AdditivesManufacturing18

Sponsors: Media Partners:

www.AdditiveManufacturingGovernment.com | 1-800-882-8684 | [email protected]

New for 2014 The oeM Perspective!

December 8-10, 2014 · Twelve & K Hotel • Washington, D.C.

redefining Additive Manufacturing for Land, Sea, and Air

Amanda Gentry Lead Science and Technology Team Joint Strike fighter Program office

Ted Swanson Assistant Chief for Technology NASA Goddard Flight Center

Chris SpadacciniMaterials Engineer Lawrence Livermore National Laboratory

LJ Holmes Principal Investigator for Additive Manufacturing Materials Development US Army research Laboratory

featured Keynote Speaker

Don’t Miss...

Ed MorrisVice President and DirectorAmerica Makes – National Additive ManufacturingInnovation InstituteNational Center for Defense Manufacturing and Machining(NCDMM)

• Perspectivesfromtheleadinggovernmentcontractorsusingadditivemanufacturing

• Theleadingmindbehindthenation’slargestcollaborativeadditivemanufacturingproject

• InsightintoupcomingRFP’sandexpiringproductionpatents

Hear from government speakers driving key changes in additive manufacturing

OverseeingAdditiveManufacturingintheJSFprogram

Creatingdesignerengineeredmaterials

Overseeingadditivemanufacturingusageincooling,packaging,andshieldingforelectronics

CreatorsoftheLEAPEngine!

MakingHugeStridesinAdditivelyManufacturedMunitions!

Successfullytestfiredthe“BabyBantam”enginemadeentirelyfromadditivemanufacturing

ImplementedAdditivelyManufacturedPartsintotheJunoSpacecraft!

Manufacturingmultifunctionalpartsandembeddedcomponents

2nd Annual


Implement non-destructive certification techniques that save you waste and money

Protect your manufacturing process from cyber attacks

Print objects with embedded rfID tags or electrical conductivity cutting down on weight, cost and manpower

Design objects with planned transformational properties mitigating damage and increasing performance reliablility

Visualize final products before production removing unpredictable results

Save time, limitations, and trouble shooting efforts with high performance computing and high speed cameras

Print objects with multiple materials for finite properties control

Understand the risks and opportunities in expiring core patents

Develop lattice like and non naturally occurring shapes with strong impact absorption or load bearing capabilities

Break away from stringent print environment requirements to print anywhere

Top 10 reasons to Attend

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The Most Cutting Edge Techniques from Leading oeM’S

DoD investing 30 MILLIoN into Additive Manufacturing!

22 oNGoING APPLIeD rESEArCH projECTS are being performed by 90 organizations and funded with a $13.5 million public investment!

9 UNIqUe, new, NAMII Additive Manufacturing requests-for-Proposal have hit the market!

MikeDaly CTO raytheon

JoyGockel Lead Engineer Ge Aviation

JamesYang Lead Engineer Ge Global research

MarkSkeehan Staff Engineer Lockheed Martin

Settingthestandardforenterprisewidesecurityinitiativesfortheinternetofthingsandmanufacturinginitiatives

Spearheadedgroundbreakingworkinprocessmapping,microstructureprediction,andcontrolinadditivemanufacturing

AdvancingDirectWriteManufacturingtostreamlinemanufacturingofintelligentmachines

InchargeofanAdditiveManufacturing/FDMfacilityproducing13,000AdditivelyManufacturedpartsforaircraftassemblylinetooling,engineeringprototypes,flighttest,andwindtunnelmodels.


Dear Additive Manufacturing Professionals,

We are excited to bring you our annual 2nd Annual Additive Manufacturing for Government Conference, December 8th to 10th, 2014 in Washington, DC.

Being successful in Additive Manufacturing means being on top of the latest opportunities in certification and qualification, harnessing the newest material capabilities, overcoming restrictive environments, and simplifying manufacturing processes to be streamlined. Rest assured if you’re not mastering this your competitors are! Have you positioned yourself ahead of global competition in every way you can?

This event will empower you with everything you need to come back to your agency or company to make a compelling case for significant improvements to your efforts. Spelling out profit for your company and credit for providing significant value to your agency.

