ADAMS Version 10 - MSC Software...
Transcript of ADAMS Version 10 - MSC Software...
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 1
Pamela J. Emery
Vice President
Marketing and CustomerSupport Division
ADAMSVersion 10.0
November, 1999
Theme: ADAMS Version 10.0
■ Increasing the value of simulation for:
◆ the engineer/analyst
◆ the workgroup
◆ the enterprise
■ Focusing on managing risk in the overallproduct development process
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 2
ADAMS Virtual PrototypingProduct Line
ADAMS/Exchange
ADAMS Full SimulationADAMS/View(Pre/Post) & ADAMS/Solver
Embedded Products(for CATIA, Pro/Engineer, I-DEAS, Unigraphics,SolidDesignerAutoCAD, SolidWorks, SolidEdge, Microstation)
ADAMS/Controls
ADA
MS/C
ar
ADA
MS/D
river
ADA
MS/Tire
ADAMS/Postprocessor
ADA
MS/Engine
ADA
MS/R
ail
ADAMS/Hydraulics ADAMS/Flex ADAMS/Linear
ADAMS/Animation
New Product
Enhanced Product
Existing Product
ADAMS 10.0 Highlights
■ ADAMS Runtime Environment
■ ADAMS/Solver Enhancements
■ Introducing ADAMS/PostProcessor
■ ADAMS/View Enhancements
■ Introducing ADAMS/Hydraulics
■ Introducing ADAMS/Engine
■ A Better, Easier-to-Use CAT/ADAMS
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 3
ADAMS 10.0: Runtime Environment
■ Toolbar◆ Launch pad for ADAMS applications
◆ Access to utilities, documentation, info
◆ Access to product registry settings
◆ Create and launch custom executables
■ Registry◆ Configuration management utility
◆ Manage customization information
■ Configuration files◆ .mdi_init, .mdimenu_init no longer used
◆ .mdi directory
■ No transfer of existing settings
ADAMS 10.0: Registry Editor
■ Graphical tool for configuration management
■ Consistent interface for product line
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 4
Solver 10.0
■ SI2
■ Joint Friction
■ C++/Combined Solver
■ 2D Contact Pairs
■ Spline File Keyword
Solver 10.0: SI2 Integrator
■ Based on GSTIFF
■ Slower than GSTIFF for equivalent settings
■ Well suited for high-frequency phenomena
■ Accurate velocity and acceleration
■ Fewer corrector failures
■ Fewer singularities
■ All velocity inputs must be differentiable
■ Access using “INTEGRATOR/SI2”
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 5
Solver 10.0: Joint Friction
■ Additional joints supported◆ Translational
◆ Revolute
◆ Cylindrical
◆ Spherical
◆ Universal and Hooke
■ New FRICTION statement◆ Controllable Overlap (IC and delta)
◆ Stiction (velocity and deformation)
◆ Preloads
◆ Max induced force/torque
■ Analytical and physical testvalidation
xj
yj
zj
F
Ffrict
nT
Tfrict
ωV
Solver 10.0: C++/Combined Solver
■ Automatically switches to F77 if model containsunsupported objects
■ Unsupported objects◆ FLEX_BODY, TFSISO, GSE, LSE, GSE UCON
◆ NFORCE, TIRE, FRICTION, SENSOR
■ Generally faster than F77 Solver
■ Improvements to Linear
■ Improved redundant constraints
■ No interactive command support◆ Only SIMULATE, LINEAR, STOP supported
■ Environment variable access◆ MDI_SOLVER_SELECT = {CXX, F77}
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 6
Solver 10.0: 2D Contact
■ Geometry◆ Point-to-curve
◆ Circle-to-curve
◆ Plane-to-curve
◆ Curve-to-curve
■ Based on IMPACT
■ Friction
■ Cautions◆ Speed issues
◆ Pop-in
◆ Out of plane forces
◆ Interface issues
Solver 10.0: General Info
■ Spline file keyword◆ Keep spline data in external files
◆ User definable formats
◆ User subroutine “SPLINE_READ”
◆ Utility routine “PUT_SPLINE”
■ Controllable tension on curve interpolation◆ CURVE/TENSION=0.05 (0=cubic, 1~linear)
◆ SEG parameter no longer used
◆ B-Spline interpolation for open and closed curve_point curves
■ Beam bushing field updates◆ Required for SI2
◆ Different but guaranteed more accurate than pre 10.0
■ Callable discontinued
■ Angle functions accumulate (AX, AY, AZ, …)
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 7
ADAMS/PPT (Postprocessing Tool)
PPT 10.0: Architecture
View
PPT
Animation
View
Plot Window■ ADAMS PostprocessingTool (ADAMS/PPT) is acomprehensiveenvironment for reviewof graphical andnumerical results ofADAMS Simulations.
■ PPT is included, andcompletely embedded inseveral ADAMSproducts, such as View,Car, Rail, and Engine.
■ PPT is available as astandalone productwhich can called fromother products such asPre and CAT/ADAMS.
