Additive manufacturing, drones and HAPS activities at CATEC€¦ · CITD and AIRBUS DS Space...

Additive manufacturing, drones and HAPS activities at CATEC

Antidio Viguria [email protected]

Fernando Lasagni [email protected]

Miguel Ángel Trujillo [email protected]

mailto:[email protected]



20/11/2019 Miguel Ángel Trujillo: [email protected] 2

Before Starting

Your partner for technology

development

• Development & Technology

transfer

• TRL3-8oriented

CATEC, Seville

Automation & Robotics

Materials & Processes

Avionics & Systems

Advanced NDT & Testing

Additive Manufacturing (AM)

❖ ComputedTomography

❖ IRT and Laser Shearography

❖ Ultrasonics


CATEC: Experts in Industralization of AM

Additive Manufacturing Non Destructive Testing

Fostering our partners and customers (Additive Manufacturing):

Structural tests

Confidential - Do not duplicate or distribute without written permission from FADA-CATEC

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiw5uzcsoHNAhXKhRoKHbuvBvgQjRwIBw&url=http://addit3d.bilbaoexhibitioncentre.com/en/exhibitor/GRUPO-SICNOVA/product/JCR-1000/7868/?idioma%3DUS&psig=AFQjCNGhj9t7NujkWaiaKGhmi_mcwtWk3Q&ust=1464683847878201

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwja2Mr8v8TbAhVGaxQKHcBPA8cQjRx6BAgBEAU&url=http://skylife-eng.com/&psig=AOvVaw3tRoh2mk6RN-9E7XdHGME6&ust=1528561971979883

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjMs6zdjbTOAhWIDBoKHZNVAukQjRwIBw&url=http://www.airbusgroup.com/int/en/news-media/media~item=181c1c9b-700e-4193-9d5d-0bc9c592d987~.html&psig=AFQjCNExx5_FVt9CtIcsFrjnu6jWwYO5Vg&ust=1470824320569926

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwiFveD2waLZAhUGNxQKHStEDq4QjRx6BAgAEAY&url=http://www.citd.eu/home/&psig=AOvVaw2EO9PSCoH2kmLjfCNxYT1Z&ust=1518598372446211

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwi-qc2awqLZAhVBohQKHZf9DvEQjRx6BAgAEAY&url=http://addit3d.bilbaoexhibitioncentre.com/expositor/MIZAR-ADDITIVE-MANUFACTURING-SLU/12774/?idioma%3DE&psig=AOvVaw24Z_moBRgpgXKzX7T6KxDg&ust=1518598447772039

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwix4MalwqLZAhXBsxQKHdD5C9gQjRx6BAgAEAY&url=http://airgrup.com/&psig=AOvVaw1CUxQwNexE38sv8LOffb7u&ust=1518598471466147

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwiX0MTEwqLZAhWEOxQKHWgQC9wQjRx6BAgAEAY&url=http://resources.renishaw.com/search.aspx?rb%3D1%26terms%3DRetrofit%20Renishaw%26div%3D%26pur%3D%26lang%3D%26tab%3Dimg&psig=AOvVaw1SET68g219uplqkHNEwxnp&ust=1518598536105449

https://www.google.es/url?sa=i&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwiGjZO3747bAhUIbRQKHdXiDGoQjRx6BAgBEAU&url=http://www.zero2infinity.space/&psig=AOvVaw0fHRjNTLpouSGEO2lkF6FB&ust=1526719485888308

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwj9vqfh4fbeAhXRyYUKHdB-AA4QjRx6BAgBEAU&url=http://mirrotron.com/en/about&psig=AOvVaw1jTpPu0LnE82CfpQ2CpikA&ust=1543483361744744

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&ved=2ahUKEwjF5d6plbDlAhVjyoUKHbpkBdIQjRx6BAgBEAQ&url=http://www.aerospace.sener/&psig=AOvVaw30VvpPgdWkPblQYg33Cr6W&ust=1571843990842928

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&ved=2ahUKEwi_qPigmrDlAhULz4UKHc7NBm0QjRx6BAgBEAQ&url=https://www.esa.int/esalogo/&psig=AOvVaw1cF4gNflwldJcwj6Yt7GSz&ust=1571845318500495