You’ll find:

• Insights into the most cutting edge techniques being used by colleagues and competitors

• Collaborative opportunities to further your additive manufacturing initiatives

• Strategies to overcome some of the most significant challenges in this space.

• Products and services you’ll need to implement the newest ideas

Designed for advanced manufacturing, engineering, materials, and R&D professionals who work directly with Additive Manufacturing, this conference will stretch your thinking, provide collaborative opportunities, and leave you with practical tools and ideas for action. After attending, we hope you will go back with a plan that will allow you to enhance, upgrade, and develop your initiatives in Additive Manufacturing.

Come to 2nd Annual Additive Manufacturing for Government 2014 and return with everything you need to push yourself ahead of the competition!

Sincerely, Trevor Sosvielle Program Director

P.S. Bring your team and take advantage of our group

discounts!

Chris Spadaccini Engineer, Materials Engineering Division Lawrence Livermoore National Laboratory

WayneE.King Director :Additively Manufactured Metals Lawrence Livermore National Laboratory

WilliamCass Partner Cantor Colburn

Theodore Swanson Assistant Chief for Technology NASA Goddard Flight Center

24% NIST 10% DARPA 10% Lawrence Livermore National Laboratory

7% Department of Energy 7% DTSA 7% National Science Foundation 7% Sandia National Laboratories 2% Army Armaments, Research, Development Engineering Center

2% ATK 2% Department of State 2% Nasa Goddard Space Flight Center

2% National Additve Manufacturing Innovation Institute

2% Naval Research laboratory 2% Oak Ridge National Laboratory 2% The Netherlands Office for Science & Technology

2% Walter Reed National Military Medical Center

Solve Your Core Additive Challenges

redefining Possibilities

Creating Consistency

opening Doors

reducing waste

Developing Certification and Qualification Protocols for Additive Metals in a Limited resource environment

Additive Manufacturing: ensuring quality for Spacecraft Applications

Creating and designing architected materials and multimaterials to overcome any functional challenge

Avoiding the Pitfalls and Identifying the opportunities of Copyrights and Patenting in Additive Manufacturing

end User Breakdown


pre-Conference Workshop DayMonday, December 8th, 2014

enabling Technologies for Military Applications - “Additive Manufacturing Methods, Techniques, Procedures, & Applications”

In this session we will explore:

• Printed Electronics

• 3D Printing for Weapon Systems

• Materials Development & Qualification

• Integration - Electronics, Structures, and Enhanced Capabilities

• Technology Transition to Industrial Base & The Field

Jim Zunino Materials Engineer / ARDEC Project Officer US. Army - ArDEC

Avoiding the Pitfalls and Identifying the opportunities of Copyrights and patenting in Additive Manufacturing

With the recent and upcoming developments in patent expirations in the copyrighting industry many of us are clamoring to understand what opportunity is suddenly available and where the chief benefits lie. It also goes without saying that the legal ramifications of these developments are by no means a black and white issue. Learn from an industry thought leader how you can protect yourself from counterfeiting and manage the patent and copyright landscape. In this session you will learn to:

• Protect yourself from counterfeiting abuses in additive manufacturing

• Realistically grasp the opportunities and pitfalls present in recent patent expirations

• Properly harness patenting and copyrighting to protect your work whether on the molecular level or a final product

• Understand your choices in the face of an intellectual property disaster

BillCass Partner Copywriting and Intellectual Property Cantor Colburn LLp

Networking Break

Predictive Modeling of Metal Additive Manufacturing Processes

In this session we will look at finite element tools, the problems they can solve, and the ways they are being used today to predict distortion, residual stress and process parameter variations. In this session you will learn to:

• Enact efficient prediction capabilities

• Improve build speeds and reduce build failures

• Significantly reduce the costs for developing new parts and processes

BrentStucker Professor University of Louisville & Clark Chair of Computer Aided Engineering Department of Industrial engineering

Lunch for workshop Attendees

prE-CoNFErENCE WorKSHop

9:30AM

10:15AM

11:00AM

11:15AM

12:00PM

what our Past Attendee’s Have Said About the event

“ ““ ““Got a good overview of complex science

behind the AM industry..” -Allen Gandy (Northrop Grumman Corp.)

“Good overview of many directions that AM is taking.”

