AEON 4000Including the SMPS 4000 rectifier and the AEON Gold Alarm & Monitoring Unit

SMPS 4000The rectifier in Elteks high power range

SMPS 4000 Rectifier Overview1-4 shelves, each including 6 rectifiersAeon 4000 Power Rack SystemSMPS 4000 Rectifier

SMPS 4000 Front IndicationsLEDsPower: green, indicates that rectifier is onAlarm: red, indicates that an alarm is active. Type of alarm is indicated in the displayCom.: yellow, indicates that communication with Aeon Gold is established DisplayFour segment displayIndication of output parameters and type of alarm KeypadThree keys for menu scroll

SMPS 4000 - FunctionalityRectifier ON/OFF

Output voltage, display and adjustment

Input voltage, display

Output current, display

In additionInternal TemperatureRectifier software versionPower limitation

SMPS 4000 Mains Current Waveform230 VAC Full Load 230 VAC Half Load Total Harmonic Distortion (THD): < 5%

SMPS 4000 Power Factor vs. Load

Diagram1

0

77.11

94

98.5

98.8

98.8

99.4

99.4

99.4

99.4

99.4

99.4

99.4

99.4

98.8

99.4

99.4

99.4

99.4

99.4

99.4

100

99.4

48VDC

Load Current (Amps)

Power Factor (%)

Power Factor vs Load Current

Ark1

IdcVdcEffPFIdcEff

[Amps][Volt][%][----][Amps][%]

0.0026.940.100.0000

2.1126.9354.560.785.2377.11

3.7626.9362.250.859.3594

5.8226.9268.950.9115.0798.5

8.1526.9284.700.9319.0598.8

9.6726.9277.410.9524.6398.8

12.1226.9179.850.9628.4999.4

13.6926.9193.500.9733.8899.4

15.9226.9081.840.9738.6599.4

17.8626.9082.480.9843.2199.4

19.8226.9083.870.9847.8399.4

21.7426.8983.660.9852.8599.4

23.7126.8984.870.9957.3399.4

25.9826.8884.660.9961.3699.4

27.8726.8885.700.9966.6498.8

29.7026.8785.520.9970.9399.4

31.3026.8785.230.9970.8699.4

33.6026.8785.640.9985.2699.4

35.1426.8686.050.9985.2299.4

36.9826.8686.320.9985.1599.4

39.1126.8586.770.9985.1799.4

40.8726.8586.670.9985.04100

42.8126.8486.790.9984.9999.4

44.9726.8486.910.99

46.6526.8487.240.99

48.8326.8387.501.00

50.9026.8387.351.00

52.3126.8287.501.00

54.3526.8287.731.00

56.2926.8187.841.00

58.2726.8087.691.00

60.0526.8088.101.00

62.0126.8087.921.00

63.9426.8088.271.00

65.8626.7988.351.00

67.6726.7988.211.00

69.5426.7888.491.00

71.2026.7888.351.00

73.0326.7888.641.00

74.9926.7788.441.00

76.7826.7788.541.00

78.4826.7688.511.00

80.4026.7688.631.00

85.0126.7488.631.00

86.6326.7488.511.00

87.8926.7488.411.00

89.5026.7388.441.00

91.3126.7388.581.00

92.4926.7288.391.00

94.4126.7288.501.00

95.6226.7188.501.00

97.3826.7188.451.00

98.8926.7088.411.00

100.4226.7088.281.00

101.9026.6988.341.00

101.9326.3088.251.00

103.6526.2988.211.00

104.9826.2588.071.00

105.0525.9288.001.00

105.0625.6287.961.00

105.3625.2787.811.00

106.4725.2687.771.00

Ark2

Ark3

MBD00174016.xls

Diagram2

0.10

54.5677.11

62.2583.99

68.9586.56

75.8287.74

77.4189.17

79.8590

81.4490.52

81.8491.33

82.4891.54

83.8791.59

83.6691.47

84.8791.38

84.6691.23

85.791.09

85.5290.96

85.2390.98

85.6488.87

86.0586.93

86.3288.1

86.7788.78

86.6781.92

86.7981.81

86.91

87.24

87.5

87.35

87.5

87.73

87.84

87.69

88.1

87.92

88.27

88.35

88.21

88.49

88.35

88.64

88.44

88.54

88.51

88.63

88.63

88.51

88.41

88.44

88.58

88.39

88.5

88.5

88.45

88.41

88.28

88.34

88.25

88.21

88.07

88

87.96

87.81

87.77

24VDC

48VDC

Load Current (A)

Power Factor (%)

Power Factor vs Load Current

Ark1

IdcVdcEffPFIdcEff

[Amps][Volt][%][----][Amps][%]