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 8
PPT 10.0: Interface
VIEWPORTS
DASHBOARD
TREEVIEW
TOOLBARS
SASHES
PROPERTYEDITOR
PPT 10.0: Highlights
■ Plotting◆ Improved performance for large result sets
◆ Notebooks - save and reuse plot templates
◆ Synchronized with animation display
■ Advanced animation◆ Supports ADAMS/Flex results
◆ Speed control
◆ Offset/overlay multiple results
■ MATLAB function evaluation◆ MATLAB for FFT, Bode, and filtering
■ Customer-driven◆ Streamlined interface
◆ Improved startup, page turning, animation and plotting speed
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 9
PPT 10.0: Signal Processing
■ Curve edit operations◆ Curve math, differentiate, integrate, scale, etc.
◆ Interactive curve data control
◆ Edit curve expressions interactively
■ Signal processing◆ FFT
◆ Bode
◆ Filter (Transfer function, Butterworth)
◆ MATLAB function evaluation
◆ Export curves to text files
PPT 10.0: Presentation and Communication
■ Interactive plots and animations
■ Forward and reverse animation
■ Speed control
■ Undisplay interface controls
■ image output (tif, jpeg, xpm, bmp)
■ Object transparency
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 10
ADAMS/View 10.0
View 10.0: Database Navigator■ Task Oriented Modes
◆ Browse
◆ Display Attribute
• Object, Self, Siblings
◆ Rename
◆ Information
◆ Comments
◆ Topology (by part/by connection)
◆ Graphical topology (shown)
◆ Associativity
◆ Select list
■ Consolidated Settings Interface
■ Synchronized highlighting
■ Sort by name and type
■ Export to file
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 11
View 10.0: Commercial GUI Toolkit
■ Troll Tech (http://www.troll.no)◆ Focus on customer issues rather than toolkit development
◆ Broad base for future enhancements
■ Improved GUI objects◆ Treeview
◆ File navigator
◆ Image output (tif, jpg, xpm, bmp)
■ Consistent (Windows style) GUI objects
■ Future potential◆ tabs, skins, languages
View 10.0: VRML Export (experimental)
■ Verified only on◆ Netscape 4.6+
◆ Cosmo Player 2.0+
■ Animate◆ Forward/reverse
◆ Real time
■ Defined views translated
■ Environment variable◆ MDI_AVIEW_EXPERIMENTAL
■ Intended for future PPT
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 12
View 10.0 Response Surface Preview
■ From DS & DOE
■ Export HTML orSpreadsheet report
■ Impact of designsensitivities can be sharedover the web
■ Not in A/View 10.1+
■ Preview of ADAMS DesignAssistant Product
View 10.0: Parasolids
■ Parasolid import and export◆ Round trip geometry modification
■ Access CAD constructs◆ Circle centers, etc.
◆ Modify Booleans
■ Geometry transfer◆ Unigraphics
◆ SolidWorks
◆ MSC/PATRAN, etc.
■ Requires ADAMS/Exchange
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 13
View 10.0: General Info
■ Over 300 Bugs fixed
■ Tension splines
■ 2-axis orientation
■ Plotting tests
■ Select directory
■ *Parasolid read/write
■ New highlighting style
■ *Database Navigator
■ Improved memory handling
■ Object transparency
■ C++ Solver interface
■ Native OpenGL◆ SGI, HP, and NT
■ Joint friction interface
■ Command line improvements
■ avi with compression (NT)
ADAMS Hydraulics Integration
Hydraulics System Modeling
Mechanical System Simulation Hydraulic System Design
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 14
ADAMS/Hydraulics - Version 10.0Embedded into System Level Product Development Process
HydraulicsADAMS/Hydraulics
ControlsMATRIXx from ISIexecuting through ADAMS/Controls
MechanicsADAMS
ADAMS/Hydraulics Highlights
■ 2D Block Diagram Builder◆ Graphically model hydraulic circuits
■ Extensive Hydraulics Library◆ More than 30 common fluid power component models
■ Open Modeling Environment◆ Option of expanding the library of component models
■ Powerful Solution Environment◆ Fluid power equations fully coupled with the system of mechanical equations
■ Full Analysis Support◆ All analysis modes of ADAMS are supported
■ Full-View Parameterization Support◆ Design variables, DOE, design studies, and optimization are all supported
■ Multiple Fluid Power Circuits◆ Several independent fluid power circuits can be included in a
single ADAMS model
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 15
ADAMS/Hydraulics - Version 10.0
■ Orifice (adjustable)■ 2/2-directional control valve■ 3/2-directional control valve■ 4/3-directional control valve■ 4/3-servovalve■ 2-way cartridge valve■ Check valve■ 1-way restrictor valve■ Pilot controlled check valve■ Shuttle valve■ 2-way flow control valve■ Pressure relief valve■ Pressure reducing valve■ Counterbalance valve■ Hydraulic cylinder with seal friction■ Hydraulic motor (variable displacement)■ Hydraulic pump (variable displacement)■ Hydraulic pump with constant pressure controller■ Accumulator (adiabatic gas process)■ Pipe■ Junctions■ ...