Additive Manufacturing in Aerospace - backgroundTitulo de la diapositiva

Application cases: primary/load carrying and secondary structures

Strategies for AM industrialization for:

QUANTUM

SEOSATHIPPARCOS

VEGA ARIANE5 PROBA3

C295 A400M A320neo RACER

XXX

Research activities

partnering

Fan Cowl Hinge

AIRBUS A320neoAIRBUS DEFENCE & SPACECBC, Puerto Santamaría, Cádiz

Pulley Support

AIRBUS C295ALESTIS AEROSPACEAerópolis, Sevilla

Aileron Rudder Fitting

AIRBUS C295AIRBUS DEFENCE & SPACETablada Factory, Seville

Housing

AIRBUS A400MAIRBUS DEFENCE & SPACETablada Factory, Seville

Pulley Support


Actuator Fitting


Door Lever

AIRBUS C295AIRBUS DEFENCE & SPACE

Tablada Factory, Seville

Window brackets for

CFRP noseGreen Regional

Aircraft

Clean SkyMaterial: Alsi10Mg

Target: Prototype and lead timeProject: DESAFIO

YOKE AM fittings

QUANTUM SatelliteAIRBUS DEFENCE & SPACESpace Systems, Madrid

Helix Antenna

PROBA3 Satellite TRYO AEROSPACEMadrid

Solar Panels hoisting

toolsCHEOPS SatelliteCITD and AIRBUS DSSpace Systems, Madrid

BioBAM Connector

Support VEGA LauncherCITD and AIRBUS DSSpace Systems, Madrid

Connector support

VEGA LauncherAIRBUS DEFENCE & SPACE

Space Systems, Madrid

Reflector HRM-1 Support

W3C SatelliteAIRBUS DEFENCE & SPACESpace Systems, Madrid

Antennas I/F Brackets

Satellite generic bracketAIRBUS DEFENCE & SPACESpace Systems, Madrid

Upper section - ACU

connector supportVEGA LauncherAIRBUS DEFENCE & SPACESpace Systems, Madrid

Tripod bracket

EPS structureARIANE5 LauncherAIRBUS DEFENCE & SPACESpace Systems, Madrid

Baffle support bracket

HIPPARCOS SatelliteAIRBUS DEFENCE & SPACESpace Systems, Madrid

Clampband System 937

ARIANE5 launcherAIRBUS DEFENCE & SPACESpace Systems, Madrid

TRL 5-6

Flight


http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjatu7KyKHMAhWEBBoKHe6bB1IQjRwIBw&url=http://www.daviddarling.info/encyclopedia/H/Hipparcos.html&psig=AFQjCNGPD4SXBCuO8ER4YhrGfkHVjWeKHA&ust=1461391194546297

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiGm_v9yKHMAhWJ7hoKHaHZAaIQjRwIBw&url=http://lasproximasdecadas.blogspot.com/2012/08/2014-lanzamiento-del-satelite-espanol.html&bvm=bv.119745492,d.d2s&psig=AFQjCNH30rl8u7e8ZYWl_aS4jhJSm7hBQw&ust=1461391274193319

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=&url=http://www.aovi93.dsl.pipex.com/mars_for_less.htm&psig=AFQjCNHS4scnFGmQ9hgKYbowY1hs6VZgFQ&ust=1470826047732933

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjFzsK8lLTOAhUDPRoKHaWqCTkQjRwIBw&url=http://seradata.com/SSI/2016/03/ructions-within-european-launch-industry-as-italian-space-agency-says-it-wants-to-keep-vega-italian/&bvm=bv.129389765,d.ZGg&psig=AFQjCNFc0_aJrWX1MKt_d-heyJFQhpF_MA&ust=1470826115570259

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwicuIasjYzPAhWQzRoKHUr_BoAQjRwIBw&url=http://www.airbus.com/aircraftfamilies/passengeraircraft/a320family/spotlight-on-a320neo/&psig=AFQjCNFdI9tGKnFHUz9YFiYzOtlaCxs5WA&ust=1473847874251728

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjqrqTujozPAhVJtRoKHXMwBG4QjRwIBw&url=https://en.wikipedia.org/wiki/Airbus_A400M_Atlas&bvm=bv.132479545,d.d24&psig=AFQjCNEyYc3H3VFT1MfgqdE0dmTzNDxQpA&ust=1473848247400495

