Aerospace Multi-Tasking Turning Center
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TEL: +886-4-2537-7564 FAX: +886-4-2537-7645 www.mym.com.tw [email protected] MING YANG MACHINERY CO., LTD. ■ Aerospace ■ Automotive ■ Electronics ■ Hydraulics ■ Medical ■ Pneumatics Turning Precision Into Perfection Double Spindle Double Turret Multi-Tasking Turning Center DT42 DT52 Visual Design / Tel +886 4 3703 8989 11/2016
Transcript of Aerospace Multi-Tasking Turning Center
TEL: +886-4-2537-7564 FAX: +886-4-2537-7645 www.mym.com.tw [email protected]
MING YANGMACHINERY CO., LTD.
■ Aerospace
■ Automotive
■ Electronics
■ Hydraulics
■ Medical
■ Pneumatics
Turning PrecisionInto Perfection
Double SpindleDouble TurretMulti-Tasking Turning Center
DT42DT52
Visual Design / Tel +886 4 3703 8989 11/2016
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It has Double Spindles and Turrets with back machining provided by an 8-station sub-turret and sub-spindle with a total tool capacity of up to 32 tools. This solution is a powerful combination of power, precision and versatility.
Power && Versatility
This multi-tasking turning center is an advanced machine designed for precision complex parts processed in one setup.
Capabilities
Front Machining
VDI 30 12-Stations
Up to 24 tools
7.5/11 kW Spindle Power
55 mm Through Hole
Back Machining
VDI 25 8-Stations Sub-Turret
3.7/5.5 kW Spindle Power
48 mm Through Hole
Boxways on all axes are oversized and precision ground to a near mirror finish for smooth, fast precision movements providing dynamic rigidity and heavy-duty cutting ability
The sub-turret for back machining can reduce cycle times significantly with superimposed cutting to complete parts in one setup. Driven tools at all 8 stations are possible
Heavy-duty precision spindle design for enhanced thermal stability & power
The main turret has 12 stations and with multi-tool holders up to 24 tools can be equipped. Driven tools at all 12 stations are possible
Meehanite cast material is used and stress relieved to provide the best possible rigidity and vibration dampening base for machining parts with excellent surface finishes
F Y-axis travel +/- 35mm is supported by two slides, distributing the machining force evenly to ensure accuracy and rigidity
G 45 degree wedge design for fast chip flow and removal from the machining area for a thermally stable work platform
H Z-axis is equipped with precision high-rigidity 32mm ball screws and all other axes use 28mm ball screws to ensure fast feed rates and extended long-term durability for trouble free machining
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Machine Highlights
Key Features
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Turrets
The main turret has 12 stations but with multi-tool holders up to 24 tools are possible. Fanuc Alpha 2 motors provide driven tools up to 6000 rpm with high power and speed. Bidirectional turret indexing allows the shortest path to the next tool for faster cycle times. A 20 bar high pressure coolant system provides fast chip removal and longer tool life.
Sauter VDI 30-12 StationsMain Turret
The sub-turret for back machining can help reduce idle time. Cycle times can also be significantly reduced with superimposed cutting utilizing the sub-spindle and sub-turret. Optional Sub Turret types: Power Turret, Servo Turret and Hydraulic Turret
Y-axis travel +/- 35 mmSupported by two slides, distributing the machining force evenly to ensure accuracy and rigidity.