- Mike Sweeney (General Dynamics)


Main Conference Day 1

MAIN CoNFErENCE BEGINS

1:00PM registration and Coffee

1:45PM Chairperson opening remarks

2:00PM KeYNoTe: America Makes – the National Accelerator for Additive Manufacturing & 3D Printing

What’s trending and what’s in store for 2015

• America Makes – National Additive Manufacturing Innovation Institute actions to accelerate additive manufacturing & 3D printing in the United States

• Understanding and overcoming technical barriers and challenges

• A vision for future additive manufacturing and the national impact

Ed Morris Vice President and Director America Makes – National Additive Manufacturing Innovation Institute National Center for Defense Manufacturing and Machining (NCDMM)

2:45PM Additive Manufacturing for Liquid rocket engines

RocketDynes recent initiatives show that rocket engines can be made entirely from additive manufacturing. What other products can this influence? What are the overall implications of this advancement? In this session you will learn:

• Key design considerations for additive manufacturing

• To manage materials characterization and design allowables

• Best practices for additive manufactured engine validation testing.

JeffHaynes Program ManagerAdditive Manufacturing Aerojet rocketdyne

3:30PM Networking and refreshment Break

4:15PM Developing Certification and Qualification Protocols for Additive Metals in a Limited resource environment

While additive manufacturing offers boundless potential in rapid production and micro molecular control the industry is still constrained by long certification protocols that fail to fully account for the complex time and chemical effects of the additive manufacturing process. In this session you will learn to:

• Develop predictive protocols embedded into your production process

• Draft informed processing conditions and reduce attempt/fail rates

• Adopt an efficient materials certification strategy

• Reduce overall time usage, cost, and waste in production processes

WayneKing Director Accelerated Certification of Additively Manufactured Metals Lawrence Livermoore National Laboratory

5:00PM Additive Manufacturing - An Acquisition Perspective on Development, qualification, and Production

The JSF F35 program has proven to be an absolute cornerstone piece in the world of additive manufacturing. Through strategic acquisitions and partnerships, streamlined qualification processes and strong production values its proven what can be accomplished with cooperative efforts in additive manufacturing. In this session you will learn to:

• Understand how government/industry partnership resources can be used to develop the Additive Manufacturing process

• Harness insights to qualification, acceptance, business case requirements and remaining hurdles for implementation into a large Department of Defense program

• Utilize real world examples of progress towards qualification of Selective Laser Sintering and Electron Beam Direct Manufacturing for DOD production use

Amanda Gentry Team Lead F35 Science and Technology Joint Strike fighter office Program

5:45PM Chairperson’s Closing remarks

6:00PM end of Day one

MAIN CoNFErENCE BEGINS

““

“A great variety of speakers covering all aspects of AM, plus some

fantastic networking.”-William Treseder (BMNT Partners)


7:45AM registration and Coffee

8:15AM Chairpersons opening remarks

MarkJ.Cotteleer Director,ThemeProgramResearchDirector Deloitte Services, LP

8:30AM Keynote: Public-Private Partnership to Advance U.S. Competitiveness and Security

Renewed attention by the federal government-- both to 3D printing and cyberphyscial systems— now has the potential to catalyze unprecedented levels of innovation in wide-reaching fields, ranging from medical and nutrition to automotive, propulsion, shipbuilding, aerospace/defense, and logistics fields. In this session you will learn to:

• Navigate the current technology trajectory (in a range of technologies, materials, speeds, and process/parameters)

• Understand the conflation of 3D digital and physical systems (design optimization; 3D scanning for reverse engineering, monitoring, and post-process inspection)

• Align with areas of common interest with the federal government for advancing qualification and adoption

NealOrringer Vice President for Alliances and Partnerships 3D Systems Corporation

9:15AM Improving Manufacturing Competitiveness and Process efficiency with Additive Manufacturing

Additive manufacturing’s vast potential as a manufacturing toolkit has yet to be realized or even fully understood. By affecting product lead-times, material choices, possibly topologies, design customization and so many other factors of production, AM will be a crucial tool for maintaining U.S. manufacturing competitiveness in the global economy. In this session you will learn:

• Manufacturing competitiveness and energy implications of additive manufacturing

