ADD 4 10-1123.02- finalSee Drawings. Basis of Design Product is “Forcefield Fireguard E-84...

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BIDDING REQUIREMENTS ADDENDUM NO. 4

NOVEMBER 20, 2014 BOARD OF EDUCATION WAYNE CITY COMMUNITY UNIT SCHOOL DISTRICT 100 302 MILL STREET WAYNE CITY, ILLINOIS 62895 FGM ARCHITECTS INC. 475 REGENCY PARK, SUITE 200 O’FALLON, ILLINOIS 62269 TO: PROSPECTIVE BIDDERS SUBJECT: WAYNE CITY NEW K-12 SCHOOL 402 MILL STREET WAYNE CITY, ILLINOIS 62895

FGM Project No.: 10-1123.02 This addendum forms a part of the Bidding and Contract Documents and modifies the original bidding documents dated October 17, 2014, Addendum #1 dated November 3, 2014, Addendum #2 dated November 7, 2014 and Addendum #3 dated November 17, 2014, Acknowledge receipt of this addendum in space provided on Bid Form. Failure to do so may subject bidders to disqualification. ADDENDUM #2 – Section 07 42 65 Thermal and Air Barrier Wall System – Page A2-2, par. J.2 – DELETE in its

entirety. Only vertical box girt required. CLARIFICATION 1. Partitions and wall types Sheet A2.20 – At partitions and wall types that have batt insulation, provide

batts to match the thickness of the stud cavity.

MANUAL 1. SECTION TABLE OF CONTENTS – ADD Section 23 51 01 General Service Compressed Air Piping

(attached).

2. SECTION 08 31 13 ACCESS DOORS AND FRAMES A. Page 08 31 13-1, par. 1.2.A.1 – REVISE second sentence to READ “Fifty (50) access doors and frames

shall be included in the project.” B. Page 08 31 13-2, par. 2.2.D – DELETE in its entirety.

3. SECTION 08 34 73.13 METAL SOUND CONTROL DOOR ASSEMBLIES – Page 08 34 73.13-4, par. 2.2.A – ADD item “4. Industrial Acoustics Company (IAC)”.

4. SECTION 08 41 13 ALUMINUM FRAMED ENTRANCES AND STOREFRONTS A. Page 08 41 13-4, par. 1.8.A.2 – REVISE to READ “Warranty Period: (2) years from date of Substantial

Completion.” B. Page 08 41 13-9

1) Par. 2.10.A – REVISE to READ ........”finish: Two-coat fluoropolymer finish”..... 2) Par. 2.10.A – DELETE last sentence “Equal to Akzo”..... in its entirety.

5. SECTION 08 44 13 GLAZED ALUMINUM CURTAIN WALL A. Page 08 44 13-3, par. 1.A.2 – REVISE to READ “Warranty Period: (2) years from date of Substantial

Completion.” B. Page 08 44 13-8, par. 2.8.A – REVISE to READ “High Performance Organic Finish: Two-coat

Fluoropolymer finish”....

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6. SECTION 09 67 23 RESINOUS FLOORING – Page 09 67 23-3, par. 2.1.A – ADD item “4. Desco Systems.”

7. SECTION 10 21 13 TOILET COMPARTMENTS – Page 10 21 13-3, par. 2.2.A – ADD item “2. Accurate Partitions.”

8. SECTION 10 28 00 TOILET, BATH AND LAUNDRY ACCESSORIES A. Page 10 28 00-3, par. 2.2 ADD items “D” and “E” as follows:

“D. Warm-Air Dryers 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following: a. A & J Washroom Accessories, Inc. b. American Dryer, Inc. c. Excel Dryer Corporation.

2. Warm-Air Dryer TBA-17 and 17H: a. Basis-of-Design Product: Excel Xlerator with Noise Reduction Nozzle. b. Mounting: Surface mounted. c. Operation: Electronic-sensor activated with timed power cut-off switch.

1) Operation Time: 80 seconds. d. Cover Material and Finish: Cast iron, with enamel finish in color selected by Architect. e. Electrical Requirements: 115 V, 13 A, 1500 W. f. Provide trim kit 40502 in brushed stainless at each hand dryer location.

E. Sanitary-Napkin Disposal Unit TBA-9: 1. Basis-of-Design Product: Bobrick B-270. 2. Mounting: Surface mounted. 3. Door or Cover: Self-closing, disposal-opening cover and hinged face panel with tumbler

lockset. 4. Receptacle: Removable. 5. Material and Finish: Stainless steel, No. 4 finish (satin).”

9. SECTION 11 48 10 ELECTRONIC SCOREBOARDS A. Page 11 48 10-4

1) Par. 2.5.D – REVISE second to last sentence to READ “System shall have a minimum of five (5) receivers.”

2) Par. 2.5.D.1 – DELETE items ”c. Stat display” and “g. Locker Room clock.” 3) Par. 2.5.H – REVISE to READ “Type wireless (provide (2) ) in Elementary Gym.” 4) Par. 2.5.H.2 – REVISE to READ “Basis of Design: NEVCO Model 270 O with two MPCW and

receivers.”

10. SECTION 11 61 33 RIGGING, CURTAINS AND TRACKS A. Page 11 61 33-2, par. 1.5.E – ADD item “5. Janson Industries, Canton, Ohio.” B. Page 11 61 33-5, par. 2.1.J – ADD item “3. Automatic Devices Company (ADC).”

10. SECTION 22 11 23R DOMESTIC WATER PACKAGED BOOSTER PUMPS – 2 11 23R-2, par. 2.2.D.1 - ADD item “c. QuantumFlo.”

11. SECTION 23 09 00R HVAC INSTRUMENTATION AND CONTROLS – Page 23 09 00R-21, par. 3.1.3.A – REVISE 3.1.3.A to READ “Provide a minimum of 40 hours training for the personnel designated by the Owner. This shall include a meeting with the owner to determine required scheduling for the building, initial training, as well as a follow up session approximately 6 months after substantial completion. Coordinate all training sessions with the owner.”

