Actuator-Sensor-Interface I/O Modules for Operation in the...

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Actuator Sensor Interface

■ Overview

Application modules comprise a top section and a base sec-tion. The top section contains all the electronics and connec-tions for sensors and actuators. The base section (coupling module) accepts the AS-Inter-face flat cables. Contact is au-tomatically made with the flat cables when the top section is screwed to the base section. The insulation penetration tech-nique is implemented here.

Auxiliary power (additional sup-ply for outputs) is connected ei-ther via an M12 plug on the side of the top section or via the black AS-Interface cable and the base section with an ex-panded electromechanical in-terface (EEMI). In order to con-nect a module (input module) exclusively to the yellow AS-In-terface cable, the base section with the standard electrome-chanical interface (EMS) is suf-ficient.

Both variants have compatible connections, so input modules, for example, will also fit base sections with an expanded electromechanical interface.

The integral M12 sockets for connecting sensors and actua-tors have 5 pins. The fifth pin is not connected and is imple-mented as a "blind hole".

Module base sections/coupling modulesModule base sections are avail-able for the AS-Interface flat ca-bles (FK coupling module) and for round cables (Pg coupling module).

In the FK coupling modules, both cable guides are electri-cally connected in parallel to enable branching of the AS-In-terface cable (tree topology).

FK-E coupling modules have one cable guide for the yellow AS-Interface flat cable and one cable guide for the black cable.

AddressingApplication module can be ad-dressed using an addressing

unit (3RK1 904-2AB00) or via the master.

Mounting

The coupling module is screwed or snapped onto a 35 mm standard rail. Four seal-ing covers are supplied in the coupling module. They can be used to seal any unused cable inlets.

The AS-Interface cable is laid in the module. It latches into a guide which is located above the contact blades and is me-chanically attached. Electrical contact is not established at this point. Sealing covers are in-serted in the unused cable in-lets.

The application module is screwed in place which presses the AS-Interface cable onto the contact blades. They penetrate each core at two locations and guarantee reliable connection. Provided that the module is as-sembled correctly, it has the IP 67 degree of protection.

Digital I/O modules IP 67 – application modules

Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)

Siemens Energy & Automation, Inc.Industrial Controls Catalog

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■ Overview

LED diagnostics indication

Note on LED indication of mod-ules with electronic and relay outputs: In the case of relay out-puts, the relay can also be acti-vated when an auxiliary voltage is not applied such that the LED for the associated output is lit. In the case of activated elec-tronic outputs, the LED is only lit when the auxiliary voltage is applied.

LED indication for application modules of the PNP type

The AS-Interface chip "SAP4" is implemented in AS-Interface application modules of the NPN type. This allows a dual LED to be implemented which can be used for diagnostic information.

LED indication for application modules of the NPN type

Pin assignments Connection of sensors to a standard M 12 socket

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PNP input, Y-assignmentfor 2 x 2 I module(M 12 socket)

Pin 1: Supply L+Pin 2: Signal input 2Pin 3: Supply L–Pin 4: Signal input 1Pin 5: no contact possible

3 4

2 1

PNP input, standard assignment(M 12 socket) 3 4

2 1

Pin 1: Supply L+Pin 2: Signal input 1 (with Pin 4 internally bridged)Pin 3: Supply L–Pin 4: Signal input 1 (with Pin 2 internally bridged)Pin 5: no contact possible

NPN input(M 12 socket)Y-II assignment with allNPN modules

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IN 1 IN 2 IN 2Left column (plan view) Right column (plan view)

AS-Interface distributor(socket)

Pin 1: Connection of AS-Interface+Pin 2: not assignedPin 3: Connection of AS-Interface–Pin 4: not assignedPin 5: no contact possible

