WP A3802422 A3934047 A3920691 (2)

    A3802565 Piston Kit, 1.00mm/.040 O.S A3802565WP A3802423 A3934047 A3920691 (2)

    A3904166 Cylinder Block Repair Sleeve

    *Must put WP on end of any of the above Piston Kit part numbers to get a piston kit with pin.

    Gasket SetsPart Number Description Comment

    A3804896 Gasket Set, Upper STD Head Gasket

    A3802362 Gasket Set, Upper .15mm O/S

    A3802242 Gasket Set, Upper .50mm O/S

    A3802375 Gasket Set, Lower

    Main BearingsPart Number Description Comment

    A3802010 Main Bearing Set, STD

    A3802011 Main Bearing Set, .25mm O/S

    A3802012 Main Bearing Set, .50mm O/S

    A3802013 Main Bearing Set, .75mm O/S

    A3802014 Main Bearing Set, 1.00mm O/S

    *Note All above Main Bearing sets come with Thrust Washers.

  • 7Connecting Rod bearingsPart Number Description Comment

    A3939859 Bearing, Con Rod STD STD 2 Per Rod

    A4932375 Bearing, Con Rod .25mm O/S .010 2 Per Rod

    A4932376 Bearing, Con Rod .50mm O/S .020 2 Per Rod

    A4932377 Bearing, Con Rod .75mm O/S .030 2 Per Rod

    A4932378 Bearing, Con Rod 1.00mm O/S .040 2 Per Rod

    *Note Above Rod Bearings are used on Non-Fractured Early Style Con Rods.

    A3963562 Bearing, Con Rod STD STD Upper Shell

    A4893693 Bearing, Con Rod STD STD Lower Shell

    A4932375 Bearing, Con Rod .25mm O/S .010 Upper Shell

    A4892795 Bearing, Con Rod .25mm O/S .010 Lower Shell

    A4932376 Bearing, Con Rod .50mm O/S .020 Upper Shell

    A4892796 Bearing, Con Rod .50mm O/S .020 Lower Shell

    A4932377 Bearing, Con Rod .75mm O/S .030 Upper Shell

    A4892797 Bearing, Con Rod .75mm O/S .030 Lower Shell

    A4932378 Bearing, Con Rod 1.00mm O/S .040 Upper Shell

    A4892798 Bearing, Con Rod 1.00mm O/S .040 Lower Shell

    *Note Above Rod Bearings are used on Fractured Late Style Con Rods.