12. SECTION 23 31 13R METAL DUCTS – Page 23 31 13R-3, par. 2.4.B – ADD two items “7. All supply and return air duct associated with RTU-8A and 9A.” and “8. Supply (makeup) air serving the Ag Building (MUA-2).”

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13. SECTION 23 34 23R – POWER VENTILATORS A. Page 23 34 23R-6, par. 2.4.A-N – DELETE in their entirety and REPLACE with the following:

"A. Furnish and install, where shown on the plans, a self cleaning cartridge style dust collector for automatic continuous operation with blower sized for design air flow of 5000 CFM @ 10” W.G. Ext. SP.

"B. Dust laden air shall be filtered by filter cartridges constructed of non-woven spun polyester corrugated into a cylinder and bonded to steel end caps. The top end cap shall be fitted with a continuous neoprene gasket. There shall be bands on the clean air side of each cartridge to prevent the filter media from flexing during back flushing. Each filter cartridge shall be 13" diameter and 26" long and rated 99% at 0.5 micron and virtually 100% at 10 micron and above. Filter area shall not be less than 1320 square feet.

"C. The filter cartridges shall be installed by sliding on tracks which are accessible from the access doors. There shall be no more than two (2) cartridges per row. Each row shall be locked in place by means of a positive seal locking mechanism located adjacent to the door. Physical entry through the access doors shall not be required.

"D. Filter pressure drop monitored by a programmable pulse controller. "E. Filter cartridges shall be continuously and automatically cleaned by compressed air reverse flow.

Each row of filter cartridges shall have its own solenoid valve which is activated by a solid state timer with adjustable pulse interval and duration in NEMA 4 enclosure, shipped loose. Unit requires clean and dry compressed air of 10 SCFM at 100 PSI.

"F. Unit of airtight all steel construction with sealed seams and not less than 12 ga. hot rolled steel rated - 20" H2O for negative pressure.

"G. Hopper to be pyramid type and have a minimum of 55 degree slope. A 55 gallon drum, gasketed drum cover, flexible hoses and clamps for use under suction shall be furnished by dust collector manufacturer.

"H. The integral direct drive blower shall be located on the clean air side of the filters, top mounted at the factory and be of backward inclined design with a dynamically balanced impeller. It shall be driven by a 15 HP, 208 volt, 3450 RPM, TEFC motor.

"I. Indoor magnetic motor starter with VFD to have a high and low airflow switch. "J. Interior and exterior carbon steel surfaces shall be coated with epoxy primer and exterior finished with gray urethane enamel. "K. Unit shall be Sternvent Sternpulse Model SPV 1215-2 or approved equal. L. Options and Accessories:

1. Silencer: Discharge silencer for sound attenuation of fan discharge noise. Silencer shall be mounted directly to the fan discharge. a. Silencer shall be factory-braced off of the collector.

2. Recirculation HEPA Filters (2-Each): HEPA Angled Filter Section shall be front load style and housing shall be fabricated from 14 ga. steel minimum. Housing shall be welded and inspected so as not to allow bypass. Housing shall include welded transition to allow connection to return duct or to exhaust of dust collector blower. Provide two filter housings. Each housing should hold 2 filters, which shall be Nominal 24”x24”x12” HEPA 99.97% efficient to 0.3 micron. HEPA’s shall be Hi-Capacity filters rated for 2,000 CFM, for a total of 8,000 CFM.

3. Thermal Heater Kit: Provide heater kit for outdoor installation on solenoid enclosure. 4. Telescopic Fume Extractor Arms: Provide Nederman telescopic arms or approved equal. The 3’- 5” Telescopic Fume Extractor Arm shall have a 360° swivel elbow, a support flange,

internal support, sliding pads, preset joints with wear discs that can be adjusted if required, PVC reinforced nylon hose (6 ¼ in.), aluminum hood (12 in. diameter), balancer, optional quiet damper with positive seal, optional light package available for hood, and counter flange for 6 in. ventilation duct. The Telescopic action shall be adjusted externally with the balancer.”

14. SECTION 28 31 11R – FIRE ALARM AND SMOKE DETECTION SYSTEM – Page 28 31 11R-5, par. 2.1.A - ADD

item “7. Farenhyt provided by Primary Systems Inc.” DRAWINGS 1. SHEET C9.5 – ADD Detail “Watermain bedding and backfill.”

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2. SHEET AG1.51 – Detail H21 Keyed note RR18 – REVISE to READ “Provide and install 1-hour (30 mil dry thickness) intumescent coating to roof assembly and structure below as part of Base Bid. Apply intumescent coating from the outside face of the exterior wall assembly to 10’-0” inside the building. See Drawings. Basis of Design Product is “Forcefield Fireguard E-84 intumescent coating, FFG E-84 by Shield Industries, Inc. (770)517-6869. See specification Section 07 81 23 for additional specification requirements.”

6. SHEET BB1.1.1 – Detail J1 – ADD pipe bollards to southwest corner per Sheet RBB1.1.1.1 (attached).

3. SHEET A1.24 – Detail A1 – REVISE per Sheet RA1.2.4.1 (attached).

4. SHEET A1.61 – Detail J1 – DELETE 1 ½” metal hat channels from detail. ADD note “Attach metal panels directly to structural steel tube framing. All fasteners to be set in sealant, typ.

5. SHEET A7.25 A. Detail A1 – REVISE per Sheet RA7.2.5.3 (attached). B. Detail E6 – REVISE per Sheet RA7.2.5.2 (attached). C. Detail J14 – REVISE per Sheet RA7.2.5.1 (attached).

6. SHEET A2.2.10 - Detail J21 – REVISE keyed note P4 to READ “See structural drawings for all angle sizes

and assemblies.”

