ADDITIVE COATINGS · 2020. 7. 28. · alternate technologies, growing awareness among users and...
Transcript of ADDITIVE COATINGS · 2020. 7. 28. · alternate technologies, growing awareness among users and...
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ADDITIVE COATINGS MARKET
TECHNICAL POLYMER SOLUTIONS
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The world is becoming more extreme™
The major drivers of the coating additives are growing demand for multifunctional
additives, strict environmental regulations, emerging transition from solvent-borne to
alternate technologies, growing awareness among users and formulators about the benefits of coating additives, and strong growth in end user markets.
The global market size of coating additives is
projected to reach USD 9.19 Billion by 2021,
registering a CAGR of 6.1% between 2016 and 2021
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MARKET DRIVERS
FOCUS ON ORGASOL® POWDERS
FOCUS ON RILSAN® FINE POWDERS
4 ADDITIVE COATING MARKET PRESENTATION
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ORGASOL® - LARGE NUMBER OF APPLICATIONS
5 ADDITIVE COATINGS MARKET PRESENTATION
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MARKET DRIVERS
FOCUS ON ORGASOL® POWDERS
FOCUS ON RILSAN® FINE POWDERS
6 ADDITIVE COATING MARKET PRESENTATION
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ORGASOL® - BENEFITS IN ADDITIVE COATINGS
7 ADDITIVE COATINGS MARKET PRESENTATION
Abrasion Resistance
ScratchResistance
Dry Lubricant Effect / COF drop
Gloss Control
Texturing Effect
Pleasant Hand Touch
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ORGASOL® - ROUND SHAPED PARTICLES
8 ADDITIVE COATINGS MARKET PRESENTATION
GRINDED POLYAMIDE ORGASOL®
ORGASOL® 2002 ES5 NAT3 (50 µm)
Obtained by a unique patented polymerization process
Obtained by a grinding step
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ORGASOL® - NARROW PARTICLE SIZE DISTRIBUTION
9 ADDITIVE COATINGS MARKET PRESENTATION
0
0,5
1
1,5
2
2,5
3
3,5
4
1 10 100
Particle Diameter (µm)
Volu
me
(%)
Orgasol®
Grinded Polyamide
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ORGASOL® - PROCESS ABILITY IN COATINGS
10 ADDITIVE COATINGS MARKET PRESENTATION
0
50
100
150
200
250
0% 2% 5% 10%
Visc
osity
(mPa
.s)
Amount of additive100% UV-curing formulation
Ref Varnish (no additive)+ Orgasol® 2001 EXD NAT1+ Orgasol® 2001 UD NAT1+ Orgasol® 3501 EXD NAT1+ treated Silica
Influence of ultra-fine Polyamide Powders● Example
– 100% solid UV formulation
Viscosity as a function of Orgasol® nature and concentration
Orgasol® powders
Concentration < 5%very low impact on viscosity
Concentration > 5%Slight impact of SSA on viscosity
Benefit:• Select the Orgasol® powder according to targeted application
viscosity
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ORGASOL® - ABRASION/SCRATCH RESISTANCE
11 ADDITIVE COATINGS MARKET PRESENTATION
0
200
400
600
800
1000
1200
Reference 10% PP wax 10% PE-PTFEwax
5% treatedsilica
5% Orgasol®2001 UD NAT1
num
ber o
f cyc
les
to re
ach
the
subs
trate Abrasion (Taber, CS17, 500g)
0
5
10
15
20
25
30
35
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Reference 10% PP wax 10% PE-PTFEwax
5% treatedsilica
5% Orgasol®2001 UD NAT1
Scra
tch
dept
h (m
m)
Scratch resistance (Load 150g)
100% solids UV formulation Orgasol® powders
Mechanical propertiesHardnessFlexibility
better
worse
better
worse
Abrasion
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ORGASOL® - MATTING EFFECT
Addition of Orgasol® Particles
High Gloss Finish Satin Finish(30 to 50 @ 60°)
A matting agent
Orgasol® enables to limit an increase in viscosity level