    Connecting RodsPart Number Description Comment

    A3901569 Connecting Rod Non-Fractured Early

    A4943979 Connecting Rod Fractured-Late

    A4891178 Bushing, Connecting Rod Wrist-Pin

    A3900919 Connectiong Rod Cap Bolt For A3901569 Rod

    Crankshaft & Sealing ComponentsPart Number Description Comment

    A3907803 Crankshaft Less Gear

    A3929027 Gear

    A3906080 Wear sleeve, Front Crank

    A3906081 Wear sleeve, Rear Crank

    A3804899 Front seal kit Crankshaft

    A3934486 Rear Seal Crankshaft

    A3938159 Gasket, Rear Cover

    A3912473 Seal Ring, Rear Cover

  • 8Camshaft & Tappet Components

    Part Number Description Comment

    A3925582 Camshaft PER CPL

    A3927155 Cam Thrust Support

    A3907431 Cam Gear

    A3901306 Cam bushing Numbert 1 Position Only

    A3931623 Tappet 8 Required

    A3284377 Push rod

    Cylinder Head Components

    Part Number Description Comment

    A3802355 Valve Kit, Intake With Keepers

    A3802356 Valve Kit, Exhaust With Keepers

    A3920867 Valve, Intake

    A3920868 Valve, Exhaust

    A3900276 Spring, Valve

    A3921640 Seal, Valve Stem

    A3900299 Valve Spring Retainer

    A3906854 Insert, Intake

    A3904105 Insert, Exhaust

    A3906206 Guide, Valve Stem Intake & Exhaust

    A3900250 Keeper 2 per valve

    A3920779 Bolt, Cylinder Head 4 Required

    A3920780 Bolt, Cylinder Head 10 Required

    Lubrication Components

    Part Number Description Comment

    A3930336 Oil pump

    A3921557 Oil cooler 7 plate

    A4932124 Gasket, Oil Cooler Replaces A3926760

    A3929792 Gasket, Filter Head Oil Cooler

  • 9Cooling ComponentsPart Number Description Comment

    A3286278 Water Pump

    A3802273 Thermostat Kit

    A3923331 Gasket, Thermostat Housing Cover

    A3914086 Belt Tensioner

    A3288724 Belt 55

    A3288867 Belt 59

    Fuel Transfer Pumps Part Number Description Comment

    A3936319 Fuel Transfer Pump

    A3966154 Fuel Transfer Pump

    Gaskets & SealsPart Number Description Comment

    A3283333 Head Gasket, STD STD

    A3283336 Head Gasket, .15mm O/S

    A3283339 Head Gasket, .50 mm O/S

    A3914385 Gasket, Gear Cover

    A3938159 Gasket, Rear Cover

    A3912473 Seal Ring, Rear Cover

    A3930906 Gasket, Valve Cover 4 Required

    A3938153 Gasket, Intake Manifold

    A3283767 Gasket, Push Rod Cover

    A3939258 Gasket, Cover Plate Fuel Pump

    A3901356 Gasket, Turbo Mounting

    A3969988 Gasket, Connection Turbo Oil Inlet

    A3937706 Gasket, Turbo Oil Drain

    A3926760 Gasket, Oil Cooler

    A3929792 Gasket, Filler Head Oil Cooler

    A3938162 Gasket, Oil Pan

    A3938157 Gasket, Pick-Up Tube

    A3923331 Gasket, Thermostat Housing Cover

    A3927154 Gasket, Exhaust Manifold 4 Required

  • 10

    Computer Aided Design for precision Function-driven metallurgical alloys Ni-resist compression ring inserts Proprietary coatings improve durability

    AFA PISTONS

    All of our pistons include a metallurgically bonded NI-resist

    insert in the top critical land area. This alloy being much harder than the piston itself prevents groove distortion due to the

    extreme forces exerted on the compression ring.

    CAD/CAM Production Facilities

  • 11

    AFA 6B5.9 Parts Catalog 6 Cylinder-12 Valve

    CPL listPiston Kit A3802160 & Oversizes:

    597-692-716-729-761-804-807-856-938-943-947-948

    949-950-994-1160-1163-1168-1189-1207-1245-1246

    1266-1279-1288-1289-1440-1627-1685-2049-2413

    Piston Kit A3802100 & Oversizes:

    599-600-698-712-715-742-792-834-912-940-961-962-983

    998-1174-1209-1518-1519-1523-1534-1581-2050-2530-2891

    Piston number A3802747 & Oversizes:

    1902-1934-1948-1961-1962-2014-2015-2016-2071

    2122-2146-2296-2303-2372-2373-2417-2538-2868

    Piston Kit A3802487 & Oversizes:

    1549-1550-1815-1816-1863-1901-1959-1968-2022

    2023-2174-2265-2268-2292-2308-2346-2349

    Piston Kit A3802248 & oversizes:

    1351 & 1579

    Piston Kit A3802561 & A3802562 & Oversizes:

    1551-1552-1553-1888-1895-1914-1915-1916-2000

    2175-2243-2249-2252-2253-2305-2347

    Piston Kit A3802060 & Oversizes:

    596-691-714-791-802-845-960-999-1320-1403-1433

    Piston Kit A3802170 & Oversizes:

    953-970-1165-1247-1313-1322-1570-1613-1638-1928

    Piston Kit A3802757 & Oversizes:

    1889-2063-2479-8085-8108-8208

    Piston Kit A3802251 & Oversizes:

    987-1261-1358-1422-1527

    Computer Aided Design for precision Function-driven metallurgical alloys Ni-resist compression ring inserts Proprietary coatings improve durability

