Adoption of ISA-95 by Dow Chemical

8/4/2019 Adoption of ISA-95 by Dow Chemical

http://slidepdf.com/reader/full/adoption-of-isa-95-by-dow-chemical 1/38

Approved for ReleaseCopyright © 2004 The Dow Chemical Company

Adoption of ISA-95 as the foundation for anAutomation Architecture

Eric C. Cosman

Engineering Services Functional Architect

The Dow Chemical Company




!!"#!!

!$%"#!!!!!!!!"

!!% !

!"!!!!!!" &!!!!'"

&!!!$&!(!!

#)*+*#',-*!" #!!!!!!"




. /0,122"(

!

. 3!!45

. *!1$!!

. ' 6&!!!"7



5


. *!89

. (''(:

. *

. (6#7!

.




. &!(!!!;"*"

!<:=

. >5--,?*!

@. ->5---?*!

!@

. >>1?*!@



-


. *

*#!A

. &!!!"

. B!A

. :!!C

. 3D

. ( !!!

. &!!A

. !<$!



>


Where we have been…• Guiding philosophy

• Strategic intent• Principles

• Architecture in Dow

Where we have been…• Guiding philosophy• Strategic intent• Principles

• Architecture in Dow

. /

. #

. (

. BE%

. !



1


. 3!!$

. *%!' !

. *%!



0


. ('

!C%%!"

. !!

=. /<%<'

. /!!<

. (



,


. !

?@". ;!!

. 9!!:!"

. :!!!?%!!@

. <

. !!&!




!

Dow Values, Knowledge and Experience in Automation

Industry Standards

Products & Technology fromStrategic Suppliers

P r o c e s s K n

o w l e d g e

C o n n e c t i v i t y T h r o u g h

S t a n d a r d N e

t w o r k s

W o r k P r o c e s s I n t e g r a t i o n

A u t o m a t e d

B e s t

P r a c t i c e s

B u s i n e s s S y s t e m

I n t e g r a t i o n

I n f o r m a t i o n A

c c e s s &

P r e s e n t a

t i o n

A d v a n c e d , B a s i c &

S a f e t y C o n t r o l

S t r a t e g i e s

D e f i n e d M i g r a t i o n P a t h s

I n t e g r a t e d E n g i n e e r i n g

D a t a

Best Automation Solutions

Operational Excellence(Asset Utilization, etc.)




"#$%

Lifecycle

Domain

Lifecycle Domain

Value Chain Domain

Enterprise Domain

Lifecycle Domain

Value Chain Domain

Enterprise Domain

Value Chain Domain

Enterprise Domain

!

(*) Source: ARC – Used with permission

OurCurrentFocus




"#$%

Suppliers

D e s i g

n

S u p p

o r tBusiness

Customers

Production

"

!#$

%

!"#

$%

&%

%

!"#

$%

&%

&

%

'$"

&

"

% &

%

()&

%

'$"

&

"

% &

%

()&

!

!

!


ISA-95 Touches on ALL of these elements



5


&

Source: ARC – Used with permission

Business Planning & Operations

Production Management

Collaborative Process Automation System

BatchContinuous Logic

ProductionDefinition

ProductionCapability

ProductionPlan

ProductionPerformance

Sensors, Actuators and Logical Devices

TTP

F

F

F

L

F

L

L

F

L

L

L

'!'




What are we doing? • Basis

• Method• Process

• Areas of Focus

What are we doing? • Basis• Method

• Process

• Areas of Focus

. /

. #

. (

. BE%

. !



-


Production ManagementProduction Management

ProductionDefinition ProductionCapability ProductionPlan ProductionInformation

BatchContinuous Discrete

Sensors, Actuators & LogicalDevices

Manufacturing

Operations

ProcessControl

(

ISA-95Levels

3

.

.2

..

1

.

.

0



>


.

". #!!?F

@

. !(

. *!

. 2!B' 9#

. G' G#

. +!