Optimum gloss reduction for coating thickness 10 µm to 25 µm: ● Because Orgasol® has a limited tendency to migrate at the surface
2001 EXD NAT1, 2001 UD NAT1
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ORGASOL® VS INDIRECT COMPETITION
ADDITIVE POWDERS
PE/PP PMMA Silica PTFE - PE
Abrasion resistance ~
Scratch resistance ~ ~
Gloss reduction ~ ~ ~
Texturing effect ~
Other properties
Good slip control Improved clean ability Poor solvent resistance Increase in viscosity Poor stability
Recoat ability issue
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ORGASOL® - LUBRICANT EFFECT
14 ADDITIVE COATINGS MARKET PRESENTATION
Formulation : 2K Polyurethane, WB Dispersion
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
0 1 2 3 4 5 6 7 8 9 10
Cf variation vs Orgasol® particle size and concentration – Coating thickness : 20 microns
20 microns 5 microns
Drop of the friction coefficient (Cf) with low Orgasol® addition (<1-2%)
Cf
% of Orgasol®
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ORGASOL® - WOOD COATING APPLICATIONS
15 ADDITIVE COATINGS MARKET PRESENTATION
Abrasion & Scratch Resistance
Gloss Control
Silky TextureFormulation : WB Polyurethane Acrylic Dispersion
0
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30
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60
70
0 100 200 300 400 500 600 700 800 900 1000
Abrasion ResistanceTaber test CS17-1kg/Coating Thickness=50 microns
Polyurethane-Acrylic Coating 0,75% 2001EXD NAT1(10µm) 0,75% 2001UD NAT1 (5µm)Number of Cycles
Wei
ght l
oss (
mg)
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ORGASOL® - METAL CAN COATINGS
16 ADDITIVE COATINGS MARKET PRESENTATION
Lubricant effect – Gloss control and better flexibility (expected)
Product Chemical Name % w/wCN2610 Polyester acrylate 45%
SR454 Ethoxylated (3)Trimethylolpropane Triacrylate 18%
SR9003 Propoxylated (2) Neopentyl glycol diacrylate 13%
SR602 Ethoxylated (10) Bisphenol A Diacrylate 12%
SR9054 Acidic Acrylate 2%
Irgacure 184 1-Hydroxy-cyclohexyl-phenyl-ketone 3%
Photoinitiator Benzophenone 2%
Orgasol® 2001 UD NAT 1 Polyamide 12 5%
Formulation: UV coating on aluminium substrates @ 5-6 µm
Static COF Dynamic COF
Control 0,63 0,59
5% Orgasol®2001 UD NAT 1
0,52 0,34Divided by
2
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ORGASOL® - PLASTIC COATING APPLICATIONS
17 ADDITIVE COATINGS MARKET PRESENTATION
Abrasion & Scratch Resistance for matte finishes in low Temperature Curing SystemsRecommended Grades: 2001 UD NAT1/ 2001 EXD NAT1 (1-3%)
Final Applications • PVC Profile• Laptop – cell phones –
TV/Stereo Appliances
Average Coating Thickness• 10-20 microns
A Large range of formulations • Acrylic, PU, PE• Solvent based / water
based / UV coating
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ORGASOL® - INK & OVERPRINT VARNISHE APPLICATIONS
18 ADDITIVE COATINGS MARKET PRESENTATION
Recommended Grades: 2001 UD NAT1/ 2 (for food contact)
Focus on:• Gloss Control • Slip & Lubricity (Anti-blocking
effect, Drop of friction coefficient) • Scratch & rub resistance • Texture
Average Coating Thickness• 10 microns
Final Applications• Packaging for cosmetics • Magazines • Films
Improvement of Surface Properties
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ORGASOL® - GLASS COATING APPLICATIONS
19 ADDITIVE COATINGS MARKET PRESENTATION
Recommended Grades: 2001 UD NAT1/ 2 (for food contact)
Solvent based epoxy resins
Possible use of Orgasol grades at 5,
10, 20, 30 microns
Average Coating Thickness: 15 microns
Improvement of Surface Properties
Gloss decreases with the Average Particle Size of Orgasol®
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ORGASOL® RANGE
20 ADDITIVE COATINGS MARKET PRESENTATION
