Activities Associated with Major Pipeline Construction...
Transcript of Activities Associated with Major Pipeline Construction...
Activities Associated with Major Pipeline Construction Projects
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Service ROW Surveying & Staking General Description
Prior to Right of Way Surveying and Staking Enbridge engages in community consultation to identify any site specific concerns. Upon resolution of concerns, the survey commences. This is the process of determining precisely the most feasible route for locating the pipeline across a vast area, which may consist of different geophysical conditions and anomalies that may dictate the course in which the pipeline traverses through that territory.
Surveying techniques to be specified may include:
o GPS;
o Conventional;
o 3D;
o Heli-portable;
o In-land marine.
Staking is the process of placing stakes on the ground at the centre point of the line to mark the best course for the pipeline to take.
Equipment may include:
Trucks
Utility Terrain Vehicles
All Terrain Vehicles
Boats
GPS Receivers
Personnel may include:
Two or more persons per job
CSC Certified Surveyors
Trained in industrial health, safety, environment (HSE)
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
Service ROW Clearing General Description
This is the process of clearing and removing vegetation and natural obstructions from the surface of the land running the entire length of the ROW, clearing room on either side of the centre line staked out for the pipeline to accommodate movement of personnel, materials and equipment during construction.
Clearing methods may include:
o Slashing;
o Logging and salvage;
o Stump removal;
o Mulching;
o Hauling away debris.
Equipment may include:
Forestry equipment
Dozers
Mulching machines
Log trucks
Chain saws
Personnel may include:
Usually one person per piece of equipment
Trained in industrial HSE
Trained in heavy equipment operation
Minimum Certification
Heavy equipment operators tickets
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction phase.
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Service ROW Grading – Topsoil Stripping General Description
This is the process of leveling the surface of the ROW to a consistent grade to permit ease of construction and so the pipeline has as few bends as possible to accommodate undulating terrain.
Graded areas may be sloped away from the centre to permit water to run off after rain storms.
This process also prevents water from collecting in low lying areas causing mobile equipment to bog down in mud and slow the progress of construction.
Equipment may include:
Graders
Earth movers
Personnel may include:
Usually one person per piece of equipment
Trained in industrial HSE
Trained in heavy equipment operation
Minimum Certification
Heavy equipment operators tickets
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction phase.
Service Access Road Building General Description
Access road construction if typically part of the clearing and salvage operation.
Often pipelines are constructed across remote landscapes requiring that roads be constructed from scratch through difficult terrain with varying ground conditions.
Road building contractors need to be prepared for different conditions they may encounter and be able to build roads as specified with the least amount of ground disturbance and impact on the environment.
Contractors need to be able to transport personnel, equipment and material to and from construction locations and conduct construction activities safely and efficiently.
May involve moving earth, adding aggregate, installing culverts and hauling away debris.
Equipment may include:
Log trucks, rock trucks
Bull dozers, excavators, back hoes
Graders
Transport trucks and trailers
Personnel may include:
Usually one person per piece of equipment
Trained in industrial HSE
Trained in heavy equipment operation
Minimum Certification
Heavy equipment operators tickets
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction phase.
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Service Line Locating General Description
Line locating is an underground pipe and utility line locating service that can involve an array of techniques to determine precise location and render this on a GPS map.
Others techniques involve electric AC and DC current detection.
Location can also be determined using ultrasonic or low frequency sound waves.
With modern technology, pipe and utility lines can be mapped for location, length and depth and in 3D imagery.
Equipment may include:
Hand held and mobile detection devices
Equipment must be up to date and GPS
compatible
May also require ATV equipment suitable for
rough and environmentally sensitive terrain
Personnel may include:
One person to handle one device Large jobs may require several
Personnel should also have: o H2S Alive o WHMIS o TDG o First Aid/CPR o Ground Disturbance Level II o Confined Space o CSTS Certified o Certified Tech I Line Locators o ATV Riders Course
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
Service Pilot Trucking General Description
Pilot trucking is the service of piloting oversized and wide load transports to and from work sites to ensure they arrive safely to their destination and are not a hazard to other users of the roadway.
Pilot trucking can also involve escorting other vehicles and transports through hazardous roadways, such as remote logging roads, mountain roads with lots of hidden bends and narrow passages.