• How additive manufacturing tools are being developed for and applied across different industries relevant to energy

• In-situ process monitoring techniques and the benefits of real-time data

BlakeMarshall Technology Manager for Additive Manufacturing Advanced Manufacturing Office Doe office of energy efficiency and renewable energy

10:00AM Substituting information for assets – digitizing the supply chain supply chain

This session will explore:

• How additive manufacturing , in combination with other advanced technologies, is creating a logistical revolution

• Point of use manufacturing • Supply chain disintermediation and digitization of inventory• Drawing from an emerging set of logistical models and practices

Jim Joyce Strategy & Operations - Supply Chain, Manufacturing Operations and Strategy Deloitte

10:45AM Networking Break and Demo Drives Demo Drives provide our attendees the opportunity

to take a break from the action planning that comes as a result of the many content driven sessions and begin considering the solutions that will allow for implementation. Join in on this evaluation exercise that will assist you in benchmarking and assessing our solution providers

11:30AM Additive Manufacturing: Changing the Way we Build and Test Aircraft

How additive manufacturing has impacted the following areas:

• Aircraft assembly line tools• Aircraft flight test parts• Wind tunnel model parts

MarkSkeehan Staff Engineer Lockheed Martin

1:15PM Lunch

2:00PM The Scientific and Cost Benefits of Additively Manufacturing Multi-functional Materials

The multifunctional material revolution within additive manufacturing has introduced some fascinating benefits to the industry particularly in weaponry and transportation. By adding functionality into light weight we can offer low density products with high stiffness and strength especially where high performance, cost, resiliency or excellent fuel efficiency are primary. In this session you will learn to:

• Create objects that can morph during flight or transportation to efficiently respond to environmental changes reducing accidents and costs

• Increase material resiliency introducing objects that heal damage or maintain shape and functionality in extreme environments such as heat or cold

• Design objects that are naturally conductive and electronically enhanced reducing costs and labor that would otherwise be needed to embed electronics in a final product

• Create smart structures with controlled thermal expansion and buckling to ensure damage is mitigate to less critical areas

JamesYang Manufacturing process engineer Ge Global research Aviation

Main Conference Day 2 Tuesday, December 9th, 2014


Day Two Continued

2:45PM Manufacturing for rapid response The practice of 3D printing tools has long been supporting the

DoD. In this session we will look at:

• Jigs, fixtures, and other tools that can be created through additive manufacturing

• How additive manufacturing gets systems back into working order quickly and efficiently

• Case studies and success stories on Additive initiatives

JohnCobb Executive Vice President, Corporate Affairs Stratasys

3:15PM Networking and refreshment Break

4:00PM Big Metal Additive Manufacturing – Process Benefits and Industry Challenges Associated with Incorporating Sciaky ebam Technology

An overview of the Electron Beam Additive Manufacturing process including an overview of equipment offerings, and patented closed loop process control technology. With a discussion on how the entire manufacturing work flow should be considered when evaluating “big metal” additive applications. In this session you will learn to:

• Implement key several case study applications

• Identify key attributes to selecting the right part for EBAM

• Understand industry barriers to entry that include; qualification testing, process modeling, non-destructive testing and inspection

ScottStecker Chief Engineer Sciaky

4:45PM Additive Manufacturing: ensuring quality for Spacecraft Applications

One of the greatest challenges within Additive Manufacturing is undoubtedly qualifying properties in your materials and your product. The lack of a strong universal understanding of our source material strength poses an interesting challenge. How do we determine the quality of a product prior to production without committing to immense amounts of trial & error? In this session you will learn to:

• Understand the key strategies behind property validation and how you can make informed decisions long before production

• Incorporate a strong level of well aligned technical checks and monitors into your production process

• Identify core problem areas in your observation, technical monitoring, and validation techniques and processes

Theodore Swanson Assistant Chief for Technology NASA Goddard Flight Center

5:00 PM Integrated Process Mapping of Solidification Microstructure and Melt Pool Dimensions in Additive Manufacturing of Ti-6Al-4V

In this session you will learn to:

• Use process mapping to map out process outcomes (ie-melt pool dimensions and microstructure) in terms of primary process variables for an additive manufacturing process.