Sauter VDI 25-8 StationsSub-turret
VDI 30
Fanuc Alpha 2 Motor-High torque, resolution & precision
Driven tools: 2.2/3.75 kW & 23.5 N.m
Optional 50/100 bar High Pressure Coolant Systems
VDI 25
Fanuc Alpha 8 Motor-High torque, resolution & precision
Driven tool power: 2.2 kW & 22 N.m
Turrets designed for faster indexing time and outstanding thermal stability
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DT42DT52
Cutoff & Transfer to Spindle 2
Turret 1 Back Machining
Turret 1 OD Turning & Sub-turret Back Machining
Spindle 1, Turret 1 ID Turning
Superimposed Machining
Spindle 1 & 2 Milling
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Workpiece Applications Machining Applications
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Industry
Material
Size
Cycle time
Operations
Aerospace
Aluminum 7005
66 x 16 mm
240 sec
Turning, Milling, Engraving, Back machining
Industry
Material
Size
Cycle time
Operations
Machinery
SUS 340
33 x 185 mm
720 sec
Turning and Wrap Contour Milling
Industry
Material
Size
Cycle time
Operations
Mechanical Parts
S45C
11 x 31 mm
300 sec
Turning, Milling, Back machining
Industry
Material
Size
Cycle time
Operations
Automotive
Aluminum 7005
45 x 16 mm
540 sec
Turning, Milling, Back machining
DT42DT52
Machining Zone Tool Interference
Precision Spindles
Tool Interference Diagrams
6
2
10
89
7
12
11
1
45
3
173E COLLET
Ø575
Ø205
Ø440
Ø150
Ø103
240180
270
180
85
Ø288
Ø103
Ø103
Ø32
Ø45Ø103
Ø150
43.6143.61
Ø125
Z-axis stroke
45470.560
240
180
85
240
8543
Ø25
5010
479.5
500
320368
76 109
45090
Unit:mm
Machine DimensionsUnit:mm
Extremely rigid main and sub-spindles with purpose built roller bearings on the front and rear to concentrate power directly to the cutting surface and resist axial and radial forces
Higher speeds and heavy-cuts are possible with this bearing arrangement
Simultaneous independent machining of the front and back of the workpiece and C-axis with resolution of 0.001 degrees allows for complex contouring of parts
750
4040
809.5
1944.5
1047
1850
200
397.
529
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2390 700
1000 2000 3000 40000
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40
60
80
100
120
Torque N.m
0
Motor speed[min-1]
DT42/52 FANUC Spindle
15min,S3 25%
CONT.
2000 4000 60000
10
20
30
40
50
Torque N.m
0
DT42/52 FANUC Sub-spindle
60
8000Motor speed[min-1]
15min,S3 25%
CONT.
2000 4000 60000
Torque N.m
0
7
14
21
28
35
DT42/52 FANUC Tool Spindle
Motor speed[min-1]8000
15min,S3 60%
CONT.
Torque N.m
00 2000 4000 6000
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10
15
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25
DT42/52 FANUC Sub-tool Spindle
Motor speed[min-1]
INT.CONT.
2000 4000 6000 80000
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12
Output kW
0Motor speed[min-1]
DT42/52 FANUC Spindle
15min,S3 25%
CONT.
Output kW
2000 4000 60000
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DT42/52 FANUCSub-spindle
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8000Motor speed[min-1]
15min,S3 25%
CONT.
Output kW
2000 4000 60000
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8000
DT42/52 FANUC Tool Spindle
Motor speed[min-1]
15min,S3 60%
CONT.
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Tooling System
VDI 30.12 Tooling SystemO.D Tool Holder
Face Tool Holder
I.D Tool Holder-Double Hole
Rear Set I.D ToolHolder-Double Hole
Triple Hole I.D ToolHolder(L)
Quadruple Hole I.DTool Holder(L)