7. SHEET S1.1.01 – REVISE paragraph 5.3 – Metal Deck Note #9 per Sheet RS-15.1 (attached).

8. SHEET S1.2.04 – Detail 1 – REVISE per Sheet RS-04.1 (attached).

9. SHEET S2.1.03 – Detail 1 – REVISE per Sheets RS-05.1, RS-06.1, RS-07.1, RS-08.1 and RS-09.1 (attached)

10. SHEET S2.1.05 – Detail 1 – REVISE per Sheet RS-10.1, RS-11.1 (attached).

11. SHEET S2.2.02 – Detail 1 – REVISE per Sheet RS-12.1, RS-16.1, RS-17.1 and RS-18.1 (attached).

12. SHEET S4.1.02 – Detail 12 – REVISE per Sheet RS-13.1 (attached).

13. SHEET S4.1.03 – Detail 12 – REVISE per Sheet RS-14.1 (attached)

14. SHEET M1.3.1 A. ADD Note #7 to the “Cabinet Unit Heater Schedule: “PROVIDE WITH REQUIRED ACCESSORIES FOR

SURFACE MOUNTING.” B. REMMOVE note #3 from CUH-8A and CUH-9A on the “Cabinet Unit Heater Schedule.” C. ADD note #7 to CUH-8A and CUH-9A on the “Cabinet Unit Heater Schedule.”

15. SHEET M2.1.3A - REVISE location of ductwork on stage to be to the west of the back, full-length stage curtain. Air devices should supply air directly downwards.

16. SHEET M2.1.4 A. REVISE EF-7 location and duct routing. See Sheet RM2.1.4-1 (attached). B. REVISE keyed note #6 to READ “6” ROUND EA DUCT UP TO SECOND FLOOR. SEE SHEET M2.2.4 FOR

CONTINUATION.”

17. SHEET M2.1.5A A. REVISE note #12 to READ “6” ROUND TELESCOPIC ARM DOWN TO WELDIGN STATION. SEE

TELESCOPIC ARM DETAIL ON THIS SHEET FOR MORE INFORMATION.” B. REVISE note #13 to READ “PROVIDE 6” TALL CONCRETE BASE. SIZE PAD TO ALLOW DUCTS TO BE

SUPPORTED FROM CONCRETE PAD.” C. REVISE ductwork, piping, equipment layout, etc. See Sheet RM2.1.5.A-2 (attached). D. ADD “TELESCOPIC ARM DETAIL” to M2.1.5A. See Sheet RM2.1.5A-3 (attached).

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E. ADD the following notes 22-29: “22. PULSE CLEANING SYSTEM CONTROL PANEL AND STARTER FOR COLLECTION SYSTEM. 23. INSTALL PNEUMATIC HOSES TO CONNECT HIGH/LOW PORTS ON FILTER HOUSING WITH

HIGH/LOW PORTS ON PULSE CLEANING CONTROL PANEL. HOSES SUPPLIED BY FUME COLLECTOR MANUFACTURER.

24. PROVIDE GRADE MOUNTED SUPPORTS FOR DUCT CONSISTING OF CONCRETE PIER EXTENDING A MINIMUM OF 30” BELOW GRADE AND 6” ABOVE GRADE. DUCT SHALL BE SUPPORTED FROM CONCRETE PIER WITH HOT-DIPPED GALVANIZED UNI-STRUT (OR APPROVED EQUAL) SUPPORT SYSTEM.

25. PROVIDE DESSICANT AIR DRYER FOR COMPRESSED AIR LINE. 26. CONNECT A ¾” DRAIN PIPIE TO THE DRAIN CONNECTION ON THE COMPRESSED AIR

MANIFOLD AT FUME COLLECTOR. RUN PIPE DOWNWARD AND PROVIDE A BALL VALVE AT 54” ABOVE GRADE FOR MAINTENANCE ACCESS. OFFSET PIPE AS NECESSARY TO AVOID ACCESS DOOR ON FUME COLLECTOR.

27. TWO ANGLED RACKES WITH HEPA FILTERS (STACKED VERTICALLY). SEE SPECIFICATION SECTION 23 34 23 FOR MORE INFORMATION.

28. PROVIDE A NEW AIR COMPRESSOR PER THE SCHEDULE ON SHEET M2.3.1 OR AN APPROVED EQUAL.

29. TRANSITION ALL DUCTWORK AS NECESSARY TO MAKE FINAL CONNECTION TO UNIT. PROVIDE FLEXIBLE CONNECTION AT UNIT.”

F. Apply keyed note #29 to RTU-8A, RTU-9A, MUA-2, FC-1 and DC-1.

18. SHEET M2.2.4 A. ADD keyed note #10: “6” ROUND DUCT UP TO ROOF. TERMINATE WITH ROOF CAP ON ROOF CURB.” B. REVISE ductwork layout. Exhaust ductwork to travel through new chase added by Architect in

Add. #4. See Sheet RM2.2.4-1 (attached). 19. SHEET M2.3.1

A. ADD an “Air Compressor Schedule.” Data as follows: 1) Mark: CMP-1 2) Manufacturer: FS Curtis 3) Model Number: 775VT8-3 4) Discharge Pressure (PSI): 175 5) Tank Mounting: VERTICAL 6) Tank Capacity (GAL): 80 7) Number of Stages: 2 8) HP: 7.5 9) Volts/PH: 208/3

B. ADD S-17 to “Air Device Schedule.”: 1) Mark: S-17 2) Model Number: 620 3) Neck Size: 12”x6” 4) Frame Size: 14”x8” 5) Mounting: WALL 6) Damper: Y 7) Service: SA 8) Const: AL 9) Finish: BWE 10) Remarks: #5

C. REVISE R-10 on “Air Device Schedule.”: 1) Neck Size: 10”x8” 2) Frame Size: 12”x10”

D. REVISE the “Rooftop Unit Schedule as follows: 1) RTU-1 and 2

1. Energy Recovery Wheel, Summer, Exhaust Air CFM= 4065 2. Energy Recovery Wheel, Summer, Supply LAT= 81.0/68.6 3. Energy Recovery Wheel, Summer, Capacity Total = 164244 4. Energy Recovery Wheel, Winter, Supply LAT= 46.8/36.6