3 4

2 15




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Accessories

■ Overview

Pin assignments Connection of actuators to standard M 12 socket

Connection of actuators/sensors3RX1 5874-pole

or

3RX1 5864-pole

AS-Interface covering capfor unused M 12 sockets3RK1 901-1KA00

Connection of external auxiliary powerAS-InterfaceM12 branch3RX9 801-0AA00 or

Coupling sockete.g.3RX1 502

Note: A comprehensive selection of accessories for connecting sensors/actuators can be found in the Section Command and signalling de-vices / BERO proximity switches / Accessories / 3RX1 cable connectors

PNP output, standard(M 12 socket)

Pin 1: not assignedPin 2: not assignedPin 3: Supply L–Pin 4: Signal output L+Pin 5: no contact possible

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NPN output, standard(M 12 socket)(Y-II assignment)

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Pin 1: Supply L+Pin 2: Signal output L–Pin 3: Not usedPin 4: Signal output L–Pin 5: no contact possible

M12 plug forauxiliary power

Pin 1: Supply L+Pin 2: not assignedPin 3: Supply L–Pin 4: not assigned

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■ Selection and ordering data

See pages 16/60 & 16/61 for wiring information.

1) Modules supplied without coupling module.2) In the event of a communications failure, the relay outputs remain in the current switch state.3) For all inputs/outputs, max. 200 mA are available.

Design Description Order No. Price Pack

1 unit Unit

3RG9 001-0AA00

3RG9 001-0AH00

3RG9 001-0AC00

3RK1 400-1BQ01-0AA3

3RG9 001-0AJ00

3RG9 001-0AB00

3RG9 100-1CQ01-0AA3

4 inputs1)PNP transistorStandard assignmentCurrent carrying capacity 100 mA

4I-100 3RG9 001-0AA00 1

4 inputs1)PNP transistorStandard assignmentCurrent carrying capacity 200 mA

4I-200 3RG9 001-0AG00 1

4 inputs1)NPN transistorY II assignment current carrying capacity: 200 mA

4I-YII 3RK1 200-0CQ01-0AA3 1

2 x 2 inputs 1)PNP transistorStandard assignmentCurrent carrying capacity 200 mA

2×2I 3RG9 001-0AH00 1

2 inputs /2 outputs 1) 2)RelayCurrent carrying capacity100 mA (inputs)1 A (DC 12) (outputs)

2I/2O-R 3RG9 001-0AC00 1

2 inputs/2 outputs1)PNP transistorCurrent carrying capacity 100 mA (inputs)2 A (outputs)

2I/2O 3RG9 001-0CC00 1

2 inputs/2 outputs1)PNP transistorCurrent carrying capacity100 mA (inputs)2 A (outputs) Uaux via M12 connector

2I/2O-M12 3RG9 001-0AM00 1

2 inputs/2 outputs1)NPN transistorCurrent carrying capacity200 mA (inputs) 1 A (outputs)

2I/2O-NPN 3RK1 400-1BQ01-0AA3 1

2 × 1 input / 1 output 1) 3)PNP transistorCurrent carrying capacity 200 mA 3) (input) 200 mA 3) (output)

2 × 1I/1O 3RG9 001-0AJ00 1

4 outputs 1) 2)PNP relayCurrent carrying capacity 1 A (DC 12)

4O-R 3RG9 001-0AB00 1

4 outputs 1)PNP transistorCurrent carrying capacity 1 AUaux via M12 connector

4O-M12 3RG9 001-0AL00 1

4 outputs 1)NPN transistorCurrent carrying capacity 1 A

4O-NPN 3RK1 100-1CQ01-0AA3 1

4 outputs 1)PNP transistorCurrent carrying capacity 1 A

4O-PNP 3RG9 001-0CB00 1




Discount Code: AS-Interface

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■ Selection and ordering data

Design Description Order No. Price Pack

1 unit Unit

Accessories3RG9 001-0AD00

3RG9 010-0AA00

3RG9 220-0AA00

3RX9 800-0AA00

3RK1 901-1KA00

3RX9 805-0AA00

3RX9 801-0AA00

4-fold distributorpassive without LED

4V 3RG9 001-0AD00 1

FK coupling modulefor 2 x AS-Interface cable (yellow)

