ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST · 2010-05-05 · adjusting instructions /...

ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST

MANUAL NO. PT0202FOR STYLES

Oil - Less36200 CLASS

05/07/04

36200UAD52 36200UJED6036200UED52 36200ULD6036200UED60 36200UMD6036200UHD52 36200UYD5236200UJD60 36200UYD60

Manual No. PT0202 llustrated Parts List for 36200 Series Machines

First Edition Copyright 2004By

Union Special Corporation Rights Reserved In All CountriesPrinted in U.S.A. January 2004

PREFACE

This parts manual has been prepared to assist you in locating individual parts or assemblies on 36200 Series machines.

It is the desire of Union Special that each machine run at its optimum performance. Parts listed in this manual are designedspecifically for your machine and are manufactured with utmost precision to assure long lasting service.

This manual has been comprised on the basis of available information. Changes in design and/or improvements mayincorporate a slight modification of configuration in illustrations or part numbers.

On the following pages are illustrations and terminology used in describing the parts used on 36200 Series machines.

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CONTENTS

PREFACE ....................................................................................................................................................................................... 2TERMS............................................................................................................................................................................................ 2IDENTIFICATION OF MACHINES .................................................................................................................................................. 3TORQUE REQUIREMENTS .............................................................................................................................................................. 3DESCRIPTION OF MACHINES ....................................................................................................................................................... 3STYLE OF MACHINES .................................................................................................................................................................... 4SAFETY RULES: ............................................................................................................................................................................... 5IDENTIFYING PARTS ...................................................................................................................................................................... 6NEEDLES ........................................................................................................................................................................................ 6APPLICATION ............................................................................................................................................................................... 6Threading ..................................................................................................................................................................................... 7Oiling ............................................................................................................................................................................................ 8ADJUSTING INSTRUCTIONS .......................................................................................................................................................... 9SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT ....................................................................................................................... 9SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT) ....................................................................................................... 10ALIGNING THE CYLINDER .......................................................................................................................................................... 10SETTING THE LOOPER TRAVEL .................................................................................................................................................... 10INSTRUCTIONS FOR USING SYNCHRONIZING GAUGE 21277CG ........................................................................................... 11SETTING THE LOOPER TRAVEL .................................................................................................................................................... 11TIMING THE NEEDLES TO THE LOOPER ....................................................................................................................................... 11TIMING THE NEEDLES TO THE LOOPER (CONT.) ........................................................................................................................ 12LOOPER ADJUSTMENTS .............................................................................................................................................................. 13LOOPER ADJUSTMENTS (CONT.) ............................................................................................................................................... 14SETTING THE FRONT NEEDLE GUARD ......................................................................................................................................... 14SETTING THE FEED DOGS............................................................................................................................................................ 14SETTING THE REAR NEEDLE GUARD ........................................................................................................................................... 15

TERMS

Prices are net cash and subject to change without notice. All shipments are forwarded F.O.B. shipping point. A charge is madeto cover postage and insurance.

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CONTENTS (CONT.)

SETTING THE STITCH LENGTH ...................................................................................................................................................... 15DIFFERENTIAL FEED CONTROL ................................................................................................................................................... 15SETTING THE PRESSER FOOT ....................................................................................................................................................... 15SETTING THE PRESSER FOOT (CONT.) ........................................................................................................................................ 16SETTING THE PRESSER FOOT (CONT.) ........................................................................................................................................ 17SETTING THE KNIFE DRIVE LEVER ................................................................................................................................................ 17SETTING THE KNIFE DRIVE LEVER (CONT.) ................................................................................................................................. 18SETTING THE TRIMMING KNIVES FOR LAP SEAMING (ALL STYLES ) ......................................................................................... 18SETTING THE TRIMMING KNIVES (ALL STYLES) (CONT.) ............................................................................................................ 19NEEDLE THREAD ADJUSTMENTS ................................................................................................................................................. 19LOOPER THREAD ADJUSTMENT .................................................................................................................................................. 20COVER THREAD ADJUSTMENT ................................................................................................................................................... 20TENSION RELEASE ....................................................................................................................................................................... 20HUNG FOOT ADJUSTMENT ......................................................................................................................................................... 21SETTING THE LAP FORMER .......................................................................................................................................................... 21LAP SEAMING............................................................................................................................................................................. 21OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS .................................................................... 23MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS .................................................................................. 25MAIN SHAFT & MISCELLANEOUS OILING ................................................................................................................................. 27CRANKSHAFT & NEEDLE LEVER PARTS ....................................................................................................................................... 29TENSION PARTS .......................................................................................................................................................................... 31DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ................................................................................ 33DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ................................................................................ 35DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY .............................................................. 37FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS ......................................................................................... 39KNIFE DRIVING PARTS ................................................................................................................................................................ 41LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS ..................................................................................................... 43LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE ........................................... 45CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUS CYLINDER COVERS ........................ 47PRESSER FOOT FOR 36200UED52, 60 ......................................................................................................................................... 49PRESSER FOOT 36200UYD52, 60 ................................................................................................................................................ 51PRESSER FOOT SHOE CHART ...................................................................................................................................................... 52PRESSER FOOT SHOE CHART ...................................................................................................................................................... 53THREAD STAND ........................................................................................................................................................................... 55MISCELLANEOUS GAUGES & TAPE REEL PARTS ........................................................................................................................ 57THREAD LUBRICATOR ................................................................................................................................................................. 59NUMERICAL INDEX OF PARTS .................................................................................................................................................... 60NUMERICAL INDEX OF PARTS .................................................................................................................................................... 61

IDENTIFICATION OF MACHINES

Each UNION SPECIAL machine is identified by a style number, which is stamped into the style plate affixed to the middle of themachine under the tension assembly.

The serial number is stamped in the casting at the right rear base of the machine.

TORQUE REQUIREMENTS

Torque (measured in inch-pounds) is a rotating force (in pounds applied through a distance by a lever (in inches or feet). This isaccomplished by a wrench, screwdriver, etc. Many of these devices are available, which when set at the proper amount of torquewill tighten the part to the correct amount and no tighter.

All straps and eccentrics should be tightened to 19-21 inch-pounds (22-24cm/kg) unless otherwise noted.All other nuts, bolts, screws, etc. should be tightened by hand as tightly as possible, unless otherwise noted.

DESCRIPTION OF MACHINES

Universal style, Feed-off-the-arm, high speed, medium throw, five or six thread machine. There are four needles and one retainerabreast, one looper and a manually adjusted differential feed control. There is an enclosed automatic lubricating system, filtertype oil return pump, visual sight oil action and supply gauges. The maximum work space in front of the needles is 8 inches(203.2mm). Recommended maximum speed - 4200 R.P.M. for all Styles. Machines can be used on either table or pedestal mount.

STYLE OF MACHINES

36200UAD52 FLATSEAMER: For simultaneously trimming right and left plies and flatseaming knit undergarments, infantsclothing and similar light to medium weight materials where closing elastic is required.Seam specifications 607-FSa-1. Components produce a .205" (5.2mm) wide seam.

36200UED52 LAP FLATSEAMER: For simultaneously trimming right and left plies and lap seaming men's and woman's briefs,undergarments, sweatpants, sweatshirts, infant sleepers and similar garments. Flat sewing parts with lap seampresser foot and lapformer. Seam specifications 607LSa-1. Components produce a .205"(5.2mm) wide seam.

36200UED60 LAP FLATSEAMER: Same as 36200UE52 except fitted with components to produce a .236" (6.0mm) wide seam.

36200UHD60 LAP FLATSEAMER: For simultaneously trimming right and left plies and lap seaming men's briefs shorts, and similargarments made of light to medium weight material where crossing elastic and heavy seams, such as legbindings is necessary. The right section of the sewing parts are raised .050" (1.27mm) to assure a better lap seam.Seam specifications 607-LSa-1. Components produce a .205" (5.2mm) wide seam.

36200UJD60 FLATSEAMER: Same as 36200UA52 except fitted with components to produce a .236" (6.0mm) wide seam.

36200UJED60 FLATSEAMER: For simultaneously trimming right and left plies and flatseaming knit undergarments, infantsclothing and similar light to medium weight materials where closing elastic is required.Seam specifications 607-FSa-1.LAP FLATSEAMER: For simultaneously trimming right and left plies and lap seaming men's briefs shorts, and similargarments made of light to medium weight material where crossing elastic and heavy seams, such as legbindings is necessary. Seam specifications 607-LSa-1. (Machine includes sewing parts to sew both FSa-1 Flat(butt) seam and LSa-1 Lap seam.)Components produce a .236" (6.0mm) wide seam.

36200ULD60 LAP FLATSEAMER:

36200UMD60 LAP FLATSEAMER: Same as 36200UHD52 except fitted with components to produce a .236" (6mm) wide seam.

36200UYD52 LAP FLATSEAMER: For simultaneously trimming right and left plies and lap seaming operations on the leg openingsof knitted boxer style briefs using wide knitted callerette material. Flat sewing parts with special lap seam presserfoot and special lap former. Fitted with long feed dogs," T" shaped yielding section with light weight spring, lightpresser bar spring and wear plates on presser foot.Seam specifications 607LSa-1. Components produce a .205(5.2mm) wide seam.

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SAFETY RULES:

1. Before putting the machines described in this manual into service, carefully read the instructions. Thestarting of each machine is only permitted after taking notice of the instructions and by qualifiedoperators.

IMPORTANT! Before putting the machine into service, also read the safety rules andinstructions from the motor supplier.

2. Observe the national safety rules valid for your country.

3. The sewing machines described in this instruction manual are prohibited from being put into service untilit has been ascertained that the sewing units which these sewing machines will be built into, haveconformed with the EC Council Directives (89/392/EEC, Annex II B).

Each machine is only allowed to be used as foreseen. The foreseen use of the particular machine isdescribed in paragraph “STYLES OF MACHINES” of this instruction manual. Another use, going beyondthe description, is not as foreseen.

4. All safety devices must be in position when the machine is ready for work or in operation. Operation ofthe machine without the appertaining safety devices is prohibited.

5. Wear safety glasses.

6. In case of machine conversions and changes all valid safety rules must be considered. Conversions andchanges are made at your own risk.

7. The warning hints in the instructions are marked with one of these two symbols:

8. When doing the following the machine has to be disconnected from the power supply by turning off themain switch or by pulling out the main plug:

8.1 When threading needle(s), looper, spreader etc.

8.2 When replacing any parts such as needle(s), presser foot, throat plate, looper, spreader, feed dog,needle guard, folder, fabric guide etc.

8.3 When leaving the workplace and when the workplace is unattended.

8.4 When doing maintenance work.

8.5 When using clutch motors without actuation lock, wait until the motor is stopped totally.

9. Maintenance, repair and conversion work (see item 8) must be done only by trained technicians orspecial skilled personnel under consideration of the instructions.

10. Any work on the electrical equipment must be done by an electrician or under direction and supervisionof special skilled personnel.

11. Work on parts and equipment under electrical power is not permitted. Permissible exceptions aredescribed in the applicable sections of standard sheet DIN VDE 0105.

