ADDENDUM-I TO TENDER DOCUMENT FOR LAYING … · ASSOCIATED FACILITIES FROM IP3 OF JLPL TO BPCL, ......

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GAIL (India) Limited (A Govt. of India Undertaking) NEW DELHI, INDIA ADDENDUM-I TO TENDER DOCUMENT FOR LAYING AND CONSTRUCTION OF 4” X 12.4 KM, UNDERGROUND STEEL PIPELINE AND ASSOCIATED FACILITIES FROM IP3 OF JLPL TO BPCL, JAIPUR Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii) MECON LIMITED (A Govt. of India Undertaking) Delhi, India

Transcript of ADDENDUM-I TO TENDER DOCUMENT FOR LAYING … · ASSOCIATED FACILITIES FROM IP3 OF JLPL TO BPCL, ......

GAIL (India) Limited (A Govt. of India Undertaking)

NEW DELHI, INDIA

ADDENDUM-I

TO

TENDER DOCUMENT FOR LAYING AND CONSTRUCTION OF 4” X 12.4 KM, UNDERGROUND STEEL PIPELINE AND ASSOCIATED FACILITIES FROM IP3 OF JLPL TO BPCL,

JAIPUR

Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii)

MECON LIMITED (A Govt. of India Undertaking)

Delhi, India

Ref. No.: 05/51/23KF(JAIPUR)/GAIL/001(ii) Date: 25.05.2007

ADDENDUM-I TO TENDER NO. 05/51/23KF(JAIPUR)/GAIL/001(ii) To, Sub.: Tender Document for LAYING AND CONSTRUCTION OF 4” x 12.4 KM,

UNDERGROUND STEEL PIPELINE AND ASSOCIATED FACILITIES FROM IP3 OF JLPL TO BPCL, JAIPUR

Ref.: Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii) dated 10.05.2007 With reference to above, please find attached the Addendum – I to the above tender document. This Addendum – I and shall form integral part of tender document. All other terms and conditions of the tender document shall remain unaltered.

Please submit alongwith your offer this ADDENDUM-I to the tender document duly signed and stamped as a token of your acceptance of the terms and conditions stated hereinabove. Please acknowledge the receipt of this Addendum per return fax. Thanking you,

Yours faithfully, for MECON Limited

Encl. As above

(A.K. Sharma) DGM I/c ( Contracts)

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Addendum-I to Tender No. 05/51/23KF(JAIPUR)/GAIL/001(ii) A) Refer Particular job Specification - Vol. I of IV Clause No. 4.2 (Under Scope of Supply), Shall be read as:

“Company storage point for issue of materials shall be from the Company’s store located at Mansarampur near Jaipur”

B) Refer Vol II of IV of Tender

Technical Specifications for Temperature safety valve, Chain Pulley Block, Flame Arrestor are enclosed as Annexure-A to Addendum-I. C) Refer Vol IV of IV of Tender

Data sheets for Chain Pulley Block, Flame Arrestor are enclosed as Annexure-B (2 Sheets) to Addendum-I.

D) Refer Vol I of IV of Tender, Appendix-I to Particular Job Specification of work Revised List Of Suppliers of Major Bought Out items is enclosed as Annexure- C to Addendum-I.

E) Refer content of Part “F” i.e. Schedule of Rates enclosed with Vol-I of IV. Revised SOR for Mainline Works (13 Sheets) and revised SOR for Piping and Mechanical Works (17 Sheets) have been enclosed as

Annexure-D (30 Sheets) to Addendum-I. Other SORs remain unchanged. F) Reply of clarification sought by the bidders is enclosed herewith as Annexure-E (3 Sheets) to Addemdum - I Enclosure: 1) Annexure-A (27 Sheets) 2) Annexure-B (02 Sheets) 3) Annexure-C (08 Sheets) 4) Annexure-D (30 Sheets) 5) Annexure-E (03 Sheets)

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Enclosure to Addendum-I Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii)

ANNEXURE-A TO

ADDENDUM-I TECHNICAL SPECIFICATIONS

FOR

I) TSV (SPEC. NO. MEC/TS/05/62/056A, Rev. 0)

II) Chain Pulley Block

(SPEC. NO. MEC/TS/05/21/102B, Rev. 1)

III) Flame Arrestor (SPEC. NO. MEC/TS/05/62/022, Rev. 0)

PROCESS & PIPING DESIGN SECTION

MECON LIMITED DELHI – 110 092

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

SPECIFICATION NO. : MEC/TS/05/62/056A, Rev-0

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MECON LIMITED Delhi

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/056A REV-0 Page 1 of 9

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C O N T E N T S Sl.No. Description Page No. 1.0 GENERAL 2 2.0 VALVE SIZING 5 3.0 VALVE CONSTRUCTION 5 4.0 NAMEPLATE 7 5.0 INSPECTION & TESTING 7 6.0 SHIPPING 9 7.0 GUARANTEE 9 8.0 REJECTION 9

Revision No. Date Revised by Checked by Approved by

PREPARED BY :

S. SINGH

CHECKED BY :

S.KUMAR

APPROVED BY :

A.K.JOHRI

MECON LIMITED Delhi

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/056A REV-0 Page 2 of 9

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1.0 GENERAL 1.1 Scope 1.1.1 This specification together with the attached data sheets covers the requirements for the

design, materials, nameplate marking, testing and shipping of pressure safety valves. 1.1.2 The related standards referred to herein and mentioned below shall be of the latest

editions prior to the date of the Purchaser's enquiry : ASME B 1.20.1 : Pipe threads ASME B 16.5 : Pipe flanges and flanged fittings ASME B 16.20 : Ring joint gaskets and grooves for steel pipe flanges ASME Sec.VIII : Boiler & pressure vessels codes for unfired pressure

vessel API RP 520 : Sizing, selection and installation of pressure relieving (Part-I & II) devices in refineries API RP 521 : Guide for pressure relieving and depressurising systems API 526 : Flanged steel safety-relief valves API 527 : Commercial seat tightness of refineries relief valve with metal to metal seats DIN 50049 : Document on material testing IBR : Indian boiler regulations 1.1.3 In the event of any conflict between this specification, data sheets, related standards,

codes etc, the Vendor should refer the matter to the Purchaser for clarifications and only after obtaining the same, should proceed with the manufacture of the items in question.

1.1.4 Purchaser's data sheets indicate the selected valve's relieving area, materials for the

body, bonnet, disc, nozzle, spring, indicative inlet/outlet connection sizes, bellows etc. However, this does not relieve the Vendor of the responsibility for proper selection with respect to the following :

a) Sizing calculations and selection of valve with proper relieving area to meet the

MECON LIMITED Delhi

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

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operating conditions indicated. b) Selection of materials for all parts of the valve suitable for the fluid and its

conditions indicated. 1.1.5 All process-wetted parts, metallic and non-metallic, shall be suitable for the fluids and

service specified by the Purchaser. The service gas composition shall be as given in Annexure-I.

1.2 Bids 1.2.1 Vendor's quotation shall include a detailed specification sheet for each pressure safety

valve which shall provide all the details regarding type, construction materials, relieving area, relieving capacity, orifice letter designation, overpressure, blowdown, operating pressure, etc., and any other valve accessories.

1.2.2 All the units of measurement for various items in the Vendor's specification sheets shall be to the same standards as those in Purchaser's data sheets.

1.2.3 All the material specifications for various parts in the Vendor's specification sheets shall

be to the same standards as those in Purchaser's data sheets. 1.2.4 Deleted. 1.2.5 Vendor shall enclose catalogues giving detailed technical specifications and other

information for each type of pressure safety valve covered in the bid. 1.2.6 Vendor's quotation, catalogues, drawings, operating and maintenance manual, etc., shall

be in English. 1.2.7 Vendor’s quotation shall include detailed sizing calculation for each pressure safety valve.

Published data for certified discharge coefficient and certified flow capacities and actual discharge area shall be furnished. Data used by Vendor without the above mentioned supported documentation shall, on prima-facie basis, be rejected.

1.2.8 All valves shall have been type tested for capacity as per ASME. A copy of the certificate

shall be provided. 1.2.9 Vendor shall also quote separately for the following : a) Two years recommended operational spares for each pressure relief valve and its

accessories. List of such spares without price shall be indicated alongwith technical bid and separately with price.

b) Any specific tools needed for maintenance work. 1.2.10 Vendor’s quotation shall include general arrangement and sectional drawings showing all

MECON LIMITED Delhi

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/056A REV-0 Page 4 of 9

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features and major parts with reference numbers and material specification.

IMPORTANT The drawings to be submitted alongwith the bid shall be in total compliance

with the requirement of technical specification and data sheets of the valves with no exception & deviation.

1.2.11 Vendor’s quotation shall include Quality Assurance Plan (QAP) enclosed with this tender

duly signed, stamped & accepted. 1.3 Drawings and Data 1.3.1 Detailed drawings, data, catalogues required from the Vendor are indicated by the

Purchaser in this specification. The required number or reproducibles and prints should be dispatched to the address mentioned, adhering to the time limits indicated.

1.3.2 Within two weeks of placement of order, Vendor shall submit six copies of certified

drawings and specification sheets for each pressure safety valve for Purchaser’s final approval. These documents shall specially include the following :

a) Flange face to face dimension. b) Height of the complete valve assembly. c) Weight of the complete valve assembly. d) Cold bench set pressure for the valve to be tested at atmospheric temperature

and back pressure. e) The cold test medium to be used for bench test in case it is different from air. f) Horizontal reaction force at center line of valve outlet.

g) Relieving capacity of the valve under the same operating conditions. h) Over pressure and blowdown/ reclosing pressure for each valve. 1.3.3 Vendor shall provide test certificates for all the tests indicated in clause 5.0 of this

specification. In addition Vendor shall provide the Manufacturer’s certificate of conformity to Purchaser’s specifications as per clause 2.2 of Din 50049.

1.3.4 Within 30 days from the approval date, Manufacturer shall submit to Purchaser one

reproducible and six copies of the approved drawings, documents and specifications as listed in clause 1.3.2 above.

1.3.5 Prior to shipment, Manufacturer shall submit one reproducible and six copies of the

following:

a) Test certificates for all the tests indicated in clause 5.0 of this specification.

MECON LIMITED Delhi

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/056A REV-0 Page 5 of 9

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b) Manual for installation, erection, maintenance and operation instructions, including a list of recommended spares for the valves.

2.0 VALVE SIZING 2.1 Sizing shall be carried out using the formulae mentioned in the following standards,

whenever the sizing code mentioned in the Purchaser's data sheets refers to them: Sizing Code Standard API API RP 520 Part-I ASME ASME boiler and pressure vessel code section VIII titled - Unfired pressure vessels IBR Indian Boiler Regulations Paragraph – 293 2.2 Discharge co-efficient of Vendor's pressure safety valves shall be minimum 0.975 as per

API – 520. However, for valves covered under IBR, regulations of IBR shall govern. 2.3 For flanged pressure safety valves, the orifice letter designation and the corresponding

relieving area indicated in the Purchaser's data sheet shall be as per API 526. For a valve of given inlet and outlet sizes and letter designation, relieving area of the valves offered by Vendor shall meet those in API-526, as a minimum.

2.4 The discharge capacity of selected pressure safety valves shall be calculated based on

certified ASME capacity curves or by using ASME certified discharge coefficient and actual orifice area. Higher valve size shall be selected in case pressure relief valve discharge capacity is less than the required flow rate.

2.5 The definitions of various terminologies used in Purchaser's data sheets are as per

paragraph 3.1 of API RP 520 Part-I. 3.0 VALVE CONSTRUCTION 3.1 Body 3.1.1 Unless otherwise mentioned end connection details shall be as below :-

a) Threaded end connections shall be to NPT as per ASME B 1.20.1. b) Flanged end connections shall be as per ASME B 16.5.

c) Flanged face finish shall be serrated concentric to paragraphs 6.3.4.1, 6.3.4.2 and

MECON LIMITED Delhi

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/056A REV-0 Page 6 of 9

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6.3.4.3 of ASME B 16.5. The face finish as specified in data sheets, shall have serrations as follows.

Serrated : 250 to 500 microinches AARH 125 AARH : 125 to 200 microinches AARH 63 AARH : 32 to 63 microinches AARH 3.1.2 For flanged valves, inlet and outlet sizes & ratings and center to flange face dimensions

shall be in accordance with API-526. Dimensional tolerances shall be as mentioned therein.