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5. Energy Recovery Wheel, Winter, Capacity Total = 260171 2) RTU-3

1. Energy Recovery Wheel, Summer, Exhaust Air CFM= 4435 2. Energy Recovery Wheel, Summer, Supply LAT= 81.3/68.85 3. Energy Recovery Wheel, Summer, Capacity Total = 175254 4. Energy Recovery Wheel, Winter, Supply LAT= 45.5/35.8 5. Energy Recovery Wheel, Winter, Capacity Total = 277408

3) RTU-5 1. Energy Recovery Wheel, Summer, Exhaust Air CFM= 2100 2. Energy Recovery Wheel, Summer, Supply LAT= 80.5/68.0 3. Energy Recovery Wheel, Summer, Capacity Total = 90016 4. Energy Recovery Wheel, Winter, Supply LAT= 48.6/37.8 5. Energy Recovery Wheel, Winter, Capacity Total = 140332

4) RTU-7A 1. Energy Recovery Wheel, Summer, Exhaust Air CFM= 1320 2. Energy Recovery Wheel, Summer, Supply LAT= 79.1/67.0 3. Energy Recovery Wheel, Summer, Capacity Total = 61250 4. Energy Recovery Wheel, Winter, Supply LAT= 52.9/40.4 5. Energy Recovery Wheel, Winter, Capacity Total = 101627

E. ADD the following general note: “COORDINATE ALL DUCTWORK WITH PIPING. OFFSET DUCTWORK AS NECESSARY TO ALLOW PIPING TO BE INSTALLED AT ITS REQUIRED SLOPE.”

20. SHEET M2.3.2 - REVISE the “Exterior Duct Section” Detail. See Sheet RM2.3.2-2 (attached).

21. SHEET P0.0.1 A. Plumbing Fixture Connection Schedule:

1) REVISE the Mark for the WALL MOUNTED, SINGLE LEVEL ADA COMPLIANT ELECTRIC WATER COOLER to EWC-3.

2) ADD NOTE for WC-4 “ADA COMPLIANT”. B. Pump Schedule:

1) REVISE LOCATION of DCP-2 to “JANITOR J104”. 2) ADD NOTE for DCP-2 to READ “PROVIDE UNDER ALT. BID #2”

C. Thermostatic Mixing Valve Schedule: 1) REMOVE TMV-6 in its entirety. 2) REVISE Note 1. to READ as follows: “PROVIDE WITH EMERGENCY EYE WASH/SHOWER (EES-1)

UNDER BASE BID AND ALTERNATE BIDS #2 AND #3 AS INDICATED ON PLANS.”

22. SHEET P1.3.1 A. ADD keyed note #9 to READ as follows: “PROVIDE MASON CSA SERIES (OR APPROVED EQUAL)

BRAIDED HOSE EXPANION FITTING COMPLYING WITH UL 536 AND INSTALLED PER MANUFACTURERS WRITTEN INSTRUCTIONS.”

B. ADD keyed note #9 at gas piping where it crosses column line D.1 and E.1 expansion joints.

23. SHEET RP1.1.5A-1 A. ADD keyed note #12 to each LA-2 location. (3 plcs.) B. ADD a yard cleanout on Plumbing Plan – First Floor – Area ‘E’ – Alt Bid #2 near RTU-8A where 4” S up

is indicated on Plumbing Plan – Below Slab – Area ‘E’ – Alt. Bid #2. C. ADD keyed note #8 to gas piping serving GUH-3. D. ADD keyed note #9 to existing furnace to remain in Storage J102 E. REVISE sanitary pipe size below grade up to 4” FD at emergency fixture to 4” S UP.

24. SHEET P1.0.6A - REVISE gas service entrance location. See Sheet RP1.0.6A-1 (attached).

25. SHEET P1.1.6A A. REVISE plan scale to “1/4” = 1’-0”. B. REVISE gas service entrance location. See Sheet RP1.1.6A-1 (attached).

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26. SHEET RP3.1.11-1U - REVISE A14 Plumbing Riser Diagram – Area ‘E’ – Alt. #3 – Sanitary /Vent. See Sheet RP3.1.11-2 (attached).

27. SHEET FP1.1.5A A. REVISE attic floor fire protection plan – area ‘E’ Alt. Bid #2 to be light hazard occupancy per NFPA

13: 1) REMOVE keyed note floor from the attic floor fire protection plan – Area ‘E’ Alt. Bid #2.

28. SHEET E2.1.3A – ADD keyed note 5 to each type G/GE fixture on stage. Keyed note 5 to READ “COORDINATE FINAL FIXTURE LOCATION WITH STAGE CURTAIN LAYOUT AND DUCT ROUTING.”

29. SHEET E3.1.5A A. REVISE location of air compressor and associated junction box and disconnect to north of the door

on the east wall of Industrial Arts J103. REVISE keyed note 12 to READ: “PROVIDE JUNCTION BOX FOR CONNECTION TO NEW AIR COMPRESSOR. EXTEND 3-#6s, #10 GND IN ¾” C. TO CIRCUIT SHOWN. PROVIDE 60A/3P NON-FUSIBLE DISCONNECT.” Revise circuit to AG1-67/69/71.”

B. ADD pulse cleaning panel location on east wall of Industrial Arts J103, behind welding booths. ADD keyed note 22 to READ: “APPROXIMATE LOCATION OF PULSE CLEANING PANEL, BY OTHERS.”

C. ADD junction box location at FC-1. ADD keyed note 23 to READ: “PROVIDE JUNCTION BOX FOR CONNECTION TO SOLENOID VALVE HEATER KIT, BY OTHERS. EXTEND 2-#12s, #12 GND IN ¾” C. TO AG1-66. COORDINATE FINAL VALVE LOCATION WITH M.C.”