12. Before doing maintenance and repair work on the pneumatic equipment, the machine has to bedisconnected from the compressed air supply. In case of existing residual air pressure, after discon-necting from compressed air supply (i.e. pneumatic equipment with air tank), the pressure has to beremoved by bleeding.

36200UYD60 LAP FLATSEAMER: Same as 36200UY52 except fitted with components to produce a .236" (6.0mm) wide seam.

ILLUSTRATIONS

This manual has been arranged to simplify ordering repair parts. Exploded views of various sections of the mechanism are shownso that the parts may be seen in their actual position in the machine. On the page opposite the illustration will be found a listingof the parts with their part numbers, description and the number of pieces required in the particular view being shown.

Numbers in the first column are reference numbers only, and merely indicate the position of the part in the illustration. Thereference number should never be used in ordering parts. Always use the part number listed in the second column.

Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting their descriptions under thedescription of the main sub-assembly. As an example refer to the following text.

9. 29126 EC Upper Looper Drive Shaft Assembly ................................................................................. 110. 22503 F Screw ................................................................................................................................. 111. 39543 E Cam Follower Locking Clamp ..................................................................................... 1

It will be noted in the previous example that the cam follower, bushing and cam guide and the upper looper drive shaft are notlisted. The reason is that replacement of these parts individually is not recommended, so the complete upper looper drive shaftassembly should be ordered.

When a part is common to all machines covered in this manual, no specific usage will be mentioned in the description. However,when the parts for the various machines are not the same, the specific usage will be mentioned in the description and, if necessary,the difference will be shown in the illustration.

A numerical index of all the parts shown in this manual is located at the back. This will facilitate locating the illustration anddescription when only a part number is known.

IDENTIFYING PARTS

Where the construction permits, each part is stamped with its part number. On some of the smaller parts and on those whereconstruction does not permit, an identification letter is stamped in to distinguish the part from similar ones.

PLEASE NOTE: Part numbers represent the same part, regardless of which manual they appear. On all orders please includepart number, name and style of machine for which the part was ordered.

NEEDLES

Each needle has both a type and size number. The type number denotes the kind of shank, point, length, groove, finish and otherdetails. The size number, stamped on the needle shank, denotes the largest diameter of the blade measured between the shankand the eye. Collectively, the type number and size number represent the complete symbol which is given on the label of allneedles packed and sold by Union Special.

TYPE DESCRIPTION

118GAS Extra short, double groove, struck groove, .060" diameter shank, chromium plated needle.Sizes available 065/025, 070/027, 075/029, 080/032, 090/036.

118GBS Extra short, single groove, struck groove, spotted .060" diameter shank, chromium plated needle.Sizes available 075/029, 080/032.

118GHS Same as 118GBS, except with ball point. Sizes available 070/027, 075/029, 080/032.118GJS Same as 118GHS, except with tapered blade and ball point. Sizes available 065/025, 070/027, 075/029.118GKS Round shank, round point, extra short, double groove, struck groove, spotted, chromium plated needle.

Sizes available 070/027, 075/029, 080/032.36211 Retainer needle, no scarf, chromium plated. Sizes available 065/025, 070/027, 075/029.

APPLICATION

When changing the needle, make sure it is fully inserted in the needle driving arm before the clamp screw is tightened.

To have needles promptly and accurately filled, an empty package, a needle sample, or the type and size number should beforwarded. Use the description on the label. A complete order should read as follows: "100 needles, type 118 GKS, size 075/029".

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THREADING

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OILING

Referring to Fig. 1, fill the machine at (A) and (B). Oil capacity of class 36200 is 2.5 ounces in the bottomreservoir and 2.5 ounces in the top reservoir. Use a straight mineral oil, Saybolt viscosity of 90 to 125 secondsat 100° Fahrenheit (Union Special Spec 175 part no. 28604R). The oil level is checked at gauges (C) and (D).Maintain oil level between the red lines of these gauges.

This machine is automatically lubricated by a continuously driven rotary pump. Oil flow can be observedthrough windows (A) and (B). When installing a new machine or starting a machine that has been idle forsome time, priming may be necessary. Remove plug screws (E), fill holes with recommended oil and replacescrews BEFORE operating. If oil does not flow while machine is running, pump is inoperative.

Remove screw 22733B (F, Fig. 1 inset) to drain oil from the top reservoir. To drain oil from bottom reservoirremove screw 999-196 (G).

Occasionally, it is necessary to oil the linkage of the presser foot, the knife holder shank (36273A), guidecollar (36273K) and the various links and bearings of the presser foot lifting mechanism and thread tensionrelease.

FIG. 1

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ADJUSTING INSTRUCTIONS

Instructions stating direction or location, such as right, left, front or rear of the machine are given relative tothe operator's position at the machine unless otherwise noted. The handwheel rotates clockwise inoperating direction.

SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT

Insert the first (left) and fourth needles into the needle head. Theneedles for this Class of machine are made with two flats on the frontof the shank. This will enable you to correctly position the needles inthe needle head. Make certain the needle shank is fully inserted andthat the screw is seated firmly on the flat.

To position the needle head square with the throat plate, use theupper knife or a straight edge to align the needles with the crossgrooves in the throat plate. (See Fig. 2)

Refer to table 1 for the dimension from the fourth (lowest) needle tothe surface of the throat plate and for the number of the needle barheight gauge.

Position the needle bar at its highestpoint of travel. Loosen needle barclamp screw (A, FIG.3) & use the speci-fied needle bar height gauge (B) toachieve the desired height dimensionfrom the fourth (lowest) needle (C) tothe throat plate surface (D). Tightenclamp screw (A) and recheck setting.Care must be taken not to disturb theneedle head alignment while makingthe adjustment. Add the two middleneedles and the retainer.

CAUTION: If the needle head has been replaced it must be torqued to 17 in. lbs.(20cm/kg). After tightening, check for expansion of the needle bar by position-ing it up into the lower bushing hole. If the bar has expanded it will bind in thebushing. The bar must be replaced or lapped to reduce the bell shape. Alignand set needle bar height as described above.

FIG. 2

TABLE 1

FIG. 3

ELYTS

MORFNOISNEMID)TSEWOL(HT4

OTELDEENETALPTAORHT

ECAFRUS

ELDEENRAB

THGIEHEGUAGREBMUN

ELDEENTHGIEHEGUAG

PETSDEKRAM

EGUAG25 )MM5.31("23/71 UB72212 135.

EGUAG06 )MM7.21("2/1 SD72212 005.

SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT)

Correct spacing of the needles in the throat plate stitch tongue isimperative to proper sewing conditions. Improper relationship of theneedles to the stitch tongue often results in malformed stitches.When replacing the stitch tongue make sure needles are alignedproperly (see Fig. 4).

If the stitch tongue and throat plate are properly seated and theneedle position is not correct, the cylinder has probably been forcedout of position. If realignment is necessary, refer to the section"Centering the Cylinder".

When the needles are correctly positioned in the throat plate thespace to the left of the needles in the stitch tongue slot is .006"(0.15mm) more than the space to the right (see Fig. 4). Actually, theneedle bar is centered to the throat plate and cylinder, however, toprovide clearance on the left side of the needle for the needle loopspassing around the looper during the down stroke of the needles, theslots in the stitch tongue are made off-center to the left. Accuratepositioning of the needles may be obtained by repositioning thecylinder.

ALIGNING THE CYLINDER

Remove the top front cover and gasket from the main frame. Loosencylinder holding screw (A, Fig. 5). Turn eccentric screw (B) clock-wise to move the cylinder so the needles are closer to the right sideof the stitch tongue. Turn the stud counterclockwise to locate theneedles closer to the left. Tighten screw (A) and recheck settings.

NOTE: The cylinder may not move freely when the eccentric is turnedbecause the joint sealant compound has set. Light tapping with awooden block at the joint or midpoint of the arm may be necessary.

SETTING THE LOOPER TRAVEL

Attach looper travel gauge plate (A, Fig. 6) to the rear of the cylinderarm. Set the bottom of the gauge so it is approximately horizontaland lock lightly in place with screw (B) directly underneath. Attachlooper travel gauge pointer (C) to the looper using the left needleguard screw hole. Turn the handwheel in operating direction until thelooper is positioned to the far right. Set pointer (C) at zero degreesby rotating gauge plate (A) and lock in place. Continue turning thehandwheel until the pointer stops. If the looper travel is correct thepointer should indicate 55°40'.

FIG. 4

FIG. 5

10

FIG. 6

11

SETTING THE LOOPER TRAVEL

To adjust the looper travel remove the top front cover and the endcover. Loosen left-handed locknut (A, Fig. 7) and turn screw (B)clockwise to decrease the looper travel or counterclockwise toincrease the looper travel. Tighten locknut (A) and recheck setting.

NOTE: After setting the looper travel the machine must be checkedfor synchronization.

TIMING THE NEEDLES TO THE LOOPER

To visually check the timing of the needles to the looper, turn the handwheel in operating direction until theneedle bar has reached its lowest position and has risen 5/32" (4.0mm). At this time the looper point shouldappear at the same relative position to the needles whether rotation of handwheel is clockwise orcounterclockwise.

INSTRUCTIONS FOR USINGSYNCHRONIZING GAUGE 21277CG

Turn the handwheel until the needle bar is at its lowest point. Loosenpresser bar regulating screw (A, Fig. 8) and insert needle bar settingblock (B) under the head of the screw (A) with stop screw (C) aboveneedle bar (D). Tighten screw (A).

The long portion of the looper clamp and height gauge (E, Fig. 8) laidon its side is the 5/32" (4.0mm) gauge used to set the distancebetween stop screw (C) and the top of the needle bar (D) at its lowestposition. Tighten nut (F) to clamp stop screw (C) into place.

FIG. 7

FIG. 8

12

TIMING THE NEEDLES TO THE LOOPER (CONT.)

Attach the looper clamp and height gauge (A, Fig. 9) to theheal of the looper by tightening screw (B). Turn the handwheelslowly in a clockwise direction until needle bar (C) touchesstop screw (D). Loosen screw (E) and set synchronizinggauge rod (F) so the flat end is on one of the lines in thecenter of the block (G). Tighten screw (E).

Turn the handwheel in the opposite direction until the needlebar touches stop screw (D, Fig. 9). Synchronizing rod (F)should come to the same line on block (G). The differencemust not exceed one line.

If the setting cannot be achieved, main shaft coupling (A,Fig. 10) must be repositioned. Remove the crank chambercover and gasket. Loosen the three coupling screws (B). Ifsynchronizing rod (F, Fig. 9) moves more to the right while thehandwheel is rotated in a clockwise direction, the looper istoo fast and the main shaft should be retarded. If the rodmoves more to the right when the handwheel is rotated in acounterclockwise direction the looper is too slow and themainshaft should be advanced. Tighten screws (B, Fig. 10).

NOTE: If the stationary Knife interferes with the syn-chronizing rod (F) remove the knife to makethe adjustment.

