Aether DBS Natural Gas Line Heaters
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Transcript of Aether DBS Natural Gas Line Heaters
Natural Gas Line Heaters
Maintenance/Control Module
(7’ x 4’ with lights, heat, gas leak detection)
Disconnects and Transformers
Rotary Beacon(Provided with Maintenance/Control Module)
PLC Control
OPTIONS
Pneumatic Process Control Standard,
®AQUA-GAS Natural Gas Line Heaters
High quality natural gas forced draft or natural draft burners
Inlet and outlet pressure and temperature indicators
Outlet temperature RTD and controller
Process coil thermal relief
Heater central control panel with first out Annunciator
All exposed metal surfaces are mechanically cleaned,primed, and painted
Complete with all operating and safety controls
STANDARD FEATURES
Skid mounted and flange in - out design
Natural gas exchanger coils are designed, manufactured,and stamped per ASME Section VIII, Division 1
Electrical design will be per NEC, Class 1, Div 2, andGroup D within 15 ft of the process inlet and outlet of theheater assembly
DESIGN
The Aether DBS AQUA-GAS NG Seriesprovides safe heating to natural gas supplies to:
The AQUA-GAS NG design is based on a forced draft natural gas
burner supplying energy to a water-glycol mixture through a
series of multiple pass horizontal fire tubes to increase heat
transfer efficiency.
During operation, the AQUA-GAS NG uses the existing supply of
natural gas to heat the water glycol bath, no other fuel source is
needed (ie., Electric, LPG). The bath acts as an intermediate so
that the natural gas is not heated directly. The warmed solution
safely transfers the heat from the process coil to the natural gas.
Control of the natural gas discharge temperature is accomplished
via two PID loop controllers. One PID controller is designated as
the primary discharge gas temperature controller; the other is the
secondary water bath temperature controller or “limiting
controller”. The burner will modulate depending on both the
discharge natural gas temperature and the water bath
temperature.
®
Prevent the formation of ice during pressurechanges (Joule-Thompson effect)
Maintain process temperatures in upstream anddownstream distribution systems
Protect against internal and external freezing inlines and equipment
®
®
Turning Box
LWLPV
Pilot Gas
PSL PSH
AS
Main Gas
Multiple Return Tubes
P
P
ATM
NATURAL GAS INLET
P
P
P
Waterbath Expansion Area
Waterbath Solution
3/4" Temperature Sensing Wells
Vaporizer CoilLow Water Level Cut OffSwitch Water Level
Sight Glass
Forced Draft Burner
Main Gas Valve
Burner Pressure Relief Valve
Burner Pressure Regulator
Secondary PressureRegulator
Burner Regulator
Burner SupplyShut-Off Valve
Burner Isolation Valve
Pilot Solenoid Valve
Pilot Shut-Off Valve
AuxiliaryBurnerControlPanel
Burner
Control
Panel
Air Switch
Hi/LowGas Pressure
Limit
Burner Pressure Gauge
Coil Pressure Gauge
Burner Input
Pressure GaugeBurner Nozzle
Pressure Gauge
Burner Input Gauge
Waterbath Drain Valve
8" Fill/ 8 oz. Vent/Relief
NATURAL GAS OUTLET
UTILITY GAS
Main Furnace Tube
Multiple Output Options
DC with Solar Panel or AC
Operation Options
Electro-Mechanical Control Available
FRONT VIEW SIDE VIEW
AQUA-GAS NG Horizontal SystemAQUA-GAS NG Horizontal System®
100VNG
600V-NG
800V-NG
1200V-NG
3000H-NG
6000H-NG
12000H-NG
4’-7"
SIZES =ft/inmm
A B C D E F G H
4’-7"
4’-7”
4’-7”
19’-3”
27’-4”
32’-10”
3’-8”
3’-8”
7’-5”
3’-8”
4’-11”
6’-7”
8’-4”
6’-11”
8’-11”
8’-11”
9’-7”
3’-7”
5’-1”
5’-9”
5’-0”
5’-6”
5’-6”
6’-2”
6’-3”
8’-9”
10’-3”
2” 300#
2” 300#
2” 300#
2” 300#
2” 300#
3” 300#
4” 300#
2” 300#
2” 300#
2” 300#
2” 300#
2” 300#
4” 300#
8” 300#
1’- 1”
1’- 1”
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1’- 6”
1’- 6”
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1397
271811181397
1118 2108 1524
1676
1880
1676
2921
2718
1118
2261
1397
1397
5867 1499 1092 1905
2667
3124
1549
1753
2007
254010008
8331
DIMENSIONAL DATA
MODEL NG
Inlet and outlet flanges are standard.