3.1.3 Body drain with a plug shall be provided as a standard feature on every pressure safety

valve. 3.2 Trim 3.2.1 The term `trim' covers all the parts of the valves exposed to and in contact with the

process fluid except for the body and bonnet assembly. 3.2.2 Valves shall in general be of the full nozzle full lift type, unless otherwise specified. 3.2.3 Wherever stelliting of disc and nozzle has been specified, it stands for stelliting of the seat

joint and the entire disc contour, unless otherwise mentioned. 3.2.4 Resilient seat/ seal or `O’ rings wherever used shall be suitable for pressure and

temperature conditions specified. 3.3 Bonnet and Spring 3.3.1 All valves shall be provided with a cap over the adjusting bolt. 3.3.2 Lifting lever shall be provided whenever the fluid to be relieved is steam or air. 3.3.3 Valve spring design shall permit an adjustment ± 5% of the set pressure as a minimum. 3.3.4 Carbon Steel spring shall be cadmium/ nickel plated. 3.3.5 The allowable tolerances in set pressures are as below : ± 0.14 kg/cm2(g) for set pressures upto and including 5 kg/cm2(g); ±3% for set pressure above 5 kg/cm2(g). 3.3.6 Bonnet shall be of the enclosed type in general. Open type of bonnet may be used only

for non-toxic fluids.

MECON LIMITED Delhi

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/056A REV-0 Page 7 of 9

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3.4 Pilot 3.4.1 Wherever pilot operated valves are specified, pilot shall be non-flowing type and shall be

designed fail safe. 3.4.2 All accessories like back flow preventer, pilot filter etc. required for proper operation of

pilot operated valves as per indicated service conditions shall be included. 3.4.3 Wherever the body is part of flow path, body material shall be same as trim material, as a

minimum. 4.0 NAMEPLATE 4.1 Each pressure safety valve shall have a S.S. nameplate attached firmly to it at a visible

place, furnishing the following information: a) Tag number as per Purchaser's data sheets. b) Manufacturer's serial no. or model no. c) Manufacturer's name/ trade mark. d) Nominal flanged size in inches and rating in lbs. for both inlet and outlet. e) Orifice letter designation. f) Valve set pressure. g) Cold bench test set pressure. Unit of the above pressures shall be marked in the same units as those followed in

Purchaser's data sheets. 5.0 INSPECTION & TESTING 5.1 Unless otherwise specified, Purchaser reserves the right to test and inspect all the items

at the Vendor’s works. 5.1.1 Purchaser's Inspector shall perform inspection and witness test on all valves as indicated

in the Quality Assurance Plan (QAP) attached with this specification. 5.2 Vendor shall submit the following test certificates and test reports for Purchaser’s review:

a) Material test certificate from the foundry (MIL certificate) for each valve body and bonnet castings, nozzle, disc etc.

b) Certificate of radiography / x-ray for valve castings. 100% radiography shall be carried out for all valve castings with body rating of 600# and above. A minimum of two shots shall be taken for all curved portion of the body and bonnet.

c) Hydrostatic test reports for all valve bodies and functional test reports for all

valves as per clause 5.3 and 5.4 of this specification.

MECON LIMITED Delhi

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/056A REV-0 Page 8 of 9

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d) IBR certificate in Form III item 11 and shall be furnished for all safety valves in steam service in addition to Form III C. Form III C shall also be furnished for pressure relief valves in distribution network.

5.3 Hydrostatic Test 5.3.1 Each pressure safety valve body and nozzle shall undergo hydrostatic test as per outlet

flange and inlet flange ANSI rating, respectively. However all the safety valves castings covered under IBR shall be tested as per IBR regulations. There shall not be any visible leakage during this test.

5.4 Functional Tests 5.4.1 Assembled valves shall be subjected to functional tests as below :

a) Cold bench set pressure test Pressure relief valve shall be tested for opening at specified set pressure and also for seat tightness.

b) Seat Leakage test as per API Whenever the specified set pressure is less than or equal to 70 kg/cm2g, the valve shall meet the seat tightness requirements specified in API RP-527. The maximum permissible leakage rates for conventional and balanced bellow valves against various sizes shall be as specified therein. Whenever the specified set pressure exceeds 70 kg/cm2g, the Vendor shall submit the leakage rates of valves for approval by the Purchaser. Where bubble tightness has been specified, there shall be no leakage or bubbles of air at the specified percentage of set pressure.

c) Valve lift test

5.5 Witness Inspection All pressure safety valves shall be offered for pre-despatch inspection for following as a

minimum :

a) Physical dimensional checks and workmanship b) Hydrostatic test as per clause 5.3 of this specification. c) Functional test on representative samples. d) Review of all certificate and test reports as indicated in clause 5.2 of this

specification.

MECON LIMITED Delhi

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FOR

TEMPERATURE SAFETY VALVES

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/056A REV-0 Page 9 of 9

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In the event of tests being not witnessed by Purchaser, the tests shall anyway be completed by the Vendor and documents for same submitted for scrutiny.

6.0 SHIPPING 6.1 Valves shall be supplied as a whole, complete with all the accessories like cap, lifting

lever, test gag, etc.

6.2 All threaded and flanged opening shall be suitably protected to prevent entry of foreign material.

7.0 GUARANTEE 7.1 Manufacturer shall guarantee that the materials and machining of valves and fittings

comply with the requirements in this specification and in the Purchase Order. 7.2 Manufacturer is bound to replace or repair all valve parts which should result defective

due to inadequate engineering or to the quality of materials and machining. 7.3 If valve defect or malfunctioning cannot be eliminated, Manufacturer shall replace the

valve without delay, 7.4 Any defect occurring during the period of Guarantee shall be attended to by making all

necessary modifications and repair of defective parts free of charge to the Purchaser as per the relevant clause of the bid document.

7.5 All expenses shall be to Manufacturer’s account. 8.0 REJECTION 8.1 Vendor shall make his offer in detail with respect to every item of the Purchaser's

specifications. Any offer not conforming to this shall be summarily rejected.

TECHNICAL SPECIFICATION FOR FLASH BACK ARRESTOR

(FLAME ARRESTOR)

SPECIFICATION NO. : MEC/TS/05/62/022, Rev-0

MECON LIMITED DELHI - 110 092

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MECON LIMITED DELHI

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FLASH BACK ARRESTOR

(FLAME ARRESTOR)

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/022 REV-0 Page 1 of 6

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C O N T E N T SSl.No. Description Page No. 1.0 SCOPE 2.0 TERMINOLOGY 3.0 MATERIAL 4.0 CASING 5.0 FLANGED OR THREADED CONNECTIONS 6.0 SEALING MEDIUM 7.0 VENT PIPE 8.0 SAFETY VALVES/ BURSTING DISCS 9.0 INTERNAL PARTS 10.0 ROUTINE TESTS 11.0 TYPE TESTS 12.0 MARKING

PREPARED BY

CHECKED BY

APPROVED BY

MECON LIMITED DELHI

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FLASH BACK ARRESTOR

(FLAME ARRESTOR)

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/022 REV-0 Page 2 of 6

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1.0 SCOPE This specification covers Flash Back arrestors or Flame arrestors for use in

open vent pipes, vent valves, delivery pipelines, acetylene generators, petroleum, oil and gasoline or liquefied petroleum storage or processing or piping system.

2.0 TERMINOLOGY 2.1 Flame Arrestor or Flash Back Arrestor It is a device to stop or arrest or prevent the return of the flame which can result

in an explosion or of the below back of the oxygenated gas from damaging whatever it is intended to protect.

2.2 Hydraulic Back Pressure Valve or Wet Type Flash Back Arrestor or

Flame Arrestor It is a Flash Back Arrestor where the sealing is done by the help of liquid. 2.3 Dry Type Flame Arrestor or Flash Back Arrestor It is a device where the sealing is done by help of sintered metal or perforated

discs or ceramic cartridge or by any means other than employing a liquid to arrest the flame.

2.4 Safety Seals The Flame Arrestors or Flash Back Arrestors are at times also referred as safety

seals. 2.5 Safety Relief Device It is a device intended to prevent rupture of the flame arrestor due to sudden

built-in pressure which can be in a form of safety valve, bursting disc or liquid seals connected to atmosphere.

2.6 Deflagration It is a flame that travels into the unburnt gas at almost any velocity less than

sonic.

MECON LIMITED DELHI

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FLASH BACK ARRESTOR

(FLAME ARRESTOR)

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/022 REV-0 Page 3 of 6

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2.7 Detonation It is a flame that travels into the unburnt gas at a rate that is above the speed of

sound. 2.8 Flame Back It is the return of the flame into an apparatus or line and its propagation against

the flow of the gas. 3.0 MATERIAL 3.1 The device shall be of a metal, resistant to corrosion or chemical reaction

under condition of use. Where corrosion cannot be avoided suitable corrosion allowance shall be included in its thickness.

3.2 Gaskets shall be made of compressed asbestos fibre or metal spiral wound

type or synthetic rubber which is compatible with the process gas. 4.0 CASING 4.1 The casing or housing shall be of non-fragmenting type made of forged steel,

carbon steel or alloy steel pipe tube or plates, cast stainless steel, forged or extruded non-ferrous material or equivalent.

4.2 The casing or housing shall withstand the internal pressure resulting from

explosion without damage. 4.3 The casing and the flat joints in a device or a flat surface in the device shall be

free from any burrs or irregular surface or defects and shall preferably be machined to a fine finish.

4.4 If the Flash Back arrestor or flame arrestor does not prevent a reversal of flow,

a separate non-return valve shall be fitted. It may be mechanical non-return or check valve, but this alone is not satisfactory as a Flash Back Arrestor.

5.0 FLANGED OR THREADED CONNECTIONS The device shall have provisions for flanged or threaded connection to

standard pipe which shall conform to relevant Indian Standards for pressure rating to withstand the hydrostatic tests.

MECON LIMITED DELHI

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FLASH BACK ARRESTOR

(FLAME ARRESTOR)

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/022 REV-0 Page 4 of 6

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6.0 SEALING MEDIUM 6.1 The sealing medium can be a liquid or sintered or perforated metal or ceramic

cartridge and shall be so constructed that, with the gas flowing at 30 percent above the rated flow or with a rise in pressure on the delivery side or with a fall in pressure on the supply side it does not render the device ineffective.

6.2 The sealing medium shall be such that it does not react with the gas with

which it is intended to be used and is safe for use under the operation condition.

Note: Normally water is used as a sealing medium. 6.3 Where a device relies wholly or partly on liquid sealing medium, means shall

be provided for readily filling, observing and adjusting the level of the medium without introducing air into the system during the operation.

7.0 VENT PIPE Vent pipe or blow of outlet shall be designed and constructed to prevent any

choking or obstruction which could interfere with adequate venting. The discharge shall be safely dispersed.

8.0 SAFETY VALVES/ BURSTING DISCS If safety valves and bursting discs are provided they shall be designed for full

flow type and set at a pressure not more than 10 percent of the working pressure.

9.0 INTERNAL PARTS The internal parts of the device shall be so constructed that the condition of

the internal parts can be examined and maintained if any maintenance is required.

10.0 ROUTINE TESTS 10.1 Hydrostatic Tests The device fully assembled, minus the safety vent line which is to be plugged

during this test, shall be leak-proof and shall withstand in the case of petroleum gas; a hydrostatic pressure of 17.5 kgf/cm2 or twice the working pressure, whichever is more for one minute without rupture or permanent distortion. In the case of acetylene gas, the value of above hydrostatic test pressure shall be 25 kgf/cm2.

MECON LIMITED DELHI

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FLASH BACK ARRESTOR

(FLAME ARRESTOR)

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/022 REV-0 Page 5 of 6

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10.2 Flow Capacity The flow capacity of the device shall be determined at the operating pressure

specified for it by the manufacturer by installing a flow meter at the outlet or inlet of the system.

12.3 Pressure Drop The drop in pressure across the device shall not be more than 10 percent of

the inlet pressure at its rated flow. 11.0 TYPE TESTS 11.1 Explosion Test 11.1.1 The device shall be installed in a pipeline of the diameter and strength for

which it is designed. The pipe connector to the inlet is to be at least 1.5m long (see fig. 1). The outlet of the device is to be connected to at least 1.5m long pipe of high pressure schedule 160, seamless pipe or any pipe which will withstand the bursting pressure. At the inlet end a valve shall be fixed to isolate the test arrangements for testing. At the outlet end of the pipe a block shall be installed, threaded to accommodate a spark plug. A device for recording peak explosion pressure shall be connected in the inlet end and another in the outlet end of the test installation. The spark plug block shall be fitted with a valve to displace the original air present in the test chamber and system.

11.1.2 After the spark plug is energised no damage to the pipeline inlet side of the

Flash Back arrestor or flame arrestor shall take place. 11.1.3 At the conclusion of the test, the test chamber and system shall be purged of

residual gas with a stream of air or nitrogen. 11.1.4 The device shall not permit the passage of sparks or flame that will ignite the

explosive mixture from the outlet end of the Flash Back Arrestor or Flame Arrestor when subjected to at least 5 explosion tests within the flammable range using a mixture of flammable gas and air or only the gas, for which the gas, for which the device is intended, at a pressure of 1 bar gauge or the working pressure whichever is higher.