FIG. 9

FIG. 10

13

LOOPER ADJUSTMENTS

Looper Avoid

The looper avoid is set at .094" (2.4mm). Using gauge no.21227BV (A, Fig. 11), position looper shaft (B) fully to the rear(away from operator) and insert the gauge through the loopershaft hole in the end of the cylinder until the plunger is fullyextended from the gauge. Tighten clamp screw (C). When thelooper is positioned fully to the front, the end of the plungershould be flush with the end of the gauge. The motion of theplunger from the extended position to flush represents .094"(2.4mm) travel. To adjust the looper avoid remove the cylindercover and loosen screw (A, Fig. 12) with TT-85 wrench. Raise theball joint to shorten the avoid motion or lower it to lengthen theavoid motion. Tighten screw (A). Reposition gauge (A, Fig. 11)and recheck the setting.

Vertical Adjustment of Looper

A clearance of .018" to .025" (0.46mm to 0.64mm) should be maintainedbetween the top of the looper and the bottom of the stitch tongue. Loosenscrew (C, Fig. 13) and turn screw (D), directly under the looper, up or down asrequired. Make sure the looper is seated and tighten screw (C). Check forclearance.

FIG. 11

FIG. 12

FIG. 13

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LOOPER ADJUSTMENTS (CONT.)

Looper Gauge

Turn the handwheel in operating direction until the looper has trav-eled fully to the left. Loosen screw (A, Fig. 15) and move the looperholder to the right or left until the distance from the point of the looperto the center of the first (left) needle is 3/16" (4.8mm). Clearancebetween the looper point and the scarf of the needle must not exceed.002" (0.05mm). Turn screw (B) until the .002" (0.05mm) dimension isachieved. Tighten screw (A).

NOTE: Looper gauge may need to be increased or decreased slightlyto obtain a proper stitch.

SETTING THE FRONT NEEDLE GUARD

Install needle guard (A, Fig. 16) and position it to touch but not deflectthe first needle. Slowly turn the handwheel in operating direction andcheck the needles to make sure they are not pinched between the

looper and the needle guard.

SETTING THE FEED DOGS

Preliminary Setting:

Install the differential feed dog (A, Fig. 17) with screw (B).Attach rear needle guard (C) to main feed dog (D),pushing in fully to the rear and tighten screw (E). Installmain feed dog with screw (F).

As a starting point loosen screw (G) and set the slot in feedbar eccentric stud (H) in a horizontal position. Tightenscrew (G). At the highest point of travel feed dogs (A andD) should be the depth of one full tooth above throat plate(J). Loosen screws (B and F) and adjust the height of eachfeed dog by moving them up or down in the elongatedslot of the shank. Tighten screws (B and F). Loosen screw(G) and turn stud (H) until the top of the feed dogs areparallel to the throat plate. Rotating stud (H) will simulta-neously level both feed dogs.

NOTE: When setting eccentric stud (H) if turned clock-wise feeddogs should go up if turned counter-clockwise feed dogs should go down.

Final Setting:

Both the main and differential feed dogs may be individu-ally adjusted to height. Main feed dog (D) at its highestposition should rise above the top of the throat plate thedepth of one full tooth when the normal presser springpressure is applied. The differential feed (A) may then beraised to it.

FIG. 16

FIG. 17

FIG. 15

15

SETTING THE REAR NEEDLE GUARD

Set rear needle guard (A, Fig. 18) so it touches the first (left)needle (B) but does not deflect. Check the guard position tothe other needles to avoid pinching. Loosen screw (C) andreposition guard (A) as necessary. Tighten screw (C).

SETTING THE STITCH LENGTH

This machine is designed to sew 10 to 16 stitches per inch. Thenormal factory setting is 12 stitches per inch. To change thestitch length remove the plug screw located directly abovethe cylinder side cover. Loosen screw (A, Fig. 19) in lever (B)and move up to increase the stitch length or down to de-crease the stitch length. Tighten screw (A) and replace theplug screw.

CAUTION: If the stitch length is changed the rear needleguard setting must be checked and readjustedif necessary. Failure to do so may result inneedle and/or parts breakage.

CAUTION: When making stitch length adjustment do notexceed maximum recomended stitch lengthdue to possible part damage.

DIFFERENTIAL FEED CONTROL

The amount of differential feed is controlled by lever(C, Fig. 19). The adjusting plate is numbered from 1 to9. When the lever is set from numbers 1 to 4 reversedifferential or stretching occurs. The numbers from 4to 5 produce equal feed stitching while numbers 5 to9 produce a gathering stitch. The two stop screws (D)can be set to limit the movement of lever (C) or lockthe lever in one position.

SETTING THE PRESSER FOOT

Remove the presser bar regulating screw and the presser spring.Raise the needle bar to its highest position and remove the re-tainer. As the foot is slipped under the needles, swing the upperknife into the opening on the right side of the foot and slide thelinkage onto the hook driving sleeve. Insert the presser barthrough the linkage and into the presser foot shank. Tightenpresser foot screw. With the presser bar inserted properly into thepresser foot, position the foot left to right so the finger of coverthread carrier (A, Fig. 20) is between the first and second needles.Set presser bar guide (B, Fig. 20 Inset) so foot will not move. Setright presser foot guide (C) and left presser foot guide (D) tomaintain setting. Loosen presser bar guide screw (E Fig. 20 Inset)and check to see that foot has vertical freedom with no right to leftplay, no bind. Put the needle bar is in its lowest position, and set1/32"(0.8mm) above head of presser bar guide stud. Tightenpresser bar guide screw (E).

FIG. 18

FIG. 19

FIG. 20

16

SETTING THE PRESSER FOOT (CONT.)

Turn the handwheel in operating direction until link (A,Fig. 20) has traveled fully to the front. There must be a1/64" (0.4mm) clearance between link (A) and the backof needle head (B) when link (A) starts to jackknife.Loosen screw (C) and rotate driving sleeve (D) to posi-tion link (A). Tighten screw (C).

Add the cover thread hook(F) and cover thread carrier(E)if they are not in place. Position carrier so the threadloop will be carried behind the first two needles. Thereshould be a minimum 1/64"(0.4mm) clearance betweenthe hook and the carrier at their closest position.

Replace the presser spring and the presser bar regulating screw.Loosen screws (A, Fig. 22) in lifter lever link assembly (B) and positionlever (C) so there is 1/32" (0.8mm) clearance between it and presserbar guide (D) when the feed dogs are below the throat plate.

When the hook swings to the left it will pass over the cover thread. Onits return travel, the thread will "pop" into the slot on the underside ofthe hook and is carried to the right. This thread forms a triangle forthe third and forth needle threads to pass through. As the coverthread "pops" into the slot it must cast-off the high point of take-up (A,Fig. 23) at the same time. Loosen the two screws in the cover threadtake-up and reposition if necessary. If there is difficulty in makingthis adjustment, check the thread tension and make sure the hookpoint has an extremely high polish and the angle is correct. Due toclearance requirements bending the hook is not recommended.

FIG. 21

FIG. 22

FIG. 23

17

FIG. 24 FIG. 25

FIG. 26

SETTING THE PRESSER FOOT (CONT.)

The presser foot lifter stopplunger must be set so thecover thread hook will not hitthe bottom of the needlehead as the presser foot isbeing lifted. Position theneedle bar to its lowest pointof travel. Loosen nut (A, Fig.24) and turn plunger (B)clockwise until it strikes thecrankshaft counterweight.While applying pressure tolifter (C) to lift the foot, backout of the plunger until thedistance between the hookand the underside of theneedle head is 1/64" (0.4mm)(see Fig. 25). Tighten nut (A,Fig. 24).

To adjust the position and tension of frame chip guard (A, Fig. 26),slightly loosen screw (B) and turn washer (C) with 21388Y spannerwrench until spring (D) snaps the guard into the closed position.Tighten screw (B). A light resistance should be felt when opening theguard.

SETTING THE KNIFE DRIVE LEVER

Position the needle bar at the bot-tom of its stroke. Measure from thetop of the needle bar to the top ofthe casting to obtain dimension "A"(see Fig. 27).

Position the needle bar at the topof its stroke. Measure from the topof the needle bar to the top of thecasting to obtain dimension "B".Subtract dimension "A" from di-mension "B" and divide by two. Addthis number to dimension "A" toobtain "C". Set a caliper to the "C"dimension and turn the handwheelin operating direction until theheight of the needle bar is at the"C" dimensionFIG. 27

18

FIG. 28

FIG. 29

SETTING THE KNIFE DRIVE LEVER (CONT.)

At this time the knife drive lever should be in the 6 o'clockposition. If adjustment is necessary, loosen screws (A, Fig. 28)in the needle lever and reposition knife drive lever (B) to the6 o'clock position. Tighten screws (A). The dimension be-tween the centerline of right and left knife drive connectionball joints (C and D) must be 2 27/32" (72.2mm). Loosen lefthand thread nut (E), right hand thread nut (F) and turn con-necting rod (G) until dimension is achieved. Tighten nuts (Eand F).

SETTING THE TRIMMING KNIVES FOR LAP SEAMING(ALL STYLES )

To make the adjustments for a lap seam, position lowerknife (A, Fig. 29) in the foot so it extends 1/64" (0.4mm)past the right side of the left toe (B) (approximately evenwith the first needle). Loosen screw (C) and move knifein or out as required. Tighten screw (C) securely.

Turn handwheel in operating direction until knife drivingbracket (D) is positioned to the extreme left. At this timethe front edge of both knives should be parallel witheach other and the upper knife cutting edge shouldoverlap lower knife cutting edge by 1/64" (0.4mm).

19

FIG. 30 FIG. 31

FIG. 32

FIG. 33

SETTING THE TRIMMING KNIVES(ALL STYLES) (CONT.)

If necessary loosen screw (A,Fig. 30) and move knife (B) tothe right or left as required.Tighten screw (A).

If the shear angle betweenthe knives has to be changed,raise or lower screw (C, Fig.30) in knife holder shank (D).

To set spring pressure be-tween the knives loosenscrew (A, Fig. 31) and raiseknife holder guide collar (B)1/16" (1.6mm) from knife driv-ing bracket (C). T ightenscrew (A).

NOTE: More or less spring pressure may be required depend-ing on the type of material being sewn. Also, bothknives may have to be repositioned after a trial seamis made so there is an equal margin from the edges ofthe two plies to the center rows of stitching.

NEEDLE THREAD ADJUSTMENTS

Four needle thread strike-off pins (A, Fig. 32) are provided for inde-pendent needle thread control. Level the take-ups to the height ofthe thread in the needle lever eyelet at its lowest position. Raise thefirst take-up (nearest the operator) 1/8" (3.2mm) and the secondtake-up 1/16" (1.6mm). Further adjustment may be necessary toobtain proper needle loop size so skipped stitches may be avoided.

Set the four frame needle thread eyelets (B, Fig. 32)eye with the eyelets in holder (C). Adjust as neces-sary so the needle thread loops around the looperwill remain firm and not seek random positions whenthe needle bar descends.

Unlocking spring (A, Fig. 33) provides a propor tionalamount of pull-up of the needle threads when themachine is reversed for unlocking the stitch so theloops will not form on the front of the needles andbecome caught by the looper.

NOTE: Unlocking spring is only used when startingand stopping on the material.

Turn screw (B) up or down so unlocking spring (A) will have 1/8" (3.2mm) drop from the bottom of the threadholes to the top of screw (B). Loosen screw (C) and turn knurled knob (D) to adjust the spring tension. Tightenscrew (C).