D. REVISE location of grinders (total of 2) to south of door on east wall of Industrial Arts J103. E. REVISE breaker AG2-27/29 from (1) 20A/2P breaker serving the air compressor to (2) 20A/1P spare

breakers. F. REVISE breakers AG1-67, 69, 71 from (3) 20A/1P spare breakers to (1) 60A/3P breaker serving the air

compressor. G. REVISE breaker AG1-66 from 20A/1P spare breaker to 20A/1P breaker serving solenoid heater. H. REVISE panel AG1 to 1000A MCB with 84 positions. Breakers 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83,

and 84 to be 20A/1P spare breakers. I. REVISE feeder schedule designation “A” to 9-500MCM phase wire, 3-500MCM neutral wire, no

ground wire, 3-4” conduits”. J. REVISE AIC ratings for panels AG1 and AG2 to 42KAIC.

Respectfully,

This addendum consists of 7 pages. Attachments: Section 23 51 01 General Service Compressed Air Piping, 6 pages Request for Clarification Nos. 9, 12, 57, 68-Revised, 71, 74, 80-105, 42 pages DRAWINGS: WATERMAIN BEDDING AND BACKFILL SHEET RS-14.1

SHEET RBB1.1.1.1 SHEET RS-15.1 SHEET RA1.2.4.1 SHEET RS-16.1

SHEET RA7.2.5.1, 11 X 17 SHEET RS-17.1 SHEET RA7.2.5.2 SHEET RS-18.1 SHEET RA7.2.5.3 SHEET RM2.1.4-1 SHEET RS-04.1 SHEET RM2.1.5A-2, 11 X 17 SHEET RS-05.1 SHEET RM2.1.5A-3 SHEET RS-06.1 SHEET RM2.2.4-1 SHEET RS-07.1 SHEET RM2.3.2-2 SHEET RS-08.1 SHEET RP1.0.6A-1 SHEET RS-09.1 SHEET RP1.1.6A-1 SHEET RS-10.1 SHEET RP3.1.11-2 SHEET RS-11.1

SHEET RS-12.1 SHEET RS-13.1

10-1123.02 GENERAL-SERVICE COMPRESSED-AIR PIPING 23 51 01 - 1

Added in Addendum #4

SECTION 23 51 01 - GENERAL-SERVICE COMPRESSED-AIR PIPING

PART 1 - GENERAL

1.1 WORK INCLUDES:

A. Mechanical Contractor Provide:

1. Compressed Air piping.

2. Compressed Air specialties.

1.2 PERFORMANCE REQUIREMENTS

A. Seismic Performance: Per SEI/ASCE 7, "Minimum Design Loads for Buildings and Other

Structures."

1.3 QUALITY ASSURANCE

A. Quality Standard for High-Pressure Compressed-Air Piping: ASME B31.1.

B. Quality Standard for Low-Pressure Compressed-Air Piping: ASME B31.9.

C. Quality Standard for Brazing: ASME Boiler and Pressure Vessel Code: Section IX or

AWS B2.2.

D. Quality Standard for Welding: ASME Boiler and Pressure Vessel Code: Section IX.

PART 2 - PRODUCTS

2.1 DIELETRIC FITTINGS:

A. Dielectric Unions: 125-psig minimum working pressure at 180 deg F.

B. Dielectric Flanges: 125- or 300-psig minimum working pressure.

C. Dielectric-flange kits.

2.2 FLEXIBLE PIPE CONNECTORES: Bronze.

2.3 SPECIALTIES:

A. Compressed air filters:

1. 1” heavy duty filter rated for 200 psi for the fume collector and additional equipment line.

2. Filters shall have a stainless steel sleeve, micro-glass media with epoxy coating,

elastomeric filter to housing seal and sealed end caps.

3. Filters shall be capable of removing the following:

a. All solids 3 microns and larger.

b. Liquids up to 25,000 ppm by weight.

c. 99% of water droplets.

d. 40% of oil aerosols.

4. Provide a differential pressure alarm for each filter. Range shall be adjustable from 10 to

35 psi differential at 100 psig.

5. Acceptable Manufacturers: Hankison, Lincoln 600108 or approved equal.



B. Compress air condensate traps:

1. Traps shall be mechanically actuated with stainless steel construction, and 10-300 psig

working pressure.

2. Acceptable Manufacturer: Hankison Series 505 or approved equal.

C. Compressed air regulator:

1. 1/4” heavy duty regulator with air gauge.

2. Acceptable Manufacturer: Lincoln 600004 and 66100 or approved equal.

D. Compressed air dessicant dryer.

1. Provide air dryer sized per manufacturers recommendations.

PART 3 - EXECUTION

3.1 PIPING APPLICATIONS

A. Piping between Air Compressors and Receivers:

1. NPS 2 and Smaller: Steel pipe with threaded joints.

2. NPS 2-1/2 to NPS 4: Steel pipe with threaded joints.

B. Low-Pressure Distribution Piping:

1. NPS 2 and Smaller: Copper pipe and fittings. Brazed or soldered.

2. NPS 2-1/2 to NPS 4: Copper pipe and fittings. Brazed or soldered.

C. Drain Piping: Copper tube with brazed or soldered joints.

3.2 PIPING INSTALLATION

A. Drawing plans, schematics, and diagrams indicate general location and arrangement of

compressed-air piping. Indicated locations and arrangements were used to size pipe and calculate

friction loss, expansion, air-compressor sizing, and other design considerations. Install piping as

indicated unless deviations to layout are approved on Coordination Drawings.

B. Install piping concealed from view and protected from physical contact by building occupants,

unless otherwise indicated and except in equipment rooms and service areas.

C. Install piping indicated to be exposed and piping in equipment rooms and service areas at right

angles or parallel to building walls. Diagonal runs are prohibited, unless otherwise indicated.

D. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal and to

coordinate with other services occupying that space.

E. Install piping adjacent to equipment and machines to allow service and maintenance.

F. Install air and drain piping with 1 percent slope downward in direction of flow.

G. Install nipples, flanges, unions, transition and special fittings, and valves with pressure ratings

same as or higher than system pressure rating, unless otherwise indicated.