Some jobs may require only one pilot truck out front, while others may require two trucks, one out front and the other following in the rear.
Equipment may include:
Pickup trucks and drivers
Equipped with emergency lights and
reflective warning signs
Rough terrain ready with heavy duty
suspension and 4X4 capability
Personnel may include:
One person per pilot truck trained in industrial HSE
Minimum Certification
Specialized driver training and associated tickets
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required?
During construction phase.
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Service Equipment & Field Hauling General Description
Equipment and field hauling involves transportation of equipment, pre-fabricated components, construction material and goods from source to and from field sites where they are needed.
Such hauling may involve light to heavy hauling using a wide range of transportation equipment suitable for both off road and on road maneuvering.
Trucks and trailers may require winches and/or cranes.
Trucks and trailers may require special features to make them environmentally friendly, such as tire pressure control sensors and floatation tires.
Equipment may include:
Equipment can vary as per the following
examples:
o 3 to 20 ton Knuckle Boom Picker Cranes
o 22 to 40 ton Stiff Boom Pickers
o 300” to 385” Bed Trucks/Texas Beds
o 30 to 40 ton Winch Tractors
Personnel may include:
One person per truck trained in industrial HSE
Minimum Certification
Heavy equipment operators tickets
COR
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction, construction and post-construction phases.
Service - Prime Contract Trenching Page General Description
Trenching is the excavation of precision trenches or furrows within which the pipeline’s pipe is to be laid and subsequently buried using specialized equipment.
Trenching equipment ranges in size and weight depending on width and depth of the trench required.
Trenches required by Enbridge are usually for big inch (24”- 42”) pipe.
Trenching equipment must be reliable and capable of quality trench production.
Operators must be experienced in the use of the equipment.
Some trenches may require “benching”, a common method of excavating the sides of a trench in a series of horizontal levels or steps used either to trench deeper than the machine’s boom can reach or to prevent cave-ins.
Equipment may include:
Trackhoes, chain-saw type and/or bucket wheel trenching machines capable of operating in a variety of ground conditions incl. frozen ground, rock, tundra and clay
24" to 54" wide x 12" to 16' deep trench capability
Hauling trucks and trailers to transport trenching equipment as required
Personnel may include:
Usually one person per piece of equipment
Trained in industrial HSE
Trained in heavy equipment operation
Minimum Certification
Heavy equipment operators tickets
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Service - Prime Contract Trench Material Crushing/Backfilling General Description
This is the process of crushing material excavated from the trench into fine aggregate and placing it back in the trench to serve as padding for the bottom of the pipe.
Equipment is available in varying sizes depending on the size of the trench and the kind of material excavated.
Some equipment can crush stones up to 16” in diameter.
This procedure is deployed to help protect the pipe and its coating as the pipe will be resting on this material during its lifetime.
Equipment may include:
Self propelled and radio controlled crushing machines capable of dispensing material into the trench from either side of travel direction.
Personnel may include:
Usually one person per piece of equipment
Trained in industrial HSE
Trained in heavy equipment operation
Minimum Certification
Heavy equipment operators tickets
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
Service Applying Tackifier/Erosion Protection General Description
This is the process of spraying an organic or biodegradable substance over excavation piles or rows to “tack down” top soil to prevent it from being blown away until such time as it is needed to be placed back to bury the pipeline.
There are a variety of substances used as “tackifier” depending on the length of time piles or rows are expected to be exposed above ground.
Tackifier can be sprayed by hand or by mobile trucks with tanks and pumps capable of doing large areas and covering long distances on a single pass.
Another method to prevent erosion is the use of erosion mats, which may be part of the tackifier service or a separate contract depending on the amount of erosion control required.
Equipment may include:
Tank truck with electric pump
Pressure nozzles
Off road capable
Erosion mats
Personnel may include:
Usually one person per piece of equipment
Trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Service Pipe Transporting to Site General Description
This is the process of getting the pipe to the construction site, often across varying
road surfaces and varying distances.
May involve transporting pipe from nearby pipe stockyards, rail yards or direct from
the regional distributor or mill.
May involve transporting pipe from coating factory.
Different pipe diameters may require different truck/trailer combinations and impact
the number of truck/trailer combinations required to deliver the pipe according to
precise schedules.
Involves handling and securing the pipe in such a manner as not to damage the pipe
or its coating during transporting it to the site.