MECON LIMITED DELHI

PROCESS & PIPING DESIGN SECTION

TECHNICAL SPECIFICATION FLASH BACK ARRESTOR

(FLAME ARRESTOR)

TECHNICAL SPECIFICATION NO. : MEC/TS/05/62/022 REV-0 Page 6 of 6

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11.2 Continuous Flame Test 11.2.1 The device shall resist without Flash Back the flame of continuous burning at

the outlet end of a pipe connected to the outlet of the device having a length of not less than 1.5m and of the size for which the Flash Back is designed.

11.2.2 The flow shall be stopped for 15s every ten minutes after initiation of the test.

There shall be no Flash Back even after 6 such stoppages. 12.0 MARKING 12.1 The Flash Back arrestor shall be marked with the following if it is not forming

an intricate part of the equipment or system supplied by the same manufacturer :

a) Flash Back Arrestor or Flame Arrestor, b) Flammable gas for which it is intended like `Acetylene’ or `LPG’, c) Maker’s name or registered trade mark, d) Maker’s type and serial number, e) Maximum working pressure, f) Rated delivery (m3/h) measured at 15°C and 760mm of mercury, and g) Nature of sealing material, if any.

12.2 ISI Certification Marking Details available with the Indian Standard Institution. Explanatory Note The main purpose of the Flash Back Arrestors or Flame Arrestors is to prevent

the propagation of flame through it or any thing that is desired to be protected like storage tank, pipeline or generator.

A Flash Back Arrestor or Flame Arrestor is investigated for the installation for

which it is designed and for a general application. In the preparation of this specification considerable assistance has been taken

No. UL 525 Standard for safety of Flame Arrestors. Underwriter Laboratories, U.S.A.

Enclosure to Addendum-I Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii)

ANNEXURE-B TO

ADDENDUM-I FOR

I) DATA SHEET FOR CHAIN PULLEY BLOCK

(DATA SHEET NO. MEC/23KF/05/21/DS-01)

II) DATA SHEET FOR FLAME ARRESTOR (DATA SHEET NO. MEC/23KF(BPCL)/05/21/DS/FA)

Annexure-B to Addendum-I 1.0 Project : LPG P/L Project at Jaipur Unit : 2.0 Client : GAIL Location (Indoor / Outdoor) : 3.0 Job No : 23KF Quantity : 4.0 Eqpt. No. : Type : Fixed Point / Trolley mounted 5.0 Area Classification : 6.0 OPERATING CONDITIONS 6.1 Capacity : 0.5 MT Lift : Maximum 4 Mtr. 6.2 Location : Type : # 6.3 Area Classification : Duty Class : 6.4 Operating Level : # Joint Size : # 7.0 TECHNICAL DATA 7.1 Environment for Painting : 7.2 Codes : IS 3832 8.0 CONSTRUCTIONAL FEATURES 8.1 Make : Model : 8.2 Overall Size : Overall Weight : 8.3 MATERIAL OF CONSTRUCTION 8.3.1 Fixed Point Mounting Device : 8.3.2 Trolley Frame : Trolley Wheel : 8.3.3 Load Chain: Min. Gr. 80, IS 6216 Hand Chain : Gr. 30, IS 2429 (Part-II) 8.3.4 Load Chain Wheel : * Hand Chain Wheel : * 8.3.5 Gear : * Ratchet Wheel : * 8.3.6 Hooks : * Hooks Material : Forged Steel 8.4 Number of Trolley Wheels : * Wheels Diameter : * 8.5 Number of Hand Chain Falls : * Number of Load Chain Falls : * 8.6 Pull for Hoisting : * Type of Load Break : PAWL AND RATCHET 8.7 Bearing : ANTIFRICTION 8.8 Lower Hook Suspension : Thrust Bearing Upper Hook Suspension : Thrust Bearing 8.9 Hand Chain Length : * Hand Chain Through Details : * 8.10 Weight of Chain Pulley Block (kgs) : * 8.11 Painting : for any of the environment a per clause 6.5 of Technical - Specification MEC/TS/05/21/102B, R0 9.0 INSPECTION AND TESTING 9.1 As Per Technical Specification MEC/TS/05/21/102B, R0 10.0 REMARKS 10.1 Vendor to Submit Completely Filled in Data Sheet with the Bid Proposal 10.2 Length : # As per specific job requirement * Vendor to Furnish 10.3 Vendor shall fill separate Data Sheet for each item

SECTION : LONG DISTANCE PIPELINES NAME DATE CHKD DATE CLIENT : GAIL (I) Ltd. DSGN S Singh S Kumar DRAWN

MECON LIMITED Project : 4" 12.4 km

LPG Pipeline Project To Bpcl Bottling Plant, Jaipur Data Sheet No.

MEC/23KF/05/21/DS-01 APPROVED R.K. NARAYAN Data Sheet For Chain Pulley Blocks Page 1 of 1 Rev. 0

AnnexureB to Addendum-I

DATA SHEET

1 Tag No. : FLA-2601

2 Type : Online (located in vertical position)

3 Quantity : 1 No.

4 Location :

5 Nominal Size : 2"

6 Sheeting Pack Data :

7 Pipe Side Coupling : Flanged ANSI B16.5 – 600# WNRF

8 Body Material : ASTM A216 WCB or ASTM A105

9 Flange Material : ASTM A105

10 Laminar Pack Material : Stainless Steel AISI 304

11 Fluid Conveyed : LPG Vapours

12 Operating Conditions : T=45°C, P=50 kg/cm2(g)

13 Design Conditions : T=65°C, P=98 kg/cm2(g)

14 Specific Gravity : 0.515-0.585

15 Available Pressure Drop : 100 MM H2O (max.)

16 Gas Composition : Mixture of C3, C4, Fractions

17 Vendor :

Notes:-1. Each piece to be identified with own marking.2. Laminar pack material shall be removable.3. When submitting the offer, bidder to submit assembly drawing with overall dimensions and list of materials to be used.

PROVIDED BY SUCCESSFUL BIDDER. BIDDER TO CONFIRM.BIDDER TO SPECIFY/ CONFIRM

REV. NO DATE ZONE DESCRIPTIONS BY APPRD REVISIONS REFERENCES DRG. NO.

SECTION PROCESS & PIPING CLIENT : GAIL (India) Limited

NAME DATE CHKD DATE

DSGN PROJECT : 4"x12.4 Km p/l for M/s. BPCL Jaipur. DRWN

FLAME ARRESTOR FOR SCALE : REVAPPROVED LPG DATA SHEET NO. :MEC/23KF(BPCL)/05/21/DS/FA 0

TAG NO. : FLA-2601

MECON LIMITED

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Enclosure to Addendum-I Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii)

ANNEXURE-C TO

ADDENDUM-I FOR

LIST OF SUPPLIERS OF MAJOR BOUGHT-OUT ITEMS

Annexure-C to Addendum-I

18. LIST OF SUPPLIERS OF MAJOR BOUGHT-OUT ITEMS

(Appendix-I to Particular Job Specification of Work)

Annexure-C to Addendum-I

Appendix-I (Revised) To Particular Job Specification of Work

Page 1 of 7

LIST OF SUPPLIERS OF MAJOR BOUGHT-OUT ITEMS

A) Mainline & Mechanical

i) Pipes C.S. 1. TISCO, Calcutta 2. BHEL, Tiruchirapalli 3. Maharashtra Seamless, Mumbai 4. Jindal Pipes Ltd., New Delhi 5. SAIL, Calcutta 6. ISMT, Pune 7. Surya Roshni, New Delhi 8. Kalyani Steel, Pune

ii) Pipes (1239/3589)

1. TISCO, Calcutta 2. Jindal Pipes, New Delhi 3. Ajanta Tubes, New Delhi 4. Gujrat Steel Tubes 5. Khandelwal

a) Ball Valves 1. Larsen & Toubro 2. Virgo 3. Microfinish Valves 4. Flow Chem b) Plug Valves 1) Nordstrom Valves Inc., USA 2) Serck Audco Valves, UK 3) Breda Energia Sesto Industria Spa, Italy 4) Sumitomo Corporation, New Delhi 5) Fisher Xomox Sanmar India Ltd., New Delhi 6) Larsen & Toubro Ltd. (Audco India Limited, Chennai) 7) BDK

iii) Flanges

1. M/s Aditya Forge Ltd., Vadodara 2. M/s Amforge Industries Ltd., Mumbai 3. M/s CD Engineering Co., Ghaziabad 4. M/s Echjay Forgings Pvt. Ltd. (Bombay), Mumbai 5. M/s Echjay Industries Ltd., Rajkot

Annexure-C to Addendum-I

Appendix-I (Revised)

To Particular Job Specification of Work Page 2 of 7

6. M/s Forge & Forge Pvt. Ltd., Rajkot 7. M/s Golden Iron & Steel Works, New Delhi 8. M/s JK Forgings, New Delhi 9. M/s Metal Forgings Pvt. Ltd., Mumbai 10. M/s Perfect Marketings Pvt.Ltd,New Delhi 11. M/s Sky Forge,Faridabad 12. M/s S & G Faridabad

iv) Fittings

1. M/s Commercial Supplying Agency, Mumbai 2. M/s Dee Development Engineers Ltd. 3. M/s Eby Industries, Mumbai 4. M/s Flash Forge Pvt. Ltd., Vishakhapatnam 5. M/s Gujarat Infra Pipes Pvt. Ltd., Vadodara 6. M/s M.S. Fittings Mfg. Co. Pvt. Ltd., Kolkata 7. M/s Stewarts & Lloyds of India Ltd., Kolkata 8. M/s Teekay Tubes Pvt. Ltd., Mumbai 9. M/s Pipe Fit,Baroda 10. M/s Sky Forge,Faridabad 11. M/s S & G Faridabad 12. M/s Sawan Engineers

v) Gaskets

1. IGP Engineers (P) Ltd., Madras 2. Madras Industrial Products, Madras 3. Dikson & Company, Bombay 4. Banco Products (P) Ltd., Vadodara

vi) Fasteners 1. Nireka Engg. Co. (P) Ltd., Calcutta 2. Precision Taps & Dies, Bombay 3. AEP Company, Vithal Udyoug Nagar 4. Fix Fit Fasteners, Calcutta 5. Precision Engg. Industries, Baroda 6. Echjay Forgings Pvt. Ltd., Bombay 7. Capital Industries, Bombay

vii) Welding Electrodes

1. For Mainline – Lincon make 2. For Terminal – Lincon & D&H or equivalent

Annexure-C to Addendum-I

Appendix-I (Revised) To Particular Job Specification of Work

Page 3 of 7

viii) Fire Fighting Equipments a) Fire Extinguishers 1. Avon Services (Production & Agencies) Pvt. Ltd., Bombay 2. Kooverji Devshi & Co., Bombay 3. Zenith Fire Services, Bombay 4. Safex Fire Services, Bombay 5. Reliable (Fire Protection) India Ltd., Bombay b) Fire Hydrants 1. Zenith 2. Minimax 3. Newage

ix) Insulating Joints

1. M/s Basco (UK) 2. M/s Bramsthal Postfach (Germany) 3. M/s Oil States Hydrotech System Inc. (USA) 4. M/s Lall Storm, France (Piping Technology, France) 5. M/s Nuovagiungas (Italy) 6. M/s Phoceene De Metallurgic (France) 7. M/s Prochind SPA (Italy) 8. M/s RMA (Germany) 9. M/s Zunt Italiana 10. M/s IGP Engineers, Chennai

x) Temperature Safety Valve (TSV) 1. Key Stone, Baroda 2. Sebim, New Delhi 3. Tyco Sanmar, New Delhi 4. BHEL, New Delhi 5. Parcol SPA 6. Tai Milano SPA 7. Fisher Rosemount (Now M/s Emerson Process). 8. Nuopignone, Italy 9. Sarasin, France

xi) Flame Arrestors 1. M/s Chemtrols Engineering Ltd., Jamshedpur / Mumbai 2. M/s Fainger Engineering, Mumbai 3. M/s Nirmal Industrial Control Pvt. Ltd., Mumbai

Annexure-C to Addendum-I

Appendix-I (Revised) To Particular Job Specification of Work

Page 4 of 7

xii) Chain Pulley Block 1. M/s Hercules Hoist 2. M/s Tractel Trifor 3. M/s HAFA Equipment 4. M/s Simplicity Project 5. M/s Lifting Equipment & Accessories