0.0026.940.100.0000

2.1126.9354.560.785.2377.11

3.7626.9362.250.859.3583.99

5.8226.9268.950.9115.0786.56

8.1526.9275.820.9319.0587.74

9.6726.9277.410.9524.6389.17

12.1226.9179.850.9628.4990

13.6926.9181.440.9733.8890.52

15.9226.9081.840.9738.6591.33

17.8626.9082.480.9843.2191.54

19.8226.9083.870.9847.8391.59

21.7426.8983.660.9852.8591.47

23.7126.8984.870.9957.3391.38

25.9826.8884.660.9961.3691.23

27.8726.8885.700.9966.6491.09

29.7026.8785.520.9970.9390.96

31.3026.8785.230.9970.8690.98

33.6026.8785.640.9985.2688.87

35.1426.8686.050.9985.2286.93

36.9826.8686.320.9985.1588.1

39.1126.8586.770.9985.1788.78

40.8726.8586.670.9985.0481.92

42.8126.8486.790.9984.9981.81

44.9726.8486.910.99

46.6526.8487.240.99

48.8326.8387.501.00

50.9026.8387.351.00

52.3126.8287.501.00

54.3526.8287.731.00

56.2926.8187.841.00

58.2726.8087.691.00

60.0526.8088.101.00

62.0126.8087.921.00

63.9426.8088.271.00

65.8626.7988.351.00

67.6726.7988.211.00

69.5426.7888.491.00

71.2026.7888.351.00

73.0326.7888.641.00

74.9926.7788.441.00

76.7826.7788.541.00

78.4826.7688.511.00

80.4026.7688.631.00

85.0126.7488.631.00

86.6326.7488.511.00

87.8926.7488.411.00

89.5026.7388.441.00

91.3126.7388.581.00

92.4926.7288.391.00

94.4126.7288.501.00

95.6226.7188.501.00

97.3826.7188.451.00

98.8926.7088.411.00

100.4226.7088.281.00

101.9026.6988.341.00

101.9326.3088.251.00

103.6526.2988.211.00

104.9826.2588.071.00

105.0525.9288.001.00

105.0625.6287.961.00

105.3625.2787.811.00

106.4725.2687.771.00

Ark1

00

00

00

00

00

00

00

00

00

00

00

00

00

00

00

00

00

00

00

00

00

00

00

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

24VDC

48VDC

Load Current (A)

Power Factor (%)

Power Factor vs Load Current

Ark2

Ark3

SMPS 4000 VI Characteristics

Diagram1

26.953.55930

26.953.55930

26.953.55930

26.953.55930

26.953.55930

26.953.55930

26.953.55930

26.953.55930

26.953.55930

26.953.55930

26.953.55930

26.953.55930

26.953.553.526.9

048

27.52

0

24VDC

48VDC

48VDC HVS

24VDC HVS

Output Current (Amps)

Output Voltage (V)

VI Characteristics at 230VAC

Ark1

IdcVdcIdcVdcIdcVdcIdcVdc

[Amps][Volt][Amps][Volt][Amps][Volt][Amps][Volt]

0.0026.900.0053.50.00590.0030.00

9.6726.905.2353.55.23599.6730.00

29.7226.909.3553.59.355929.7230.00

48.8126.9015.0753.515.075948.8130.00

67.8126.9019.0553.519.055967.8130.00

92.9526.9024.6353.524.635992.9530.00

94.7826.9028.4953.528.495994.7830.00

95.9326.9033.8853.533.885995.9330.00

97.6326.9038.6553.538.655995.9330.00

99.1026.9043.2153.543.215995.9330.00

100.5826.9047.8353.547.835995.9330.00

102.0226.9052.8553.559.35995.9330.00

125.0026.9070.8653.57253.5102.0526.90

125.000.0085.2648

85.2227.52

85.220.00

85.22

Ark1

0000

0000

0000

0000

0000

0000

0000

0000

0000

0000

0000

0000

0000

0000

0000

0000

24VDC

48VDC

48VDC HVS

24VDC HVS

Current (A)

Output Voltage (V)

IV Characteristic at 230Vac

Ark2

Ark3

MBD00004C08.doc

Uout [Volt]

Iout [Amps]

53,25

5,23

53,23

9,35

53,20

15,07

53,17

19,05

53,13

24,63

53,10

28,49

53,06

33,88

53,03

38,65

53,00

43,21

52,96

47,83

52,92

52,85

52,87

57,33

52,84

61,36

52,80

66,64

52,77

70,93

52,77

70,86

38,10

85,26

27,52

85,22

31,54

85,15

34,50

85,17

16,55

85,04

16,28

84,99

SMPS 4000 Power Out. vs. Mains

Diagram1

0

3400

3400

3400

3400

3400

3400

3400

2000

0

48VDC

Mains Voltage (VAC)

Output Power (Watts)

Power Output as a function of AC input

Ark1

30003000

30027003003400

280.62700280.63400

261.52700261.53400

239.82700239.83400

220.82700220.83400

199.32700199.33400

18527001503400

10020001002000

10001000

Ark1

0

0

0

0

0

0

0

0

0

0

48VDC

Mains Voltage (Vac)

Output Power (Watts)

Ark2

Ark3

SMPS 4000 Functional diagram

SMPS 4000 General features16 bit Motorola controllerCAN bus integrated for communication between rectifiers and AEON GoldCurrent sharing- between rectifiers, independent of AEON GoldHot plug in by soft rechargeOutput fuse, 160 Amps