Example: Excavator Control
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 16
Hydraulic Circuit Model
■ Create specificelements using library ofhydraulic components
■ Connect componentstogether with junctionelements
■ Connect hydrauliccircuit to mechanicalsystem through cylinder
Hydraulic + Mechanical Simulation
■ Run complete systemsimulations including theeffects of hydraulic circuits
■ Run static, transient,dynamic, and linearanalyses
■ Tune the hydraulicelements using DOE,Design Sensitivity, andOptimization
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 17
Postprocess All Hydraulic Results
■ Postprocessing includespressures, flow rates,valve positions, cylinderpositions, density ratios
Example: Crane Hydraulics
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 18
ADAMS/Engine
A Complete Environmentfor the Powertrain
Component Analysis
■ Founding members
■ Set goals and requirements for ADAMS/Engine
ADAMS/Engine Consortium
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 19
ADAMS/Engine Features
■ Complete simulation solution◆ Component-level
◆ Subsystem-level
◆ System-level
■ 3D modeling◆ Bearing loads
◆ New valve train designs
◆ Detailed gear model
◆ Detailed chain/belt model
◆ Flexible bodies
Timing Mechanism
Valve train Crank/PistonAccessory
Camshaft•torsional Vibrations•bearing loadsSingle Valve Train•cam pressure•valve dynamics•spring dynamics•HLA dynamics•frictional losses•new designs
Chains•roller/bushing•chain vibrations•contact loadsTooth Belt•ISO Standard Belts•tension force•vibrationsGear•spur/helical gears•gear vibrations
Belt •Vibration•Pulley loads•Power requirement•Bracket vibration…..
Crankshaft•flexible/rigid shaft•hydrostatic/dynamicbearing•bearing loads•vibrationsCon rod•flexible/rigidPiston ….
ADAMS/Engine
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 20
User Modes
■ Normal user mode◆ Change subsystem parameters
◆ Run standard analyses
◆ Perform postprocessing
■ Template builder mode◆ Define generic engine components
◆ Parametrics are created on the fly
◆ Template storage in shared andprivate databases
Modeling Elements inTemplate Builder(for valve train modeling)
■ Contacts■ Rocker Arms■ Push Rods■ Valve■ Cam■ Cam Shaft Valve Spring■ Hydraulic Lash Adjuster■ Bearing■ Tappets■ Roller■ Plate
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 21
Assembly Process
Single Valve Train Complete Valve Train
Standard Tests
Rpm Sweep (1000 -6000 camshaft rpm) Constant rpm (6000 camshaft rpm)
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 22
Standard Plots
Cross Plotting
Multi Axis Plotting
Postprocessing of Transient ResponseAdditional result file for plotting with external tools
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 23
Chain Drive Applications
■ System includes◆ Crank and cam sprocket
◆ Chain links, guide, and arm
◆ Hydraulic system
■ Predicts◆ Tensioner performance
◆ Contact forces
◆ Chain tension
◆ Transient and dynamicresponse
◆ Used to study wear andnoise
Gear Application
■ Involute profile
■ Changing number ofteeth in contact
■ Changing amount ofbacklash due tochanges of the gearcenter distance
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 24
Belt Applications
◆ Tension force◆ Stiction and dynamics friction◆ Oscillations
◆ Tensioner performance◆ Bearing load
CAT/ADAMS 10.0
BuildAssembly
CreateKinematics
Test forInterference & Function
Test forDynamic
Interference
Validate FEA with Dynamic
Loads
ModifyAssembly
ADAMS Dynamic Solver
Validatethe
System
Refine forImprovedReliability
Optimizethe
System
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 25
Interoperability between CATIA and ADAMS
CATIA ADAMS
CAT/ADAMS Version 10.0
■ Support for embedded plotting◆ Uses new ADAMS/PostProcessor
■ Support for new ADAMS contacts◆ Intelligent defaults increase ease of use
◆ More situations can be simulated
■ Integration with control systems◆ Supports export to ADAMS/Controls
◆ Critical for automotive and aerospace industry
■ Improved QuickShell◆ State-of-the-art model transfer utility now 20 - 40% faster
◆ Improved reliability of the transfer
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 26
Contacts in CAT/ADAMS
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 27
“I am very excited! I feelconfident in the results anddon’t have to check themall of the time.”
- Steve Doncov
Automotive Body Hardware
Summary
■ ADAMS 10.0 increases simulation value for:
◆ the engineer/analyst
◆ the workgroup
◆ the enterprise
■ An on-going commitment to market leadership
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ADAMS Version 10.0
1999 Japanese ADAMS User Conference 28
Managing Risk in the Development ProcessIntegrate People, Processes, Products, and Partners
Best Proof: An Example
■ The new VW Beetle◆ Tested in the virtual world
◆ ...So it works in the physical world
◆ 1999 Automobile of the Year