Tension of the six threads is individually controlled. The needle tension is seldom uniform; the first needlethread having more tension than the other three. Use only enough tension to pull up the stitch. A well-balanced stitch will have the first and fourth needle loops pulled up and the second and third needle loopssmall and even.

20

FIG. 34

FIG. 35

LOOPER THREAD ADJUSTMENT

Loosen screws (A, Fig. 34) and position looper thread cast-off (B)flush with the right end of cast-off support plate (C). Tighten screws(A). Loosen screws (D, Fig. 34 inset) and time take-up (E) so thethread will cast-off when the needle bar has descended 7/64" (2.8mm)from its highest position. When thread eyelets (F) are moved furtherto the left the amount of thread pull-off will increase.

COVER THREAD ADJUSTMENT

Loosen screw (A, Fig. 35) and set the lower edge of cover threadtake-up eyelet (B) so its 3/32" (2.4mm) above the surface of cast-offplate (C). Tighten screw (A). As the cover thread hook moves to theleft over the cover thread and the needle bar starts to rise, the coverthread must "cast-off" from the high point of take-up (D). Loosenscrews (E) and adjust take-up (F) accordingly. make sure that take-up (F) is centered in cast-off plate slot (C) and take-up eyelet (B) iscentered to take-up (F). Tighten screws (E).

TENSION RELEASE

The tension releaseshould start to function when the presser foot hasraised approximately 1/32" (0.8mm) above the surface of the throatplate and be entirely released when the presser foot has reached itshighest position. Insert a large screwdriver into slot on the right endof shaft (A, Fig. 36), loosen screw (B) in lifter lever (C) and turn thescrewdriver to raise or lower pins (D). Tighten screw (B).

NOTE: Make sure the 1/32" (0.8mm) clearance between thepresser bar lifter lever and presser bar guide has beenmaintained. Refer to Fig. 22 if readjustment is neces-sary.

FIG. 36

21

FIG. 38

HUNG FOOT ADJUSTMENT

When sewing on extremely lightweight material and/or feed cutting is a problem, the presser foot may be"hung" by raising stud (B) until guide (A) rests on the shoulder of stud (B). This adjustment will raise the presserfoot slightly, so only the pressure of the presser foot shoes contact the material. Turn handwheel in operatingdirection until the feed dogs are below the throat plate surface. At this time there should be a 1/32" (0.8mm)clearance between the bottom of presser bar guide (A, Fig. 37) and presser bar guide stud (B). To hangpresser foot, loosen lock nut (C Fig. 37) and turn thumbscrew (D Fig. 37) so that the foot comes up slightly,tighten nut (C Fig. 37).

SETTING THE LAP FORMER

Attach gibs (A, Fig. 38) to the cylinder cover but do not tighten screws (B); leave them snug for furtheradjustment. Fasten spring (C, Fig. 38 inset) to the bottom of slide block (D) and insert between gibs (A).Attach lap former (E) to slide block (D) with screws (F) and position it in the center of the presser foot. Positionthe slide block so it has a snug (but not tight) fit the entire length of the gibs. Tighten screws (B).

LAP SEAMING

Lap Seaming can be accomplished using three methods:

1. Lap Seaming cutting two plies of material.A. Remove butt seam presser foot and replace with lap seam presser foot. Refer to pages 15, 16,

& 17 for presser foot adjustments.B. Attach lap former and slide block with spring. See above for adjustments.

2. Lap seaming cutting only right ply of material.A. Use butt seam presser foot.B. Remove front right throat plate screw and attach 36203 edge guide with 22849 screw, and adjust

left or right for proper coverage on bottom.C. Adjust knives left or right for proper trimming and coverage on top.

3. Lap seaming cutting only left ply of material.A. Use butt seam presser foot.B. Remove left front throat plate screw and attach 36203 edge guide with 22849 screw, and adjust

left or right for proper coverage on bottom.C. Adjust knives left or right for proper trimming and coverage on top.

FIG. 37

Part No. DescriptionAmt.Req.

Ref.No.

23

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.48.49.

9335888NB3530555000660-21222516A93A9035887X35887AEB3530555000660-21222539M22516A73C3625629476XC22KH3620473A52958F52958C36204A36256A2283936284T22564B35887R41071G35887M12934A36284M22569B36290F56390ELA528660-935CO67E36289K6042A22759A2271122539AA36293B36293E39593C9335890P35893G35893H

Screw, for crank chamber cover ....................................................................Crank Chamber Cover ...................................................................................

Oil Sight Gauge ........................................................................................"O"Ring .....................................................................................................

Screw ..............................................................................................................Screw, for middle top cover ............................................................................Screw, for spring .............................................................................................Top Cover, middle ..........................................................................................Top Cover, front ..............................................................................................

Oil Sight Gauge ........................................................................................"O"Ring .....................................................................................................

Plug Screw ......................................................................................................Screw, for front top cover ................................................................................Screw ..............................................................................................................Cover Thread Take-up Eyelet ..........................................................................Cast-Off Plate Assembly .................................................................................

Screw, for cast-off ....................................................................................Cast-off ....................................................................................................Screw, for cast-off plate eyelets ...............................................................Cast-off Plate Eyelet, rear .........................................................................Cast-off Plate Eyelet, front ........................................................................Cast-off Plate ............................................................................................

Cover Thread Take-up Eyelet Holder ..............................................................Screw ..............................................................................................................Gasket, for front top cover ..............................................................................Screw, for middle cover hinge ........................................................................Middle Cover Hinge ........................................................................................Nut, for top middle cover spring screw ............................................................Spring, for middle top cover ............................................................................Nut, for top middle cover spring screw ............................................................Gasket, for crank chamber .............................................................................Screw, for bushing housing .............................................................................Bushing Housing, includes bushing .................................................................Gasket, for bushing housing ...........................................................................Directional Label ............................................................................................"O"Ring ...........................................................................................................Cork ................................................................................................................Oil Shield ........................................................................................................Washer, for screw ............................................................................................Screw, for connecting head to main frame .....................................................Screw, for oil wick ...........................................................................................Plug Screw ......................................................................................................Oil Sight Gauge ...............................................................................................Oil Level Indicator ...........................................................................................Oil Gauge Float ...............................................................................................Screw, for oil pump housing ............................................................................Bushing ...........................................................................................................Seal, Upper .....................................................................................................Seal, Lower .....................................................................................................

OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS

5111422111116111212111121312121111111122111112111


Ref.No.

25

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.

Gasket, end cover ..........................................................................................End Cover .......................................................................................................Screw, end cover ...........................................................................................Main Shaft Bushing, front .................................................................................Screw, for looper drive lever shaft ...................................................................Screw, looper thread shield ............................................................................Looper Thread Shield ......................................................................................

Tube .........................................................................................................Screw .......................................................................................................Tube Clamp ..............................................................................................Support ....................................................................................................

Looper Thread Guide Wire ..............................................................................Oil Seal ...........................................................................................................Thread Guide ..................................................................................................Main Shaft Bushing, rear .................................................................................Crankshaft Bushing, front ................................................................................Plug Screw ......................................................................................................Bushing Cap ...................................................................................................Needle Lever Shaft Bushing, front ...................................................................Needle Lever Shaft Bushing, rear ....................................................................Rubber “O” Ring .............................................................................................Oil Drain Screw ...............................................................................................Needle Thread Eyelet .....................................................................................Screw, for needle thread eyelet .....................................................................Screw, for unlocking spring height adjusting ..................................................Stitch Unlocker Mounting Bracket ..................................................................Unlocking Spring ............................................................................................Spring Holder ..................................................................................................Frame, Needle Thread Eyelet .........................................................................

Screw .......................................................................................................Screw, for needle thread eyelet .....................................................................Felt ..................................................................................................................

36284S35887Z22564B36290B22791D2282929105BH35866ASS7110510SP35866B35883AL35781D660-113262271B36290G35890E22539T35761D36260B36260C660-20622733B36271A73A22768B36271G36271E36271H3627128C22596D36293N

11411211111111112111114211111411

MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS


Ref.No.

27

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.

660-20736294D29472Y22585A21756G35897BW36297J35897BV29472AC36297M22571B41071G22565A36293M109636293L50393-1409036261A35894L666-33836293K671B31155020929101J22587E22894W29103T22587E22894W660-219P36222C22801362232258036223A2258035895Y22894AM35895X22519F22894J22894K

Oil Seal Ring ....................................................................................................Oil Reservoir, back .........................................................................................Pump Assembly ..............................................................................................

Screw, for housing cover ..........................................................................Vent Screw ...............................................................................................Gasket ......................................................................................................Housing Cover and Oil Tube, rear .............................................................

Intake Filter ........................................................................................Pump Body and Gear Assembly ...............................................................Housing Cover and Oil Tube, front ............................................................

Plug Screw .........................................................................................Nut .....................................................................................................Screw .................................................................................................

Oil Splitter .......................................................................................................Screw .......................................................................................................Oil Tube ....................................................................................................Tubing ......................................................................................................

Screw, for take-up shield ................................................................................Take-up Shield Assembly ...............................................................................Oil Reservoir, front ...........................................................................................Oil Seal Ring ....................................................................................................Oil Tube Bypass ...............................................................................................

Air Tube ....................................................................................................Tension Spring ..........................................................................................

Feed Drive Eccentric Assembly ......................................................................Screw .......................................................................................................Set Screw ..................................................................................................

Feed Lift Eccentric Assembly ..........................................................................Screw .......................................................................................................Set Screw ..................................................................................................

Roll Pin ............................................................................................................Main Shaft .......................................................................................................Screw ..............................................................................................................Double Disc Take-up .......................................................................................

Screw .......................................................................................................Cover Thread Take-up ....................................................................................

Screw .......................................................................................................Crankshaft Thrust Collar ..................................................................................

Screw .......................................................................................................Main Shaft Coupling .......................................................................................

Screw .......................................................................................................Set Screw ..................................................................................................Spot Screw ................................................................................................

1115211111111111121111111221221121212121342

MAIN SHAFT & MISCELLANEOUS OILING


Ref.No.

29

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.

36221N2257461321L61321J36221M22894E35895Y22894AM2279735897BY2276636251N36251M3626335763G35862A22587B22894W36222A35763F362477736264D36254B2256435816SS7111120TP36254A773621522596B

Pulley Assembly ..............................................................................................Screw ........................................................................................................Clamp Plate ..............................................................................................Handwheel ...............................................................................................Pulley ........................................................................................................

Screw, for adjustable pulley ...............................................................Crankshaft Thrust Collar ..................................................................................

Screw ........................................................................................................Screw ..............................................................................................................Pump Driving Gear ..........................................................................................Screw ..............................................................................................................Needle Bearing Retaining Plate ......................................................................Eccentric Bearing ...........................................................................................Needle Bearing Rollers ....................................................................................Needle Bearing Retaining Ring .......................................................................Needle Lever Connecting Rod ........................................................................

Screw ........................................................................................................Screw ........................................................................................................

Crankshaft ......................................................................................................Needle Bearing Rollers ....................................................................................Needle Lever Connecting Rod Pin ...................................................................

