AD BIOGAS WINNER 2016 BEST PROCESS OPTIMISATION · Biogas (BIO) New plants ... Revised EIGA DOC 70...
Transcript of AD BIOGAS WINNER 2016 BEST PROCESS OPTIMISATION · Biogas (BIO) New plants ... Revised EIGA DOC 70...
PRESENTER:
NIELS DEN HEIJER & ARJAN
COENRADIE
DATE: JUNE 13, 2017
AD & BIOGAS WINNER 2016BEST PROCESS OPTIMISATION
PENTAIR
OUR CAPABILITIES AND RESOURCES SPAN THE GLOBE
~30,000EMPLOYEES
7CONTINENTS
500+PRODUCTLINES
~100MANUFACTURING
FACILITIES
$6.4 BillionANNUAL REVENUE
(2015)
60+SERVICE CENTERS
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PENTAIR SÜDMO,Riesbürg, Germany
Hamilton, New Zealand
PENTAIR BEVERAGE SYSTEMSEnschede, The Netherlands
PENTAIR FOOD & BEVERAGE PROCESS SOLUTIONSPENTAIR HAFFMANS
Venlo, The Netherlands
• Production of valves, fittings and integrated valve systems
• Provides sustainable processing solutions to maximize production time and operational flexibility, from design through to the final commissioning of your process system.
• Production of quality control and process equipment for the brewing and beverage industries
• Production of CO2 recovery and biogas upgrading solutions for the brewing / beverage, bio‐ethanol and biogas industry
• Production of the Beer Membrane Filter (BMF) + cellar solutions
• Production of membranes and membrane modules using proprietary production equipment
• Solutions for process, wastewater treatment
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PENTAIR’s PROCESS TECHNOLOGIES SBU welcomes UNION
STRONG NEW KEY BRAND TO OUR PORTFOLIO
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Building towards a great future!
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UNION INTRO
Niels den Heijer
World leading supplier of CO2 plants and purification technologiesOverview of Union Engineering’s business and customer segments
Customer segments, sub-segments and customer examples
Business segments
Energy & ChemicalsBeverage
Breweries & Distilleries (BREW)
Soft Drink Bottlers (SOFT)
Desalination (DESAL)Industrial Gases
Large Industrial Gas (LIG)
Independent Gas (INDEP)
Aftermarket services
Sale of spare parts, components and consumables as well as on-site service & RPM
Modifications
Add-on modifications to existing plants, typically aimed at updating technology and prolonging plant life
Core customer segments Growth segments
Petrochemical (PETRO)
Natural Gas (NG)
Biogas (BIO)
New plants
Union engineers, manufactures, installs and commissions a broad range of plants in all sizes for recovery, extraction, generation and purification of CO2, making the Company a preferred one-stop shop
1) 1)
Gas
Bio‐LNG Samso – june 13, 2017 –
Pentair Biogas – upgrading &Stirling Cryogenerator
To create:Bio –LNGLiquid CO2
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PENTAIR TECHNOLOGY
BUILDING SOLUTIONS & “SKID ENCLOSURES”
INTERNAL SIDE VIEW
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OVERVIEW – FROM FEEDSTOCK TO VALUE
STANDARDMembrane Solution
WithoutCO2‐Liquefaction
<0,5% METHANE LOSS
ADVANCEDMembrane Solution
WithoutCO2‐Liquefaction
0% METHANE LOSS
ADVANCED plusMembrane Solution
Including CO2‐Liquefaction
0% METHANE LOSS
PRODUCT
PRODUCT
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BIO‐METHANEGRID INJECTION
BIO‐METHANE CNG
FOODGRADE CO2
LNG
BIO‐METHANEGRID INJECTION
BIO‐METHANE CNG
LNG
BIO‐METHANEGRID INJECTION
BIO‐METHANECNG
LNG
PRODUCT
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PRODUCT
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CURRENT PENTAIR‐HAFFMANS PORTFOLIO
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ELECTRICITY LOCAL HEAT
PRODUCT
ANAEROBIC DIGESTION
PRE‐TREATMENT (COOLING, HEATING, H2S REMOVAL)
WASTE STREAMS ENERGY CROPS LANDFILL
CHPCHPHAFFMANS BIOGAS UPGRADING – PRODUCT PORTFOLIOHAFFMANS BIOGAS UPGRADING – PRODUCT PORTFOLIO
WASTE WATER MANURE
FEEDSTOCK
VALUE
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BIOGAS UPGRADING ‐MEMBRANE GAS SEPARATION