H. Equipment and Specialty Flanged Connections:

1. Use steel companion flange with gasket for connection to steel pipe.

2. Use cast-copper-alloy companion flange with gasket and brazed or soldered joint for

connection to copper tube. Do not use soldered joints for connection to air compressors or



to equipment or machines producing shock or vibration.

I. Flanged joints may be used instead of specified joint for any piping or tubing system.

J. Install eccentric reducers where compressed-air piping is reduced in direction of flow, with

bottoms of both pipes and reducer fitting flush.

K. Install branch connections to compressed-air mains from top of main. Provide drain leg and drain

trap at end of each main and branch and at low points.

L. Install thermometer and pressure gage on discharge piping from each air compressor and on each

receiver.

M. Install piping to permit valve servicing.

N. Install piping free of sags and bends.

O. Install fittings for changes in direction and branch connections.

P. Install seismic restraints on piping. Seismic-restraint devices are specified in Division 23 Section

"Vibration and Seismic Controls for HVAC Piping and Equipment."

Q. Install sleeves for piping penetrations of walls, ceilings, and floors.

R. Install sleeve seals for piping penetrations of concrete walls and slabs.

S. Install escutcheons for piping penetrations of walls, ceilings, and floors.

3.3 JOINT CONSTRUCTION

A. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.

B. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly.

C. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads

full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID.

Join pipe fittings and valves as follows:

1. Apply appropriate tape or thread compound to external pipe threads unless dry seal

threading is specified.

2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or

damaged. Do not use pipe sections that have cracked or open welds.

D. Welded Joints for Steel Piping: Join according to AWS D10.12/D10.12M.

E. Brazed Joints for Copper Tubing: Join according to AWS's "Brazing Handbook," "Pipe and

Tube" Chapter.

F. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless otherwise indicated, to tube

end. Join according to ASTM B 828 or CDA's "Copper Tube Handbook."

G. Flanged Joints: Use asbestos-free, nonmetallic gasket suitable for compressed air. Join flanges

with gasket and bolts according to ASME B31.9 for bolting procedure.

H. Dissimilar Metal Piping Material Joints: Use dielectric fittings.

3.4 VALVE INSTALLATION



A. Install shutoff valves and unions or flanged joints at compressed-air piping to air compressors.

B. Install shutoff valve at inlet to each automatic drain valve, filter, lubricator, and pressure

regulator.

C. Install check valves to maintain correct direction of compressed-air flow to and from compressed-

air piping specialties and equipment.

3.5 DIELECTRIC FITTING INSTALLATION

A. Install dielectric fittings in piping at connections of dissimilar metal piping and tubing.

3.6 FLEXIBLE PIPE CONNECTOR INSTALLATION

A. Install flexible pipe connectors in discharge piping of each air compressor.

B. Install bronze-hose flexible pipe connectors in copper compressed-air tubing.

C. Install stainless-steel-hose flexible pipe connectors in steel compressed-air piping.

3.7 SPECIALTY INSTALLATION

A. Install safety valves on receivers in quantity and size to relieve at least the capacity of connected

air compressors.

B. Install air-main pressure regulators in compressed-air piping at or near air compressors.

C. Install air-line pressure regulators in branch piping to equipment and tools.

D. Install automatic drain valves on aftercoolers, receivers, and dryers. Discharge condensate onto

nearest floor drain.

E. Install quick couplings at piping terminals for hose connections.

F. Install hose assemblies at hose connections.

3.8 CONNECTIONS

A. Install unions, in piping NPS 2 and smaller, adjacent to each valve and at final connection to

each piece of equipment and machine.

B. Install flanges, in piping NPS 2-1/2 and larger, adjacent to flanged valves and at final connection

to each piece of equipment and machine.

3.9 HANGER AND SUPPORT INSTALLATION

A. Comply with requirements in Division 23 Section "Vibration and Seismic Controls for HVAC

Piping and Equipment " for seismic-restraint devices.

B. Comply with requirements in Division 23 Section "Hangers and Supports for HVAC Piping and

Equipment" for pipe hanger and support devices.

C. Vertical Piping: MSS Type 8 or 42, clamps.

D. Individual, Straight, Horizontal Piping Runs:

1. 100 Feet or Less: MSS Type 1, adjustable, steel clevis hangers.



2. Longer Than 100 Feet: MSS Type 43, adjustable roller hangers.

E. Multiple, Straight, Horizontal Piping Runs 100 Feet or Longer: MSS Type 44, pipe rolls.

Support pipe rolls on trapeze.

F. Base of Vertical Piping: MSS Type 52, spring hangers.

G. Support horizontal piping within 12 inches of each fitting and coupling.

H. Rod diameter may be reduced 1 size for double-rod hangers, with 3/8-inch minimum rods.

I. Install hangers for Schedule 40, steel piping with the following maximum horizontal spacing and

minimum rod diameters:

1. NPS 1/4 to NPS 1/2 : 96 inches with 3/8-inch rod.

2. NPS 3/4 to NPS 1-1/4: 84 inches with 3/8-inch rod.

3. NPS 1-1/2: 12 feet with 3/8-inch rod.

4. NPS 2 : 13 feet with 3/8-inch rod.

5. NPS 2-1/2 : 14 feet with 1/2-inch rod.

6. NPS 3: 15 feet with 1/2-inch rod.


J. Install supports for vertical, Schedule 40, steel piping every 15 feet.

K. Install hangers for Schedule 5, steel piping with the following maximum horizontal spacing and

minimum rod diameters:

1. NPS 1/2: 72 inches with 3/8-inch rod.


3. NPS 1: 96 inches with 3/8-inch rod.

4. NPS 1-1/4: 108 inches with 3/8-inch rod.



L. Install supports for vertical, Schedule 5, steel piping every 10 feet.

M. Install hangers for copper tubing with the following maximum horizontal spacing and minimum

rod diameters:


2. NPS 3/8 and NPS 1/2: 72 inches with 3/8-inch rod.


4. NPS 1: 96 inches with 3/8-inch rod.

5. NPS 1-1/4: 108 inches with 3/8-inch rod.





N. Install supports for vertical copper tubing every 10 feet.

3.10 LABELING AND IDENTIFICATION

A. Install identifying labels and devices for general-service compressed-air piping, valves, and

specialties. Comply with requirements in Division 22 Section "Identification for Plumbing

Piping and Equipment."