Screw ........................................................................................................Needle Lever Thread Eyelet ............................................................................Link Pin ............................................................................................................Screw ..............................................................................................................Needle Bar Connection ..................................................................................

Screw ........................................................................................................Needle Bar Link ...............................................................................................Screw ..............................................................................................................Needle Lever ..................................................................................................

Screw ........................................................................................................

CRANKSHAFT & NEEDLE LEVER PARTS

1311121231211

2841211

2812121111112


Ref.No.

31

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.

--

33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.

3623322894J36280V22585C36280U8636280A36280C36280D258A2251936280W22839D36280T36280S660-254C2251736280N25536298H36298G942251736292M22585A35792T36292K36292N22784FC50092S39592AK51292F-251292F-451292F-5W56392F3579210936292Q36266A22894BK9436283RSS7090910TP3626636283USS7110840SP36283T36283SB3319704L00

Lift Lever Link Connection ...............................................................................Screw .......................................................................................................

Lifter Lever Link Assembly ...............................................................................Screw .......................................................................................................Lifter Lever Link .........................................................................................

Screw ..............................................................................................................Presser Foot Lifter Stop Plunger ........................................................................Stop Plunger Segment ....................................................................................Stop Plunger Segment Pin ...............................................................................Nut ..................................................................................................................Screw, for stop plunger segment pin ...............................................................Presser Bar Lifter Lever ....................................................................................Screw ..............................................................................................................Lifter Lever Connecting Link ............................................................................Presser Foot Connection Lifter Lever ...............................................................Retaining Ring .................................................................................................Screw, for presser foot lifter bearing bracket ..................................................Presser Foot Lifter Bearing Bracket ..................................................................Screw ..............................................................................................................Tension Support ..............................................................................................Tension Thread Eyelet .....................................................................................Screw, for tension support ...............................................................................Screw, for tension plate bracket .....................................................................Tension Plate Bracket ......................................................................................Screw, for tension post ....................................................................................Tension Disc Release Pin .................................................................................Spring, for tension release shaft ......................................................................Tension Release Shaft .....................................................................................

Screw .......................................................................................................Tension Nut .....................................................................................................Tension Spring Ferrule .....................................................................................Tension Spring, for cover thread .....................................................................Tension Spring, for looper thread ....................................................................Tension Spring, for needle thread ...................................................................Shield, for tension spring .................................................................................Tension Disc, large ..........................................................................................Tension Disc, small ..........................................................................................Tension Post ....................................................................................................Thread Guide Assembly ..................................................................................

Screw Post ................................................................................................Screw .......................................................................................................Mounting Bracket .....................................................................................Screw .......................................................................................................Eyelet Tube ...............................................................................................Eyelet Tube Holder ....................................................................................Screw .......................................................................................................Bracket, Tube ...........................................................................................Eyelet Plate ..............................................................................................Eyelet .......................................................................................................

TENSION PARTS

1112121111111112111132226711166114666611222224116


Ref.No.

33

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.

-28.29.

36289B36280J36284P362892252436264B2836264E36264F22738C28A285125936229H36278A36273T225243576736273S36273R660-73922777B36279L36279N36279M22881A36278K36278S36217A36278

Baffle Plate ......................................................................................................Presser Bar Lifter Lever ....................................................................................Gasket, for front head cover ...........................................................................Head Cover, front ...........................................................................................Screw, for front head cover .............................................................................Needle Thread Strike-off Pin ...........................................................................Screw, for needle thread take-up ...................................................................Needle Thread Take-up, complete .................................................................

Strike-off Pin Holder ..................................................................................Screw, for needle thread take-up .............................................................

Screw, for needle thread take-up ...................................................................Screw, for cover thread eyelet ........................................................................Cover Thread Eyelet .......................................................................................Detachable Sewing Head ...............................................................................

Presser Bar Bushing ...................................................................................Needle Bar Bushing, upper .......................................................................Screw .......................................................................................................Sewing Head Key .....................................................................................Needle Bar Bushing, lower ........................................................................Cover Thread Carrier and Hook Driving Sleeve Bushing ...........................Oil Lip Seal ................................................................................................

Screw, for frame chip guard ............................................................................Spring, for frame chip guard ...........................................................................Frame Chip Guard ..........................................................................................Washer, for frame chip guard .........................................................................Screw, for right presser foot guide ...................................................................Presser Foot Guide, right .................................................................................Presser Foot Guide, right, for styles 36200UYD52, UYD60 .................................Needle Bar ......................................................................................................Presser Bar ......................................................................................................

DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD

111124241241111122112111111111

30. thru 59. See Following page


Ref.No.

35

30.-

31.32.

-33.34.35.36.37.38.39.40.41.42.

-43.44.45.46.47.48.49.50.51.52.53.54.55.56.57.58.59.

36278L36278R22653B-836218-5236218-6022738H2252436289A36284N6042A31836293J664F-1622560A36278F36278U36278M36294E22585C660-113128C660-113036290E36237M36278T29476YP993735896D666-340AWZ0641510KP22758E36283P22585B

Presser Foot Guide, left ...................................................................................Presser Foot Guide, left, for styles 36200UYD52, UYD60 ....................................Screw, for left presser foot guide .....................................................................Needle Head, for 5.2 Gauge .............................................................................Needle Head, for 6.0 Gauge ...........................................................................

Screw, for needles and retainer ................................................................Screw, for left head cover ...............................................................................Head Cover, left ..............................................................................................Gasket, for left head cover .............................................................................Washer ...........................................................................................................Screw, for connecting head to main frame .....................................................Felt ..................................................................................................................Taper Pin .........................................................................................................Screw, for presser bar guide stud ....................................................................Spring, for presser bar .....................................................................................Spring, for presser bar, for styles 36200UYD52, UYD60 .....................................Presser Bar Regulating Screw ..........................................................................Oil Guard ........................................................................................................Screw ..............................................................................................................Knurled Knob ..................................................................................................

Screw .......................................................................................................Knurled Nut .....................................................................................................Threaded Sleve ...............................................................................................Collar Bumper .................................................................................................Screw Stud ......................................................................................................Sewing Guard Assembly .................................................................................

Nut ............................................................................................................Sewing Guard ...........................................................................................

Bumper Plug .......................................................................................Spring Washer ..........................................................................................Screw .......................................................................................................Mounting Bracket .....................................................................................

Screw ..............................................................................................................

DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD

112115211111111111112111111112112

1. thru 29. See Preceding page


Ref.No.

37

1.2.3.4.5.6.7.8.9.

---

-

10.11.12.13.

----

-

14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.

22845M36236F36234M660-22036234F36234G22587H2252836226A

36226B36226K36226H

36226J

87U362252252836205A

36205B36205M36205N36205H

36205J

36234E22578H36234GCQ20000000036234C36236H36236G33174B36236E62238A29478CS29103T22894W22587E269362441836244A22729C41255B22747

Screw, for differential feed bar driving link ......................................................Differential Feed Bar Driving Link .....................................................................Feed Bar Eccentric Stud ..................................................................................

"O"Ring .....................................................................................................Differential Feed Bar ........................................................................................

Feed Bar Plate ...........................................................................................Screw ........................................................................................................

Screw, for differential feed dog .......................................................................Differential Feed Dog, marked “FV”, 14 teeth per inch, for Styles36200UAD52, UED52, UED60, UJD60, UJED60, ULD60 .........................................Differential Feed Dog, marked “PB”, 16 teeth per inch ....................................Differential Feed Dog, 16 teeth per inch, for styles 36200UYD52, UYD60 .......Differential Feed Dog, marked “PQ”, 14 teeth per inch, .050" (1.27mm) stepon right side for style 36200UHD52 ...................................................................Differential Feed Dog, marked “VU”, 16 teeth per inch, .050" (1.27mm) stepon right side for style 36200UMD60 ..................................................................Screw, for needle guard ..................................................................................Needle Guard .................................................................................................Screw, for main feed dog ................................................................................Main Feed Dog, marked “PK”, 14 teeth per inch, for Styles 36200UAD52,UED52, UED60, UJD60, UJED60 ..........................................................................Main Feed Dog, marked “PL”, 16 teeth per inch ..............................................Main Feed Dog, marked “AAK”, 14 teeth per inch ...........................................Main Feed Dog, 16 teeth per inch, for styles 36200UYD52, UYD60 ....................Main Feed Dog, marked “PR”, 14 teeth per inch, .050" (1.27mm) step onright side for Styles 36200UHD52 ......................................................................Main Feed Dog, marked “VV”, 16 teeth per inch, .050" (1.27mm) step onright side for Styles 36200UMD60 .....................................................................Main Feed Bar .................................................................................................

Screw ........................................................................................................Feed Bar Plate ...........................................................................................

Yarn ................................................................................................................Feed Bar Slide Block ........................................................................................Bushing ...........................................................................................................Driving Link Stud ..............................................................................................Screw ..............................................................................................................Main Feed Bar Drive Link ..................................................................................Link Pin ............................................................................................................Feed Lift Eccentric Assembly ...........................................................................

Feed Lift Eccentric Assembly Ball Joint ......................................................Set Screw ............................................................................................Screw .................................................................................................

Nut, left thread ..........................................................................................Connecting Rod ........................................................................................Nut, right thread ........................................................................................Ball Joint, complete ..................................................................................

Screw .................................................................................................Ball Fork ....................................................................................................Screw, for ball fork ....................................................................................

DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY

11111121

111

1

1111

1111

1

1121212211111221111211


Ref.No.

39

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.

660-20736236A3623736237A22504C36236J36236K362367736236B22733G29478CT29101J22587E22894W26943246183584622729C35846B3586636236B22733G35766B35842J36236A660-20735836C36236H2586042A36236C62238A35851S35851P

Oil Seal Ring ....................................................................................................Feed Rocker Shaft ...........................................................................................Differential Feed Adjusting Lever ....................................................................Differential Feed Adjusting Link .......................................................................Screw ..............................................................................................................Differential Driving Link Stud ............................................................................Differential Feed Driving Link Slide Block .........................................................Feed Rocker ....................................................................................................Screw ..............................................................................................................Bushing ...........................................................................................................Screw ..............................................................................................................Feed Drive Assembly .......................................................................................

Feed Drive Eccentric Assembly ................................................................Screw .................................................................................................Set Screw ............................................................................................

Nut, left thread ..........................................................................................Connecting Rod ........................................................................................Nut, right thread ........................................................................................Ball Joint ...................................................................................................

Screw .................................................................................................Washer ............................................................................................................Nut ..................................................................................................................Bushing ...........................................................................................................Screw ..............................................................................................................Nut ..................................................................................................................Feed Drive and Looper Avoid Drive Lever ........................................................Feed Drive Shaft ..............................................................................................Oil Seal Ring ....................................................................................................Screw, for feed rocker driving link ...................................................................Bushing ...........................................................................................................Nut ..................................................................................................................Washer ............................................................................................................Feed Rocker Driving Link .................................................................................Link Pin ............................................................................................................Connecting Rod ..............................................................................................Screw ..............................................................................................................

FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS

111111112111122111121111111111111112


Ref.No.