• Use process mapping of microstructure to identify key paths or areas in processing space to produce a consistent and predicable microstructure (grain size and morphology.)

• Understand that through process mapping, it has been shown that the solidification microstructure of Ti-6Al-4V can be indirectly controlled by controlling melt pool dimensions insitu for both electron beam wire feed and electron beam powder bed process in single bead and thin wall deposits.

JoyGockel Lead Engineer Ge Aviation

5:45PM Chairpersons Closing remarks

MarkJ.Cotteleer Director,ThemeProgramResearchDirector,Deloitte Services, LP

6:00PM End of Main Conference Day 2

““

“Additive manufacturing is a truly disruptive technology. It does not only revolutionize the way how people can make parts, but also the way how people design parts to realize functions. Multi-material additive manufacturing is one of the research frontiers of the industry. It will be a key enabling technology for more intelligent machines.” - James Yang, Manufacturing process engineer, Ge Global research


8:00AM registration and Coffee

8:30AM Chairperson’s opening remark

8:45AM Industrial Cyber Security in Additive Manufacturing

It goes without saying that those who would do harm to any countries government and infrastructure are growing more savvy and are rarely complacent to only conducting direct attacks. Cyber attacks are a constant threat everywhere and with the development of Additive Manufacturing and the economic and growth boom it provides it makes for a lucrative target. How do we protect ourselves? In this session you will learn to:

• Understand the newest most sophisticated cyber threats to the manufacturing industry

• Harness the newest technologies and methodologies available to protect yourself from cyber attacks on your manufacturing

• Identify even the most passive cyber-attacks that may be designed to cause small amount of untraceable systematic corruption

MikeDaly Chief Technology Officer raytheon

9:30AM New Material opportunities within Additive Manufacturing

With the boon the past year has represented in metal printing materials it’s easy to forget that there have been some serious developments in other areas of the industry. Here we will show you what materials have become available and what opportunities they represent. In this session you will learn to:

• Harness wood pulp filament to create a final product with the qualities of wood

• Utilize ceramics and the thermo dynamic or made to break properties it represents

• Incorporate wool or nylon to print objects with insulating and flexible properties

LJHolmes Principal Investigator Materials Development for Additive Manufacturing Army research Laboratory

10:15AM Networking and refreshment Break

10:45AM Creating and Designing Architected Materials and Multimaterials to overcome any functional Challenge

One of the chief questions on everyone’s mind with the newest developments in 3d printing is “can you design a lattice like material at microscale which possibly even uses multiple materials?” The implications for these developments and the potential they represent are exceedingly positive and may blow open many new doors in additive manufacturing. In this session you will learn:

• How architected materials and multi-materials can allow you to develop light and dense materials with stiffness ratings outside of their class

• The implications architected materials offer for built in photonic pathways within a final object

• Possibilities in improved heat transfer and impact protection within lattice type materials

Chris Spadaccini Engineer, Materials Engineering Division Lawrence Livermoore National Laboratory

11:15AM fully Understanding and Leveraging Industry organizations

Many manufacturers who are struggling with common challenges in the additive manufacturing industry haven’t wrapped their head around the wealth of opportunity available to them via non profits and industry associations:

In this session you will learn to:

• Create streamlined and affordable certification processes

• Communicate and align with key technology stakeholders

• Harness organization resources for proxy hires and other international opportunities

TimShinbara Technical Director Association for Manufacturing Technology

12:00PM Chairperson’s Closing remarks

12:15PM End of Main Conference Day Three

““

“Additive Manufacturing is a disruptive technology in markets requiring complex designs and bespoke products. The marriage of Additive Manufacturing with the Internet of Things, through the physical embedding of wireless and functional capabilities into 3D printed objects, has the potential to further disrupt the manufacturing of sensing systems and wireless connectivity in our daily lives.” - Thomas A. Campbell, Ph.D., Associate Director for Outreach, Research Associate Professor, Virginia Tech

Main Conference Day 3 wednesday, December 10th, 2014


Pricing & registration

Vendors: Consultants, and Solution providers

Team Discounts*

Please note:• All ‘Early Bird’ discounts require payment at time of registration and before the cut-off date in order to receive any

discount.• Any discounts offered (including team discounts) must also require payment at the time of registration.• All discount offers cannot be combined with any other offer.• Please view our registration policy for full information about payment, cancellation, postponement, substitution

and discounts.• Please note multiple discounts cannot be combined.

