Advanced Assembly Design

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    Advanced

    Assembly

    Design

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    Topics Covered:

    Layout Design

    Automatic Assembly

    Skeleton Assembly

    Simplified Reps.

    Creating Part in an Assembly

    Assembly Management

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    Layout - 2D non-parametric sketch of design

    - Engineering Notebook

    Layout Data:

    Sketched geometry

    Design Notes

    Global datum features for automatic assy

    Global Dimensions and parameters

    Global Relations

    Layout Design

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    Steps involved in Layout Design

    Initialize the notebook (layout)

    Sketch the design layout

    Label components with balloons

    Create global dimensions, parameters and relations

    Declare notebook to other notebooks for parametric valuesCreate global datum features for auto assy.

    Layout Design

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    Advantages

    Contains most of the engineering data of the design

    Allows designers to access and control for several

    models from one central location

    It can drive any number of models and drawings

    Ensures proper fits and sizes

    Layout Design

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    Two Steps must be taken to get automatic assembly.

    . Create a layout with Global datum planes.

    . Create the parts with the datum in the correct position and

    declare these datum to be equal to datum in layout

    Automatic Assembly

    Advantage

    . Easy to manage assembly constraints.

    . Reduces poorly constrained assembly.

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    Skeleton AssemblySkeleton Part:

    define the overall shape(envelope) of the assembly.

    skeleton part is created in assembly mode.

    made of all datum and surface features.

    components are directly assembled to the skeleton.

    the mass of the assembly will not be affected

    multiple_skeletons_allowed YES/NO

    Number of skeleton per assembly

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    Advantages:

    reduces the number of parent-child dependencies for the

    assembly.

    components can be moved by modifying the skeletonany or all the parts can be removed without affecting the

    other components.

    able to have two and three dimensional motion occur in the

    assembly.

    Skeleton Assembly

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    allow you to simplify a view of a design

    one of the large assembly management technique

    all simplified reps are based upon a Master Reps

    reduces regeneration, retrieval, display time of assembly

    it supports both TOP-DOWN and BOTTOM-UP designapproaches

    Simplified Representations

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    Types of Reps:

    Master Reps

    Graphics Reps

    Geometry Reps

    Simplified Representations

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    Master Reps

    always reflects fully detailed assembly, includingall of its assembly members

    you can do all the assembly operations in this rep.

    by default the assembly will be in master rep.

    Simplified Representations

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    Graphics Reps

    contains information for display only.you cant modify or reference this rep for assembly

    operations.

    assembly operations are not possible.

    display is depends on save_model_display value

    Simplified Representations

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    Simplified Representations

    Geometry Reps

    provides complete geometry of the assembly

    useful for measurements and mass property

    calculations

    you cant reference this rep for assemblyoperations.

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    Simplified Representations

    Advantages:

    Control in members of an assembly are retrievedinto session and displayed

    Speeds up the regeneration and display process.

    Reduces time taken for retrieval of the assembly

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    Designing a part in assembly

    We can create parts, sub-assemblies and bulk item in a assembly

    mode.

    Types of parts to be created in assembly:a. Solid Model (Regular part model)

    b. Sheet metal (Regular sheet metal part)

    c. Intersect (intersection of two or more parts)d. Mirror (mirror of existing part)

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    Designing a part in assembly

    Limitations in creating Intersect part:

    you cannot move the resulting partyou cannot use harness parts to create a part by

    intersection

    you cannot retrieve the part until the assembly to

    which it belongs is in memory

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    Assembly Management

    Modify Sub-assembly and

    Restructure

    Assembly Dimensions

    Move, Copy and Pattern

    Assembly Features

    Assembly Info

    Simplified reps

    Assembling Concept

    Blocks

    Using Layers

    Feature and Component

    suppression

    Display Control