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Low Pressure StageScrubberChillerHeater
Activ Carbon(H2S/VOC)
Low PressureConditioning
High Pressure StageCompression High
PressureConditioning
Membrane Stage 1 & 21st Stage 2nd Stage
Biogas AD
TemperatureConditioning
Revenue StreamQualityControl
Flare
High Pressure StageCompression High
PressureConditioning
Purification & Liquefaction StageRegenerativeActiv Carbon& Drier
CO2 Liquefier Stripper ‐Reboiler+ Pump
Bio‐LNG
Revenue StreamLiquid CO2 Storage tank
Food‐gradeLiquid CO2
BIOGAS PARTMembrane Separation
CO2 PARTCryogenic Separation
45% v/v CO2
55% v/v CH4
94% v/v CO2
6% v/v CH4
Flare / DigesterMethane Recovery
30% v/v CO2
70% v/v CH4
Fan Blower
BIOGAS UPGRADING ‐ ADVANCED plus
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Green CO2 to free air /
Local gas consumption
CO2 QUALITY
BIOGAS TO GRID & GREEN CO2
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EIGA DOC 70/17: FOOD‐GRADE CO2 FROM BIOGAS
Revised EIGA DOC 70 released in February 2017
Biogas from anaerobic digestion listed as carbon dioxide source‐ Biogas from energy crop is handled similar to yeast‐based fermentation (ethanol)
‐ Biogas from bio‐waste digestion or co‐digestion requires greater care in the evaluation
‐ [Biogas from landfills (landfill gas) with unlimited number of waste types requires extensive risk assessment]
Risk assessment process for AD plants for liquid CO2 for food & beverages‐ The food safety risk analysis (HACCP) includes the digester biogas process
‐ Final product carbon dioxide is always compliant with the Appendix A
‐ Complete on‐line or complete batch analysis of carbon dioxide before supply to customer
‐ A food safety management system (e.g. ISO 22000) is strongly recommended for the carbon dioxide plant
‐ Compliance of the AD plant (and feedstock) with the EU regulations for animal by‐products
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FOOD & BEVERAGE PROCESS SOLUTIONS
Stirling cryogenics
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August 28, 201415 Nordic Biogas Conference
Stirling Cryogeneratorsfor bio‐LNG production
• Arjan Coenradie• Samso, June 13th 2017
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• Based in Eindhoven, The Netherlands• Successor of Philips Cryogenics, in business since 1955• Installed base: > 3,000 units worldwide• 60 employees• Product brands:
Cryogeneratorsto produce on site cooling power
Special Cryogenic products & solutionsPumps and circulators
Nordic Biogas Conference
DH Industries
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Creation of cooling powerGenerally, all cooling is created by compression and expansion
Your fridgeLarge cryogenic systems based on turbinesfor example LNG production in Algeria/Qatar
Stirling is most efficient technique for small & medium scale liquefaction
August 28, 201417 Nordic Biogas Conference
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The Stirling cryogenerator
condenser head (cold)
compression space
expansion space
regenerator
gas cooler
displacer
piston
August 28, 201418 Nordic Biogas Conference
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The Stirling Cycle• Stirling Thermodynamic Cycle
August 28, 201419 Nordic Biogas Conference
Regenerator
Step 1: CompressionHelium gas is compressedGas temperature rises
Step 2: CoolingCompression heat is removed;The helium gas is pre-cooled in the regenerator before expansion starts
Step 3: ExpansionBy expansion, energy is extracted from the gas and thereby the temperature goes down thus cooling the cold head
Step 4: DisplacementGas is displaced back to the compression space; the cold from the helium gas is stored in the regenerator during displacement to step 1
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StirLNG‐4
Capacity: 1.2 ton/dayInput power: 26.5 kW
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A StirLNG system will consist of multiple units, rather than one large unit.
