Advanced Fossil Energy Technologies: Presentation by the US Dept of Energy Office of Clean Coal
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Transcript of Advanced Fossil Energy Technologies: Presentation by the US Dept of Energy Office of Clean Coal
Dr. Darren Mollot
September 2013
Clean Coal – CCS RD&D Overview
Acting Deputy Assistant Secretary
Office of Clean Coal
2
Office of Fossil EnergyOffice of Clean Coal Vision & Mission
A SECURE, RELIABLE AND
AFFORDABLE ENERGY FUTURE WITH
THE ENVIRONMENTALLY SOUND USE
OF COAL AND FOSSIL FUELSVIS
ION
SUPPORT THE
RESEARCH, DEVELOPMENT & DEMONSTRATION OF ADVANCED
TECHNOLOGIES TO ENSURE THE
AVAILABILITY OF CLEAN, AFFORDABLE
ENERGY FROM COAL AND FOSSIL
RESOURCES
MIS
SIO
N
3
Office of Fossil EnergyOffice of Clean Coal - Goals
GOALS
GOAL 1: DEMONSTRATE NEAR-ZERO EMISSION FOSSIL-BASED TECHNOLOGIES
GOAL 2: ACCEPTANCE BY INDUSTRY, FINANCIAL INSTITUTIONS, REGULATORS AND THE PUBLIC THAT
CO2 CAN BE SAFELY INJECTED, MONITORED AND PERMANENTLY STORED IN A VARIETY OF
GEOLOGIC FORMATIONS
GOAL 3: CONDUCT HIGH-RISK, RESEARCH AND DEVELOPMENT ON ADVANCED COAL AND FOSSIL
TECHNOLOGIES INCLUDING CO2 CAPTURE AND NOVEL HIGH EFFICIENCY CYCLES
GOAL 4: DRIVE INTERNATIONAL COLLABORATION TO ENSURE WIDE-SPREAD ACCEPTANCE AND
DEPLOYMENT OF CCS TECHNOLOGIES
GOAL 5: SUPPORT POLICY, LEGISLATION, AND REGULATION IMPACTING FOSSIL ENERGY BY PROVIDE
DATA AND EXPERTISE
4
What Role Will Fossil Play
5
World Coal ProductionChina – U.S.A – India – Australia - Indonesia
0
1
2
3
4
5
6
7
8
9
1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010
Bill
ion
Sh
ort
To
ns
World Coal Production
China U.S.A India Australia Indonesia World
Data from U.S. Energy Information Administration
6
0
2000
4000
6000
8000
10000
12000
2010 2020 2025 2030 2035 2040
Mill
ion
Sh
ort
To
ns
World Coal Consumption
India United States China World total
Data from U.S. Energy Information Administration
World Coal ConsumptionChina – India – United States
7
U.S. Electricity GenerationHistorical Perspective
0
500
1000
1500
2000
2500
3000
3500
4000
4500
1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010
Bill
ion
kW
h
U.S. Electricity Generation
Coal Petroleum Natural Gas Nuclear Renwables Total
Data from U.S. Energy Information Administration
8
U.S. Electricity GenerationFuture Projections
0
1000
2000
3000
4000
5000
6000
20
10
20
15
20
20
20
25
20
30
20
35
20
40
Bill
ion
kW
h
Electricity Generation
Coal Natural Gas Total U.S. Generation Petroleum Nuclear Renewables
Data from U.S. Energy Information Administration - 2013
9
Meeting global climate mitigation targets will likely require CCS IEA’s Energy Technology Perspectives:
Gig
ato
ns
of
CO
2
Source: International Energy Agency
10
Opportunities for Large Scale Projects
11
Advanced Combustion
CO2 StorageAdvanced CO2 Capture and Compression
Solvents Sorbents Membranes Hybrid Process Intensification Cryogenic Capture
Pressurized O2 membrane Chemical looping USC Materials
Carbon Utilization (EOR) Infrastructure (RCSPs) Geological Storage Monitoring, Verification
and Accounting
Gasification Turbines Supercritical CO2
Direct Power Extraction
Integrated Fossil Energy Solutions
Efficiencies > 45%
i Capital Cost by 50%
$40 - $10/tonne CO2 Captured
Near-zero GHGs
Near-zero criteria pollutants
Near-zero water usage
Advanced Energy Systems
5 MWE Oxycombustion Pilot Advanced Turbines
12
0%
5%
10%
15%
20%
25%
30%
35%
40%P
ow
er
Ge
ne
rati
on
Pe
nal
ty [
% o
f P
lan
t O
utp
ut]
Capture Technology ProgressPerformance Drives Cost
Then(1997)
Now(2013)
Future (2020)