SMPS 4000 Easy MaintenanceThree internal fans mounted on a bracket can be removed by removing four screws

Dust filter in the back can be removed and washed/vacuum cleaned

AEON GoldThe Monitoring & Control Unit in Elteks high power range

AEON Gold System OverviewAEON Gold Display Unit

AEON Gold in AEON 4000AEON Gold Display Unit Rear view

Battery fuse

Load fuse2 shelves, each including 6 rectifiers2 rows with MCBs for internal distributionAEON Gold Control UnitAC MCBsAC distribution2PR Power Rack SystemHinged door

AEON Gold HW SpecificationUser friendly interface with keypad and graphical displaySystem parameters can be seen and altered

Graphical DisplayGreen LED - Power

KeypadRed LED - Alarm3 Keys for menu scroll

10 Numerical keys 1 key for scroll back

AEON Gold HW Specification Cont.SW appload10 Digital outputs (Relays)WinPowerModem, Ethernet, SNMP7 Digital inputsUpper position- control unit alarmEnabling SW uploadRed LED, when in service mode

AEON Gold HW Specification Cont.5 Current inputs5 Voltage inputs2 Temperature inputsSystem connections:AC & DC inputLVLD & LVBDBattery & Load fuse alarmKeypad connector 2 CAN bus connectorsDC FuseGreen LED, HeartbeatReset buttonCalibration output, 60mV

AEON Gold Main MenusAEON Gold is divided into three main menus:

User Setup: Information accessible for everyone, Read only.Service Setup: Password protected, setup and changing parameters.Factory Setup: Password protected, installation setup, usually done at factory.

AEON Gold Menu Structure

AEON Gold - FunctionalityFeatures:

Output voltage monitoring and controlLoad and battery current monitoring and controlIndividual rectifier controlTemperature compensated chargingBoost chargingBattery testingFuse monitoring

AEON Gold Functionality Cont.Features:

Alarm logLVD disconnect for load and/or batteryAdvanced alarm/event setupAdvanced configuration of relay outputsCommunication through Ethernet (SNMP) and with modemsSymmetry monitoringCapacity and backup time calculationMulti-language selection

Aeon Gold WinPower Gold

A Windows NT, Windows 98 software package for AEON Gold.All configuration and change of parameters can be done here.Communicating with AEON Gold through pComm protocol.Configuration of relay outputs and trend data is not available from graphical display. WinPower must be used.Multi-language selection

AEON 4000An Eltek high power range system

AEON 4000 System OverviewAEON Gold Display Unit1-4 shelves, each including 6 rectifiers2 rows with MCBs for internal distributionAEON Gold Control UnitBattery fuseLoad fuseAC MCBsAC dist.SMPS 4000 rectifierPRS Power Rack SystemEquipment located behind hinged door

AEON 4000 A Step into the FutureHigh power applicationsHigh power density- three times more than previous generation6 rectifiers SMPS 4000 in one shelf giving 510 Amps at 48V and 750 Amps at 24V4 shelves in one cabinet giving up to 2040 Amps at 48V and 2250 Amps at 24VParallel connection of rectifier cabinets possible. AEON Gold can control up to 96 rectifiers in parallel

AEON 4000 Cabinet OptionsSingle PR and two PR available in top and bottom entry versions

Internal DC distribution available for single PR and two PR options

3PR cabinets have connection in top, + in bottom, ext. distribution, 2 m height

4PR cabinets have connection in top, + in bottom, ext. distribution, 2.2 m height

Top EntryBottom Entry

AEON 4000 Internal DistributionInternal distribution only for cabinets with one or two shelves of rectifiers- max. 1020 Amps at 48V and 1500 Amps at 24V

External batteries only

Reduced cost compared to previous generation

2PR / 48kW power system with internal distribution and top access:

AEON 4000 External DistributionDistribution cabinets up to 6000 AmpsExternal batteries onlyReduced cost compared to previous generation

2 x 3PR power system with external distribution cabinets

AEON 4000 Distribution CabinetsHigh capacity cabinets, maximum 6000 AmpsModular units enabling easy expandability and less assembly time, saving production costTotally 8 plug-in modules in each distribution cabinetThe design allows both MCBs, MCCBs and Blade Fuses to fit in standard plug-in distribution moduleOther distribution requirements can be fitted upon request. Engineering requiredSingle distribution cabinet for less power will be designed for future applications

Aeon 4000 Distribution Cabinets Cont.AEON Gold alarm modulePlug-in moduleInput fuses from power cabinetCabinets for load distributionBattery shuntBattery fuses

AEON 4000System DimensioningSystem voltage: 48 VDC Max. Load (Ib): 700 APower RackSystemBatteriesLoadMin. backup time (tb): 4 Hours Min. recharge time (tr): 24 HoursNecessary recharge current:Ir=(0.9*1.2*Ib*tb)/trIr=(0.9*1.2*700*4)/24=126 A

Number of rectifiers:n=826/75 + 1= 12(incl. Redundancy)

System: 2PR with internal distributionNecessary system current:Is= 126 A + 700 A=826 ABattery recharge =18%