B) INSTRUMENTATION

i) Field Mounted Instruments like PG, TG

1. AN Instruments 2. General Instruments 3. Wika 4. Wari

ii) SS Tubes Fittings

1. Swagelok, USA 2. Parker, USA 3. Sandvik, Sweden 4. Excellsior 5. Hydair 6. Reliance 7. Multimetal 8. Astec Installation. 9. Choksi Tubes 10. Ratnamani Metals & Tubes 11. NFC

iii) Inst. Valves & Manifolds

1. Micro-Precision 2. Hydair Engg. 3. Technomatic India 4. Excellisior Engg. 5. Indocean Engineers

C) CATHODIC PROTECTION

i) Cables

1. Brooks 2. Nicco

Annexure-C to Addendum-I

Appendix-I (Revised) To Particular Job Specification of Work

Page 5 of 7 3. Biren 4. CMI 5. Delton 6. KEI 7. Reliance 8. Satelite Cables 9. Evershine 10. Torrent Cables 11. Universal 12. Victor 13. Indian Aluminium Cables 14. Associated Flexible and Wires 15. Asian 16. Fort Gloster 17. Finolex 18. Industrial 19. Radiant 20. NITCO

ii) Junction Box

1. Exprotecta, Beroad 2. Baliga 3. Flexpro 4. FFLP Control Gears 5. Sterling 6. Sudhir 7. Electrical Equipment Corporation

iii) Anodes

1. Scientific Metals Engrs. Pvt. Ltd., Karaikudi 2. Cathodic Controls, Bangalore 3. BHEL, Bhopal 4. Electro Protection Services, India 5. PSL Holding Pvt. Ltd., Mumbai

iv) Portable Reference Cell

1. MC Miller (USA)

v) Permanant Reference Cell

1. MC Miller (USA)

Annexure-C to Addendum-I

Appendix-I (Revised)

To Particular Job Specification of Work Page 6 of 7

vi) AC / DC Operated Automatic TR Unit / CPPSM Unit

1. M/s Raychem RPG 2. M/s Kristron Systems

vii) Thermit Weld

1. M/s Erico, USA 2. M/s Cad Weld

viii) Digital Multimeter

1. MOTWANE, Model DM-375 or Equivalent

ix) Anode (MMO Type)

1. Titanor Compount Ltd., GOA, India 2. Denora Permelic S.P.A (Italy) 3. Oronzio De Nora S.A Ingano, Switzerland 4. CER Anode Technologies International USA 5. ACTEL, UK 6. ELTECH System Corporation, Texas – 77478 7. MAGNETO-CHEMIE, Netherlands

x) Backup Consultancy for Interferance Surveyl

1. PLE Germany 2. Vendor Velde 3. Nippon Japan

D) CP CONTRACTORS 1. CCS, Mumbai 2. Corrtech, Ahmedabad

3. SSS, Mumbai 4. Raychem, New Delhi 5. CTS, New Delhi

Annexure-C to Addendum-I

Appendix-I (Revised) To Particular Job Specification of Work

Page 7 of 7 E) NDT AGENCY 1. NDT Services, Ahmedabad 2. GEECY Industrial Services Pvt. Ltd., Mumbai 3. Corrosion Control Services, Mumbai 4. Perfect Metal Testing & Inspection Agency, Calcutta 5. Inter Ocean Shipping Co., New Delhi

6. RTD, Mumbai 7. Sievert, Mumbai 8. X-Tech, Vizag

Note: 1) Successful bidders shall take prior approval of the make for the items not

covered above for which complete technical credentials of the proposed vendors shall be required to be submitted for evaluation by Purchaser/Consultant.

2) In case of subletting of works/ part of works by the prime bidder to other agency not specified in above list, bidder may propose for prior approval to Engineer-in-charge before engaging the sub-contractors strictly as per guideline mentioned in clause no. 37.0 of GCC.

3) For any other items which are not listed above, shall be subject to prior approval from GAIL / MECON.

Enclosure to Addendum-I Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii)

ANNEXURE-D TO

ADDENDUM-I FOR

SCHEDULE OF RATES (SOR)

Enclosure to Addendum-I SCHEDULE OF RATES 4" 12.4 KM LPG PIPELINE PROJECT TO BPCL BOTTLING PLANT, JAIPUR

Annexure - D to Addendum - I

1 MAINLINE WORKSSl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words1.0 PIPELINE LAYING/ INSTALLATION :

"Receiving and taking-over" as defined in the specification, handling, loading,transportation and unloading of Owner supplied externally anti corrosion coated andbare line pipes and other Owner supplied materials from Owner's designated place(s) ofissue/ dump site(s) to Contractor's own stock-yard(s)/ Work Shop(s)/ work-site(s)including stringing on the pipeline Right-of-Use, laying/ installation of coated line pipe,associated fittings and accessories, etc. of following sizes given below, includingexecuting all works; arrangement of all additional land required for Contractor's storage,fabrication, access for construction; supply of all materials (except Owner suppliedmaterials), consumables, labour and other incidental works; taking custody andmanagement with maintenance of dump sites including providing security guard etc. andhanding over the same after return of the surplus pipes to the Owner's designatedstockyard(s); carrying out all temporary, ancillary, auxiliary works required to make thepipeline ready for pre-commissioning as per drawings, specifications, scope of work instructions of Engineer-in-charge, including but not limited to carrying out the followingworks:

- Pre-construction survey at the time of construction including survey for detours, if any,marking the same in topographical sheet, preparation of Construction drawings showingsurvey details and submission of the same to Owner for review and/ or approval.

- Staking and installation of construction markers, clearing, fencing, grubbing, cutting oftrees fullfilling all the requirements of various statutory/ environment authorities to theentire satisfaction of concerned authorities, grading of work area. Shifting of allobstruction within the ROU/ Pipeline route alignment viz. electrical lines/ poles,telephone line /poles, co-ordination with concerned authorities and obtain permissionsfrom these authorities. Barricading the area as per sketch enclosed and requirement ofstatutory authorities and EIC.

- Trenching to all depths (after ensuring presence / absence of any utility by making trialpits) by excavation in all types of soils including soft/ hard rock, chiselling or otherwisecutting different types of pavement, footpath, roads etc. as required and storingexcavated soil, reusable materials at designated area as directed by Engineer in chargeand to a width to accommodate the pipeline and HDPE conduit for OFC alongwithwarning mat as per the relevant standard/ specification etc. [The minimum depth of thetop of pipeline shall be 1.2m measured from top of pipeline coating to the top ofundisturbed surface of the soil or as per SCC/ OISD - 141]. Dewatering of trenches ifrequired as per site condition.

- Carrying out repairs of pipe defects/ replacement in case of irreparable defects andrepairs of defects of pipe coating not attributable to Owner including defects/ damagesoccurring during transportation/ handling after taking over from Owner by Contractor .

- Stringing of line pipes along ROU/ corridor including providing straw/ sand/ soft soilbags, soft padding/ sand padding checking cleaning.

Unit Rate

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Enclosure to Addendum-I SCHEDULE OF RATES 4" 12.4 KM LPG PIPELINE PROJECT TO BPCL BOTTLING PLANT, JAIPUR

Annexure - D to Addendum - I

1 MAINLINE WORKSSl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

- Checking, Cleaning, Aligning, bending, cutting and bevelling (as required) of pipes &fittings for welding and for field adjustments, welding, carrying out destructive/ non-destructive testing of welds as required including 100% radiography by Gamma Rayand providing all requisite equipment, labour, supervision, materials, films, consumablesall facilities and personnel to process, develop, examine and interpret radiographs andother tests, as required, carrying out repairs of weld joints found defective by Engineer-in-charge, carrying out re-radiography and other tests as required on repaired joints etc.

Coating of field weld joints, long radius bends, elbows, buried fittings and valves etc.including supply of all coating materials as indicated in SCC / Specification or asapplicableInstallation/ lowering the pipeline in trench to required depth, placement of 1.0mm thk.HDPE Yellow colour warning mat over the pipeline followed by brick layer along thecomplete route as per enclosed drawing no. MEC/SD/05/21/PL/WS-001/004, includingsupply of Warning Mat and bricks as per specification, padding around pipeline withsuitable approved soil including supply of padding material, backfilling with available/borrowed earth, approved excavated material and/or other suitable soil bycrowning.Compaction with jumping jack compactor and water at subsequent layers of150mm or as directed by EIC.. All tiles/slabs/curb stones etc removed during excavationshall be placed properly. Roads, pavements, footpaths etc. to be made motorablewherever pipeline is laid.

- Installation of carrier pipe at all crossings viz road & minor water crossings etc. atdesignated depth by open cut (except at HDD / Cased crossings which are coveredseparately).Installation of Long Radius Bends (R=3D) as required. for the completion of the pipeline.

- Installation of saddle weight/ any other suitable means as per specification and drawingsor as per instruction of Engineer-in-charge to counter the boyancy effect on pipeline,wherever required.

- Supply and installation of slope breaker as per specification and drawings in steep slopeareas, wherever required.

- Training and diversions of streams in steep slope areas, wherever required.

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Enclosure to Addendum-I SCHEDULE OF RATES 4" 12.4 KM LPG PIPELINE PROJECT TO BPCL BOTTLING PLANT, JAIPUR

Annexure - D to Addendum - I

1 MAINLINE WORKSSl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

- Carrying out cleaning, pigging and hydrostatic testing of complete pipeline in various testsections including `pretesting' of designated sections as approved by Engineer-in-chargeto specified pressures and hold period; providing all equipment, pumps, test headers,fittings, instruments, dead weight tester, pressure recorder, etc., and services,supervision, labour, consumables, water including supply of corrosion inhibitor, air, etc.as required; detection of leaks, if any occurred during hydrotesting, attributable toContractor, either by further sectionalising or any other suitable standard recommendedpractice with due approval of Engineer-in-charge and rectification of defects, re-testingafter rectification, successful completion of hydrotesting of pipeline, dewatering andswabbing to acceptance criteria defined in the specifications; complete dewatering of thepipeline. Note : Leak detection, its rectification and successfully re-hydrotesting shall be carriedout by Contractor with a view that completion of all activity for successful hydrotesting isnot inordinately extended, which will hamper the overall project schedule. Further, noextra payment claim shall be entertained for re-hydrotesting and leak detection if defectsfound attributable to Contractor.

- Welding all tie-in joints including the tie-in(s) of the pipeline with the adjacent sections ofpipeline including cutting of test header, rebevelling as required radiography and otherNDT examination, joint coating as per specification.

- Final clean-up and restoration of right of use/ corridor including obtaining NOC fromrespective land owners & statutory authorities if required, and disposal of debris andreturning surplus material to Owner's designated disposal area(s)/ stockyard(s) asdirected by Engineer-in-charge.Obtaining work permits/ NOC from various statutory authorities having jurisdiction beforeexecution of the work and complying with all stipulations/ conditions/ recommendationsof the said authorities.Ensuring proper safety codes & practices during construction, cordoning off the workarea, providing warning signs, barricading and proper tools & tackels. Equipping theworkers with safety boots, helmets and floarasent aprons with GAIL logo & barricadingas per enclosed drawings. The barricading is to be done throughout along the trenh /welding string.

- Preparation of as-built drawings, pipe-book and other records as specified in thespecifications Any other activities not mentioned/ covered explicitly above, but otherwise required forsatisfactory completion/ operation/ safety/ statutory/ maintenance of the works shall alsobe covered under the scope of work and has to be completed by the Contractor withinspecified time schedule at no extra cost to owner. The pipeline laying shall be done asper enclosed drawing no. MEC/SD/05/21/PL/WS-001/004.

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Enclosure to Addendum-I SCHEDULE OF RATES 4" 12.4 KM LPG PIPELINE PROJECT TO BPCL BOTTLING PLANT, JAIPUR

Annexure - D to Addendum - I

1 MAINLINE WORKSSl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

- Line pipe details Size mm(OD) Thk.(mm) Material Coating Type Length of each Pipe

1.1 114.3 6.4 API 5L Gr.X 42 3 Layer PE Double random Metre 4000

(approx. 10 to 12 mtr.) & Bevel End

1.2 114.3 6.4 API 5L Gr.X 42 3 Layer PE Double random Metre 8400

(approx. 10 to 12 mtr.) & Bevel End

[For above Sl. No. 1.2, rate shall be quoted by the bidder without Installation of Brick Layer over the pipeline along the route]. Note for Sl. No. 1.1 & 1.2 :

i) This item shall be applicable for the underground steel mainline between IJ on the Tapoff side and the IJ on the Receiving Terminal side and the length of IJ is inclusive.

ii) All crossings installed by HDD/ Moling without any casing pipe and cased crossings shallbe paid separately as per rate quoted for the same elsewhere in SOR.

iii) The restoration of asphalt / concrete / red stone road / pavement shall be paidseparately as per rate quoted for the same elsewhere in SOR.