• Standard version FK 3RG9 010-0AA00 1

• Designed with stainless steel com-ponents and Viton seals

FK-VA 3RK1 901-1HA00 1

FK-E coupling modulefor 1 × AS-Interface cable (yellow) and 1 × AS-Interface cable (black)

• Standard version FK-E 3RG9 030-0AA00 1

• Designed with stainless steel com-ponents and Viton seals

FK-E-VA 3RK1 901-1JA00 1

PG coupling module PG 3RG9 220-0AA00 1

PG-E coupling module PG-E 3RG9 240-0AA00 1

AS-Interface coverfor FK and PG coupling modules

3RX9 800-0AA00 1

M 12 covering capsto cover unused input and output sockets

1 packg. = 10 units

3RK1 901-1KA001 packg.

10

AS-Interface PG11 sealing gasketfor AS-Interface cableshaped for insertion in Pg 11 screwed glands(1 packg. = 10 units)

3RX9 805-0AA001 packg.

10

Conversion kit for application modulesOne kit contains a complete set of seals made of Viton and fixing screws made of stainless steel

3RK1 901-3LA001 set

1 set

Conversion kit for the coverOne kit contains a complete set of seals made of Viton and fixing screws made of stainless steel

3RK1 901-3NA001 set

1 set

AS-Interface M 12 branch 3RX9 801-0AA00 1• For adaptation of shaped AS-Inter-

face cable to a standard round cable

• Insulation piercing method for AS-Interface cable

• M 12 socket for connecting the standard round cable,IP 65 degree of protection




Discount Code: AS-Interface

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■ Technical data

4 inputs100 mAPNP transistor

Standard assign-ment

3RG9 001-0AA00

4 inputs200 mAPNP transistor


3RG9 001-0AG00

4 inputs200 mANPN transistor

Y-II assignment

3RK1 200-0CQ01-0AA3

2 x 2 inputs200 mAPNP transistor


3RG9 001-0AH00

Slave type Standard slaves

Operational voltage in accordance with AS-Interface specification in V

26.5 ... 31.6

Total current input in mA ≤ 120 ≤ 250 ≤ 290 ≤ 250

Input connection PNP PNP NPN PNP

Inputs

• Sensor supply via AS-Interface Short-circuit and overload-proof

• Voltage range in V 20 ... 30 20 ... 27 20 ... 30

• Current carrying capacity for all inputs (Tu ≤ 40 °C) in mA 100 200

• Connection of sensors 2- and 3-wire system 2-, 3- and 4-wire sys-tem

• Switching level High in V ≥ 10

• Input current Low/High in mA ≤1.5/≥ 5

Connection of AS-Interface EMI

Watchdog –

I/O configuration 0

ID code 0 1

Assignment of data bits

• Socket 1 (data bit D0) Input PIN4 = IN1 (D0)PIN2 = IN2 (D1)

Input (D0 and D1)

• Socket 2 (data bit D1) Input PIN4 = IN2 (D1) –


–

• Socket 4 (data bit D3) Input PIN4 = IN4 (D3) Input (D2 and D3)

AS-Interface certificate yes

Approvals UL, CSA, ship building

Protection IP 67

Ambient temperature in °C –25 ... +85

Storage temperature in °C –40 ... +85

Weight in g approx. 150

Number of I/O sockets 4 2

I/O display yellow LED

AS-Interface display green LED red/yellow/green LED green LED

AS-Interface/diagnostics display not available LED "AS-Interface":Green = OKRed = No data trafficRed/yellow flash = Zero addressRed flash = Overload sensor

not available

Connection via contact pin on the FK or Pg coupling module




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DIgital I/O modules IP 67 – application modules