*IQPC reserves the right to determine who is considered an End-User or a Vendor upon registration for an event. Those who are determined a vendor will be denied access to End-User pricing. These prices are featured as a limited time only promotion. IQPC reserves the right to increase these prices at its discretion.

MAKE CHECKS pAYABLE To: IQpC

A $99 processing charge will be assessed to all registrations not accompanied by credit card payment at the time of registration.

* CT residents or people employed in the state of CT must add 6.35% sales tax.

Team Discounts: For information on team discounts, please contact IDGA Customer Service at 1-800-882-8684. Only one discount may be applied per registrant.

Package register and Pay by 9/19/2014

register and Pay by 10/24/2014


Standard Price

Main Conference $50 $75 $100 $995

Pre Conference Workshop $25 $645




Standard Price

Main Conference $895 $995 $1,095 $1,595

All-Access Pass $1,195 $1,295 $1,395 $1,895

Pre Conference Workshop $345 $445 $545 $645




Standard Price

Main Conference $995 $1,095 $1,195 $1,695

All-Access Pass $1,295 $1,395 $1,495 $1,995

Pre Conference Workshop $345 $445 $545 $645

Branding Pass – Only 20 Passes Available

Includes:

• 4 Day All-Access Pass• Company Logo on Homeland Security

Week website

• 50 word company or product description on event website

$1,995

Networking Pass – Only 10 Passes Available

Includes:

• 4 Day All-Access Pass

• Company Logo on Homeland Security Week website

• 50 word company or product description on event website

• Small roundtable to demonstrate product or service to all event attendees*

$3,495

Number of Attendees Savings

3 to 4 10%

5 or more 15%

Government, Military, and Law enforcement

Note: Current Price and Standard Price only, advertised on brochure and website

oeMs, Academia, and Non-Profit

*Discounts apply to registrations submitted together, at the same time. Cannot be combined with any other discount

Additive Manufacturing is a technique that requires a fundamental understanding cross functionally in order to maximize what opportunities it presents. In order to maximize the scientific results generated by your organization, take advantage of our group discounts by attending with your entire manufacturing team!

Special Discounts Available: A limited number of discounts are available for the non-profit sector, government organizations and academia. For more information, please contact customer service at 1-800-882-8684.

Details for making payment via efT or wire transfer:

JPMorgan Chase

Penton Learning Systems LLC dba IQPC 937332641

ABA/Routing #: 021000021

Reference: Please include the name of the attendee(s) and the event number: 23104.002

Payment Policy: Payment is due in full at the time of registration and includes lunches and refreshment. Your registration will not be confirmed until payment is received and may be subject to cancellation.

For IQPC’s Cancellation, Postponement and Substitution Policy, please visit www.iqpc.com/cancellation

Special Dietary Needs: If you have a dietary restriction, please contact Customer Service at 1-800-882-8684 to discuss your specific needs.

©2014 IQPC. All Rights Reserved. The format, design, content and arrangement of this brochure constitute a trademark of IQPC. Unauthorized reproduction will be actionable under the Lanham Act and common law principles

Venue

Solution Providers consist of companies with products or services representing:

Twelve & K Hotel Washington, D.C.1201 K Street NW Washington, District Of Columbia 20005(202) 289-7600www.twelveandkhotel.com

Group Rate: $134 plus 14.5% per nightPlease identify you are part of the IQpC – Additive Manufacturing group to ensure the special rate, based on availability. Note that you are eligible for this rate three day prior and three days post the event based on availability. Please make your reservation before November 7, 2014 at 3:00 PM in order to ensure you are eligible for the group rate.

Reservations Telephone: 1 (202) 289-7600

• 3d Printing• 3D Scanning• Advanced Materials• CAD• Composites• Curing Equipment• Filaments• Finishing & Coating• Injection Molding• Inspection Systems &

Equipment

Additive Manufacturing Pricing Grid

• Lasers• Mold Tool & Die

Design• Powders• Prototyping• Rapid tooling• Reverse

Engineering• Software

AdditivesManufacturing18

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