3.11 FIELD QUALITY CONTROL



A. Perform field tests and inspections.

B. Prepare test reports.

END OF SECTION 22 15 13

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WAYNE CITY NEW K-12 SCHOOL VERTICAL CIRCULATION PLANS, SECTIONS & DETAILS -

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11/14/14JTM

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SECTIONS & DETAILS - ADD ALT. #1

11/14/14JTM

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NTS1

TYPICAL MASONRY WALL REINFORCINGDIAGRAM

M

N

24

M.9

BP11 (1.00, 99'-1")

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T/F EL 99'-4"F4848

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28

M.1

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BP11 (1.00, 99'-5")

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F5454-X30

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14' -

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7

S4.1.02

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16.7 18

E

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3

S4.1.01

T/F EL 99'-0"

T/F EL 99'-4"

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E

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T/F EL 99'-0"

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1"

7 5/8"7 3/8"

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T/F EL 99'-0"

T/F EL 99'-4"

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5' -

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7 3/8"7 5/8"

3' - 0" 1' - 3" 1' - 1"

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S4.1.02

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28

100' - 0"

14' -

3"

1' -

1"

26' - 6"

5' -

3"

16' -

10"

26' - 6"

1' - 1" 1' - 2"

25' - 5" 1' - 1"1' - 1"

10' - 3 3/4"

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S4.1.02

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100' - 0"

10' -

6"

1' -

1"

26' - 6"

11' - 1" 7 5/8" 7 3/8"

6' - 1" 5' - 0"

16' -

10"

55' -

3 1

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38' -

5 1

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14' - 2"

7 5/8" 16' - 0 3/4" 7 5/8" 7 3/8"

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L.2

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S6.1.06

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416K

42.5

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14KCS3

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0"

5' -

0"

5' -

0"

5' -

0"

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FLR EL

T/F EL

SEE PLAN

FLR EL BEYOND

SEE PLAN

2' -

6"

#4 DWLS @ 12"o.c.(24"V x 24"H)

1' - 1"

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POUR REMAINDER OF SLABAFTER WALL HAS BEEN ERECTED

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CONC TILT-UP PANELPILASTER BEYOND/BEHIND

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(1)-#4

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1' -

0"

1' -

0"1'

- 0"

1' -

0"

(5)-#5

2' - 0" MIN

#4 @ 12"o.c.

3 7/

8"8"

2 1/

2"

2' -

6 1/

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3' - 0"

PROVIDE VERT CONTROL JOINTS@ 15'-0" MAX o.c., SEE 15/S1.2.02

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#4 DWL @ 24"o.c.(24"V x 24"H)

(1)-#4 CONT

CHAMFER,SEE ARCH

PROVIDE VERTCONTROL JOINTS@ 15'-0" MAX o.c.,

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GUARD RAIL,SEE ARCH

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#4 @ 12"o.c. VERT

#4 @ 12"o.c. HORIZ

8"

#4 @ 24"o.c.

(3)-#4 CONTT/F EL

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11"11"

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1/2" = 1'-0"12SECTION

4

5.3 METAL DECK A. GENERAL 1. Deck shall be continuous over 3 spans, unless noted otherwise. 2. At supports parallel to the deck span, raise steel supports or provide shims at fastening points if the deck valley does not engage the support. 3. At Contractor's option, Hilti X-EDN and ENP fastening systems or approved equal may be used in lieu of welds to supports. B. ROOF DECK 1. Roof deck shall be designed, fabricated, and installed in accordance with "SDI Specifications and Commentary for Steel Roof Deck" in SDI Publication No. 29, 1995. 2. Roof deck shall be painted. 3. Acoustical roof deck shall be galvanized. 4. 1-1/2" wide rib roof deck with design thickness 0.0295" (22 gauge) shall have the following minimum properties: I=0.169 in^4/ft, Sp=0.186 in^3/ft, Sn=0.192 in^3/ft, and Fy=33 ksi. 5. 1-1/2" wide rib roof deck with design thickness 0.0358" (20 gauge) shall have the following minimum properties: I=0.212 in^4/ft, Sp=0.234 in^3/ft, Sn=0.247 in^3/ft, Fy=33 ksi 6. 1-1/2" wide rib roof deck with design thickness 0.0474" (18 gauge) shall have the following minimum properties: I=0.292 in^4/ft, Sp=0.318 in^3/ft, Sn=0.327 in^3/ft, Fy=33 ksi 7. 3" roof deck with design thickness 0.0358" (20 gauge) shall have the following minimum properties: I=0.964 in^4/ft, Sp=0.501 in^3/ft, Sn=0.552 in^3/ft, Fy=33 ksi 8. 3" roof deck with design thickness 0.0474" (18 gauge) shall have the following minimum properties: I=1.334 in^4/ft, Sp=0.688 in^3/ft, Sn=0.749 in^3/ft, Fy=33 ksi 9. 2" acoustical roof deck with design thickness 0.0474" (18 gauge) shall be Epic ER2RA or CSi Versa-Dek LS or approved equal. 10. See roof deck attachment plan for deck size, design thickness, attachment method and pattern, sidelap fasteners, and location. 11. Do not support ducts, ceilings, lights, plumbing, sprinklers, etc. from the roof deck. 12. Roof deck shall be welded to supports, both perpendicular and parallel to the deck, with 5/8" or 3/4" diameter puddle welds and fastened at sidelaps with No. 10 or No. 12 screws as indicated on deck attachment plan.