Equipment may include:
On/Off road transports
On/Off road flatbed trailers
Personnel may include:
Usually one person per truck trained in industrial HSE
Minimum Certification
COR
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
Service – Prime Contract Pipe Stringing General Description
Pipe stringing is the process of taking the individual lengths of pipe from pipe
stockyards or off flatbed transports and laying them end to end beside the prepared
trench along the entire length of a pipeline segment in preparation for the welding
procedure.
Along a narrow right of way this can be a delicate procedure so as to avoid traffic
bottlenecking and minimize ground disturbance.
Side boom track dozers are often used as are cranes.
Equipment may include:
Track dozers equipped with side boom cranes
Specially designed roller cradles so as not to damage pipe coating
Personnel may include:
Usually one person per side boom crane trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During construction phases.
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Service – Prime Contract Pipe Bending General Description
Often during construction of the pipeline there are variations in the contour of the
land and terrain conditions that require bending of the pipe to avoid costly re-
contouring of the land.
Bending of the pipe, especially large diameter pipe requires special machines that can
bend the pipe without altering its circular profile.
Skilled technicians can bend pipe to a certain degree quickly and efficiently on site without damaging the pipe, but large bends (elbows) usually require fabrication in factory settings.
Equipment may include:
Hydraulic pipe bending machines
Hydraulic, pneumatic and diesel mandrels that work with bending machines from inside the pipe
Personnel may include:
One or two operators for each piece of equipment trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During construction phase.
Service Hydro Testing the Pipe General Description
This is the process of testing the pipe to be assembled into a pipeline by sealing the ends of the pipe with pipe testing heads and filling them with water or emulsions subjected to high pressure.
The plates or test heads sealing the pipe ends are clamped hydraulically or welded directly to the pipe during the test.
Service should be capable of being delivered on the pipeline construction site.
Service should be capable of steel pipe data logging.
Winter testing may require the use of boilers to heat the test water and prevent freezing.
Equipment may include:
Equipment transport vehicles
Hydraulic clamps
Test heads
Pressure pumps
Analytical test trailer
Personnel may include:
Usually two or more persons per inspection job trained in industrial HSE
Sometimes test engineer required
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Service – Prime Contract Pipe Welding General Description
Specialized welding companies are required to weld together the pipeline’s pipe as
the pipeline is constructed in the field.
Some elbows and valve joints can be welded off site in a controlled shop setting and
later shipped to the construction site for insertion in the pipeline.
Welding companies must be able to design and provide welding procedure
specifications to any of the following codes and standards:
o ASME;
o CWB;
o API;
o CSA;
o AWS;
o Transport Canada Quality Control.
Equipment may include:
Automated and manual welding equipment
Internal and external automated welding equipment
Lifting and pipe-handling equipment
Pipe facing and beveling equipment
Preheat equipment
Track rigs and welding tents
Personnel may include:
Several highly trained and skilled welders deployed at one time
Company may be required to have available:
o Metallurgical engineers/technologists
o Structural inspectors
o Welding inspectors
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During construction phase.
Service – Prime Contract Pipe Weld Inspection General Description
Ultrasonic testing for welding gang production welds.
X-Ray or radiographic inspection for tie-in welds.
Inspection is done prior to coating the welds.
Service is generally performed by an outside firm specializing in pipe weld inspection, which can be contracted to perform the work directly for Enbridge or subcontracted to a prime pipeline construction contractor.
Equipment may include:
Mechanized ultrasonic testing equipment with automated pipe scanning capability
Most advanced and reliable Radiograhy equipment available
Personnel may include:
Level II Radiographers capable of interpreting various weld codes and processes such as ASME, ANSI, API , and AWS
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During construction phase.
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Service – Prime Contract Coating the Pipe Welds General Description
Pipeline pipe is usually coated inside and out to prevent corrosion from throughput and ground water, respectfully.
Coating composition varies on what’s being put through the pipe and the adverse environmental conditions the pipe needs to withstand.
Pipeline pipe arrives at the construction site pre-coated and therefore needs to be handled carefully to avoid being damaged.
Welding the pipe together may require stripping away the coating at pipe ends and re-coating the welded joints at the construction site.
It takes very specialized equipment and skilled technicians to perform coating procedures on site.
