ACR - tepse · All ACR TALOS copper tubes meet PED 97/23 requirements and the strict German...
Transcript of ACR - tepse · All ACR TALOS copper tubes meet PED 97/23 requirements and the strict German...
ACR
C O P P E R T U B E S
R E F R I G E R A T I O N - A I R C O N D I T I O N I N G
Certified ISO 9001 : 2000 by
A U S T R I A
H E L L A S
AENOR
Certificado
Producto
AENOR
Certificado
Producto
HALCOR is a large-scale modern industrial company with oversixty years of experience in metal processing. It holds asignificant position in European and global markets and hasfour modern plants; three in Greece and one in Bulgaria.
The company is dedicated to achieving high quality. It hasISO 9001:2000 certification, uses state-of-the-art technologyand employs highly skilled personnel. Substantial, continualinvestment in research and know-how allows the company tocreate innovative new products, which supports its aim of beinga market leader.
At the same time, HALCOR is committed to sustaineddevelopment and environmental protection. As such, itsproduction processes are regulated by an ISO 14001:2004certified Environmental Management System.
Aiming at the total satisfaction of all of its customers' needs,the company focuses on responding reliably and rapidly todemand. It provides exceptional support for its products,which are distributed to more than fifty countries worldwide.HALCOR combines size, strength and technology to achieveits overall vision of putting metals at man's disposal.
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ACR
C O P P E R T U B E S
24
The unique properties of high purity copper, make ACR TALOScopper tubes, indispensable for refrigeration installations.
As a result of which ACR TALOS copper tubes create highthermodynamic and operational requirement with ease ofinstallation, all of which result in an overall cost reduction.
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High thermal conductivity.Invariable mechanical properties covering an extensivetemperature range.Chemically inert compared to refrigerants (R134A,R404A, R407C, R410A).High internal cheek purity.Smoothly internal surface enhance flow rate.Excellent weldability, either by hard or half had welding.Excellent old forming ability.The same installation may be used either for refrigerationor heating.
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REFRIGERATIONAIR CONDITIONING
Advantages of ACR TALOS copper tubes®
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SPECIFICATIONS
EN 12735 Part 1-2, ASTM B280/B68/B743, JIS H3300.All ACR TALOS copper tubes meet PED 97/23 requirements and the strictGerman regulation AD 2000/W6 on pressure tanks.
®
QUALITY MARKS
AENOR, TUV.
MECHANICAL PROPERTIES
� 40%
Yieldin 0,2%
strength
� 200 N/mm2 � 60 N/mm2
Tensile strength/mm 2
Elongation5%
PANCAKES
Copper tubeexternal diameter
Copper tubeexternal diameter
Copper tubewall thickness
Copper tubewall thickness
Weight
Weight
Maximum permittedworking pressure
Maximum permittedworking pressure
bar
bar
inchmm
inchmm
inchmm
inchmm
Kgr/m
Kgr/m
STANDARD DIMENSION ACCORDING TO US STANDARDS (ASTM)
1/4
6,35
0,80
0,124
128
0,032
3/16
4,76
0,800,032
0,089
180
0,800,032
0,160
100
5/16
7,94
3/8
9,52
0,800,032
0,195
82
1/2
12,70
0,800,032
0,266
60
5/8
15,88
1,000,039
0,416
60
3/4
19,05
1,000,039
0,505
49
1,250,049
0,733
86
7/8
22,23
STRAIGHT LENGTHS (4 OR 5 METERS)
1/2
12,70
0,80
0,032
0,266
97
3/8
9,52
0,80
0,032
0,195
133
1,00
0,039
0,416
97
5/8
15,88
3/4
19,5
1,00
0,039
0,505
80
7/8
22,23
1,25
0,049
0,733
86
1 1/8
28,58
1,25
0,049
0,955
66
0,049
1,25
34,93
1 3/8
1,177
54
Customised dimensions are manufactured upon request.
0,049
1 5/8
41,28
1,25
1,399
45
2 1/8
53,98
0,065
1,65
2,414
46
2 5/8
66,68
0,079
2,00
3,616
45
3 1/8
79,38
0,098
2,50
5,373
47
3 5/8
92,08
0,098
2,50
6,261
40
Copper phosphorus deoxidised (DHP-Cu), minimum 99.9% Cu and P = 0.015% - 0.040%.