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M.1

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5

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7

S6.1.04

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S6.1.05

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S6.1.05

3

S6.1.05

4

S6.1.05

5

S6.1.05

7

S6.1.05

W8X

18

W8X

10

W8X

10W

8X

18

12K

1

W14X

22

12K

116K

2

W8X18 W8X18

7 5/8"

7 3/8" 9' - 9 5/8" 15' - 6 3/4"

24' -

10 1

1/1

6"

7 5

/8"

7 3

/8"

14' -

4"

1' -

1"

1' -

1"

W16X

26

4"

12K

1

SEE 4/S1.2.02

HSS2 1/2x2 1/2x3/16

4


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J

K

2019

W14X

22

W16X

26

W18X40 KINKED

10K1

10K1

10K110K1

10K1

10K1

W14X

22

W10X12

W10X12

W10X12

W12

X14

W12

X14

W10X12

W10X12

W10X12 OUTRIGGER

WELD ALL AROUND

TO COLUMN FACE

B/MD EL 114'-2 1/2"

12' -

11 1

/4"

12' - 11 1/4" 13' - 4 1/2" 7 5/8"

6

S6.1.04

SEE 4/S1.2.02

SIM

DIAG BRACE

TYP

EQ

4

S6.1.06

SIMEXTEND EDGE

ANGLES TO FACE

OF VENEER

4"

4

W10X

12


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6

S6.1.04

W16X

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W14X

22

W18X40 KINKED

W18X40 KINKED

10K1

10K1

10K1

10K110K1

10K1

10K1

10K1

W14X

22

W10X12

W10X12

W10X12

W10X12

W12X14

W12X14

W10X12

W10X12

W12

X14

W10X12 OUTRIGGER

WELD ALL AROUND

TO COLUMN FACE

25' -

10 1

/2"

12' -

11 1

/4"

12' -

11 1

/4"

6

S6.1.04

W10X12 OUTRIGGER

WELD ALL AROUND

TO COLUMN FACE

7A

S6.1.02

SEE 4/S1.2.02

SIM

SEE 4/S1.2.02

SIM

DIAG BRACE

TYP

EQ

4

S6.1.06

SIM

4

EXTEND EDGE

ANGLES TO FACE

OF VENEER

4"

4

W10X

12


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EARLY CHILDHOODE102

FCU

24

EF

7

R-1-

S-4355

TLT

E102A6

12"ø

6"ø


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APPROVEDCHICAGO

ISSUED ASST. LOUIS RM2.1.4-1

10-1123.02

WAYNE CITY NEW K-12 SCHOOL PARTIAL VENTILATION PLAN - FIRSTFLOOR - AREA D

11/19/14KMK

KMK ADD #4

TELESCOPIC ARM DETAILNO SCALE

TABLE

FLOOR

TELESCOPIC ARM

360 DEGREE

6" ROUND

BOOTH DIVIDER

WELDING

SWIVEL ELBOW

WALL HANGINGBRACKET


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ISSUED ASST. LOUIS RM2.1.5A-3

10-1123.02

WAYNE CITY NEW K-12 SCHOOL TELESCOPIC ARM DETAIL

11/19/14KMK

AJR ADD. #4

COMPUTER LABE206

14"x12"

FCU

67A

R-1-

S-4460

FCU

67B

112"ø

10


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APPROVEDCHICAGO


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WAYNE CITY NEW K-12 SCHOOL PARTIAL VENTILATION PLAN - SECONDFLOOR - AREA D

11/19/14KMK

AJR ADD #4

EXTERIOR DUCT SECTIONNO SCALE

ALUMINUMDUCT RIVETEDDIRECTLY TOFACE OFDUCTBOARD.

2" INSULATINGDUCTBOARD (R-6)SUITABLE FOR AIRCONDITIONINGDUCTWORK.

GALVANIZEDDUCTWORK

NOTE:CAULK ALL SEAMS AND RIVETSWITH EXTERIOR CAULK.

SELF-ADHESIVE OUTDOOR JACKETOVER ALUMINUM

1" DUCT LINER


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WAYNE CITY NEW K-12 SCHOOL VENTILATION DETAILS

11/19/14KMK

AJR ADD #4

2" DOMESTIC CW4" FIRE SERVICE

REFER TO CIVIL PLANSFOR CONTINUATION

3/4" G UP

2" DOMESTICCW UP

3/4" GAS SERVICEFROM MAIN BUILDINGBY P.C.REFER TO CIVIL PLANSFOR ROUTING

SLEEVE BELOWGRADE BEAM

4" S

2" V

Y

31


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ISSUED ASST. LOUIS RP1.0.6A-1

10-1123.02

WAYNE CITY NEW K-12 SCHOOL PARTIAL PLUMBING PLAN - BELOW SLAB- AREA 'F' - ALT. BID #3

11/19/14CAR

KMW ADD #4

OFFICE

B105

Y

30 3130.2

2" DOMESTIC WATER SERVICE4" FIRE SERVICE

RPZ-3RPZ-4

DSB-1

2" CW

5

4"FCO

G

1 1/2" G

7

2" V FB

4"FD-1

1 1/2" G DNG

1 1/2" G ABOVE CEILING

Y

31

PRO

FESS

ION

AL

DES

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FIR

M -

IL #

184

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350

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11/1

7/14

CAR

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ADD

#4

MB-13" FD-1

3" S

3" S

2" V

2" V

4" S4" FD-1

4" SSAN

4" S

2" S

EWC-3

3" VTR

3" V

2" V

2" V2" V

FCO

FCO

4" FD-1 4" S


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ISSUED ASST. LOUIS RP3.1.11-2

10-1123.02

WAYNE CITY NEW K-12 SCHOOL PARTIAL PLUMBING RISER DIAGRAM

11/19/14Author

Approver ADD #4

ADD 4 10-1123.02- finalSee Drawings. Basis of Design Product is “Forcefield Fireguard E-84...

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Transcript of ADD 4 10-1123.02- finalSee Drawings. Basis of Design Product is “Forcefield Fireguard E-84...