■ Technical data

2 inputs/2 outputsRelay

3RG9 001-0AC00

2 inputs/2 outputsPNP transistor

3RG9 001-0CC00

2 inputs/2 outputsPNP transistor

3RG9 001-0AM00

2 inputs/2 outputsNPN transistor

3RK1 400-1BQ01-0AA3



26.5 ... 31.6

Total current input in mA ≤140 ≤ 270 ≤ 270 ≤ 290

Input connection PNP NPN

Inputs


• Sensors 2- and 3-wire

• Voltage range in V 20 ... 30 20 ... 27

• Current carrying capacity for all inputs (Tu ≤ 40 °C) in mA 100 200

• Connection of sensors 2- and 3-wire system



Outputs

• Type of output Relay Electronics

• Current carrying capacity DC 12 / DC 13 typ. in A(max. 2 A per module)

1 (DC 12)0.5 (DC 13 24 V)

2 1

• Short-circuit protection built-in

• Inductive interference protection built-in

• External voltage supply DC 24 V via M 12 plug DC 24 V via black flat cable

via M 12 plug DC 24 V via black flat cable

• Watchdog Not available built-in

Connection of AS-Interface EMI EEMI EMI EEMI

I/O configuration 3

ID code 0 1



• Socket 2 (data bit D1) Input PIN4 = IN2 (D1)

• Socket 3 (data bit D2) Output PIN4 = OUT1 (D2)PIN2 = OUT2 (D3)

• Socket 4 (data bit D3) Output PIN4 = OUT2 (D3)



Protection IP 67




Number of I/O sockets 4


AS-Interface display green LED red/yellow/green LED

AS-Interface/diagnostics display without LED LED "AS-Interface":Green = OKRed = No data trafficRed/yellow flash = Zero addressRed flash = Overload sen-sor


Note 1 To supply the output circuit, an external supplementary supply (AUX POWER) of DC 20 to 30 V is necessary. The supplementary supply must comply with VDE 0106 (PELV), safety class III.

Note 2 In the event of a communications fail-ure, the relay out-puts remain in the current switch state.

–

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■ Technical data

2 × 1 input / 1 outputPNP transistor

3RG9 001-0AJ00


Operational voltage in accordance with AS-Interface specifica-tion in V

26.5 ... 31.6

Total current input in mA ≤ 270

Input connection PNP

Inputs


• Voltage range in V 20 ... 30

• Load rating for all inputs in mA 2001)

• Connection of sensors 2-wire system



Outputs

• Type of output Electronics

• Current carrying capacity 2001)

• Switching frequency resistive load in Hz –

• Switching frequency inductive load in Hz –

• External voltage supply not required



• External voltage supply DC 24 V The outputs are supplied via the yellow AS-Interface cable

• Watchdog built-in

Connection of AS-Interface EMI

I/O configuration 3

ID code F


• Socket 1 (data bit D0) Input D0 and output D2

• Socket 2 (data bit D1) –

• Socket 3 (data bit D2) Input D1 and output D3

• Socket 4 (data bit D3) –



Protection IP 67






AS-Interface voltage display green LED

Diagnostics without LED


Note The black AS-Interface cable is not required




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■ Technical data

4 outputsRelay

3RG9 001-0AB00

4 outputsPNP transistor

3RG9 001-0AL00

4 outputsNPN transistor

3RK1 100-1CQ01-0AA3

4 outputsPNP transistor

3RG9 001-0CB00



26.5 ... 31.6

Total current input in mA ≤60 ≤ 50 ≤60

Output connection PNP NPN PNP

Outputs

• Type of output Relay Electronics

• Current carrying capacity DC 12 / DC 13 typ. in A(max. 2 A per module)

1 (DC 12)0.5 (DC 13 24 V)