PACKAGING
pcs.
mm
Kgr/m
PANCAKES
Customised dimensions are manufactured upon request.
STANDARD DIMENSIONS ACCORDING TO EUROPEAN STANDARDS (EN)
28 x 1.50Dimensions
Pancakes per carton
Weight 1,111
6 x 1 8 x 1 10 x 1 12 x 1 15 x 1 18 x 1 22 x 1
0,140 0,196 0,252 0,308 0,391 0,475 0,587
2 x 35m 1 x 35m 1 x 35m 1 x 35m 1 x 25m 1 x 25m 1 x 25m 1 x 25m
mm
Kgr/m
STRAIGHT LENGTHS (5 METERS)
Dimensions
5 meter lengths per carton
Weight
88.9x2.06.0x1.0 8.0x1.0 10.0x1.0 12.0x1.0 15.0x1.0 18.0x1.0 22.0x1.0 28.0x1.5 35.0x1.5 42.0x1.5 54.0x2.0 64.0x2.0 76.1x2.0
4.860.140 0.196 0.252 0.308 0.391 0.475 0.587 1.110 1.410 1.700 2.91 3.47 4.14
140 40 24 10 12 10 10 10 5 5 4 4 2
Straight lengthsPancakes
, in bundles (hard copper tubes) and in wooden boxes (soft copper tubes)-PNC in shrink-wrapped individual plastic bags. Depending on market
requirements, they can be placed in cardboard boxes and pallets.
MATERIAL
pcs.
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ACR
C O P P E R T U B E S
REFRIGERATIONAIR CONDITIONING
Spools with a “central” reel are especially prepared so that theyunwind from the center.They provide significant advantages to the user, such asreduction in packaging materials, unwinding “on the pallet”,greater weights per spool and, therefore, longer production.ACR TALOS copper tubes do not require special unwindingequipment; they have lower handling costs, reducing machinedowntime and enhanced performance.
®
Spools with a “central” reel (CD coils)
ACR TALOS copper tubes for refrigeration units are available inthe following types:
®
ACR TALOS copper tubes are available in spools (LWC)with or without central support (hard cardboard).Spool sides may be delivered protected by “flanges”of reinforced corrugated cardboard.
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Spools (LWC)
7
3000
2000
100
6 222018161412108
150
200
300
400
500
600
800
1000
15000.30
0.35
0.40
0.50
0.60
0.70
0.80
1.00
1.251.50
1.752.00
External diameter, mm
TUBE LENGTH IN METERS(BASED ON LWC SPOOLS OF 130 KGS)
SPOOL (LWC) DIMENSIONS
200 or280 mm
Maximum 1040 mm
610 mm
Spool weight: 90 to 230 kg(Spools of greater weight are available upon request)
200 to340 mm
AVAILABLE DIMENSIONS
0,0120,30
0,0110,28
0,0140,35
0,0160,41
0,0200,51
0,0180,45
0,0250,635
0,0280,71
5/16
3/8
1/2
5/8
7,94
9,52
12,70
15,87
Recommended dimensions for LWC spools
(inch)(mm)
ThicknessExternaldiameter
(inch) (mm)
Wall thickness in mm
8
CW024A EN 1173
SF-Cu DIN1787
C-106 BS 2871 3 TABLE 1
C12200 ASTM B 743
PART
C1220 JIS H 3300
MATERIAL SPECIFICATIONS
TEMPER: Light or fully annealed.
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HALCOR has developed its own standard with regard tothe design of new high thermal performance tubes withinner grooves. With these tubes, the thermal performanceof refrigeration units is improved, enabling the reduction ofthe size of these units, whilst reducing the quantity of therefrigeration mixture required.
Inner grooved tubes
MATERIAL
Copper phosphorus deoxidised (DHP-Cu), minimum99.9% Cu and P = 0.015% - 0.040%.