~ $150/Tonne
~ $60/Tonne
< $40/Tonne
Energy Penalty Reductions Enable Cost Reductions
13
Creating a Bridge to Affordable CCS Technology
14
MAJOR DEMONSTRATIONS
15
Major CCS Demonstration ProjectsProject Locations & Cost Share
CCPI
ICCS Area 1
FutureGen 2.0
Southern CompanyKemper County IGCC Project
Transport Gasifier w/ Carbon Capture~$2.01B – Total, $270M – -DOEEOR – ~3.0 MM TPY 2014 start
NRGW.A. Parish Generating Station
Post Combustion CO2 Capture$775 M – Total$167M – DOE
EOR – ~1.4 MM TPY 2016 start
Summit TX Clean EnergyCommercial Demo of Advanced
IGCC w/ Full Carbon Capture~$1.7B – Total, $450M – DOEEOR – ~2.2 MMTPY 2017 start
HECACommercial Demo of Advanced
IGCC w/ Full Carbon Capture~$4B – Total, $408M – DOE
EOR – ~2.6 MM TPY 2019 start
Leucadia EnergyCO2 Capture from Methanol Plant
EOR in Eastern TX Oilfields$436M - Total, $261M – DOE
EOR – ~4.5 MM TPY 2017 start
Air Products and Chemicals, Inc.CO2 Capture from Steam Methane Reformers
EOR in Eastern TX Oilfields$431M – Total, $284M – DOE
EOR – ~0.93 MM TPY 2012 start
FutureGen 2.0Large-scale Testing of Oxy-Combustion w/ CO2 Capture
and Sequestration in Saline FormationProject: ~$1.77B – Total; ~$1.05B – DOE
SALINE – 1 MM TPY 2017 start
Archer Daniels MidlandCO2 Capture from Ethanol PlantCO2 Stored in Saline Reservoir$208M – Total, $141M – DOE
SALINE – ~0.9 MM TPY 2014 start
16
• 8 active projects
• 1 in operation, 2 under construction, 5 in engineering/finance
• 5 electricity generation, 3 industrial
• 3 IGCC, 4 post-processing, 1 oxycombustion
• Feedstock: 4 coal, 1 petroleum coke, 1 coal/coke, 1 natural gas, 1 ethanol
• 2 polygeneration
• Storage: 6 EOR, 2 saline formations
Major CCS Demonstration Projects
17
• 8 active projects
• 1 in operation, 2 under construction, 5 in engineering/finance
• 5 electricity generation, 3 industrial
• 3 IGCC, 4 post-processing, 1 oxycombustion
• Feedstock: 4 coal, 1 petroleum coke, 1 coal/coke, 1 natural gas, 1 ethanol
• 2 polygeneration
• Storage: 6 EOR, 2 saline formations
Major CCS Demonstration Projects
18
Projects
CCPI
ICCS Area 1
FutureGen 2.0
Major CCS Demonstration ProjectsProject Locations & Cost Share
Southern CompanyKemper County IGCC Project
IGCC-Transport Gasifier w/Carbon Capture
~$2.0B – Total CCPI project$270M – DOE
EOR – ~3M MTPY 2014 start
NRGW.A. Parish Generating Station
Post Combustion CO2 Capture$775 M (est.) – Total
$167M – DOEEOR – ~1.4M MTPY 2016 start
Summit TX Clean EnergyCommercial Demo of Advanced
IGCC w/ Full Carbon Capture~$1.7B – Total$450M – DOE
EOR – ~2.2M MTPY 2017 start
HECACommercial Demo of Advanced
IGCC w/ Full Carbon Capture~$4B – Total, $408M – DOE
EOR – ~2.6M MTPY 2019 start
Leucadia EnergyCO2 Capture from Methanol/H2 Plant
EOR in TX & LA Oilfields $436M - Total, $261M – DOEEOR – ~4.5M MTPY 2017 start
Air Products and Chemicals, Inc.CO2 Capture from Steam Methane Reformers
EOR in Eastern TX Oilfields$431M – Total, $284M – DOE
EOR – ~0.93M MTPY 2012 start
FutureGen 2.0Large-scale Testing of Oxy-Combustion w/ CO2 Capture
and Sequestration in Saline FormationProject: ~$1.77B – Total; ~$1.05B – DOE
SALINE – 1M MTPY 2017 start
Archer Daniels MidlandCO2 Capture from Ethanol PlantCO2 Stored in Saline Reservoir$208M – Total, $141M – DOE
SALINE – ~0.9M MTPY 2014 start
19
Southern Company Services, Inc. CCPI-2Advanced IGCC with CO2 Capture
Status
Plant construction >60% complete; >5,400 construction personnel on site
CO2 off-take agreements signed
Lignite mine under development
Subsystems (water treatment, cooling towers) to begin pre-commissioning