Joints are typically sandblasted just prior to preheating and coating.
Equipment may include:
Clean, prime and tape machines
Coat and wrap machines
Pipe preheat equipment is often necessary prior to applying joint coatings
Personnel may include:
One operator per piece of equipment trained in industrial and construction safety
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During construction phase.
Service Cathodic Protecting the Pipe General Description
Cathodic protection is a technique to control the corrosion of a metal surface by making it work as a cathode of an electrochemical cell. This is achieved by placing in contact with the metal to be protected another more easily corroded metal to act as the anode of the electrochemical cell.
Cathodic protection systems are most commonly used to protect steel pipe and storage tanks, but also steel pier piles for coastal terminals.
Cathodic protection is an effective method of preventing stress corrosion cracking on steel pipes buried for long periods of time.
Services include pre-installation testing and diagnostic engineering, cathodic protection design, cathodic protection installation, post-installation engineering and pipeline integrity management.
Other required services include installing of the cathodic protection test points.
Equipment may include:
Specialized cathodic protection equipment
Testing equipment
Anodes, rectifiers, crimps, cable wire, etc.
Utility trucks
Personnel may include:
Usually two or more persons per inspection job trained in industrial HSE
Sometimes test engineer required
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During construction and post-construction/maintenance phases.
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Service – Prime Contract Positioning the Pipe in the Trench General Description
This is the delicate process of lowering a large length of welded pipe into the trench using a series of side boom dozers synchronized to lay the pipe together at the same time so as not to overly bend the pipe or damage the pipe by dropping it.
The process also needs to be orchestrated properly so that the heavy length of pipe does not pull lifting equipment into the trench on top of the pipe.
Equipment
Side boom dozers.
Roller cradle harnesses.
Personnel
Usually one person per dozer machine trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
Service – Prime Contract Padding the Pipe General Description
This is the process of using tracked equipment capable of moving along rows of crushed material excavated from trenches to screen and place the material precisely where needed in order to pad the pipe once it is buried below ground.
Two step process involving separate passes of the padding machine.
First pass, before the pipe is placed in the trench, places crushed material in the trench to serve as padding beneath the pipe.
Second pass, after the pipe is placed in the trench, places crushed material over the pipe to serve as padding.
This procedure is deployed to help protect the pipe and its coating as the pipe will be buried beneath the ground throughout its lifetime.
Equipment may include:
Pipe padding equipment.
Self propelled, remote controlled padding equipment is available to allow operator to control padding operation from different vantage points along the trench.
Personnel may include:
Usually one person per padding machine trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Service – Prime Contract Horizontal Drilling General Description
This is the process of boring a whole under a river for the pipe to be pulled through as opposed to laying the pipe in a trench on the river bottom or suspending it over the river crossing using an existing bridge or cable system, or as opposed to tunneling using a tunneling machine.
Horizontal drilling uses horizontal drilling machines that are assisted by pressurized water and vacuum suction in order to pulverize the earth and remove mud and debris.
Horizontal drilling is often done in concert with hydrovac and vac trucks.
Equipment may include:
Horizontal drilling machines
Hauling equipment
Off road capability may be required
Personnel may include: One to three persons trained in
industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During construction phase.
Service – Prime Contract Road Boring General Description
This is the service of digging a pit and using the pit to position boring machines horizontally in order to bore a hole through solid earth and rock through which the pipe will travel.
This is done to avoid building the pipeline over hills and avoid having to level hills at additional expense. This is also done to enable the pipeline to cross underneath roads and other infrastructure without disrupting activities carried out on them.
The pipe may be fed from one end or pulled through from the other end when the hole is bored.
Equipment may include:
Heavy equipment for pit digging
Boring machine
Hauling equipment
Pumps to keep pit free of water
Personnel may include: One to three persons per boring
machine trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Service Installing Temporary Bridges/Swamp Mats General Description
This is the service of supplying, hauling and installing temporary bridges and platforms across creeks, swamps and bogs to enable heavy equipment to cross or work while mitigating damage to the environment.
Bridge and platforms are usually sectional and made of lightweight, yet strong materials so they don’t sink and can be easily transported to and from remote sites.