HEAT EXCHANGERS
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DIMENSIONS
A-1
A-2
B-2
B-3
B-6
B-10
B-15
B-21
B-22
B-25
C-1
C-2
C-3
C-15
Groovetype
/HALCORCode
9.52 x 0.35
9.52 x 0.41
7.94 x 0.30
8.00 x 0.30
9.52 x 0.36
9.52 x 0.35
7.00 x 0.30
12.70 x 0.45
12.70 x 0.45
12.00 x 0.45
9.52 x 0.33
9.52 x 0.39
8.00 x 0.32
7.00 x 0.32
9.52 ± 0.05
9.52 ± 0.05
7.94 ± 0.05
8.00 ± 0.05
9.52 ± 0.05
9.52 ± 0.05
7.00 ± 0.05
12.70 ± 0.05
12.70 ± 0.05
12.00 ± 0.05
9.52 ± 0.05
9.52 ± 0.05
8.00 ± 0.05
7.00 ± 0.05
Externaldiameter
(mm)
8.66 ± 0.05
8.54 ± 0.05
7.06 ± 0.03
7.12 ± 0.03
8.52 ± 0.03
8.66 ± 0.03
6.14 ± 0.03
11.48
11.48
10.80
8.62
± 0.05
± 0.05
± 0.05
± 0.05
8.40 ± 0.05
7.04 ± 0.03
6.02 ± 0.03
Internaldiameter
(mm)
0.28 ± 0.03
0.34 ± 0.03
0.26 ± 0.03
0.26 ± 0.03
0.30 ± 0.03
0.28 ± 0.03
0.25 ± 0.03
0.36
0.36
0.35
0.27
± 0.03
± 0.03
± 0.03
± 0.03
0.31 ± 0.03
0.26 ± 0.03
0.25 ± 0.02
Bottomwall
(mm)
0.15 ± 0.02
0.15 ± 0.02
0.18 ± 0.02
0.18 ± 0.03
0.20 ± 0.02
0.15 ± 0.02
0.18 ± 0.02
0.25
0.25
0.25
0.18
± 0.02
± 0.02
± 0.02
± 0.02
0.25 ± 0.02
0.22 ± 0.02
0.24 ± 0.02
Groovedepth
(mm)
0.43 ± 0.05
0.49 ± 0.05
0.44 ± 0.05
0.44 ± 0.05
0.50 ± 0.05
0.43 ± 0.05
0.43 ± 0.05
0.61
0.61
0.60
0.45
± 0.05
± 0.05
± 0.05
± 0.05
0.56 ± 0.05
0.48 ± 0.05
0.49 ± 0.04
Total wallthickness
(mm)
65
65
50
50
60
60
50
70
75
70
70
65
65
55
Numberof
grooves
25 ± 2
25 ±
18 ±
18 ±
18 ±
18 ±
18 ±
18 ± 2
18 ± 2
18 ± 2
25 ± 2
25 ± 2
35 ± 1
27 ± 1
2
2
2
2
2
2
90
85
40
40
53
53
40
58
58
55
25
25
15
15
Topangle
(degrees)
94 ± 2
104 ±
64 ±
65 ±
93 ±
89 ±
57 ±
± 2
± 2
± 2
± 2
99 ± 2
69 ± 2
59 ± 2
2
2
2
2
2
2
155
155
145
84
Unitweight
(gr/m)
Nominalsize
Leadangle
(degrees)
11
12
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WATER SUPPLYHEATINGAIR CONDITIONINGREFRIGERATIONSOLAR SYSTEMSINDUSTRIAL NETWORKS
TALOS ECUTHERM copper tubes are insulated with highquality extruded polyethylene foam (PDF), structured inclosed-type microcells. The insulation is covered externally bya protective polyethylene sheath of three different types.TALOS ECUTHERM copper tubes are available in 25 and50 m coils, in two types of insulation material of differentthickness, depending on the requirements of the construction.- TALOS ECUTHERM ΡΕ-Χ. Insulation with low-density cross-linked PEF without HCFC and fibrous materials, thickness:6, 9 and 9 mm.- TALOS ECUTHERM ΡΕ. Insulation with low-density PEFwithout HCFC and fibrous materials, thickness: 6, 9 and13 mm.The closed-type microcells, combined with the protectivesheath, form a solid resistance barrier, that provides all the
TM
TM
TM
TM
Advanced technology that saves energy andprotects the environment
High performance technological product
necessary technical properties for any kind of application,such as heating, air conditioning, refrigeration and otherplumbing applications.TALOS ECUTHERM copper tubes, are manufacturedaccording to the specifications applicable in most EUcountries as well as other international specifications interms of insulation, fire resistance, technical and chemicalproperties.TALOS ECUTHERM copper tubes have a low λ coefficient,which determines thermal conductivity and an exceptional μcoefficient, which determines resistance to vapour and waterdiffusion.TALOS ECUTHERM copper tubes meet the requirements ofthe Uniform European Standard EN 14313 on PEF insulationmaterials for building and industrial plumbing installations.