Combustion turbine startup: Sep 2013
Gasifier heat-up: Dec 2013
Key Dates
Project Awarded: Jan 30, 2006
Project moved to MS: Dec 5, 2008
NEPA Record of Decision: Aug 19, 2010
Initiate excavation work: Sep 27, 2010
Operations: May 2014
• Kemper County, MS
• 582 MWe (net) with duct firing; 2 TRIGTM
gasifiers, 2 Siemens combustion turbines, 1 Toshiba steam turbine
• Fuel: Mississippi lignite
• 67+% CO2 capture (Selexol® process); 3,000,000 tons CO2/year
• EOR: Denbury Onshore LLC, Treetop Midstream Services LLC
20
Lessons Learned
21
BIG SKY
WESTCARB
SWP
PCOR
MGSC
SECARB
MRCSP
Regional Carbon Sequestration PartnershipsDeveloping the Infrastructure for Wide Scale Deployment
Seven Regional Partnerships400+ distinct organizations, 43 states, 4 Canadian Provinces
• Engage regional, state, and local governments
• Determine regional sequestration benefits
• Baseline region for sources and sinks
• Establish monitoring and verification protocols
• Address regulatory, environmental, and outreach issues
• Validate sequestration technology and infrastructure
Development Phase (2008-2018+)
9 large scale injections (over 1 million tons each)
Commercial scale understanding
Regulatory, liability, ownership issues
Validation Phase (2005-2011)
20 injection tests in saline formations, depleted oil, unmineable coal seams, and basalt
Characterization Phase (2003-2005)
Search of potential storage locations and CO2 sources
Found potential for 100’s of years of storage
22
Large-Scale CO2 Storage Tests
• 8 large scale tests ongoing/planned for 6 of 7 Regional Partnerships
• Tests based on strong core R&D program and 20 smaller field tests.
• Injection schedule: 3 currently injecting, 3 starting 2013, 2 during 2014-2015
• Storage: 5 EOR, 3 saline formations
• 7 of the 8 will inject between 1 – 2.9 million tonnes CO2
• CO2 sources: NG processing plants, coal power plants, ethanol production plant, natural CO2 source
• All tests have extensive MVA
• Results will inform Best Practice Manuals
23
8
7
3
1
2
4
6
5
9
RCSP Geologic ProvinceInjection Volume
(metric tons)
BIG SKYKevin Dome-
Duperow FormationTBD
MGSCIllinois Basin-
Mt. Simon Sandstone>380,000
MRCSPMichigan Basin-
Niagaran ReefMarch 2013
PCOR
Powder River Basin-
Muddy SandstoneApril 2013
Horn River Basin-
CarbonatesTBD
SECARB
Gulf Coast -
Tuscaloosa Formation>3,000,000
Gulf Coast –
Paluxy Formation>30,000
SWPAnadarko Basin-
Morrow SandstoneSept 2013
WESTCARB Regional Characterization
Injection Ongoing
2013 Injection Scheduled
Injection Scheduled 2014-2015
1
2
3
4
7
8
6
9
5
Three projects currently injecting CO2
Three Additional Scheduled for 2013
Remaining injections scheduled 2014-2015
Injection Began Nov 2011
Injection Began April 2009
Core Sampling Taken
Note: Some locations presented on map may
differ from final injection location
Injection Began August 2012
RCSP Phase III: Development PhaseLarge-Scale Geologic Tests
Injection began February 2013
Injection began June 2013Seismic Survey Completed
24
Best Practices ManualVersion 1(Phase II)
Version 2(Phase III)
Final
Guidelines(Post
Injection)
Monitoring, Verification
and Accounting2009/2012 2016 2020
Public Outreach and
Education2009 2016 2020
Site Characterization 2010 2016 2020
Geologic Storage
Formation Classification2010 2016 2020
**Simulation and Risk
Assessment2010 2016 2020
**Carbon Storage Systems
and Well Management
Activities
2011 2016 2020
Terrestrial 20102016 – Post MVA Phase
III
CCS Best Practices Manuals Critical Requirement For Significant Wide Scale Deployment -
Capturing Lessons Learned