41

36251B12934A51235G36245K36245H36245D36251AA36275A36278J22569G52841H660-1019362753626136245G36275B36245J12934A36245E36251C36251V2258536245F36273U36273Q36273P605A36273J660-219D36273C36273K22729M22799N36273D36270B36273G22894X22767A36273A1096BCQ200000000

1.2.3.4.

*5.*6.7.8.9.

10.11.12.13.14.

*15.16.17.18.

*19.20.21.

-*22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.

Cover Thread Carrier and Hook Driving Sleeve ......................................Nut ..........................................................................................................Washer ...................................................................................................Screw .....................................................................................................Rod End Bearing .....................................................................................Nut, right thread .....................................................................................Cover Thread Carrier and Hook Driving Connection Rod Ball Joint ......Washer ...................................................................................................Presser Bar Guide ...................................................................................

Screw ...............................................................................................Nut .........................................................................................................."O"Ring ...................................................................................................Torlon Washer .........................................................................................Knife Drive Lever .....................................................................................Rod End Bearing .....................................................................................Washer, seal ...........................................................................................Screw .....................................................................................................Nut ..........................................................................................................Nut, left thread ........................................................................................Sleeve Driving Lever, for styles 36200UAD52, UED52, UHD52, UYD52 ....Sleeve Driving Lever, for styles 36200UED60, UJD60, UJED60, UMD60 UYD60

Screw ...............................................................................................Stud, Rod End Bearing .............................................................................Knife Driving Bracket ..............................................................................

Bushing ............................................................................................Bushing ............................................................................................Screw ...............................................................................................Knife Holder Guide Plate ..................................................................

Roll Pin ....................................................................................................Knife Holder Spring .................................................................................Knife Holder Guide Collar .......................................................................

Screw ...............................................................................................Screw .....................................................................................................Knife Support ..........................................................................................Knife, upper ............................................................................................Knife Holder ............................................................................................Screw .....................................................................................................Screw .....................................................................................................Knife Holder Shank .................................................................................

Screw ...............................................................................................Oil Wick ..................................................................................................

11221112111111121111111111212111111112111

KNIFE DRIVING PARTS

* May also be purchased assembledand set to length as 29478FJ.


Ref.No.

43

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.

3621060436208A22585A362481096B22564D22652A-63624935751G22572B36249B36278C41255B2274736253B660-22129478CU35851L22729C26947611839145A22729C128658815037A36253A258A7752336660-21522795B36253G36245B97A53636C269

Looper Mounted Needle Guard, marked “FZ” ................................................Screw, for needle guard .................................................................................Looper ............................................................................................................Screw .............................................................................................................Looper Holder .................................................................................................

Looper Adjusting Screw ...........................................................................Screw .......................................................................................................Screw .......................................................................................................

Looper Rocker Shaft .......................................................................................Looper Shaft Collar .........................................................................................

Screw .......................................................................................................Looper Shaft Sleeve ........................................................................................Guide Stud ......................................................................................................Ball Fork ..........................................................................................................Screw .............................................................................................................Looper Drive Lever Shaft .................................................................................Oil Seal Ring ....................................................................................................Looper Drive Connecting Rod Assembly ........................................................

Ball Joint, upper ........................................................................................Screw .................................................................................................

Nut, left thread .........................................................................................Connecting Rod .......................................................................................Nut, right thread .......................................................................................Ball Joint, lower ........................................................................................

Screw .................................................................................................Collar .............................................................................................................Screw .............................................................................................................Nut ..................................................................................................................Looper Drive Lever ..........................................................................................Nut ..................................................................................................................Screw .............................................................................................................Link Pin ............................................................................................................Retaining Ring ................................................................................................Screw .............................................................................................................Looper Drive Crank Stud .................................................................................Looper Drive Connecting Rod and Ferrule Sub-Assembly ..............................

Screw .......................................................................................................Washer ...........................................................................................................Nut, left thread ................................................................................................

LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS

121111111111111111121111222111112111111


Ref.No.

45

LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE

1.-

2.-

3.4.-

4A.5.6.7.

8.

9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.

----

28.29.

-30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.

36224H36224K3624036240J22716A23420DB23420CZ23420DH22738B73A36283J

23423X

36283H

23424Z22716A36283G36283F36284E2279822653E-2435876U3628498A36283E36283F36284E2279822562A2284936203C36224AC36224JC36224NC36224PC36224Q22716A3624036240J22KH36296B36296A2280136251K36283C36283B22585C35884K53140-407667D-1622571A2259636229A-1

Throat Plate, for Style 36200UHD52 ..................................................................Throat Plate, for Style 36200UMD60 .................................................................

Stitch Tongue, marked “D”, for Throat Plates 36224H ................................Stitch Tongue, marked “AC”, for Throat Plates 36224K ..............................Screw, for stitch tongue ............................................................................

Lap Former, for styles 36200UED52, UED60, UHD52, UJED60, UMD60 .................Lap Former, for style 36200ULD60 ....................................................................Lap Former, for styles 36200UYD52, UYD60 ......................................................Screw, for lap former .......................................................................................Screw, for lap former .......................................................................................Gib, right, for styles 36200UED52, UED60, UHD52, UJED60, ULD60, UMD60,UYD52, UYD60 .................................................................................................Lap Former Slide Block, for 36200UED52, UED60, UHD52, UJED60, ULD60,UMD60, UYD52, UYD60 .....................................................................................Gib, left, for styles 36200UED52, UED60, UHD52, UJED60, ULD60, UMD60,UYD52, UYD60 .................................................................................................Spring, for lap former slide block ....................................................................Screw, for lap former slide block spring ..........................................................Cylinder Cover, for styles 36200UED52, UED60, ULD60, UYD52, UYD60 .............Gasket, for cylinder cover, all styles ...............................................................Upper Lint Shield, all styles ..............................................................................Screw, upper lint shield ...................................................................................Screw, for joining cylinder to main frame ........................................................Washer ...........................................................................................................Gasket ............................................................................................................Screw, for cylinder cover ................................................................................Cylinder Cover ...............................................................................................Gasket, for cylinder cover ..............................................................................Upper Lint Shield .............................................................................................Screw, upper lint shield ...................................................................................Screw, for throat plate .....................................................................................Screw, for edge guide .....................................................................................Edge Guide, for Styles 36200UAD52, UED52, UED60, UJD60, UJED60, ULD60Throat Plate, for Style 36200UAD52, UED52 ......................................................Throat Plate, for Style 36200UED60, UJD60, UJED60 ..........................................Throat Plate, for Style 36200ULD60 ...................................................................Throat Plate, for Style 36200UYD52 ..................................................................Throat Plate, for Style 36200UYD60 ..................................................................

Screw, for stitch tongue ............................................................................Stitch Tongue, marked “D”, for Throat Plates C36224A, C36224P ..............Stitch Tongue, marked “AC”, for Throat Plates C36224J, C36224Q ........

Screw, for chain cutting knife .........................................................................Guard, for chain cutting knife .........................................................................Chain Cutting Knife .........................................................................................Screw, for chain cutting knife .........................................................................Dowel Pin ........................................................................................................Cylinder Hinged Spring Support Stud ..............................................................Spring .............................................................................................................Screw, spring ..................................................................................................Lower Lint Shield .............................................................................................Screw ..............................................................................................................Washer ...........................................................................................................Dowel Pin ........................................................................................................Plug Screw ......................................................................................................Screw, for feed bar eccentric stud ..................................................................Cylinder Alignment Eccentric Pin ...................................................................

11111111111

1

1

1111113318111131111111111111121111111111


Ref.No.

47

1.2.3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.

36284R36284CJ87J36249A660-111522539AL22560A53136284F36293G661-150999-1962259636282227663628636284Q87A29478CZ36237E660-22036238F60078Z36237H3623836237J36237K53836283K35883G36237L35850F36256B2284922894W22791E660-1117

Gasket, for front cylinder cover and oil gauge ...............................................Cylinder Cover and Oil Gauge, front ..............................................................Screw, for front cylinder cover and oil gauge .................................................Bushing, for looper shaft, front ........................................................................“O” Ring ..........................................................................................................Plug Screw ......................................................................................................Screw, for guide stud ......................................................................................Screw .............................................................................................................Gasket, for bottom cover ................................................................................Screen, for bottom cover ................................................................................Rubber “O” Ring, for screen ............................................................................Oil Drain Plug Screw ........................................................................................Screw, for bottom cover .................................................................................Bottom Cover .................................................................................................Screw, for cylinder side cover ........................................................................Cylinder Side Cover ........................................................................................Gasket, for cylinder side cover .......................................................................Screw, for differential feed control assembly .................................................Differential Feed Control Assembly, complete ...............................................

Adjusting Lever ........................................................................................Oil Seal Ring .............................................................................................Gasket .....................................................................................................Nut ...........................................................................................................Stop Screw ...............................................................................................Adjusting Plate .........................................................................................Spring Washer ..........................................................................................Operating Lever .......................................................................................Screw .......................................................................................................

Cylinder Hinged Cover ...................................................................................Pin ..................................................................................................................Bushing, for feed bar eccentric stud ...............................................................Bushing, for looper shaft, rear .........................................................................Looper Thread Guide Wire ..............................................................................Screw, for looper thread guide wire ................................................................Screw, for cylinder hinged spring support stud ...............................................Screw Pin ........................................................................................................Oil Seal ...........................................................................................................

1141111211114141131111221211111111112

CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUSCYLINDER COVERS


Ref.No.

49

PRESSER FOOT FOR 36200UED52, UED60, UHD52, UJED60, UMD60

* When replacing the stationary knife clamp, order the clamp that has the same I. D. mark as theone being replaced.

1.--

-2.3.4.5.

#6.--

#7.--

*8.*-*-9.

10.11.12.13.14.15.16.17.

-17A18.19.

-20.21.22.23.24.25.26.27.

-28.

36220E36220H36220M36220V36220W36279D36279C2273122738G36232AW36232AM36232AP36231AW36231AM36231AP36250B36250G36250J3625015036230D36230R22716A36230C36230P22565A36251F36251FA36251FE22562A36230M36230S9436251H22738P36251J36251K36251L36251G36251E36251W22565A

Presser Foot, complete, for Style 36200UED52 .................................................Presser Foot, complete, for Style 36200UHD52 .................................................Presser Foot, complete, for Style 36200UMD60 ................................................Presser Foot, complete, for Style 36200ULD60 ..................................................Presser Foot, complete, for Style 36200UED60, UJED60 ....................................

Spring, for chip guard ...............................................................................Chip Guard ...............................................................................................Screw, for chip guard ................................................................................Screw, for presser foot shoe ......................................................................Presser Foot Shoe, right, 36220 E, 36220 W, 36220 V presser foot .............Presser Foot Shoe, right, 36220H presser foot .............................................Presser Foot Shoe, right, 36220M presser foot ............................................Presser Foot Shoe, left, 36220E, 36220 W, 36220 V presser foot ...................Presser Foot Shoe, left, 36220H presser foot ...............................................Presser Foot Shoe, left, 36220M presser foot ..............................................Stationary Knife Clamp, .213" (5.41mm) ID Mark"A" .................................Stationary Knife Clamp, .222" (5.64mm) ID Mark "B" .................................Stationary Knife Clamp, .226" (5.74mm) ID Mark "J" ..................................Stationary Knife ........................................................................................Screw, for stationary knife clamp ..............................................................Shoe Holding Wire .....................................................................................Cloth Guide Plate ......................................................................................Screw, for cloth guide plate ......................................................................Spring, for yielding section .......................................................................Yielding Section ........................................................................................Screw, for yielding section ........................................................................Cover Thread Hook, for 36220E, 36220H presser foot .................................Cover Thread Hook, for 36220M, 36220W presser foot ...............................Cover Thread Hook, for 36220V presser foot ..............................................