TM
TM
TM
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Significant and continuous energy savings.Safe network operation.Reduction of installation time.High resistance to mechanical stress.Easy of formability.External or embedded installations.Resistance to extreme atmospheric conditions.30-year guarantee, covering the quality of manifactureof the copper tube.
TALOS ECUTHERM pre-insulated copper tubes areadvanced technology products, of high added value andsignificantly superior in effectiveness, compared toconventional insulation methods. The unique advantagesoffered by the TALOS ECUTHERM copper tubes, such ascopper resistance and durability, coupled with highperformance pre-insulation (Engineering Foams), result insignificant energy savings. With a significantly competitivemarket price and low installation cost, TALOS ECUTHERMcopper tubes are easily, the ideal choice for every modernapplication.
TM
TM
TM
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COPPER TUBE
INSULATION MATERIAL
PROTECTIVE SHEATHING
TALOS copper tubes are manufactured according to (a) theUniform European Standard EN 1057 for use in plumbinginstallations and (b) the Uniform European Standard EN 12735-1for use in air conditioning and refrigeration installations.TALOS copper tubes meet the current requirements, imposedby the new green refrigerants (R 410-A, etc.), adopted by majorrefrigeration and air conditioning unit manufacturers, both inGreece and abroad.TALOS copper tubes have been awarded most majorinternational quality marks and are exported to more than50 countries, throughout the world. TALOS copper tubes,with their high quality of manufacture, provide:
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Unlimited lifetime.Resistance to pressure, temperature and fire.Complete network impermeability.Hygienic, safe, and bacteria-free potable water.Quality and reliability of installation.Versatile applications.Comprehensive range sizes.Style and space saving.Low thermal expansion.
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Reliability that only TALOScopper tubes can provide
®
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Soft R-220 >220 >40
Temper ELOT EN 1057Classification
Tensile strengthΝ/mm2
Minimum elongationΑ5%
Copper tubeexternal diameter
Copper tubeexternal diameter
Copper tubewall thickness
Copper tubewall thickness
Overall external diameterwith 9mm thick insulation
Overall external diameterwith 9mm thick insulation
Maximum permittedworking pressure
Maximum permittedworking pressure
bar
mm
mm
mm
0,80
6
24
137
0,80
8
26
99
0,80
10
28
77
1,00
12
30
104
1,00
15
33
85
1,00
16
34
80
1,00
18
36
70
1,00
22
40
57
1/4
6,35
0,80
24,35
186
3/16
4,76
0,80
22,76
169
0,80
25,94
100
5/16
7,94
3/8
9,52
0,80
27,52
84
1/2
12,70
0,80
30,70
63
5/8
15,87
1,00
33,87
62
37,05
19,05
3/4
1,00
51
1,14
40,23
48
7/8
22,23
STANDARD DIMENSIONS ACCORDING TO EN 12735-1
inch
mm
mm
mm
bar
TALOS ECUTHERM copper tubes, are also available in straight lengths of 5m, with half hardcopper tube, upon request.
TM
WATER PIPES:REFRIGERATION PIPES:
EN 1057: 1996EN 12735-1: 2001
WATER PIPES:REFRIGERATION PIPES:
RAL/DVGW, BSI, AFNOR, AENOR, NSF, CSTB (Avis Technique)AENOR, TUV.