Versatility:• Not all cooling power needs to be produced at all times
– All StirLNG’s operate independently and can be started and stopped as required (starting time = 10 minutes)
– Increased efficiency as power input drops linear with number of units
Scalability:• Capacity of system can grow gradually
Redundancy:• Back up capacity can be 10‐20%, not 200%
Modular set up
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FOOD & BEVERAGE PROCESS SOLUTIONS
Suggested system for Location Samso‐ 2 stage membrane Bio‐LNG+ Liquid CO2
Two phases advanced :First phase : 330 Nm3/hSecond phase : 530 Nm3/h
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Full scale
Capacity: 530 Nm3 /h raw biogas (55% CH4 / 44% CO2 / 1% N2/O2+/- 5 T / day Bio-LNGTotal power consumption +/- 1,2 kw / kg
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Full scale footprint
Length +/- 20 mtrWidth +/- 10 mtrHeight +/- 5 mtr
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Phase One : first investment 1 Biogas compressor (capacity +/- 330 Nm3/h)1 set membranes3 Stirling generatorLiqui-vap system
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No Liquid CO2
Footprint
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Benefits & advantages
‐ Two major value streams:
‐ Bio LNG
‐ Liquid CO2 (slaughtherhouse – dry ice Harbour)
‐ No methane slippage, all methane goes to Bio‐lng , CO2 100%
‐ Robust system, easy to understand and Maintain
‐ Flexible with turn down, gas capacity & fluctuations
‐ Reduce start costs by modular design
‐ fit for purpose phase one phase two
‐ Service from Denmark (Frederica)
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FOOD & BEVERAGE PROCESS SOLUTIONS
5. SUMMARY & REFERENCES
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REFERENCES: ECOFUELS, NL, BIO‐WASTE
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BIOGAS UPGRADING
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BIOGAS UPGRADING – COMPACT ENCLOSED SKID
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TRACK RECORD PENTAIR HAFFMANS
• Food Safety Risk Assessment completed in cooperation with major gas company
• CO2 end quality according EIGA / ISBT
• 24/7 Service desk / Own service team
• In‐house design (incl. membranes) and production
• > 450 CO2 recovery plants operating world‐wide
• 40+ years CO2 recovery
• Award winner 2016; Best Process Optimisation
• 7+ years of service life experience with membranes
• Low membrane pressure and hence low energy consumption
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“PROVEN TECHNOLOGY PROVIDER”EIGA: European Industrial Gases Association – ISBT: International Society of Beverage Technologists
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UK NL USA D F NL PHL SA
33 Biogas Upgrading Projects
Biomethane
Biomethane + CO2
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Research project: Acrres the Netherlands
At Agricultural UniversityRan in 2014-2015Tests successfullFunctionality provenLicenses ended
Tests performed by
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Project: Utah, USA
Liquefaction of methaneOperational since 2014
Thank you for your attention!
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Niels den Heijer Arjan [email protected] A.coenradie@dh‐industries.com+31 77 3232396 + 31 402677323
PENTAIR
REFERENCE LIST PENTAIR BIOGAS CO2 RECOVERYCUSTOMER PRODUCT COUNTRY START‐UP CAPACITY MARKET OUTPUT
3 * Non‐disclosedAdvanced
PlusUSA
Oct‐17Jan‐18