1



• External voltage supply DC 24 V via M12 connector on the end face of the module

via FK-E or PG-E coupling module

Watchdog Not available built-in

Connection of AS-Interface EMI EEMI

I/O configuration 8

ID code 0 1 0



Output

• Socket 2 (data bit D1) Output PIN4 = OUT2 (D1) Output


Output

• Socket 4 (data bit D3) Output PIN4 = OUT4 (D3) Output



Protection IP 67





Display of outputs yellow LED

AS-Interface display green LED red/yellow/green LED green LED

Diagnostics without LED LED "AS-Interface":Green = OKRed = No data trafficRed/yellow flash = Zero addressRed flash = Overload sensor

without LED


via contact pin on the FK-E or Pg-E coupling module

Note 1 To supply the output circuit, an external supplementary supply (AUX POWER) of DC 20 to 30 V is necessary. The supplementary supply must comply with VDE 0106 (PELV), safety class III.

Note 2 In the event of a communications fail-ure, the relay out-puts remain in the current switch state.

–




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■ Technical data

4-fold distributor passive without LED

3RG9 001-0AD00

Function The passive 4V application module is used to connect intelligent I/O to AS-Interface

Operating voltage in V DC 26.5 ... 31.6 (AS-Interface)

Voltage range in V DC 20 ... 30

Total current carrying capacity for all distributors in A 2

Socket assignment 1 = AS-i "+"3 = AS-i "–"

Connection 4 × M12 socket for connection to AS-Interface (sensors/actuators)

Protection IP 67



Number of M 12 sockets 4


FK coupling module

for 2 x AS-Interface cable (yellow)

FK-E coupling module

for 1 × AS-Interface cable (yellow) and 1 × AS-Interface cable (black)

Standard version

3RG9 010-0AA00

Designed with stain-less steel compo-nents and Viton seals

3RK1 901-1HA00

Standard version

3RG9 030-0AA00

Designed with stain-less steel compo-nents and Viton seals

3RK1 901-1JA00


26.5 ... 31.6

Loading capability in A ≤ 2

Interface EMI EEMI


Protection IP 67 (with cover/application module)

Connection technique Insulation piercing methodfor AS-Interface flat cable

Mounting possibilities for wall and standard rail mounting

Scope of delivery 1 × coupling module4 × profiled seals3 × seals

1 × coupling module4 × profiled seals (Viton)3 × seals (Viton)

1 × coupling module4 × profiled seals3 × seals

1 × coupling module4 × profiled seals (Viton)3 × seals (Viton)

Special features – Integrated high-grade steel threaded bush-ings

– High-grade steel threadedbushings

Note Cable cages are connected electrically in paral-lel and are suitable for single T and double T junctions

–

PG coupling module

3RG9 220-0AA00

PG-E coupling module

3RG9 240-0AA00


26.5 ... 31.6

Loading capability in A 4

Interface EMI EEMI


Protection IP 67 (with cover/application module)

Connection technique via screw terminals to AS-Interface cable with top section of module

via screw terminals to AS-Interfacecable and Uaux via pins to top section of module

Mounting possibilities for wall and standard rail mounting

Supply includes 1 × PG coupling module4 × nuts2 × PG11 screwed cable gland3 × cover screws

External cable diameter in mm 6 ... 10

Conductor cross-section in mm2 1 ... 2.5

Screwed cable gland Pg11

Note When using AS-Interface flat cables, shaped PG seals are required(3RX9 805-0AA00)




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■ Dimension drawings

Application modules

Coupling modules

3RG9 001-0AA00 3RG9 001-0CC003RG9 001-0AD00 3RK1 200-0CQ01-0AA33RG9 001-0AG00 3RK1 400-1BQ01-0AA33RG9 001-0CB00 3RK1 100-1CQ01-0AA3

3RG9 001-0AB00 3RG9 001-0AL003RG9 001-0AC00 3RG9 001-0AM00

3RG9 001-0AH00 3RG9 001-0AJ00

FK coupling module3RG9 010-0AA00

PG coupling module3RG9 220-0AA00

FK-E coupling module3RG9 030-0AA003RG9 901-1NA003RG9 901-1JA00

PG-E coupling module3RG9 240-0AA00

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