For dimensions of optional Maintenance/Control Module, contact the Aether DBS factory.
www.aetherdbs.com
E
SIDE VIEW
D
A
C
1'-1
"
F
FRONT VIEW
B
H
G
AQUA-GAS NG Vertical System®
Their Equipment...
The Quality is Clear:
...Our Equipment
Design based on inlet pressure of 1440 PSIG, inlet temperature of 40 F. The pressure after the regulation is assumed°
Final sizing to be confirmed by Aether DBS and may vary from typical sizing shown above.
Contact Aether DBS for your specific requirements.
Design and Specifications are subject to change without notice.
to be 600PSIG with the pressure after regulation at 40 F. Please consult Aether DBS to confirm the proper size heater.°
HEATING
CAPACITYMSCFH
U.S. Gallonsliters
PsigMpa
PsigMpa
F°
C°
v / ph / hz
MMBTU/hMMKCAL/h
LbsKg
LbsKg
WATERBATH
CAPACITY
COIL
DESIGN PRESSURE
SHELL DESIGN
PRESSURE
WATERBATH OPERATING
TEMP. (ADJUSTABLE)
ELECTRICAL
BURNER FUEL
INPUT
SHIPPING WEIGHT
OPERATING WEIGHT
1728
11.91
190 max
88 max
Atmospheric
MODEL NG
AQUA-GAS NG SERIES SPECIFICATION GUIDE®
PRESSURE
DROPPSIG
150
93
352
0.330
83.15
1980
900
2755
1252
8
185
93
352
0.400
100.80
1980
900
2755
1252
10
380
192
727
0.820
206.64
3170
1441
4769
2168
20
465
227
859
252.00
4470
2032
6361
2891
10
750
450
1703
403.19
5800
2636
9549
4340
20
1300
1700
6435
604.79
8950
4068
24000
10900
10
3450
4200
15899
1562.37
24000
10500
52000
26000
20
6500
7000
26498
3023.95
38000
17237
100500
45650
10
WB-12000H-NG
WB-6000H-NG
WB-3000H-NG
WB-1200V-NG
WB-800V-NG
WB-600V-NG
WB-300V-NG
WB-100V-NG
1.000
240 VAC/3/60 STD on Horizontal
12 VDC STD on Vertical, AC Optional
1.600 2.400 6.200 12.000
1’- 1” 1’- 6”
1’- 1” 1’- 6”
& 300VNG
www.aetherdbs.com(877) 637 - 9470
References
Aether DBS Manufacturing
Argentina
Australia
Brazil
Chile
Germany
Aprogas - Celima,Tradefin S.A.
CEM International
Energy Solution - ULTRAGAZ S.A.
ENERGASINECOMETROGAS
Uhde GmbH
Canada
Hong Kong
Husky Oil Operation LTDMeg Worley LTDMAXQUIPSuperior Propane
Disney
Jordan
Peru
Philippines
Saudi Arabia
Progas
APROGAS
Dynatron Asia Co., Inc.
Arabian United Float Glass
Mexico
Netherlands
Oman
Pakistan
Equipos Para Gas (EGSA)
SABIC Petrol Chem
Salzburger Aluminum
AMTEXSSGC
South Africa
UAE
USA
AFROXMonsanto
Etihad Towers
B&WGEMitsubishiShawAmerigasSuburban Propane
Northern Natural Gas
Duke Energy
Centerpoint Energy
Laclede Natural Gas
Aether DBS (formerly Ely Energy) offers
integrated design, engineering, procurement,
and manufacturing. With key partnerships
in more than 25 countries, we provide
world-class, reliable, cost-effective solutions
to oil and gas, industrial, and utility businesses.
Aether DBS’ manufacturing facilities in Tulsa,
Oklahoma provide shipping via road, rail, or water. With 40+ years of experience, and a
combined 21,000+ ft of manufacturing facilities, we are well equipped to deliver the
quality custom products and system you need.
Vertical Line Heater Interior
Vertical Natural Gas
Line Heater
PED
CRN