1


ProgramPlan

BusinessScenarios

PortfolioPlan

ProgramPlan

ProgramPlan

Supplier

Technology

Business

IT

Strategies

BusinessSolutions

Plans

BusinessImplementation

Plans

OverallIT Strategy

for Mfg

Architecture

update

feedback loop

feedback loop

BusinessPlanningProcess

S t a

g e G a t e

Staging&

Approval

Planning



0


"!

. E'&

. **

. 9(

. *%

. !9*



,


Next Steps? • Operational Excellence

• Views on Integration

• Convergence

Next Steps? • Operational Excellence

• Views on Integration

• Convergence

. /

. #

. (

. BE%

. !




"#$%

Suppliers

D e s i g

n

S u p p

o r tBusiness

Customers

Production

"

!#$

%

!"#

$%

&%

%

!"#

$%

&%

&

%'$

"

&"

% &

%

()&

%'$

"

&"

% &

%

()&

!

!

!





. E

. /*!

G$

%

!"#

$%

&%

%

!"#

$%

&%

&

%'$

"

&"

% &

%

()&

%'$

"

&"

% &

%

()&

.

. #<




"

!

!

!

!#$

. 8

. G!

. #

. )$%

.

. !. &



5


"

TransactionOriented

Document &Business

ProcessOriented

Services

HR

Freight

Procurement

EPC’s

eMarket

Surplus

Equipment

MRO& Supplies

Non-StrategicIndirect

Service Oriented Architecture

Transaction Oriented Architecture

R e q u e s t R e p

l y

D a t a

ERPCRMSCMBus Reporting

R e p l y

R e q u e s t

External Enterprise Integration Layer

Internal Enterprise Integration Layer

Enterprise Core Applications

Domain Integration

Application Application

Maintain

Data Focused

Data Focused

Domain Integration


Process Control

XML

Domain Integration

Application #

Mfg Operations

Domain Integration


Build

Data Focused

Outsourced

Process

Performance Focused




)*

&*$

+

, -

.,/

*$

0

1

'$

"

()0

&

(&

&.%0/

23

0*

0

Source: ARC Advisory Group (used with permission)



-


Common Information & Processes

.

. 9"+*!

.

. +"

. E'&(

. E

.

. 9"+*!

.

. +"

. E'&(

. E

. *

. 9"

. 8(F

. *!

. *

. 9"

. 8(F

. *!

.

.

. *!

. *

.

. *!

. *

.

)+

"

#

#

8

#

8

#

( #

( #

. 8(F

. 9"G

. *"(

. &

. *#

. 8(F

. 9"G

. *"(

. &

. *#

# #

# #

((

#

(( #



>


*

'$

"

'$

%0(&

* ,

",&

Source: ARC Advisory Group(used with permission)



1


,-.#)%

!"#

$

!"#

%"

$



0


/(0

% &

'()

#

*

$#

#

#

+# #*#

+



,


)

• Basic Process Control is a commodity,

• but the information is not effectively applied• Enterprise Resource Planning is a given,

• but information flow externally is largely manual

• Advanced manufacturing solutions and supply chain optimizationopportunities:

• Manufacturing Execution Systems

• Logistic Systems

• Advanced Process Control

• Process Driven On-Line Analysis

• Performance Monitoring• Supply Chain Optimization



5


Where is the Value found? Where is the Value found?

. /

. *

. (

. BE%

. !/



5


"1

. :

. !.

. 9

. #!.

. #

. G. #6!$7

. &!$!



5


What are we struggling with? • Internal Challenges• External Challenges• Responses Required

What are we struggling with?

• Internal Challenges• External Challenges• Responses Required

. /

. *

. (

. BE%

. !/



5>Approved for ReleaseCopyright © 2004 The Dow Chemical Company

. *

*#!A. &!!!"

. B!A

. :!!C

. 3D

. ( !!!

. &!!A

. !<$!



51Approved for ReleaseCopyright © 2004 The Dow Chemical Company

Eric C. Cosman

Engineering Services Functional ArchitectThe Dow Chemical Company

[email protected]

3

Adoption of ISA-95 by Dow Chemical

Documents

Transcript of Adoption of ISA-95 by Dow Chemical