2.0 INSTALLATION OF CARRIER PIPE BY HDD METHOD AT CROSSING WITHOUTCASING PIPEComplete work of installation of carrier pipe at crossings (between the limits as definedin approved drawings) by HDD method for road, nallah, drain and canal whereverrequired in all types of soils and terrains including "Receiving and taking over" ownersupplied three layer PE coated line pipes from Owner's designated place to issue/ dumpsite(s) and transportation to Contractor's stock yard/ work shop/ work site including allhandling loading, unloading, aligning etc. supply of all Contractor supplied materialincluding required length of 2 Nos of HDPE Duct for OFC, manpower, equipment, otherresources and aquiring the required land for storage, fabrication inclduing stringpreparation of pipes, welding, welding repair, radiography, coating of field joints withspecial type Heat Shrink Sleeve(DIRAX) and repair of pipeline coating with special repairpatch materials as per Specification, pre-testing etc. of complete string made forcrossing access for Contractor etc. and execution of, but not limited to, following worksin accordance with specifications and instruction of Engineer-in-charge and as per all prov

- Pre-construction survey based on site visit, collection of data (if required) fromconcerned Authority including design and detail engineering and making of crossingdrawings for getting the approval from concerned Authority/ Engineer-in-charge, gettingwork permit/ NOC for crossings as well as utility crossings (if any) encountered duringcrossings prior to starting the execution.

- Drilling to required depth including maintenance of drill hole in all types of strata, alldepth to accommodate the pipeline at all conditions encountered during crossing byapproved HDD methods procedure for providing minimum cover specified in code/specification or as decided by concerned authority, whichever is more.

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Enclosure to Addendum-I SCHEDULE OF RATES 4" 12.4 KM LPG PIPELINE PROJECT TO BPCL BOTTLING PLANT, JAIPUR

Annexure - D to Addendum - I

1 MAINLINE WORKSSl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

- Backfilling of the ditch/ trench including restoration and cleanup of area and all otherworks including cleaning, final hydrotesting etc. alongwith mainline works (as mentionedin clause no. 1.0 above) required as per specification, approved drawings, calculations,methods and to the satisfaction of Engineer-in-charge and/ or as directed by concernedAuthority.

2.1 Crossing of unspecificed crossings by HDD with 114.3 mm 6.4mm thick API 5L Grade X-42 carrier pipe along with pair of HDPE ducts with prior approval of GAIL/MECON

Meter 50

Note:i) The length of HDD mentioned is tentative and may vary to the considerable extent

depending upon requirements as per site conditions. The length mentioned in SOR isindicative for all the crossing to be done by HDD. Number of Crossings and the locationsshall be decided by GAIL/ MECON prior to start of job depending upon site condition.

ii) Payment for the length of final tied-in carrier pipeline string with manline laid by HDD areinclusive in this above item rate. No any separate payment shall be made under otherclauses mentioned elesewhere.

iii) The Contractor has to quote for each X-ing alongwith HDPE Duct. No any extra paymentshall be made against this item. It is sole descretion of the Contractor to do HDDcrossing of mainline pipe as well as HDPE Ducts either by suitabily strapping togetherboth the carrier pipe & HDPE Ducts and pulled through the same drill hole. or makingseparate HDD for HDPE Ducts for OFC laying at minimum required distance apart fromcentreline of HDD of mainline either side. No separate payment for HDD for HDPEDucts for OFC shall be paid.

3.0 INSTALLATION OF CARRIER PIPE CROSSINGS BY MOLING METHOD ATCROSSING WITHOUT CASING PIPEComplete work of installation of carrier pipe at crossings (between the limits as definedin approved drawings) by Moling method for road, nallah, drain and canal whereverrequired in all types of soils and terrains including "Receiving and taking over" ownersupplied three layer PE coated line pipes from Owner's designated place to issue/ dumpsite(s) and transportation to Contractor's stock yard/ work shop/ work site including allhandling loading, unloading, aligning etc. supply of all Contractor supplied materialincluding supply of HDPE Duct for OFC, manpower, equipment, other resources andaquiring the required land for storage, fabrication inclduing string preparation of pipes,welding, welding repair, radiography, coating of field joints with Heat Shrink Sleeve andrepair of pipeline coating with repair patch materials as per Specification, pre-testing etc.of complete string made for crossing access for Contractor etc. and execution of, but notlimited to, following works in accordance with specifications and instruction of Engineer-in-charge and as per all provision of Contract Document.

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1 MAINLINE WORKSSl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

- Pre-construction survey based on site visit, collection of data (if required) fromconcerned Authority including design, detail engineering and making of crossingdrawings for getting the approval from concerned Authority/ Engineer-in-charge, gettingwork permit/ NOC for crossings as well as utility crossings (if any) encountered duringcrossings prior to starting the execution.

- Moling to required depth including maintenance of the hole in all types of strata, all depthto accommodate the pipeline at all conditions encountered during crossing by approvedmethods / procedure for providing minimum cover specified in code/ specification or asdecided by concerned authority, whichever is more.

- Backfilling of the ditch/ trench including restoration and cleanup of area and all otherworks including cleaning, final hydrotesting etc. alongwith mainline works (as mentionedin clause no. 1.0 above) required as per specification, approved drawings, calculations,methods and to the satisfaction of Engineer-in-charge and/ or as directed by concernedAuthority.

Specified OD Thk (mm) Materialmm (inch)

3.1 114.3 6.4 API 5L Grade X 42 Meter 50

Note:i) The length of Moling mentioned is tentative and may vary to the considerable extent

depending upon requirements as per site conditions. The length mentioned in SOR isindicative and for all the crossings to be done by this method. Number of crossings &locations shall be decided by EIC prior to start of job depending upon site condition.

ii) Payment for the length of final tied-in carrier pipeline string with manline is inclusive inthis above item rate. No payment shall be made for this length alongwith mainline layingunder SOR Item No. 1.0.

iii) The Contractor has to quote for each X-ing alongwith HDPE Duct. No any extra paymentshall be made against this item. It is sole descretion of the Contractor to do Moling forcrossing of mainline pipe as well as HDPE Ducts either by suitabily strapping togetherboth the carrier pipe & HDPE Duct and pulled through the same hole. or makingseparate Moiling for HDPE Ducts for OFC laying at minimum required distance apartfrom centreline of mainline either side. No separate payment for Moling for HDPEDucts for OFC shall be paid.

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4.0 INSTALLATION OF STEEL CASING PIPES AND CARRIER PIPE AT CROSSINGS

Complete work of the CASED crossing (between the limits as defined in approveddrawings) including "Receiving and taking over" owner supplied three layer PE coatedline pipes, Bare / Coated Casing pipes from Owner's designated place to issue/ dumpsite(s) and transportation to Contractor's stock yard/ work shop/ work site including allhandling loading, transportation, unloading to Contractor's own stock yard/ work site.

Pre-construction survey based on site visit, collection of data (if required) fromconcerned Authority and making trial pits, design and detail engineering and making ofcrossing drawings also indicating the crossing methodology for getting the approval fromconcerned Authority/ Engineer-in-charge, getting work permit/ NOC for crossings as wellas utility crossings (if any) encountered during crossings prior to start the execution ofwork.Installation of casing pipe by jacking/ boring/ open cut for road, rail crossings includingfor adjacent service road, canal, minor nature of water channel, utility line crossing etc.(if any) wherever required for all depth in all type of soils and terrrain for carrier pipeinsertion including supply of materials like casing insulators, Zinc Ribbon Anodes, casingend seals and materials for casing vents and drain assembly etc as per enclosedspecification/ drawings, including supply of all other materials, equipments,consumables, manpower, welding including visual inspection of all weld joints.

Preparation of approved length of carrier pipeline string with all the works as mentionedin clause no. 1.0 above and as per specification/ drawings including NDT of weldedjoints, pretesting of the string at specified test pressure and coating of joints. Insertion ofcarrier pipe in casing pipe including installation of casing insulators and Zn ribbon anodeas per approved design calculation, specification/ drawings. Insatllation of vent and drainassembly, fixing of end seals, backfilling and restoration as original of the facilitiescrossed and performing all other works including pigging, cleaning, final hydrotesting etc.alongwith mainline works (as mentioned in clause no. 1.0 above) and as perspecification, approved procedure, drawing etc. and instruction of Engineer-in-chargeand provision of contract document, getting NOC from all concerned Authority of thefacilities crossed.

4.1 Installation of 10" Steel casing pipe by boring Meter 80

4.2 Installation of 10" Steel casing pipe by open cut. Meter 24

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Unit Rate

Note:i) Payment shall be made on the actual length of casing pipe. Payment for carrier pipe

inside casing is also inclusive in this item. No separate payment will be made under anyother item.

ii) Length of casing shown above are tentative. Actual length may vary considerable as persite condition.

iii) The length mentioned in SOR is indicative and for all the crossings to be executed byany of above methods. Number of crossings for any method & locations shall be decidedas by engineer in-charge depending upon site condition.

5.0 SUPPLY OF CASING PIPES AND CONDUITS FOR OFC DUCTSupply of bare casing pipe and conduits for OFC ducts as per relevant codes,specifications.

5.1 10" NB 6.4mm thk. API 5L Gr.B/ IS 3589/ Equivalent for Carrier pipe Meter 114

5.2 6" NB 6.4mm thk. API 5L Gr.B/ IS 1239/ Equivalent for HDPE Duct Meter 114

6.0 INSTALLATION OF CONDUITS FOR OFC DUCTS AT CROSSINGSComplete work of the installation of Conduits for OFC Ducts at crossings (between thelimits as defined in approved drawings) by Boring for rail, road and canal crossingswherever required in all types of soils and terrain, including "Receiving and taking over"owner supplied Conduit pipes (Bare / Coated steel pipes) from Owner's designatedplace to issue/ dump site(s) and transportation to Contractor's stock yard/ work shop/work site including all handling loading, transportation, unloading to Contractor's ownstock yard/ work site. carriying out all associated works and supply of all other materials, equipment,consumables, manpower, conduit jointing (wherever required) including visual inspectionof all joints, including supply and application of external coating by coal tar epoxy ofminimum 300 micron thick.for steel conduits, Installation of conduits by jacking/ boring / open cut for road, rail crossings including foradjacent service road, canal, minor nature of water channel, utility line crossing etc.maintaining the minimum required gap from the mainline including maintenance of drillhole in all types of strata, all depth to accommodate the conduit at all conditionsencountered during crossing by approved procedure for providing minimum coverspecified in code/ specification or as decided by concerned authority, whichever is more.

Backfilling of the ditch/ trench including restoration and cleanup of area and all otherworks required as per specification, methods and to the satisfaction of Engineer-in-charge and/ or as directed by concerned Authority.

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6.1 Installation of 6" dia., 6.4mm minimum thk. CS Conduit of API 5L Gr. B/ IS:1239 orequivalent including supply and application of external coating by coal tar epoxy ofminimum 300 micron thick.

Meter 114

Note:i) Payment shall be made on the actual length of casing pipe. ii) Length of casing shown above are tentative. Actual length may vary considerable as per

site condition.iii) The length mentioned in SOR is indicative and for all the crossings to be executed by

any of above methods. Number of crossings for any method & locations shall be decidedas by engineer in-charge depending upon site condition.

7.0 SUPPLY OF INSULATING JOINTSSupply of Insulating Joints as per Technical Specification No. MEC/TS/05/62/009 anddata sheets No. MEC/U999/05/21/M/DS-009-01Insulating Joints 4" NB size Nos. 2

8.0 REPAIR OF DEFECTS IN LINE PIPE AND PIPE COATING (ATTRIBUTABLE TOOWNER - Noted and recorded at the time of "receiving and taking over")Repair of Owner supplied line pipe and external corrosion coating of all thicknessesnoted at the time of taking delivery by Contractor, including performing all works as perspecifications and directions of Engineer-in-charge.

8.1 Repair of coating defects in 3-Layer PE Coating Line Pipe

Repair of Holiday in CoatingSupply of all coating repair materials as per specification and/ or equivalent to becompatible with line pipe coating material and as per the requirements of the relevantspecifications, supply of all consumables, utilities, equipment, and all manpowerrequired, pipe cleaning and surface preparation repairing of coating defects (resulting inholiday in coating) and testing including all handling, transportation, etc. for line pipes,performing all works necessary for the completion of the works strictly in accordancewith the relevant specification and instructions of Engineer-in-charge. This rate shall beapplicable for the exposed steel area.

Sq.m 2

8.2 Repair of Defects in Pipes

a) Cutting and rebevelling (dents / damage in bevels exceeding 3mm in depth) No. 6

b) Jack out (dents in bevels ranging between 1mm and 3mm in depth) No. 6

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1 MAINLINE WORKSSl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

9.0 LEAKS/ BURSTS (Attributable to Owner)

9.1 Leak/ Bursts which can be located by visual observation. All works for locating &detection of leak/ burst (occurred during hydrostatic testing) including necessaryrepairing/ replacing defective pipe lengths, including cutting out and removing thedefective pipe, pretesting the replacement pipe, welding into mainline, and NDT ofwelds, repair and re-testing of defective welds, coating of welded joints, clean-up,retesting the full test section of pipeline including providing all labour, materials,consumables and inputs other than Owner supplied materials and performing all worksas per drawings, specifications enclosed with the tender/ contract document anddirections of Engineer-in-charge

i) For pipeline size 100mm NB Each 1

Note: (1) This rate is applicable for manufacturing defects in Owner supplied material only.