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwj_kYz7lejWAhXEExoKHVuIB3oQjRwIBw&url=https://wallpapersafari.com/space-star-background/&psig=AOvVaw3gf1b9swJ_i7vjqAG5T-q3&ust=1507797583893504


http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiSmLC3ruPXAhVJRhQKHcAYDDUQjRwIBw&url=http://airgrup.com/&psig=AOvVaw1hlMtm3FZmmHN0DFghTHsW&ust=1512030422565683

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiZ9cnIruPXAhWGxxQKHfglCD8QjRwIBw&url=http://www.citd.eu/home/&psig=AOvVaw18zkSPx2uZmltTsYWeixtk&ust=1512030466040368

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjMvc7XruPXAhVCnRQKHau6B4IQjRwIBw&url=http://www.vectorlogo.es/logos/logo-vector-alestis/&psig=AOvVaw19pwUTvQMgztsy77EE4o9c&ust=1512030496493773

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=&url=http://trademark.markify.com/trademarks/ctm/tryo+aerospace/013135272&psig=AOvVaw1IivHJRUjIVPavDPVSDPZy&ust=1513419681149827

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjH5M6J5ovYAhUFuhQKHaC3CFoQjRwIBw&url=https://clusterindustrial.com.mx/post/2980/renishaw-innovando-en-la-fabricacion-de-sus-productos-y-procesos&psig=AOvVaw3KKgrw2tRky41m3CeoCjlX&ust=1513419750314935

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjF98DDx-jWAhWhJcAKHT-oAAMQjRwIBw&url=http://ukmamsoba.org/obb112814.html&psig=AOvVaw1KTxP2S70sDCrlUg3Jp86d&ust=1507810916030863

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiiqZDNvOjWAhXjLcAKHR03DB4QjRwIBw&url=http://www.arianespace.com/vehicle/vega/&psig=AOvVaw3ixr7Fhj-bt5YIdKOWWu8O&ust=1507807980116264

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiiqZDNvOjWAhXjLcAKHR03DB4QjRwIBw&url=http://www.arianespace.com/vehicle/vega/&psig=AOvVaw3ixr7Fhj-bt5YIdKOWWu8O&ust=1507807980116264


Additive Manufacturing in Aerospace - backgroundTitulo de la diapositiva

Application cases: primary/load carrying and secondary structures

Strategies for AM industrialization for:

QUANTUM

SEOSATHIPPARCOS

VEGA ARIANE5 PROBA3

C295 A400M A320neo RACER

XXX

Research activities

partnering

Research & Development activities partnering


Combustion chamber

BLOOSTAR launcherZERO TO INFINITYSpain

Hold Down and Release

mechanismLAUNCHERS (GENERIC)ZERO TO INFINITYSpain

HTP flap fittings +

2ndary structureRACER helicopter

AIRBUS HELICOPTERGetafe, Spain

16 Fairings

CS2 AIR demonstratorAIRBUS DEFENCE & SPACEGetafe, Spain

Fittings for massive weight reduction

JUICE - JUpiterICy moons ExplorerAIRBUS DEFENCE & SPACESpace Systems

Observation SATINVAP, Argentina

TRL 5-6RF

componentsAIRBUS

Flight

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjatu7KyKHMAhWEBBoKHe6bB1IQjRwIBw&url=http://www.daviddarling.info/encyclopedia/H/Hipparcos.html&psig=AFQjCNGPD4SXBCuO8ER4YhrGfkHVjWeKHA&ust=1461391194546297

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiGm_v9yKHMAhWJ7hoKHaHZAaIQjRwIBw&url=http://lasproximasdecadas.blogspot.com/2012/08/2014-lanzamiento-del-satelite-espanol.html&bvm=bv.119745492,d.d2s&psig=AFQjCNH30rl8u7e8ZYWl_aS4jhJSm7hBQw&ust=1461391274193319

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=&url=http://www.aovi93.dsl.pipex.com/mars_for_less.htm&psig=AFQjCNHS4scnFGmQ9hgKYbowY1hs6VZgFQ&ust=1470826047732933