Screw, for cover thread hook .............................................................Presser Foot Base, for 36220 E, 36220 W, 36220 V presser foot ....................Presser Foot Base, for 36220 H, 36220M presser foot ..................................

Screw, for presser foot base ................................................................Cover Thread Hook Driving Lever and Shaft ..............................................Screw ........................................................................................................Link, for ref. no. 21, 25 and 26 .....................................................................Link Pin ......................................................................................................Cover Thread Carrier and Hook Driving Segment .....................................Cover Thread Carrier Driving Lever and Shaft ...........................................Cover Thread Carrier, for 36220E, 36220H presser foot ..............................Cover Thread Carrier, for 36220M, 36220 W, 36220 V presser foot ..........Screw, for cover thread carrier .................................................................

1111111121111111111111111111

1111142411111

#See page 54-55 for other presser foot shoes available.


Ref.No.

51

PRESSER FEET 36200UAD52, UJD60

* When replacing the stationary knife clamp, order the clamp that has the same I. D. mark as the onebeing replaced.

1.-

2.3.4.5.-

6.7.8.

*9.*-*-

10.#11.#12.

13.14.15.16.17.

-18.19.20.21.22.23.24.25.26.

36220A36220K2273136279D36279C36251E36251W22565A1503625036250B36250G36250J22738G36232AY36231AY36230D36230J22565A36230C36251F36251FA22562A36230U9436251H22738P36251J36251K36251L36251G

Presser Foot, complete, for Styles 36200UAD52 ...............................................Presser Foot, complete, for Styles 36200UJD60 ...............................................

Screw, for chip guard ...............................................................................Spring, for chip guard ...............................................................................Chip Guard ..............................................................................................Cover Thread Carrier, for 36220A presser foot ..........................................Cover Thread Carrier, for 36220K presser foot ..........................................Screw, cover thread carrier .....................................................................Screw, for stationary knife clamp .............................................................Stationary Knife ........................................................................................Stationary Knife Clamp, .213" (5.41mm) ID Mark"A" .................................Stationary Knife Clamp, .222" (5.64mm) ID Mark "B" .................................Stationary Knife Clamp, .226" (5.74mm) ID Mark "J" ..................................Screw, for presser foot shoe ......................................................................Presser Foot Shoe, right, for 36220A, K presser foot ...................................Presser Foot Shoe, left, for 36220A, K presser foot .....................................Shoe Holding Wire ....................................................................................Yielding Section, for 36220A, K presser foot ..............................................Screw, for yielding section .......................................................................Spring, for yielding section .......................................................................Cover Thread Hook, for 36220A presser foot .............................................Cover Thread Hook, for 36220K presser foot .............................................

Screw, for cross thread hook ..............................................................Presser Foot Base, for 36220 A, K, L presser foot .........................................Screw, for presser foot base .....................................................................Cover Thread Hook Driving Lever and Shaft ..............................................Screw .......................................................................................................Link, for ref. no. 21, 25 and 26 ....................................................................Link Pin .....................................................................................................Cover Thread Carrier and Hook Driving Segment .....................................Cover Thread Carrier Driving Lever and Shaft ...........................................

1111111111111211111111111142411



Ref.No.

53

PRESSER FOOT 36200UYD52, 60

1.-

2.3.4.5.6.7.8.9.-

10.11.12.13.14.15.16.

-17.18.19.20.21.22.

--

23.24.

#25.#26.

27.28.29.30.

36220X36220Y22-33136251K22738P36251G36251J36251L36251H36251F36251FA22562A36230AN9422716A36230AP36230AH36251E36251W22565A1502273136279D36279C36250K36250M36250L3625022738G36232BD36231BD36230D36230AQ36230AJ36230AL

Presser Foot, complete, for Style 36200UYD52 .................................................Presser Foot, complete, for Style 36200UYD60 .................................................

Pin .............................................................................................................Link Pin, for 5, 6 and 8 .................................................................................Screw ........................................................................................................Cover Thread Lever ...................................................................................Driving Lever Link ......................................................................................Driving Segment .......................................................................................Cover Thread Hook Lever ..........................................................................Cover Thread Hook, For 36220X presser foot .............................................Cover Thread Hook, For 36220Y presser foot .............................................

Screw .................................................................................................Presser Foot ...............................................................................................

Screw .................................................................................................Screw ........................................................................................................Plate, Right ................................................................................................Plate, Left ..................................................................................................Cover Thread Carrier, For 36220X presser foot ..........................................Cover Thread Carrier, For 36220Y presser foot ..........................................Screw ........................................................................................................Screw ........................................................................................................Screw ........................................................................................................Spring, Chip Guard ...................................................................................Chip Guard ...............................................................................................Stationary Knife Clamp, .213"(5.14mm) ID Mark"D" ..................................Stationary Knife Clamp, .222"(5.64mm) ID Mark"F" ...................................Stationary Knife Clamp, .226"(5.74mm) ID Mark"E" ...................................Stationary Knife ........................................................................................Screw ........................................................................................................Presser Foot Shoe, Right ............................................................................Presser Foot Shoe, Left ...............................................................................Shoe Holding Wire .....................................................................................Cloth Guide Block .....................................................................................Spring, Yielding Section ............................................................................Yielding Section ........................................................................................

11144121111111511112111111111111111


* When replacing the stationary knife clamp, order the clamp that has the same I. D. mark as the onebeing replaced.

54

PRESSER FOOT SHOE CHART

LONG SHOE SHORT SHOE

RESSERPEOHSTOOF THGIR TFEL

SSENKCIHTLAIRETAM

410. 020.

DA13263 O O

DA23263 O O

EA13263 O O

EA23263 O O

FA13263 O O

FA23263 O O

GA13263 O O

GA23263 O O

HA13263 O O

HA23263 O O

JA13263 O O

JA23263 O O

KA13263 O O

KA23263 O O

LA13263 O O

LA23263 O O

MA13263 O O

MA23263 O O

PA13263 O O

PA23263 O O

WA13263 O O

WA23263 O O

YA13263 O O

YA23263 O O

ZA13263 O O

ZA23263 O O

AB13263 O O

AB23263 O O

BB13263 O O

BB23263

DB23263 O O

DB23263 O O

SELECTING THE PROPER PRESSER FOOT SHOES

THICKNESS OF SHOES.014 THICK Used when sewing lightweight material,

when light presser foot pressure is essential..020 THICK Used when sewing medium to heavyweight

material, requiring more foot pressure.

WIDTH OF SHOESNARROW SHOES Used for medium to heavier material.WIDE SHOES Used for light weight material.

LENGTH OF SHOE TOESHORT TOE Adapts easily to a variety of operations and

material.EXTENDED TOE Gives more feeding surface to the front of

the presser foot, and may allow the operatorto start the seam without raising the presserfoot.

TEEFRESSERPDRADNATS

1 02263

2 A02263

3 B02263

4 E02263

5 H02263

6 J02263

7 K02263

8 L02263

9 M02263

01 W02263

11 X02263

21 Y02263

55

PRESSER FOOT SHOE CHART

TROHSEOT

DEDNETXEEOT HTDIWEOHS NODRADNATS

TOOFRESSERPEBOSLANAC

NODESUENIHCAMNODEHSINRUF

ELYTS SAEMAS

O 8/3ENON 8*7*6*3*2*1 ENON

O 23/11

O )mm3.01(23/31ENON 8*7*3*2 ENON

BB13263

O )mm8.8(8/3 BB23263

O )mm3.01(23/31ENON 8*7*6*3*2*1 ENON

O )mm5.9(8/3

O )mm3.01(23/31ENON 8*7*6*3*2*1 ENON

O )mm5.9(8/3

O )mm7.8(23/11ENON 8*6*3*1 ENON

YA13263

O )mm7.8(23/11 YA23263

O )mm7.8(23/11ENON 8*7*6*3*2*1 ENON

ZA13263

O )mm7.8(23/11 ZA23263

O )mm7.21(2/1ENON 9*5 ENON

WA13263

O )mm1.7(23/9 WA23263

O )mm3.01(23/31ENON 8*7*6*2*1 ENON

AB13263

O )mm5.9(8/3 AB23263

O )mm7.21(2/1H02263 01*9*4 25DHU00263,25HU00263

O )mm9.7(61/5

O )mm7.21(2/1M02263 01*5*4 06MU00263

O )mm1.7(23/9

O )mm7.21(2/1E02263W02263 9*5*4

,25EU00263,25EAU00263,06EU00263,25DEU00263,06EJU00263,06DEU00263

06DEJU00263

KA13263

O )mm1.7(23/9 KA23263

O )mm7.8(23/11 A02263K02263L02263

7*6*3*2*1,25DAU00263,25AU00263,06JU00263,25KAU00263

06DJU00263

HA13263

O )mm7.8(23/11 HA23263

O )mm7.8(23/11ENON 8*7*6*3*2*1 25KAU00263

JA13263

O )mm7.8(23/11 JA23263

O )mm3.01(23/31B02263 8*7*6*2*1 06XU00263,25XU00263

LA13263

O )mm5.9(8/3 LA23263

O )mm3.01(23/31 02263J02263 8*7*3*2 ENON

EA13263

O )mm5.9(8/3 EA23263

O )mm1.41(46/53 X02263Y02263

,25DYU00263,25YU0026306DYU00263,06YU00263

O )mm53.6(4/1


Ref.No.

57

THREAD STAND

1.*2.*3.4.

21101W621233KS22651CD-528604R

Thread Stand, complete .................................................................................Bracket Connection, marked “KS” .................................................................

Screw, for bracket connection .................................................................Oil ...................................................................................................................

1121

* These parts used with pedestal.


Ref.No.

59

MISCELLANEOUS GAUGES & TAPE REEL PARTS

1.2.3.4.5.-

6.7.8.9.

10.11.12.13.14.15.16.17.18.

21227CN21227CM21227CS21388AZ21227BU21227DS

21225F-3/1621388Y21227CG21227CK21227CJ2273822703A21227CH140871347ATT8521227BV51899

Looper Travel Gauge, complete .....................................................................Looper Travel Gauge Pointer ....................................................................Looper Travel Gauge Plate .......................................................................

Wrench, for driving link stud ............................................................................Needle Height Gauge, for Styles 36200UAD52, UED52, UHD52, UYD52 .............Needle Height Gauge, for Styles 36200UED, UJD60, UJED60, ULD60, UMD60,UYD60 ..............................................................................................................Looper Gauge .................................................................................................Spanner Wrench .............................................................................................Synchronizing Gauge, for looper and needle timing, complete .....................