(2) Leak detection, its rectification and successfully re-hydrotesting shall be carried outas per approved procedure by Contractor with a view that completion of all activity forsuccessful hydrotesting is not inordinately extended which will hamper the overall projectschedule.

10.0 PRE-COMMISSIONING AND COMMISSIONING ASSISTANCE

Carrying out pre-commissioning works, providing assistance during the completeduration of commissioning operations for entire pipeline and making the entire pipelinesystem ready for commissioning including supply of all equipment, man-power,consumables (including nitrogen required for maintaining nitrogen column of minimum10% of pipeline volume) materials for all temporary works and performing all associatedworks, complete as per the relevant specifications, other provisions of Contractdocument and instructions of Engineer-in-charge.

Lumpsum 1

11.0 IDLE TIME PRESERVATION OF PIPELINEPreservation of underground steel pipeline by packing with Nitrogen upto 2 Kg pressureincluding supply of Nitrogen, all consumables, equipment, manpower etc. as perprovisions of contract document and instruction of Engineer- in -charge.

Lumpsum 1

12.0 RESTORATION OF ROADSRestoration of asphalt / concrete / red stone roads / pavement including compaction ofsoil, to original condition as per requirement and to the entire satisfaction of Owner and /or Authorities having jurisdiction for following pavement thickness.

12.1 Restoration of Asphalt road upto 10 cm thickness Sq. metre 250

12.2 Restoration of Asphalt road beyond 10 cm upto 20 cm thickness Sq. metre 200

12.3 Restoration of Concrete road upto 10 cm thickness Sq. metre 50

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Unit Rate

12.4 Restoration of red stone road / pavement / tiles upto 4 cm thickness Sq. metre 50

13.0 PERMANENT MARKERSSupply, fabrication and installation of all types of permanent markers along the routeincluding all associated civil works such as excavation in all types of soil, construction inall types of soil, construction of pedestals and grouting with concrete, clearing, supplyand application of approved colour and quality of primer and paint, stencil letter cuttingfor numbers, direction, change etc., restoration of area to original condition andperforming all works as per drawing, specification and instruction of engineer-in-charge.

13.1 Route Marker Nos. 80

13.2 Warning Marker Nos. 25

Note: The quantities mentioned above are tentative. Procurement/ fabrication of markersshall be taken only after approval of numbers by Engineer-in-charge.

14.0 PERMANENT CATHODIC PROTECTION SYSTEM

Design, detailed engineering, supply, installation, testing & commissioning of permanentcathodic protection system by impressed current method to protect the external surfacesof newly laid 3LPE Coated 4” dia., 12.4 km (approx.) long Steel Pipeline Networkagainst corrosion for minimum services life of 35 years using mixed metal oxide coatedtitanium tubular anodes as per MECON’s Standard Specifications for Permanent CPSystem no. MEC/TS/05/62/016B.

Lumpsum 1

The scope shall include but not limited to the following :-- Route survey & collection of additional data related to Cathodic Protection along the right

of way of 4” dia. pipeline route as per specifications & preparation of CP schematicdiagram for the pipeline.

- Selection of plot for impressed current anode ground bed at two suitable locations alongthe pipeline route where AC Power supply is made available by GAIL for installation oftwo ICCP Stations.

- Carrying out soil resistivity survey at selected plots as per specification for design ofdeepwell anode ground beds.

- Design of anode bed of deepwell construction for each locations as per national/international standard & specification.

- Supply & installation of test stations along the pipeline ( 4” dia.) ROW for monitoring theperformance of CP System as per Cl.No. 7.4 of MECON’s Standard Specification No.MEC/TS/05/62/016B & Drawing No. MEC/SD/05/62/16/04.

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- Supply, laying, connection to pipe by thermit welding/ pin brazing, termination to testingstations, testing & commissioning of XLPE insulated/ PVC sheathed, 1100 V grade,single core, armoured 6mm2/ 10mm2/ 25mm2 copper cable as per MECON’s StandardDrawing No. MEC/SD/05/62/16/05 (connection scheme).

- Providing anode ground beds one each at approved two suitable locations

- Supply, installation, testing & commissioning of an anode string consist of minimum tennumbers Mixed Metal Oxide Coated Titanium Tubular Anodes of 16mm dia. / 1000mmlong size alongwith IC x 16mm2 Copper EPR/ CSPE tail cable as per specification oneeach at both the locations. Actual numbers of anode shall be finalised during theapproval of design calculation submitted by the Contractor. Total ground bed resistanceof PCP System shall be as per Specifications.

- Supply, installation, testing & commissioning of ALJB & CJB one each at both thelocations as per specification & drawing.

- Supply, installation, testing & commissioning of 3 Nos. reference cell above the underground pipeline as per specification, vendor list & drawing alongwith 6mm2 tail cable atboth the ICCP Stations.

- Supply, laying, connection to pipe by thermit welding/ pin brazing and termination of allXLPE insulated/ PVC sheathed, 1100 V grade, single core, armoured, copper cables like35mm2 anode cable, 35mm2 cathode cable, 6mm2 measurement cable, etc. for PCPsystem including interconnecting incoming 3 Core x 6mm2 AYFY HR PVC power cablefrom power supply panel installed in Electrical Room to TR Units as per specification &drawing one each at for both the locations.

- Supply, installation, testing & commissioning of one set of spark gap arrestor with 2 plateZinc grounding cell of 20 kg net weight each across each insulating joints provided on 4”pipeline (8 nos. approx.) as per specification.

- Supply, installation, testing & commissioning one set of polarisation cell with zinc anodeat all high tension electrical power transmission line/Equipment crossing or runningparallel the pipelines for grounding purpose as per specification. The rating shalldepend upon anticipated fault current & ground bed resistance at the location ofinstallation. However, the rating of polarisation cell (kirk) shall not be less than 5 KA &number of 20 kg net weight zinc anode shall not be less than two.

- Commissioning of PCP system.

- Carrying out interference study for the entire length of 4” dia. X 12.4 km long (approx.)pipeline as per specification & it’s mitigation measures depending upon the type ofinterference.

- Monitoring & maintenance of the permanent cathodic protection system for 3 monthsafter final commissioning.

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Unit Rate

- All civil/ structural works related to CP system including supply of bricks, cement & steeletc. required for completion of the system.

15.0 Supply, installation, earthing, testing & commissioning of 2 nos. automatic outdoor typeTransformer Rectifier Unit of 50V / 50 Amp output rating with Scada monitoring & in builtcurrent interrupter facilities as per data sheet, specifications & approved drawingincluding civil foundations, canopy, structural support etc.

Nos. 2

16.0 CONCRETE SADDLE WEIGHTS

Unit rate for additional works over and above Sl. No. 1.0 for supply of all consumablesand materials including supply of 3mm, HDPE sheets, fabrication and installation ofconcrete saddle weights on pipeline and performing all works as per specifications,drawings, and instructions of Engineer-in-charge and other provisions of the Contractdocument.- Size of Pipe 114.3mm OD Nos. 10

17.0 LONG RADIUS BENDSSupply of Long Radius Bends (R=3D, Material - A234 Gr. WPB, BW), as per T.S. (No.MEC/TS/05/62/25) enclosed in Tender Document.

a) 90° Nos. 4" 8.6 mm 10

b) 45° Nos. 4" 8.6 mm 10

c) 22½° Nos. 4" 8.6 mm 10

General Note:1) The quantities indicated above against all individual item are tentative and may vary considerably depending upon site condition, methodology adopted as per site requirement with due approval of Owner/ Consultants.

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2 TERMINAL WORKSI PIPING & MECHANICAL WORKS

Sl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words1.0 PLANT PIPING ABOVE GROUND

Complete work of fabrication, erection, painting, testing of piping systemincluding free issue materials (i.e. valves and other accessories etc.) andmaking ready for further Commissioning / Start-up carbon steel piping of allsizes and ratings including supply of all consumables, equipment, manpowerand other resources and execution of, but not limited to, the following works inaccordance with relevant specifications indicated in clause 5.5 of SCC & scopeof work indicated in SCC, drawings and instructions of Engineer-in-charge andas per all provisions of the CONTRACT DOCUMENT.

- Handling including lifting, transportation from COMPANY's Stores toCONTRACTOR's workshop for fabrication or / and to work site for fieldfabrication and erection for all piping items supplied by COMPANY.

- Fabrication including cutting, edge preparation, inclusive of grinding the edgesof pipes, fittings, flanges etc. to match with the matching edges ofuneven/different thickness wherever required welding, attachment of all pipefittings like elbows, tees, reducers. Supply of nipples, couplings etc. as requiredfor completion of job.

- Making branch connections with Weldolets, providing stub-in connections,reinforcement pads etc, as required. Vent and drain point connection etc withsockolets, etc.

- Erection including lifting, placing on pipe sleepers and supports, overhead onracks, skids and at all elevations including installation and carrying outconnected activities for all types of valves including supply and fixing of gaskets,fastners wherever required, levelling, aligning, joining of flanges, spectacle blindflanges, blind flanges, connecting with equipment, nozzles, strainers, tie-in withexisting piping/facilities, etc. tapping for inline instruments like pressure gauges,thermowells, sample connection, etc.

- Preparation of Bill of Material based on piping GADs.

- Preparation of isometric and fabrication drawings.

- Carrying out Non-destructive testing as required

Unit Rate

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2 TERMINAL WORKSI PIPING & MECHANICAL WORKS

Sl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

- Surface preparation before application of primer by means of sand blastingincluding supply of approved quality of sand, manpower, machineries, tools &tackles to achieve required roughness as per specification and as perinstruction of Engineer-in-charge

- Painting of entire system (including above-ground all pipes, fittings, flanges andaccessories) as per specification MEC/S/05/62/07A suitable for highly corrosiveenvironment including supply of approved paints and primers, preparation ofsurface and application of primer and paints, indentification lettering/numbering,colour coding, etc. as specified including rub down & touch up of shop primer orscrapping of shop primer wherever required by COMPANY and providingscafolding for all heights etc.

- Cleaning and flushing by water/ compressed air, testing of the systemsincluding hydrostatic, pneumatic and any other type of testing as specified,draining, drying by compressed air/ other methods approved by COMPANY.

- Pre-commissioning & making operational all piping system and equipments.

- Commissioning, Contractor scope shall provide all necessary assistance interm of supply of man-power, equipment, tools and tackles required amount ofnitrogen for purging of entire terminal piping system including equipments etc.to the company during commissioning activities.

- Completion of all such work in all respects as per scope of work and as perdrawings specifications and instructions of the COMPANY and keeping thesystem ready in all respects for further commissioning and start up.

- Shut-down & hook-up work at different location as shown in schematic routediagram drawing enclosed in Tender Document.

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2 TERMINAL WORKSI PIPING & MECHANICAL WORKS

Sl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

Carbon Steel Pipes (API 5L Grade B/ A106 Gr. B Seamless) MTR. 4" NB, BE S40 150

MTR. 2" NB, BE S80 24

MTR. 1.5" S80 1

MTR. 1" S80 2

MTR. 3/4" S80 25

Carbon Steel Pipes (ASTM A333 Grade 6 Seamless) MTR. 2" NB, BE S40 80

MTR. 1" NB, BE S80 75

MTR. 0.75" S80 1

Carbon Steel Pipes IS 1239 Black HVY MTR. 2" HVY 18

Note: a) All butt welded fittings end shall match with connecting pipe thickness.b) All Couplings, Nipples, fastener & gasket etc. as required shall be suppliedby Contractor as per PMS but no separate payment shall be made as it iscovered under erection rate.c) This excludes supply of assorted pipes, flange, fitting (i.e. elbows, reducers,tees, weldolet, sockolet etc.) of all sizes, ratings & thickness. However, thierpayment for erection covered under above erection item rate.

2.0 SUPPLY OF ASSORTED PIPE, FITTINGS AND FLANGESComplete work of supply of pipes, flanges and fittings including all taxes, duties,transportation and inspection charges but not limited to, the following items inaccordance with relevant specifications indicated in scope of work indicated inSCC, drawings, specification and instructions of Engineer-in-charge and as perall provisions of the CONTRACT DOCUMENT.

- Handling including lifting, transportation from Contractor Stores toCONTRACTOR's workshop for fabrication and/ or to work site for fieldfabrication and erection for all piping items supplied by Contractor.