Equipment may include:
Front end loader for placing mats
Flatbed trucks for hauling
Personnel may include: One person trained in heavy
equipment and industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
Service – Prime Contract Weighting the Pipe General Description
This is the process of installing weights on segments of the pipe that are subject to buoyancy due to being submerged in water, muskeg, silt, loose bottom conditions that cannot otherwise be corrected.
The kind of weights used may vary depending on the design specifications of the pipeline, conditions encountered and environmental considerations.
Pipe weights come in several different type, requiring different procedures for attaching them carefully to the pipe:
o set-on, strap-on sand/gravel filled polypropylene fabric or saddle bags; o bolt-on, clamp-on cement weights; o screw-down steel anchors; o continuous concrete coating (gunnite) for long sections.
Equipment may include:
Flatbed trucks with boom cranes
Cement casting equipment
Fork lifts
Personnel may include:
Usually installation crews of four or more persons trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During construction phase.
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Service Preparing Mainline Valve Site General Description
Preparing a mainline valve site involves clearing, brushing, grading and compacting the location where the valve is to be installed.
Since valves may be located at remote locations along the pipeline, this could also involve construction of an access road.
Equipment may include:
Dozers, brushers, graders.
4x4 Trucks for personnel transport
Transport trucks and trailers for hauling equipment
Personnel may include:
One operator per piece of equipment trained in industrial HSE.
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction phase.
Service Transporting Mainline Valve and Trap Assemblies General Description
Mainline vale and trap assemblies on a major pipeline construction project are usually very heavy and require special heavy hauling techniques to ensure they are shipped and delivered undamaged to the construction site and do not represent a hazard to property owners, pedestrians and motorists while in transit.
For this reason, heavy haul contractors may be required to perform this kind of shipment in conjunction with heavy crane contractors deployed at construction sites to remove the assemblies from their transport cradles when they arrive.
Equipment may include:
Transport s with heavy haul trailers equipped with cranes
Mobile cranes
Personnel may include:
One operator per piece of equipment trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Service Clearing Pump Station Site General Description
This is the process of clearing and removing vegetation and natural obstructions from the surface of the land required for the pump station facility and its various access points.
Clearing methods may include:
o Slashing;
o Logging and salvage;
o Stump removal;
o Mulching;
o Topsoil stripping.
Hauling away debris.
Equipment may include:
Forestry equipment
Dozers
Mulching machines
Dump trucks
Chain saws
Personnel may include:
Usually one person per piece of equipment trained in industrial HSE
Trained in heavy equipment operation
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
Supply Aggregate (Sand & Gravel) General Description
Sand and gravel is often required during pipeline mainline, pump station and storage facilities construction to stabilize ground conditions and provide a firm base for the installation of concrete pads and road beds.
Sand may also be required to line pipeline trenches to provide a soft, stable base for buried pipe that will not damage the pipe or its protective coating.
Suppliers should have their own gravel pits with crushing, screening and washing capabilities to meet exact requirements for aggregate size.
Must be capable of supplying single orders of at least 100,000 tons at a time on a short turnaround basis.
Quality
Varies according to pipeline engineering specifications for each application
Technical
Varies according to pipeline engineering specifications for each application
Minimum Certification
N/A
When is this Supply Required? During pre-construction and construction phases.
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Service Hauling Aggregate General Description
Gravel, sand and aggregate hauling is the transporting of such material from the quarry/supplier to the job site where is to be dumped and eventually used.
Usually involves the use of dump trucks and wagon/trailers with end dump or side dump capability and volume capacities of each unit up to 25 cubic meters.
Equipment may include:
Dump trucks can range in size in single,
tandem and tri-axle configuration
Wagon trailers can also range in size, up to
25 m3
Each truck requires a skilled operator with
experience working in and around
construction sites
Personnel may include:
Equipment usually requires a single operator guided from the ground by construction site personnel
Operators require licensing and
appropriate training in industrial
safety
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
Service Compacting General Description
This is the process of using mobile equipment to drive over or hammer on the ground in order to compact soil or aggregate material into a stronger load bearing surface.
May also involve compacting concrete after it is freshly poured to ensure it contains no air pockets.
Generally required for pump station construction in preparing surfaces for the pouring of concrete slabs.
Services must be transportable to remote sites.