Synchronizing Gauge Rod ........................................................................Looper Clamp and Height Gauge .............................................................

Screw .................................................................................................Screw .................................................................................................

Needle Setting Block ................................................................................Thumbscrew .......................................................................................Nut ......................................................................................................

Wrench, for 3/16" square nut on screw ............................................................Looper Avoid Gauge .......................................................................................Threading Wire ................................................................................................

111111

1111111111111


Ref.No.

61

THREAD LUBRICATOR

1.2.3.4.5.6.7.8.-

29480AZY35893J666-33922585C660-219AX50358M22894BL35893K28604W

Needle Thread Lubricator Complete ..............................................................Reservoir Cover ........................................................................................Reservoir Wick ..........................................................................................Screw .......................................................................................................Pin ............................................................................................................Eyelet .......................................................................................................Shoulder Screw ........................................................................................Reservoir ..................................................................................................Bottle of Silicone (not shown) ....................................................................

111218211

NUMERICAL INDEX OF PARTS

62

36223 ...............2736223A .............2736224H .............4536224K .............4536225 ...............3736226A .............3736226B .............3736226H .............3736226J .............3736226K .............3736229A-1 ...........4536229H .............3336230AH ...........5336230AJ ...........5336230AL ...........5336230AN ...........5336230AP ...........5336230AQ ...........5336230C .......49, 5136230D .......49, 5136230D .............5336230J .............5136230M .............4936230P .............4936230R .............4936230S .............4936230U .............5136231AM ...........4936231AP ...........4936231AW ...........4936231AY ...........5136231BD ...........5336232AM ...........4936232AP ...........4936232AW ...........4936232AY ...........5136232BD ...........5336233 ...............3136234C .............3736234E .............3736234F .............3736234G .............3736234M .............3736236 ...............3936236A .............3936236B .............3936236C .............3936236E .............3736236F .............3736236G .............3736236H .......37, 3936236J .............3936236K .............3936237 ...............3936237A .............3936237E .............47

35851S .............3935862A .............2935866 ...............3935866A .............2535866B .............2535876U .............4535883AL ...........2535883G .............4735884K .............4535887AE ...........2335887M .............2335887R .............2335887X .............2335887Z .............2535888N .............2335890E .............2535890P .............2335893G .............2335893H .............2335893J .............6135893K .............6135894L .............2735895X .............2735895Y .......27, 2935896D .............3535897BV ...........2735897BW ...........2735897BY ...........2936203 ...............4536204 ...............2336204A .............2336205A .............3736205B .............3736205H .............3736205J .............3736205M .............3736205N .............3736208A .............4336210 ...............4336215 ...............2936217A .............3336218-52 .........3536218-60 .........3536220A .............5136220E .............4936220H .............4936220K .............5136220M .............4936220V .............4936220W .............4936220X .............5336220Y .............5336221M .............2936221N .............2936222A .............2936222C .............27

22894AM .....27, 2922894BK ...........3122894BL ...........6122894E .............2922894J .......27, 3122894K .............2722894W .......27, 2922894W .......37, 3922894W .............4722894X .............4122KH .........23, 4523420CZ ...........4523420DB ...........4523420DH ...........4523423X .............4523424Z .............45255 .................31258 .................39258A .......31 , 43269 .....37, 39, 4328 .................3328604R .............5728604W .............6128A .................3328C .........25, 3529101J .......27, 3929103T .......27, 3729105BH ...........2529472AC ...........2729472Y .............2729476XC ...........2329476YP ...........3529478CS ...........3729478CT ...........3929478CU ...........4329478CZ ...........4729480AZY .........61318 ................3533174B .............3735751G .............4335761D .............2535763F .............2935763G .............2935766B .............3935767 ...............3335781D .............2535792 ...............3135792T .............3135816 ...............2935836C .............3935842J .............3935846 ...............3935846B .............3935850F .............4735851L .............4335851P .............39

22585A .......27, 3122585A .............4322585B .............3522585C .......31, 3522585C .......45, 6122587B .............2922587E .......27, 3722587E .............3922587H .............3722596 .........45, 4722596B .............2922596D .............2522651CD-5 ........5722652A-6 .........4322653B-8 .........3522653E-24 .......4522703A .............5922711 ...............2322716A .......45, 4922716A .............5322729C .......37, 3922729C .............4322729M .............4122731 .........49, 5122731 ...............5322733B .............2522733G .............3922738 ...............5922738B .............4522738C .............3322738G .......49, 5122738G .............5322738H .............3522738P .......49, 5122738P .............5322747 .........37, 4322758E .............3522759A .............2322766 .........29, 4722767A .............4122768B .............2522777B .............3322784F .............3122791D .............2522791E .............4722795B .............4322797 ...............2922798 ...............4522799N .............4122801 .........27, 4522829 ...............2522839 ...............2322839D .............3122845M .............3722849 .........45, 4722881A .............33

109 ...................311096 .................271096B ........41, 4311550209 .........2712865 ...............4312934A .......23, 411347A ...............5914087 ...............59150 .......49, 51, 5315037A .............4318 .......37, 39, 4321101W6 ...........5721225F-3/16 .....5921227BU ...........5921227BV ...........5921227CG ..........5921227CH ...........5921227CJ ...........5921227CK ...........5921227CM ...........5921227CN ...........5921227CS ...........5921227DS ...........5921233KS ...........5721388AZ ...........5921388Y .............5921756G .............2722-331 ...........5322504C .............3922516A .............2322517 ...............3122519 ...............3122519F .............2722524 .........33, 3522528 ...............3722539AA ...........2322539AL ...........4722539M .............2322539T .............2522560A .......35, 4722562A .......45, 4922562A .......51, 5322564 ...............2922564B ........23, 2522564D .............4322565A .......27, 4922565A .......51, 5322569B .............2322569G .............4122571A .............4522571B .............2722572B .............4322574 ...............2922578H .............3722580 ...............2722585 ...............41

Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.

NUMERICAL INDEX OF PARTS

63

36237H .............4736237J .............4736237K .............4736237L .............4736237M .............3536238 ...............4736238F .............4736240 ...............4536240J .............4536244 ...............3736244A .............3736245B .............4336245D .............4136245E .............4136245F .............4136245G .............4136245H .............4136245J .............4136245K .............4136247 ...............2936248 ...............4336249 ...............4336249A .............4736249B .............4336250 .....49, 51, 5336250B .......49, 5136250G .......49, 5136250J .......49, 5136250K .............5336250L .............5336250M .............5336251AA ...........4136251B .............4136251C .............4136251E .......49, 5136251E .............5336251F .......49, 5136251F .............5336251FA .....49, 5136251FA ...........5336251FE ...........4936251G .......49, 5136251G .............5336251H .......49, 5136251H .............5336251J .......49, 5136251J .............5336251K .......45, 4936251K .......51, 5336251L .......49, 5136251L .............5336251M .............2936251N .............2936251V .............4136251W .......49, 5136251W .............53

36253A .............4336253B .............4336253G .............4336254A .............2936254B .............2936256 ...............2336256A .............2336256B .............4736260B .............2536260C .............2536261 ...............4136261A .............2736263 ...............2936264B .............3336264D .............2936264E .............3336264F .............3336266 ...............3136266A .............3136270B .............4136271 ...............2536271A .............2536271E .............2536271G .............2536271H .............2536273A .............4136273C .............4136273D .............4136273G .............4136273J .............4136273K .............4136273P .............4136273Q .............4136273R .............3336273S .............3336273T .............3336273U .............4136275 ...............4136275A .............4136275B .............4136278 ...............3336278A .............3336278C .............4336278F .............3536278J .............4136278K .............3336278L .............3536278M .............3536278R .............3536278S .............3336278T .............3536278U .............3536279C .......49, 5136279C .............5336279D .......49, 5136279D .............53

36279L .............3336279M .............3336279N .............3336280A .............3136280C .............3136280D .............3136280J .............3336280N .............3136280S .............3136280T .............3136280U .............3136280V .............3136280W .............3136282 ...............4736283B .............4536283C .............4536283E .............4536283F .............4536283G .............4536283H .............4536283J .............4536283K .............4736283P .............3536283R .............3136283S .............3136283T .............3136283U .............3136284 ...............4536284C .............4736284E .............4536284F .............4736284M .............2336284N .............3536284P .............3336284Q .............4736284R .............4736284S .............2536284T .............2336286 ...............4736289 ...............3336289A .............3536289B .............3336289K .............2336290B .............2536290E .............3536290F .............2336290G .............2536292K .............3136292M .............3136292N .............3136292Q .............3136293B .............2336293E .............2336293G .............4736293J .............3536293K .............27

Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.

36293L .............2736293M .............2736293N .............2536294D .............2736294E .............3536296A .............4536296B .............4536297J .............2736297M .............2736298G .............3136298H .............3139145A .............4339592AK ...........3139593C .............2340-407 ...............4541071G .......23, 2741255B .......37, 4343246 ...............394761 .................4350358M .............6150393-140 .......2751235G .............4151259 ...............3351292F-2 ...........3151292F-4 ...........3151292F-5 ...........3151899 ...............5952336 ...............4352841H .............4152958C .............2352958F .............23531 ...........45, 4753636C .............43538 .................4756390E .............2360078Z .............47604 .................436042A .....23, 35, 39605A .................4161321J .............2961321L .............2962238A .......37, 3962271B .............25660-1019 ...........41660-1115 ...........47660-1117 ...........47660-1130 ...........35660-1131 ...........35660-1132 ...........25660-206 ............25660-207 .....27, 39660-212 .............23660-215 .............43660-219AX .........61660-219D ...........41660-219P ...........27

Part No. Page No.

660-220 ........37, 47660-221 .............43660-254C ...........31660-739 .............33660-935 .............23661-150 .............47664F-16 .. . . . . . . . . .35666-338 .............27666-339 .............61666-340A ...........35667D-16 .............45671B3 ...............2773A .......23, 25, 4573C ..... . . . . . . . . . . . .2377 .. . . . . .29 , 39 , 438 6 . . . . . . . . . . . . . . . . . 318 7 A . . . . . . . . . . . . . 4 78 7 U . . . . . . . . . . . . . 3 78 8 . . . . . . . . . . . . . . 4 39 0 . . . . . . . . . . 2 3 , 2 79 3 . . . . . . . . . . . . . . . 2 39 3 A . . . . . . . . . . . . . 2 394 .....31, 49, 51, 5397A . . . . . . . . . . . . . . .4398A .. . . . . . . . . . . . . . .459937 . . . . . . . . . . . . . . .35999-196 .............47B3319704L00 .......31B3530555000 .......23C36224A ...........45C36224J ...........45C36224N ...........45C36224P ...........45C36224Q ...........45C50092S ...........31CO67E .............23CQ200000000 .......37CQ200000000 .......41J87J . . . . . . . . . . . . . . .47LA528 ..................23SS7090910TP .......31SS7110510SP .......25SS7110840SP .......31SS7111120TP .......29TT85 .................59W56392F ............31WZ0641510KP .....35

ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST · 2010-05-05 · adjusting instructions /...

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Transcript of ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST · 2010-05-05 · adjusting instructions /...