  • 12

    Engine KitsKit Number Description Kit Number Description

    IF3802160-6B In-Frame Kit STD OH3802160-6B Overhaul Kit STD

    IF3802132-6B In-Frame Kit .50mm/.020 OH3802132-6B Overhaul Kit .50mm/.020

    IF3802134-6B In-Frame Kit 1.00mm/.040 OH3802134-6B Overhaul Kit 1.00mm/.040

    IF3802100-6B In-Frame Kit STD OH3802100-6B Overhaul Kit STD

    IF3802102-6B In-Frame Kit .50mm/.020 OH3802102-6B Overhaul Kit .50mm/.020

    IF3802104-6B In-Frame Kit 1.00mm/.040 OH3802104-6B Overhaul Kit 1.00mm/.040

    IF3802747-6B In-Frame Kit STD OH3802747-6B Overhaul Kit STD

    IF3802764-6B In-Frame Kit .50mm/.020 OH3802764-6B Overhaul Kit .50mm/.020

    IF3802765-6B In-Frame Kit 1.00mm/.040 OH3802765-6B Overhaul Kit 1.00mm/.040

    IF3802487-6B In-Frame Kit STD OH3802487-6B Overhaul Kit STD

    IF3802493-6B In-Frame Kit .50mm/.020 OH3802493-6B Overhaul Kit .50mm/.020

    IF3802495-6B In-Frame Kit 1.00mm/.040 OH3802495-6B Overhaul Kit 1.00mm/.040

    IF3802561-6B In-Frame Kit STD OH3802561-6B Overhaul Kit STD

    IF3802562-6B In-Frame Kit STD OH3802562-6B Overhaul Kit STD

    IF3802564-6B In-Frame Kit .50mm/.020 OH3802564-6B Overhaul Kit .50mm/.020

    IF3802565-6B In-Frame Kit 1.00mm/.040 OH3802565-6B Overhaul Kit 1.00mm/.040

    IF3802060-6B In-Frame Kit STD OH3802060-6B Overhaul Kit STD

    IF3802062-6B In-Frame Kit .50mm/.020 OH3802062-6B Overhaul Kit .50mm/.020

    IF3802064-6B In-Frame Kit 1.00mm/.040 OH3802064-6B Overhaul Kit 1.00mm/.040

    IF3802170-6B In-Frame Kit STD OH3802170-6B Overhaul Kit STD

    IF3802172-6B In-Frame Kit .50mm/.020 OH3802172-6B Overhaul Kit .50mm/.020

    IF3802174-6B In-Frame Kit 1.00mm/.040 OH3802174-6B Overhaul Kit 1.00mm/.040

    IF3802757-6B In-Frame Kit STD OH3802757-6B Overhaul Kit STD

    IF3802758-6B In-Frame Kit .50mm/.020 OH3802758-6B Overhaul Kit .50mm/.020

    IF3802759-6B In-Frame Kit 1.00mm/.040 OH3802759-6B Overhaul Kit 1.00mm/.040

    IF3802251-6B In-Frame Kit STD OH3802252-6B Overhaul Kit STD

    IF3802252-6B In-Frame Kit .50mm/.020 OH3802252-6B Overhaul Kit .50mm/.020

    IF3802253-6B In-Frame Kit 1.00mm/.040 OH3802253-6B Overhaul Kit 1.00mm/.040

    IF3802248-6B In-Frame Kit STD OH3802248-6B Overhaul Kit STD

    IF3802249-6B In-Frame Kit .50mm/.020 OH3802249-6B Overhaul Kit .50mm/.020

    IF3802250-6B In-Frame Kit 1.00mm/.040 OH3802250-6B Overhaul Kit 1.00mm/.040

    *IF kits include: 6 Piston Kits, Upper Gasket Set, Main Bearings with Thrust Washers, Rod Bearings and an oil pan installation gasket kit.

    *OH Kits include: 6 Piston Kits, Upper and Lower Gasket Sets, Main Bearing with Thrust Washers, Rod Bearingsand an oil pan installation gasket kit.

  • 13

    Cylinder ComponentsPart Number Description Piston Kit With Pin Ring Set Piston Pin Retainers

    A3802160 Piston Kit, STD A3802160WP A3802421 A3934048 A3920691 (2)

    A3802132 Piston Kit, .50mm/.020 A3802132WP A3802422 A3934048 A3920691 (2)

    A3802134 Piston Kit, 1.00mm/.040 A3802134WP A3802423 A3934048 A3920691 (2)

    A3802060 Piston Kit, STD A3802060WP A3802040 A3934048 A3920691 (2)

    A3802062 Piston Kit, .50mm/.020 A3802062WP A3802042 A3934048 A3920691 (2)

    A3802064 Piston Kit, 1.00mm/.040 A3802064WP A3802044 A3934048 A3920691 (2)

    A3802100 Piston Kit, STD A3802100WP A3802421 A3934048 A3920691 (2)

    A3802102 Piston Kit, .50mm/.020 A3802102WP A3802422 A3934048 A3920691 (2)

    A3802104 Piston Kit, 1.00mm/.040 A3802104WP A3802423 A3934048 A3920691 (2)

    A3802747 Piston Kit, STD A3802747WP A3802421 A3934047 A3920691 (2)

    A3802764 Piston Kit, .50mm/.020 A3802764WP A3802422 A3934047 A3920691 (2)

    A3802765 Piston Kit, 1.00mm/.040 A3802765WP A3802423 A3934047 A3920691 (2)

    A3802248 Piston Kit, STD A3802248WP A3802421 A3934047 A3920691 (2)

    A3802249 Piston Kit, .50mm/.020 A3802249WP A3802422 A3934047 A3920691 (2)

    A3802250 Piston Kit, 1.00mm/.040 A3802250WP A3802423 A3934047 A3920691 (2)

    A3802757 Piston Kit, STD A3802757WP A3802750 A3934047 A3920691 (2)

    A3802758 Piston Kit, .50mm/.020 A3802758WP A3802863 A3934047 A3920691 (2)

    A3802759 Piston Kit, 1.00mm/.040 A3802759WP A3802864 A3934047 A3920691 (2)

    A3802561 Piston Kit, STD A A3802561W