Equipment may include:
Wide variety of equipment and processes available depending on the size of the job, quality of the surface and/or density of the subsurface required after compaction
Personnel may include:
One person for each piece of equipment trained in industrial and/or construction safety
Minimum Certification
Heavy equipment operator ticket
COR
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Service Performing Civil Work at Pump Station Site General Description
This is the process of developing the land upon which the pump station will be situated and installing the footings, piles, foundations, concrete pads, drainage systems, underground electrical conduits, underground sewage pipes, etc. in preparation for facilities construction.
Civil contractors usually provide this kind of service to exact engineering standards and subcontract out portions to qualified subcontractors, such as pile driving, concrete pouring, excavating, etc.
Equipment may include:
Wide range of earth moving and hauling equipment, excavators, compactors, material handling equipment
Personnel may include:
Qualified trades persons, heavy equipment operators and laborers trained in industrial HSE
Civil engineers may be required
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
Service Pile Driving General Description
This is the process of using heavy hammers to drive piles (steel, wood or concrete poles) deep into soft ground until they achieve appropriate resistance, which in turn serve as support pillars for heavy surface structures that would otherwise sink into the soft ground.
Generally required for pump station construction and bridge emplacements permitting access to pump stations.
Sometimes required for platforms for pipeline suspended crossings.
Must be able to drive piles of varying dimensions under varying geotechnical conditions.
Services must be transportable to remote sites.
Equipment may include:
All equipment on tracks
Hydraulic impact pile hammers
Diesel impact pile hammers
Air/steam pile hammers
Drop hammers
Personnel may include:
One or two persons per pile driver trained in industrial and/or construction safety
Minimum Certification
COR
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Supply Ready Mix Concrete General Description
Major pipeline construction projects require lots of concrete in liquid form to be available to form into pillars, piles, retaining walls, pads, slabs, pipe weights, walls, etc., which comes either from cement transport trucks or mobile batch plants located somewhere on or near the construction site.
Suppliers need to be qualified in the production of ready mix concrete to exact standards required and have the necessary knowhow to solve problems as they arise due to climate or environmental conditions.
Suppliers must be capable of supplying large orders for ready mix concrete.
Quality
Varies according to engineering specifications for each application
Technical
Varies according to engineering specifications for each application
Minimum Certification if Delivery Included
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Supply Required? During construction phase.
Service Pouring Concrete Pads General Description
This is the process of preparing exact forms, with or without rebar reinforcement configurations, and supervising the pouring of ready mix concrete into the forms at precise locations and to precise volume requirements to assure an even pour without air pockets.
This process includes leveling out the concrete pour and smoothing out the surface with leveling and compaction equipment to prevent bubbles from forming that can weaken the hardened concrete.
It also involves supervising the curing process so it doesn’t harden too fast or two slow and knowing when to make adjustments to drying methods.
Equipment may include:
Trucks for transporting personnel and small amounts of material, equipment and hand tools to and from the construction site
Personnel may include:
Trades persons and laborers trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During construction phase.
18
Supply Pumps and Electric Motors General Description
Major pipeline projects require the installation of pumps at various stages along the pipeline to keep the oil or liquid in motion at speeds of about 1 to 6 meters per second.
Pumps are usually housed in permanent facilities referred to as pump stations, which may contain several pumps with electric motors operating in tandem.
The number of pump stations to be installed and location is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network.
Pumps with electric motors are ordered according to horsepower, flow rate, outlet pressure, inlet suction or the number of feet or meters the pump can raise or lower a
column of water at atmospheric pressure.
Most pumps deployed on oil pipelines are centrifugal pumps.
Electric motors can range up to 6,500 hp (or higher where feasible or available).
Quality
Varies according to pipeline facilities engineering specifications for each application
Technical
Varies according to pipeline facilities engineering specifications for each application
Minimum Certification
Varies according to pipeline facilities engineering specifications for each application
When is this Supply Required? During pre-construction, construction and post-construction/maintenance phases.
Supply Process Piping General Description
Throughout a major pipeline project there are different operational requirements that require facilities to be constructed to operate in conjunction with the transporting pipe itself, such as storage tank, terminal, separation and or mixing facilities.
These facilities require fabricated piping solutions to meet operating requirements known as process piping and mostly involve specialized welding of exotic materials.
Process piping may require a wide variety of solutions involving pressure piping, manifolds, piping assemblies and elbows consisting of carbon steel, stainless steel or nickel allow materials.