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjFzsK8lLTOAhUDPRoKHaWqCTkQjRwIBw&url=http://seradata.com/SSI/2016/03/ructions-within-european-launch-industry-as-italian-space-agency-says-it-wants-to-keep-vega-italian/&bvm=bv.129389765,d.ZGg&psig=AFQjCNFc0_aJrWX1MKt_d-heyJFQhpF_MA&ust=1470826115570259

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwicuIasjYzPAhWQzRoKHUr_BoAQjRwIBw&url=http://www.airbus.com/aircraftfamilies/passengeraircraft/a320family/spotlight-on-a320neo/&psig=AFQjCNFdI9tGKnFHUz9YFiYzOtlaCxs5WA&ust=1473847874251728

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjqrqTujozPAhVJtRoKHXMwBG4QjRwIBw&url=https://en.wikipedia.org/wiki/Airbus_A400M_Atlas&bvm=bv.132479545,d.d24&psig=AFQjCNEyYc3H3VFT1MfgqdE0dmTzNDxQpA&ust=1473848247400495

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwj_kYz7lejWAhXEExoKHVuIB3oQjRwIBw&url=https://wallpapersafari.com/space-star-background/&psig=AOvVaw3gf1b9swJ_i7vjqAG5T-q3&ust=1507797583893504


http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiZ9cnIruPXAhWGxxQKHfglCD8QjRwIBw&url=http://www.citd.eu/home/&psig=AOvVaw18zkSPx2uZmltTsYWeixtk&ust=1512030466040368

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwjMvc7XruPXAhVCnRQKHau6B4IQjRwIBw&url=http://www.vectorlogo.es/logos/logo-vector-alestis/&psig=AOvVaw19pwUTvQMgztsy77EE4o9c&ust=1512030496493773

http://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwiXxKCK04XdAhVEzRoKHURWCMQQjRx6BAgBEAU&url=http://www.hispaviacion.es/fada-catec-zero-2-infinity-trabajan-imprimir-3d-motor-del-cohete-bloostar/&psig=AOvVaw1pxR7GujGrMUGLWBViV2ZJ&ust=1535198729150974

https://www.google.es/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwi4xpXr5YXdAhWwxYUKHamRDM0QjRx6BAgBEAU&url=https://de.wikipedia.org/wiki/Datei:Paris_Air_Show_2017_Airbus_racer_(cropped).jpg&psig=AOvVaw3Cv40jDJfiBlLfkzW-1-rg&ust=1535203716123711

https://www.google.es/url?sa=i&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwiRvYO34ZfbAhXHSBQKHYUIBKIQjRx6BAgBEAU&url=http://www.aeroespacial.sener/productos/jupiter-icy-moons-explorer-juice&psig=AOvVaw08sawhtalcZb2tEruj819B&ust=1527024955357011

https://www.google.es/url?sa=i&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwiGjZO3747bAhUIbRQKHdXiDGoQjRx6BAgBEAU&url=http://www.zero2infinity.space/&psig=AOvVaw0fHRjNTLpouSGEO2lkF6FB&ust=1526719485888308


CATEC: Testing


❖ Full-scale structural testing

❖ Large structures (up to 4,000KN)

❖ Multi-axial

❖ Impact testing

❖ Highly Accelerated Life Testing

❖ Altitude

❖ Ageing

❖ Computed Tomography

❖ Infrared Thermography

❖ Laser Shearography

❖ Ultrasonics

❖ Ad-hoc solutions

❖ Automation


CATEC: Printed Drone

In Field fabrication of Drones


Assembly modules

(no > than 6)

Using assembly modules and modular electronics

End to End fabrication and assembly guidelines

Fabrication means in field reducing spare parts stocks / repairs


ATLAS: 1st European Stratoport for HAPS

https://youtu.be/4af7scAzFVw

https://youtu.be/4af7scAzFVw

Additive manufacturing, drones and HAPS activities at CATEC

Antidio Viguria [email protected]

Fernando Lasagni [email protected]

Miguel Ángel Trujillo [email protected]




Additive manufacturing, drones and HAPS activities at CATEC€¦ · CITD and AIRBUS DS Space...

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Transcript of Additive manufacturing, drones and HAPS activities at CATEC€¦ · CITD and AIRBUS DS Space...