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2 TERMINAL WORKSI PIPING & MECHANICAL WORKS

Sl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

2.1 Carbon Steel Pipesa) Carbon Steel Pipes (API 5L Grade B/ A106 Gr. B Seamless) MTR. 4" NB, BE S40 150

MTR. 2" NB, BE S80 24

MTR. 1.5" S80 1

MTR. 1" S80 2

MTR. 3/4" S80 25

b) Carbon Steel Pipes (ASTM A333 Grade 6 Seamless) MTR. 2" NB, BE S40 80

MTR. 1" NB, BE S80 75

MTR. 0.75" S80 1

c) Carbon Steel Pipes IS 1239 Black HVY MTR. 2" HVY 18

2.2 Flangesa) Weld Neck (B-16.5, 600# A105, RF, 125 AARH) Nos. 4" 600# 67

Nos. 2" 600# 40

b) Weld Neck (B-16.5, 600# A350 Gr LF2, RF, 125 AARH) Nos. 2" 600# 20

c) SWRF (B-16.5, 600# A105, RF 125AARH) Nos. 1.5" 600# 7

Nos. 1" 600# 2

Nos. 0.75" RF 600# 6

d) SWRF (B-16.5, 600# A350 Gr LF2, RF 125AARH) Nos. 1" 600# 12

Nos. 0.75" 600# 2

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Sl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

e) SORF (B-16.5, 150# A105, RF SERRATED) Nos. 2" 150# 5

f) Blind Flanges (B-16.5, 600# A105, RF 125 AARH) Nos. 4" 600# 3

Nos. 2" 600# 2

Nos. 1.5" 600# 7

Nos. 1" 600# 2

Nos. 0.75" 600# 6

g) Blind Flanges (B-16.5, 600# A350 Gr LF2, RF 125 AARH) Nos. 2" 600# 2

Nos. 0.75" 600# 2

h) Blind Flanges (B-16.5, 150# A105, RF SERRATED) Nos. 2" 150# 3

i) Spec. Blind Flanges (B-16.48, 600# A105, FF 125AARH) Nos. 4" 600# 12

Nos. 2" 600# 8

j) Spec. Blind Flanges (B-16.48, 600# A350 Gr. LF2, FF 125AARH) Nos. 2" 600# 3

2.3 Elbow (Seamless)a) 90° Elbow (A234 Gr. WPB, B-16.9, 1.5D, BW) Nos. 4" S40 35

Nos. 2" S80 16

b) 90° Elbow (A420 Gr. WPL6, B-16.9, 1.5D, BW) Nos. 2" S40 22

c) 90° Elbow (A350 Gr. LF2, B-16.11, 1.5D, SW 3000#) Nos. 1" S80 40

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Unit Rate

d) 45° Elbow (A234 Gr. WPB, B-16.9, 1.5D, BW) Nos. 4" S40 12

2.4 Tee (Seamless)a) Equal Tees (A234 Gr. WPB, B16.9, BW) Nos. 4" NB S40 14

b) Equal Tees (A420 Gr. WPL6, B16.9, BW) Nos. 2" NB S40 4

2.5 Reduced Tees a) Reduced Tees (A234 Gr. WPB, B16.9, BW) Nos. 4" x 2" S40 x S80 18

2.6 Reducera) Concentric Reducer(A234 Gr. WPB, B16.9, BW) Nos. 4" x H" S40 x H 4

Nos. 4" x 2" S40 x S80 4

2.7 Sockoleta) Sockolet(A105, Bony Forge/Manufactures Stnd) Nos. 4" x 1½" 3000# 7

Nos. 4" x 1" 3000# 5

Nos. 4" x 3/4" 6000# 30

b) Sockolet(A350 Gr LF2, Bony Forge/MSS-SP-97) Nos. 2" x 1" 3000# 15

Nos. 2" x 0.75" 6000# 3

Note: All butt welded fittings end shall match with connecting pipe thickness

Quantities indicated above against individual item rate are indicative only and may vary depending upon site condition & associated IFC drawings. Contractor shall assess the actual quantities before procurement and shall take prior approval of Engineer-in-charge.

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2 TERMINAL WORKSI PIPING & MECHANICAL WORKS

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3.0 SUPPLY OF EQUIPMENTComplete work of supply of Equipment including all taxes, duties, transportationand inspection charges but not limited to, the following items in accordancewith relevant specifications indicated in scope of work indicated in SCC,drawings, specification and instructions of Engineer-in-charge and as per allprovisions of the CONTRACT DOCUMENT.

- Handling including lifting, transportation from Contractor Stores to Company'sStore / erection site for items supplied by Contractor.

i) Supply of Basket Filter as per Technical Specification and Data sheet Nos 600# 2

ii) Supply and installation of MonoRail across the Basket Filter to a suitable widthand height for facilitating the removal and replacement of baskets. Fabricationand installation drawing shall be submitted by the contractor for approval.Payment shall be for the actual weight of the Monorail

MT 1.5

iii) Supply and Installation of Chain Pulley Block of 0.5 MT Capacity of approvedmake for the Monorail across the Basket Filters.

Nos 1

iv) Supply of Flame Arrestor as per Technical Specification and Data Sheet Nos 600# 1

v) Supply of Termalperature Safety Valves as per Data Sheets enclosed Nos 3/4" X 1" 600# 12

vi) Supply of Air Receiver as per Technical specification and Data sheet Nos 150# 1

4.0 ERECTION OF VESSELS & EQUIPMENTS4.1 Handling, including lifting, transportation from Company's stores to Contractor's

work-shop for fabrication or/ and to worksite for field fabrication, assembly ofparts/ sub-assemblies erection for all vessels, equipments supplied by companyabove ground/ underground at all elevation/ depth, fixing of foundation boltswelding wherever required, alinging, grouting, hooking-up, cleaning andflushing by water draining, drying by compressed air providing all mountings,ancilliary, enabling works as required and completing in all respect as perdrawings, specification and instruction of Engineer-in-charge. Contractor'sscope shall include supply of all material and accessories including but notlimited to any fixtures, clamps, gasket, nut bolts, finish coat of painting includingrub down & touch up of shop primer/ paint scrapping of shop primer/ paint andfurther their painting after application of primer as per specification, whereverrequired by Company.

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Unit Rate

4.1.1 Details of major equipments are as under a) Basket Filter - 2 Nos. (600 #) MT 3b) Air Receiver - 1 No.

5.0 VALVES & OTHER ITEMSHandling including lifting and transportation from COMPANY's warehouse toCONTRACTOR'S Stores and/or work site and installation of all types of valves,including assembly of valve accessories, (if any) by bolting, threading orwelding, supply and insertion of gaskets, nuts & bolts, nipples, etc. at allelevations of pipe sleepers, supports or overhead on racks, equipment nozzles,& painting etc. supply of all consumables, manpower, equipment, etc. forcompletion of all works as per scope of work and as per drawings,specifications and instructions of Engineer-in-charge including servicing/cleaning of valves wherever requried.

5.1 Butt Welded Ball Valves i) Full Bore Manually operated API 6D Nos. 4" 600# 2

ii) Full Bore Motor Operated Valve API 6D Nos. 4" 600# 1

5.2 Flanged Valvesi) Reduced Bore Ball Valve API 6D(Gaskets and Fasteners as per Piping Material

Specification D1A)Nos. 4" 600# 22

Nos. 2" 600# 12

ii) Reduced Bore Ball Valve API 6D(Gaskets and Fasteners as per Piping MaterialSpecification D4A)

Nos. 2" 600# 5

iv) Reduced Bore Solenoid Operated Ball Valve API 6D(Gaskets and Fasteners asper Piping Material Specification D1A)

Nos. 4" 600# 1

v) Globe Valve BS 1873(Gaskets and Fasteners as per Piping MaterialSpecification D1A)

Nos. 4" 600# 6

Nos. 2" 600# 8

vi) Globe Valve BS 1873(Gaskets and Fasteners as per Piping MaterialSpecification D4A)

Nos. 2" 600# 3

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Sl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

vii) Gate valve API 600 / Check Valve (Gaskets and Fasteners as per PipingMaterial Specification A3A)

Nos. 2" 150# 5

5.3 Socket Welded Valves (Ball / Globe/Gate)(With Piping Material SpecD1A/D4A/A3A)

Nos. 1" 800# 22

Nos. 3/4" 800# 35

5.4 Temperature Safety Valves Threaded on Inlet and Flanged on outlet(Gasketsand Fasteners as per Piping Material Specification D4A)

Nos. 3/4" X 1" 600# 12

5.5 Flame Arrestor Nos. 600# 1

6.0 RADIOGRAPHY

Nos. of 4" 260Joint

2" 175

Note : 1) The quantities given above against individual items are indicative and shallnot be considered to be binding. The quantities may be increased, decreasedor deleted at site at the time of actual execution and as per discretion of Owner/Engineer-in-charge. The unit rate shall be operated to work out the finalpayment due to Contractor.

7.0 Dismantling of Existing Piping / Valves7.1 Dismantling of Existing Piping in the Tap-off with all safety measures like

isolating, purging and blanketing inclusive of supply of all consumables, cuttingwith approved method and removal of the spool or fabricated assembly,bevelling of the cut ends and handing over the removed assembly to the ownerat designated place

Meter 4" 6

7.2 Dismantling of Valves in the Existing piping in Tap-off with all safety measureslike isolating, purging and blanketing inclusive of supply of all consumables, byapproved method and handing over the dismantled valves to the owner atdesignated place

Nos. 4"

3

Performance of radiographic inspection by gamma radiation as per SCC clauseno. 3.2.3.1 and as per specifications in piping of all types and thicknessincluding providing/hiring of all necessary equipments, supply of allconsumables, and whatever else even though not expressely mentioned butrequired to perform the work as per specifications and instructions of Engineer-in-Charge (full circle re-radiography of the repaired joint and additionalradiography necessitated due to poor performance of contractor's welder shallbe carried out by the Contractor at his own cost and shall not be paid extra byCompany). Radiographs shall be submitted to the Engineer-in-Charge foracceptance, whose decision shall be final and binding.

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2 TERMINAL WORKSI PIPING & MECHANICAL WORKS

Sl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

8.0 Pipe Supports & Other Structuresa) Supply, fabrication and erection of all types of pipe supports like clamps,

saddle, guide stops, cradles, turn buckles, anchors, T-posts; stockade/ trestleand pipe bridge for overhead piping; frames for canopy, approach ladders andplatforms, crossover, cable tray supports, etc. including painting suitable forhighly corrosive area as per specification labour and supervision & completework as per drawings, specifications and instruction of Engineer-in-charge.(Bolts, nuts, washers, U-clamps etc. for supporting shall be supplied by theContractor within the rates quoted. These items will not be measured and paidseperately). The work is to be completed in all respect as per scope of workand specification.

M.Ton. 2

Notes:i) The quantities indicated are estimated values and hence are approximate. Final

payment will be made based on actual quantities to be certified by thePurchaser.

ii) The cost of MS bolts (permanent and service(, washers, electrodes, putty,gases, cost of straightening the raw materials, cutting of flats from plates andproviding splices, paints, tools, plants etc., as required for the work shall bedeemed to be included in the quoted rates.

iii) All handling and transport charges of raw materials and fabricated structuresincluding double handling, as required, for completion of work in accrodancewith time schedule, are deemed be included in the quoted rates.

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Unit Rate

9.0 FIRE FIGHTING SYSTEM WORKSA FIRE WATER SYSTEM

1 Design, Supply & erection black steel pipes for hydrant & water spray system (In confirmity with OISD:189) to IS: 3589 (8.00mm thick min.) including painting / protection all fittings like anchor fasteners, couplings, bends, elbows, tees etc. welding as required. Required Brick-work, cutting holes and chases in brick work or RCC walls and making good complete.a) 200 mm dia m 10

2 Design, Supply & erection black steel pipes for hydrant & water spray system (In confirmity with OISD:189) to IS: 1239 (Heavy Class) including painting / protection all fittings like anchor fasteners, couplings, bends, elbows, tees etc. welding as required. Required Brick-work, cutting holes and chases in brick work or RCC walls and making good complete.a) 150 mm dia m 100

b) 100 mm dia m 50

c) 80 mm dia m 50

3 Providing & fixing standard mild steel flanges screwed or welded complete with 1.5mm thick ompressed asbestos gasket, nuts, bolts and washers.a) 150 mm dia Nos. 10

b) 100 mm dia Nos. 20

c) 80 mm dia Nos. 40

4 Providing and fixing gunmetal water monitors as per technical specification and confirming to IS: 8442-1996. Monitors shall be painted with red enamel paint and fixed to suitable location as per instructions.