Cut Off Tool Holder
Tool Shank Block
Face ToolHolder Wedge
Turning Tool(12x12)(20x20)
Face Tool(20x20)
ER25 Collet Holder
ER20 Collet Holder
Two Spindle Radial Live Tool
Drill Sleeve (Ø8)(Ø10)(Ø12)(Ø16)(Ø20)
Axial Live Tool
Radial Live Tool-Rear Set(L)
Radial Live Tool-RearSet(R)
Radial Live Tool(L) Radial Live Tool(R)
VDI 30 12-Station Live Turret
Cut Off Tool Plate
ER25 Nut
ER20 Nut
Quadruple O.D Tool Holder
Bar Stopper
Two Spindle Axial Live Tool
Angular Live Tool
DT42Main Spindle
DT52Main Spindle
DT42 / DT52Sub spindle
mmmmmmmmmmmmmmmmmm
mm/minmm/minmm/min
typemmrpmtypekWsetmmmmsecrpmtypekWmmmmmmmmsetmmmmsecrpmtypekWmmmmmmmmkWkWkWkWkWkWkWkWkWkWkWLiterLiterLitermmkg
260DIN173E135350150Ø42175 (X1)450 (Z1)±3518 (X1)24 (Z1)18 A2-55550 - 5000β8 / 12000i7.5 / 11 1220250.1 - 0.36000α2 / 10000i2.2 / 3.714 / 23.5Ø13Ø13M8-----------1.81.81.80.750.90.43.750.030.20.0030.755522502600x1950x18005000
260DIN177E150350150Ø50175 (X1)450 (Z1)±3518 (X1)24 (Z1)18A2-55550 - 4500β8 / 12000i7.5 / 111220250.1 - 0.36000α2 / 10000i2.2 / 3.714 / 23.5Ø13Ø13M8-----------1.81.81.80.750.90.43.750.030.20.0030.755522502600x1950x18005100
-DIN171E60-135Ø32240 (X2)500 (Z2)-18 (X2)24 (Z2)-A2-44850 - 5000β3 / 10000i3.7 / 5.5-----------820200.1 - 0.36000α8 / 6000i2.222Ø13Ø13M81.21.8-0.750.9-----------
Swing Over SaddleChuck TypeMax. Bar Turning LengthMax. Turning LengthMax. Turning Max. Turning Bar DiameterX1 / X2 Axis TravelZ1 / Z2 Axis TravelY1 Axis TravelX1 / X2 Axis Rapid TraverseZ1 / Z2 Axis Rapid TraverseY1 Axis Rapid TraverseSpindle NoseHole ThroughSpindle SpeedSpindle Motor TypeSpindle Motor (Cont./30min Torque)No.of Tool StationsO.D. Tool Size I.D. of Boring Bar HolderTurret IndexingTool Spindle SpeedTool Spindle Motor TypeTool Spindle Motor (Cont./30mins) Tool Spindle Torque (Cont./30mins)Drill CapacityEndmill CapacityTap CapacityNo.of Tool StationsO.D. Tool Size I.D. of Boring Bar HolderTurret Indexing Tool Spindle SpeedTool Spindle Motor TypeTool Spindle Motor (Cont./30mins) Tool Spindle Torque (Cont./30mins)Drill CapacityEndmill CapacityTap CapacityX1 / X2 Servo MotorZ1 / Z2 Servo MotorY1 / Y2 Servo MotorTurret Servo MotorCoolant PumpHigh Pressure Cutting Fluid PumpHydraulic PumpParts Conveyor MotorChip Conveyor MotorLubrication PumpOil Mist CollectorHydraulic CapacityLubrication Tank CapacityCoolant Tank Capacity
We reserve the right to modify the above specifications without notice.
Specifications Item Unit
Cap
acity
Trav
elS
pind
leTu
rret
Sub
-Tur
ret
Mot
or P
ower
Tank
Capa
city
Unit:mmStandard Accessories:■ Fanuc Controller■ Collet Chuck ■ Workpiece Ejector■ 12-Station Power Turret■ 8-Station Sub Turret■ Auto Lubrication System■ Coolant System■ Sub-Spindle Inner
Coolant & Air Blow■ Coolant Level Sensor■ Auto Power Shut-Off■ Signal Tower■ Parts Catcher■ Parts Conveyor■ Air Blow for SP1 / SP2■ High Pressure Coolant
System (20 Bar)
Optional Accessories:■ Live Tool Holder■ Static Tool Holder■ 6" Power Chuck for SP1■ 5" Power Chuck for SP2■ High Pressure Coolant
System (50 Bar/100 Bar)■ Chip Conveyor■ Oil Mist Collector■ Bar Feeder■ Transformer■ Regulator ■ Mitsubishi Controller
VDI 25.8 Tooling SystemO.D Tool HolderB3-2516
Face Tool HolderC3-2516
I.D Tool HolderE2-2525
Turning Tool(16x16)
Face Tool(16x16)
Drill Sleeve
Axial Live Tool
Radial Live Tool-RearSet(R)
VDI 25 8-Station Live Turret
ER25 Nut
ER25 Collet Holder (2~13)
(Ø8)(Ø10)(Ø12)(Ø16)(Ø20)
daaarrd
Machine Dimension (WxDxH)Machine Weight
DT42DT52