3220 Nm3/h Biogas Non‐disclosed• 2160 Nm3/h Bio‐methane• 1990 kg/h Bio CO2
Helmdon Blackpits Recycling Centre, Helmdon
Advanced Plus
UK Dec‐16 1160 Nm3/h Biogas Energy Crop• 655 Nm3/h Bio‐methane• 891 kg/h Bio CO2
Euston AD Plant, Euston (Extension)
ExtensionAdvanced
PlusUK Dec‐16 1120 Nm3/h Biogas Energy Crop
• 640 Nm3/h Bio‐methane• 842kg/h Bio CO2(Added)
Bay Farm, WorlingtonAdvanced
PlusUK Sep‐16 1160 Nm3/h Biogas Energy Crop
• 657 Nm3/h Bio‐methane• 894 kg/h Bio CO2
Fountain Civil Engineering, Cape Town
Advanced Plus
SA Mar‐17 1600 Nm3/h BiogasFood & vegetable based waste
• 1010 Nm3/h Bio‐methane• 1040 kg/h BioCO2
Apsley Farms, Andover Bolt‐on UK Jun‐16 2000 Nm3/h Biogas Energy Crop • 1600 kg/h Bio CO2
St. Nicholas Court Farms Ltd., St. Nicholas at Wade
Advanced Plus
UK Jun‐16 1160 Nm3/h Biogas Energy Crop• 600 Nm3/h Bio‐methane• 980 kg/h Bio CO2
Aseagas Corporation Bolt‐on PH Mar‐16 2300 Nm3/h Biogas Bioethanol • 1800 kg/h Bio CO2
St. Nicholas Court Farms Ltd, The Brickbarn, St. Nicholas at Wade
Advanced Plus
UK Dec‐15 700 Nm3/h Biogas Energy Crop• 400 Nm3/h Bio‐methane• 550 kg/h Bio CO2
Wight Farm Energy, Isle of Wight
Advanced Plus
UK Dec‐14 1050 Nm3/h Biogas Maize/Grass• 580 Nm3/h Bio‐methane• 810 kg/h Bio CO2
36CO2 Summit Innsbruck – March 7, 2017 – Uwe Kikillus
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REFERENCE LIST PENTAIR BIOGAS CO2 RECOVERYCUSTOMER PRODUCT COUNTRY START‐UP CAPACITY MARKET OUTPUT
Vale Green Energy, RotherdaleAdvanced
PlusUK Jun‐14 1800 Nm3/h Biogas Energy Crop
• 1020 Nm3/h Bio‐methane• 1420 kg/h Bio CO2
Attero, WijsterAdvanced
PlusNL Jun‐14 850 Nm3/h Biogas Energy Crop
• 525 Nm3/h Bio‐methane• 620 kg/h Bio CO2
Indaver, Alphen a/d RijnAdvanced
PlusNL Jun‐14 1050 Nm3/h Biogas
Garden & householdorganic waste
• 670 Nm3/h Bio‐methane• 775 kg/h Bio CO2
Springhill Farms UK, PershoreAdvanced
PlusUK Jan‐13 500 Nm3/h Biogas Agriculture
• 280 Nm3/h Bio‐methane• 390 kg/h Bio CO2
ARN, WeurtAdvanced
PlusNL Aug‐12 530 Nm3/h Biogas
Garden & household organic waste
• 320 Nm3/h Bio‐methane• 390 kg/h Bio CO2
Ecofuels, WellAdvanced
PlusNL Aug‐11 450 Nm3/h Biogas
Vegetable‐Fruit based waste
• 270 Nm3/h Bio‐methane• 330 kg/h Bio CO2
37CO2 Summit Innsbruck – March 7, 2017 – Uwe Kikillus
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UNION INTRO – OVERVIEW OF PLANT TYPESUnion Engineering’s main plant types for each customer segment
Energy & Chemicals
Core customer segments Growth segments
Beverages DesalinationIndustrial Gases
CO2 recovery plantsRecovery of CO2 from the fermentation processes at breweries and distilleries
CO2 recovery plantsRecovery of CO2 from high concentration by-product streams
CO2 generation plantsExtraction of CO2 from a flue gas generated by combustion of fossil fuels
CO2 extraction plantsExtraction of CO2 from low concentration sources (e.g. flue gases)
CO2 generation plantsExtraction of CO2 from a flue gas generated by combustion of fossil fuels
CO2 extraction plantsExtraction of CO2 from low concentration sources (e.g. flue gases)
CO2 recovery plantsRecovery of CO2 from high concentration by-product streams
CO2 sweetening plantsRemoval/extraction of CO2 from gas streams containing low to medium levels of CO2 (e.g. natural gas or biogas)
CO2 extraction plantsExtraction of CO2 from low concentration sources (e.g. flue gases)
Captive: Recovery/generation and usage of CO2 at the same site
Merchant: Traded CO2 (produced by industrial gas companies)
CO2 Summit Innsbruck – March 7, 2017 – Uwe Kikillus