Nos. 2

5 Providing & fixing gunmetal fire hydrant valve 100 mm inlet with double outlet with control fitted with 63 mm dia instantaneous female coupling on the outlet complete with orifice flange as required, blank cap and chain locations as per drawings (inlet langed to IS: 5290-1993 Type B)

Nos. 6

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Unit Rate

6 Providing & fixing 63 mm dia 15 m long Nos. 15rubberised fabric lined hoses includinggunmetal male and femaleinstantaneous type coupling approvedby fire authority, machine wound withGI wire complete in all respects. Hose to IS :636 type B and coupling to IS: 903with ISI certification.

7 Providing & fixing standard short size Nos. 5gunmetal branch pipe with gunmetalnozzle 16 mm dia outlet with standardinstantaneous type 63 mm diacoupling as per IS: 903-1993.

8 Providing & fixing standard fireman's Nos. 2axe with heavy insulated rubber handleas per IS: 926.

9 Supply of Mobile Foam Unit having foam tank of capacity 150 ltrs. with foam inductor and medium expansion foam branch.

Nil Nil

10 Providing & fixing gunmetal collectinghead with 63 mm dia instantaneoustype inlet and 150 mm dia flangedoutlet with builtin check valve forfire brigade connection to undergroundtanks and fire risers (IS: 904-1965).

a) Two way Nos. 1

b) Four way Nos. 1

11 Providing & fixing single acting air Nos. 2valve with screwed inlet 25 mm dia.

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Unit Rate

12 Providing & fixing cast steel doubleflanged horizontal type non returnvalves including nuts, bolts 1.5 mmthick compressed asbestos gasketcomplete to BS 1868.

a) 150 mm dia Nos. 2

b) 100 mm dia Nos. 2

13 Providing & fixing cast steel doubleflanged sluice valves with wheelcomplete with bolts, nuts, 1.5 mmthick compressed asbestos gasket (to API 600 class 800).a) 150 mm dia Nos. 4

b) 100 mm dia Nos. 4

c) 80 mm dia Nos. 2

14 Providing & fixing MS structural work MT 1fabricated from structural steel sectionsconsisting of MS rounds, angles,channels including cutting to size,drilling, welding. Fixing and welding to insert plates in RCC structural membersas directed by MECON/ Consultantsincluding painting and making goodwalls and floors complete with one coatof primer and two coats of black enamel paint.

15 Radiography of welded joints as per specifications Nos. 10

16 Providing & fixing pipe hose cabinet fabricated from 16 gauge MS sheet with single or double glazed front door and locking arrangement, painted fire red withstove enamelled paint "fire hose" written on front including necessary supports approximate size 900x600x300 mm deep (to house two lengths of canvas hose with coupling branch pipe and nozzle for external hydrants.

Nos. 3

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Unit Rate

17 Providing & fixing bucket type suction strainer with 8mm slots with MS flanged connection a) 200mm dia Nos. 1

18 Providing & fixing dial type pressure gauge with isolation cock and pipe at hydrant station.a) Dial diameter 100 mm caliberation Nos. 5 0-15 kg

19 Excavating trenches of required width for pipes, cables etc. including dressing of sides, ramming of bottom depth upto 1.5m including getting out the excavated soil and then returning the soil as required in layers not exceeding 20cms in depth including consolidated each deposited layer by ramming, watering etc. and disposing of surplus excavated soil as directed within a lead of 10m.

m 100

20 Constructing brick masonery chamber 120 x 120 x 120 cms inside with class 75 designation brick work in cement mortar 1:5 1 cement 5 fine sand for check valves / sluice valves with C.I. Frame and cover 60 x 45 cms. R.C.C. top slab 1:2:4 mix (1Cement: 2 Coarse Sand: 4 Graded stone aggregate 20mm nominal size) necessary excavation, foundation concrete 1:5:10 mix (1 cement : 5 fine sand : 10 graded stone aggregate 40mm nominal size) and inside plastering with cement mortar 1:3 (1 cement : 3 coarse sand) finished with a floating coat of neat cement as per standard design.

Nos. 3

21 Testing & Commissioning of entire Fire Hydrant System along with all accessories complete strictly as per technical parameters mentioned in tender and OISD / TAC norms

L.S. 1

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Sl. Description of Item Unit Size Rating/ Qty. AmountNo. Thk./ Sch. Figures Words

Unit Rate

B WATER SPRAY SYSTEM

B1 MEDIUM VELOCITY WATER SPRAY SYSTEM

1 Providing & fixing medium velocity water spray system with deluge valve / quartzoid bulb (sprinkler based detection system) automatic control valve, requisite no. of sprayers, flow indicating switch for remote indication of flow of water through the system, cabling, control panel, MS / GI pipes to IS: 1239 (heavy class) with fittings painting of pipes etc. shut off valves complete in all respect in accordance with TAC requirement on turnkey basis for process area. Size of process area to be protected is 10m x 15m approx. (contractor to furnish complete techincal details)

Nos. 1

2 Testing & Commissioning of entire water spray System along with all accessories complete strictly as per technical parameters mentioned in tender and OISD / TAC norms.

L.S. 1

C HAND APPLIANCES

1 Providing & fixing CO2 type fire extinguishers with steel cylinder with dischange valve and as per data sheet and specification and conforming to IS: IS: 2878-1976. Extinguisher shall be painted with red enamel paint and fixed to wall with brackets.

a) Capacity 6.8 kg. Nos. 2

2 Providing & fixing dry chemical powder type fire extinguisher suitable for inverted operation with anticorrosive treatment and hydraulically tested to a pressure of 25 kg/ sq.cm as per data sheet and specification. Extinguishers externally painted with red enamel and fixed to wall with brackets complete with internal charge and spanner complete (confirming to IS: 2171, capacity 10 kg.)

Nos. 3

3 Providing and fixing galvenised steel fire buckets as per technical specification and confirming to IS: 2546-1974. Buckets shall be painted with red enamel paint and fixed to suitable location .

Nos. 4

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Unit Rate

D ELECTRICAL & INSTRUMENTATION1 Supply, erection, testing & commissioning of electrics as per the specification

for water supply and water spray system.Lot 1

2 Supply, erection, testing & commissioning of instrumentation system as per the specification for water supply and water spray system.

Lot 1

E CLEAN AGENT FIRE SUPPRESSION SYSTEM

EI Fire Suppression System

1 5 Nos. Cylinder of 40 Ltr Capacity Clean Gas Fire Suppression Centralised System complete with required acessories & each cylinder filled with Clean agent Fire extinguishing Agent as Main Bank. (Make: UL Listed )

Set 1

2 5 Nos. Cylinder of 40 Ltr Capacity Clean Gas Fire Suppression Centralised System complete with required acessories & each cylinder filled with Clean agent Fire extinguishing Agent as Main Bank. (Make: UL Listed )

Set 1

3 Pressure Switch with Locking Device ( Make: SHT / BOC ) Nos. 1

4 Cylinder Clamping Arrangement for 10 Cylinders Lot 1

5 Discharge Nozzles designed to provide the proper flow rate and distribution of Clean Agent to total flood a hazard area: 180 deg. / 360 deg. (Make: SHT / BOC / UL listed )

Nos. 12

6 ASTM A106 Gr. B, Piping, fittings & supports, etc. as per approved scheme. Lot 1

7 Manifold fabricated from seamless pipe, A106 Gr. B having 5 inlets with supports etc. as per approved scheme.

Nos. 2

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Unit Rate

E2 Fire Detection and Alarm System

1 Gas Release Control Panel with Single Gas Release Module Nos. 1

2 Single Loop, Addressable, Intelligent type Fire Alarm & Control Panel Nos. 1

3 Manual Gas Release Switch Nos. 1

4 Manual Gas Abort Switch Nos. 1

5 Electronic Hooter ( Make: Agni / Morlay ) Nos. 2

6 2x1.5mm2 PVC insulated copper conductor armoured cable Mtr. 125

7 Addressable, Intelligent, Multicriteria type Smoke cum Heat Detectors complete with base plate and MS Mounting Box.

Nos. 15

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Enclosure to Addendum-I Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii)

ANNEXURE-E TO

ADDENDUM-I FOR

REPLY OF CLARIFICATION SOUGHT BY THE BIDDERS

Enclosure to Addendum-I ANNEXURE-E TO ADDENDUM-I Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii)

REPLY OF CLARIFICATION SOUGHT BY THE BIDDERS

Sub: LAYING AND CONSTRUCTION OF 4”x 12.5 KM UNDERGROUND STEEL PIPELINE AND ASSOCIATED FACILITIES FROM IP-3 OF JLPL TO

BPCL, JAIPUR A) Technical

Sl. No.

Tender Clause No./VOL.

Description Queries Reply

1. Volume-I Of IV

SOR For Terminal Works- Piping and Mechanical Works.

1. All the valves, as appearing in the SOR for Terminal Work – Piping and Mechanical works (Under Sr. No. 5.1, 5.2, 5.3 & 5.4) shall be supplied by owner as free issue materials.

1. All the valves under Sl No. 5.1,5.2 and 5.3 are free issue materials to be supplied by the owner whereas item under Sl. No. 5.4 i.e. TSV is to be supplied by the bidder as already covered under clause no.3.0 of Supply of Equipment of the SOR for Terminal Work – Piping and Mechanical works.

2. Volume-I Of IV SOR 1. This is an item rated tender and to on Lumpsum/ Turnkey basis, i.e. payment shall be released on actual quantities executed and certified through the approved unit rates.

2. Thus we request you to incorporate the following items in the SOR

a. Supply and installation of Long Radius bends

b. Supply and installation of Saddle weight supports.

1. As per Tender.

2. Refer revised SOR in Annexure-D to addendum-I.

3. Volume-I Of IV, Annexure-9 to SCC

SCC 1. List of minimum no. of construction equipment

your attention is drawn to Annexure – 9 to SCC which list following welding machine & DG sets.

i) Diesel welding machine/ welding rectifier : 8

1. As per tender.

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Sl. No.

Tender Clause No./VOL.

Description Queries Reply

nos.

ii) DG set 120 KVA + stabilizer : 3 nos.

One 120 KVA DG set shall cater for 6-7 welding rectifiers, considering 8 nos. diesel welding machine and deployment of further 120 KVA DG set : 3 nos. seems to be much on the higher side.

4. Volume-I Of IV SOR 1. Civil item payment to be modified. 1. As per tender.

5. Volume-I Of IV Annexure-3 to SCC 1. Time Schedule for completion of project is not clear.

1. As per tender.

6. Volume-I Of IV Annexure-5 to SCC 1. Payments terms to be modified for mainline. 1. As per tender.

7. Volume-I Of IV PJS,Cl. 16.1 (Insurance of free issue material)

1. Cost of free issue material for insurance (CAR Policy) purpose page (no. 93 of 150) not mentioned in tender documents.

1. Cost of free issue material for insurance (CAR Policy) purpose is approximately Rs 3.0 Crores.

8. Volume-I Of IV Appendix-I to PJS 1. TR Unit only Raychem RPG is enlisted, may be listed another Kristron in vendor list.

1. Refer Annexure-C to Addendum-I

9. Volume-I Of IV 1. More NDT Agency may be enlisted I) CHANDELA ii) M/s Duplex Enterprises iii) Industrial NDT Inspection Co. iv) Riya NDT Engineers.

1. As per tender.

10. Volume-I Of IV 1. In SOR P/L laying length is 12.40 km but page no. 104 of 150 in Vol. I of IV showing 11.3 km P/L.

1. Wherever the pipeline laying length is mentioned as 11.3 Km, it shall be read as 12.4 km.

11. Volume-I Of IV 1. Engineers service enterprises kolkata name to be listed in vendor list.

1. Vendor list as per tender.

12. Volume-I of IV SOR 1.a) Brick b) warning mat c) Long Radius Bend including in SOR mainline.

1. Refer revised SOR in Annexure-D to addendum-I. LR Bend supply rate is separated.

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Enclosure to Addendum-I ANNEXURE-E TO ADDENDUM-I Tender No.: 05/51/23KF(JAIPUR)/GAIL/001(ii) B) Commercial

Sl. No.

Tender Clause No./VOL.

Description Queries Reply

1. Volume-I Of IV

i) Service Tax (cl. 13.4 of ITB) ii) Point no. 4 of SOR Statement of Taxes & Duties (to be submitted with priced part of the offer)

Quoted price shall not include service tax. However, % rate of service tax as applicable shall be intimated separately. Please confirm.

The quoted price by the bidder shall include all applicable taxes & duties including service tax, cess, octroi, levies fees etc. as per the tender document.

However, quantum of service tax as considered by the bidder in the quoted prices is to be indicated in the staetment of taxes & duties and submitted with priced part of the offer

2. Volume-I Of IV

Bid due date i) The tender calls for supply of various bought-outs, pertaining to mechanical, Electrical, Instrumentation, Fire Fighting etc.

The offer for various vendors are awaited and need some more time. We would request to grant our extension upto 14th June 2007 towards submission date of the tender.

ii) Bid submission last date may be extended for another one week

Shall remain as per tender.

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