Polyamide Average particle size µm
Specific surface area m2/g Melting point °C Comments
2001 UD NAT1 12 5 9 177
2001 UD NAT2 12 5 9 177 Food contact approved
2001 EXD NAT1 12 10 4 177
2002 EXD NAT1 12 10 1.5 177 Food contact approved
2002 D NAT1 12 20 1 177
2002 ES3 NAT3 12 30 1 177
2002 ES4 NAT3 12 40 1 177
2002 ES5 NAT3 12 50 1 177
2002 ES6 NAT3 12 60 1 177
1002 D NAT1 6 20 2 217
1002 ES5 NAT1 6 50 <1 217
3501 EXD NAT1 6/12 10 20 143
3502 D NAT1 6/12 20 6 143
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MARKET DRIVERS
FOCUS ON ORGASOL® POWDERS
FOCUS ON RILSAN® FINE POWDERS
21 ADDITIVE COATING MARKET PRESENTATION
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RILSAN FINE POWDERS® - PRODUCT SUMMARY
22 ADDITIVE COATINGS MARKET PRESENTATION
Biomass origin
Requires less fossil energy and generate less CO2 or other greenhouse gases than most performance polymers
A Polyamide 11 range (high molecular weight thermoplastic polymer)
Unique process from a renewable raw material of plant origin
Various particle size from 20 to 50 µm (+ D80)
Low density (avoiding settlement)
Mass-colored grades for multicolored effect and opacity
Easy to disperse in all kind of liquid paints
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PA11 – A SUSTAINABLE POLYMER PRODUCTION CHAIN
23 ADDITIVE COATINGS MARKET PRESENTATION
Castor plants (renewable source)
Castor seeds
Vegetal oil
Amino 11 (monomer)
Polyamide 11Arkema / Jayant Agro Joint Venture in the production of castor oil
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RILSAN® FINE POWDERS – BENEFITS IN ADDITIVE COATINGS
24 ADDITIVE COATINGS MARKET PRESENTATION
Abrasion Resistance
ScratchResistance
Gloss Control
Recaot ability
Impact Resistance Bending Properties
Texturing Effect
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RILSAN® FINE POWDERS – EASY TO USE
25 ADDITIVE COATINGS MARKET PRESENTATION
Rilsan is an additive in paint formulations incorporated:
Various Formulations
Various Processes
Various Substrates
• Solvent based• Water based• UV curable
• Roller• Brush• Spray
• Metal • Wood• Plastic• Rubber
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RILSAN® FINE POWDER RANGE
26 ADDITIVE COATINGS MARKET PRESENTATION
Polyamide Average particle size µm
Specific surface area m2/g Melting point °C Comments
D30 NAT 11 21 – 27 < 1 186
D40 NAT 11 27 – 31 < 1 186
D50 NAT 11 40 – 46 < 1 186
D60 NAT 11 43 – 55 < 1 186
D80 NAT 11 95 – 105 < 1 186
ES MAC COLOR 11 28 – 36 < 1 186 Several colors
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POWDER COATINGS & ADDITIVES MARKET
TECHNICAL POLYMER SOLUTIONS
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ORGASOL® VS RILSAN® FINE POWDERS
28 ADDITIVE COATINGS MARKET PRESENTATION
RILSAN® FINE POWDERS ORGASOL®
Average particle size (µm) Grade reference Average particle size
(µm) Grade reference
2001 EXD NAT1 10
21 – 27 D30 NAT 2002 D NAT1 20
27 – 31 D40 NAT 2002 ES3 NAT3 30
40 – 46 D50 NAT 2002 ES4 NAT3 40
43 – 55 D60 NAT 2002 ES5 NAT3 50
2002 ES6 NAT3 60
* : Malvern Master size D50 ** : Coulter Multisizer II
Rilsan® D40 NAT
Orgasol® 2002 ES5
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ORGASOL® VS RILSAN® FINE POWDER
29 ADDITIVE COATINGS MARKET PRESENTATION
PA12, PA6 PA6/12 PA11
Regular Texture
Easily Cleaned
Uniform spherical particle shape by a
unique patented polymerization
process
More textured effect
Improvement of opacity
Brighter white finish
Multi-colored stable effect
SIM
ILA
R A
BRA
SIO
N &
SC
RATC
H RE
SIST
AN
CE
Higher Melting PointGrinded Particles
White Rilsan Grades
MAC Colour Rilsan Grades
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