Fabrication of assemblies may be required on facility construction sites or may be preassembled in suppliers’ facilities and transported to site as a supply package to be tied into a larger system depending on the solution required.
Quality
Varies according to pipeline facilities engineering specifications for each application
Technical Varies according to pipeline facilities
engineering specifications for each application
Minimum Certification
Varies according to pipeline facilities engineering specifications for each application
When is this Supply Required? During construction and post-construction/maintenance phases.
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Supply Structural Steel General Description
Pipeline facilities requiring process piping solutions, pumps, compressors, etc. often need structural steel configurations to serve as elevated platforms, frames, pillars, etc. to support them and house them during their operation.
Structural steel frame buildings are often required along with external cladding and roofing to protect operational equipment and personnel from the elements in harsh climates.
Enbridge often contracts for process piping and structural steel solutions together in one package with one supplier.
Quality
Varies according to pipeline facilities engineering specifications for each application
Technical Varies according to pipeline facilities
engineering specifications for each application
Minimum Certification
Varies according to pipeline facilities engineering specifications for each application
When is this Supply Required? During construction phase.
Service – Prime Contract Installing Station Facilities General Description
General contractors are usually contracted by Enbridge to install injection stations, pump stations, valve stations and delivery stations along a major pipeline system.
General contractors are responsible for assembling the station components according to precisely engineered drawings with some components fabricated in a factory and assembled on site and others fabricated on site.
These contracts usually call for testing of components prior to assembly and after assembly, prior to commissioning.
Installing facilities will usually involve subcontracting out welding, electrical, mechanical and structural activities to subcontractors with specialized skills and procedures.
Equipment may include:
Assembly equipment, portable power equipment, inspection equipment, etc.
Personnel may include:
Mostly skilled tradespersons and specialists trained in industrial HSE
Engineers, planners and schedulers
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Service – Prime Contract Installing Electrical/Electrical Inspection General Description
Major pipeline projects involve the installation of electrical systems with which to power pumps, actuators, controls and control rooms at pump stations and remote electrical systems (some solar systems) to power monitoring and security equipment.
Larger projects will require electrical systems engineering as well as the design and installation of power block and transformer systems.
Smaller projects may only require journeymen electricians.
Enbridge usually contracts this work out through general contractors who in turn sub it out to specialized subcontractors.
Contractors may also be required to provide inspection services.
Equipment may include:
Utility vehicles
Electrical testing equipment and power tools
Personnel may include:
Qualified personnel trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance When is this Service Required? During pre-construction and construction phases.
Service – Prime Contract Installing Mechanical/Mechanical Inspection General Description
Major pipeline and pump station construction projects often involve the installation of mechanical systems of varying size and complexity.
Systems associated with pumps, valves, tanks, blending equipment, etc.
Mechanical systems may also involve mechanical engineering and custom designed pieces to be installed made of exotic metals.
Enbridge usually contracts this work out through general contractors who in turn sub it out to specialized subcontractors.
Contractors may also be required to provide inspection services.
Equipment may include:
Air compressors, hoses and wrenches
Torque wrenches
Power tools, hydraulic tools
Grease guns, etc.
Personnel may include:
Qualified personnel trained in industrial HSE
Minimum Certification
Satisfactory ISNetworld rating
Satisfactory WCB coverage
Satisfactory insurance
When is this Service Required? During pre-construction and construction phases.
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Supply Installing Flanges & Fittings General Description
Usually pipes come in tubular form and have to be either welded together or bolted together with the use of welded on flanges.
Sometimes pipe configurations require tight bends or need to split in two directions requiring elbow or T-joints. These joints or “fittings” can be welded or bolted to pipe in either a manufacturing facility or on site.
They can be manufactured in a plant and then either welded on or bolted onto piping systems on site.
Joints have to be hydro tested to make sure the welds and seals are adequate for the job intended.
Quality
Varies according to pipeline engineering specifications for each application
Technical
Varies according to pipeline engineering specifications for each application
Minimum Certification
Varies according to pipeline engineering specifications for each application
When is this Service Required? During pre-construction and construction phases.
7 Silos
1) Pipeline Construction
2) Pump Station
3) Land Terminal
4) Marine Terminal
5) Tunnels
6) Power Supply
7) Common Services