Values are listed, as obtained under standard laboratory conditions and may be amended, withoutprior notice.
MATERIAL PEF ÑÅ
30-31 Kg/m3
0,039 W/m.K
�12.000
-35 C to +95 Cο ο
CL1, DIN 4102 B2
Very good
60%
ÑÅ-×
DIN 4102 B2, BS 476, M1
30-33 Kg/m3
0,035 W/m.K
-80 C to +110 Cο ο
Very good
�12.000
60%
Copper phosphorus deoxidised (DHP-Cu), minimum 99.9% Cu and P = 0.015% - 0.040%
COPPER TUBE MATERIAL
MECHANICAL PROPERTIES
SPECIFICATIONS
QUALITY MARKS
INSULATION TECHNICAL PROPERTIES
STANDARD DIMENSIONS ACCORDING TO EN 1057
DENSITY ACCORDING TO DIN 53420ASTM D 1667
THERMAL CONDUCTIVITY COEFFICIENT (λ)ACCORDING TO ASTM C 335
VAPOUR-WATER DIFFUSSION RESISTANCECOEFFICIENT (μ) ACCORDING TO DIN 52615
WORKING TEMPERATURE
FIRE RESISTANCE
RESISTANCE TO CHEMICAL AGENTSACCORDING TO ASTM 543-56 T
SOUND ABSORPTION ACCORDING TODIN 4109 300-2500Hz
16
1/2 inch - 12,7 mm 5/8 inch - 15,88 mm
6
6
6
6
6
9
9
6
6
9
9
9
9
13
9
9
9
13
13
13
13
6
6
6
6
6
9
9
6
6
9
9
9
9
13
9
9
9
13
13
13
13
6
66
66
66
66
96
96
6
6
9
9
9
9
13
6
6
6
6
6
6
9
6
6
6
6
9
9
9
6
9
9
9
9
13
13
6
66
66
66
96
96
99
6
6
9
9
9
13
13
6
6
6
6
6
6
9
6
6
6
6
9
9
9
6
9
9
9
13
13
13
6
6
6
6
6
6
9
6
6
6
9
9
9
9
9
9
9
9
13
13
13
6
6
6
6
6
9
9
6
6
9
9
9
9
13
9
9
9
9
13
13
13
TEMPE-RATUREINSIDE
THE TUBE( C)ο
AMBIENT TEMPERATURE ( C) AND RELATIVE HUMIDITY (%)ο
50% 60% 70% 50% 60% 70% 50% 60% 70% 50% 60% 70%
25 Cο
+15
-20
+10
-10
+5
-5
0
30 Cο 35 Cο 40 Cο
INSULATION THICKNESS (mm)
TYPES OF EXTERIOR PROTECTIVE SHEATHING
MARKING
LengthIndication
Producer Brandname
InsulationThickness
48m HALCOR S.A. TALOS ECUTHERM 12 X1,00 PE Cl1 9 II 05TM
Insulationmaterial
Quarterand year
of productionCopper tubedimensions
Non-flammablespecification
t =2 +te0,2 ë (ti-te)� �
(d+2s) L� �
(d+2s)
d
Air conditioning and refrigeration units, operate intemperatures lower than ambient temperature;therefore, this difference must be compensated bythe appropriate insulation thickness, to preventvapour condensation. The thickness of theinsulation (with reference to Mollier's diagram), iscalculated taking into consideration thetemperature of the fluid (or gas) inside the pipes,ambient temperature and the relative humidity ofthe air.
TALOS ECUTHERM 1/2” AND 5/8”INDICATIVE CALCULATION OFINSULATION THICKNESS
TM
SURFACE TEMPERATURE CALCULATION FORMULA
1/4 + 3/8
1/4 + 1/2
1/4 + 5/8
1/4 + 3/4
3/8 + 1/2
3/8 + 5/8
3/8 + 3/4
1/2 + 3/4
PAIR DIAMETERS
COPPER TUBE
INSULATION
PROTECTIVE
SHEATHING
A C RC O P P E R T U B E S
ECUTHERM 2TM
REFRIGERATIONAIR CONDITIONING
17
ACR TALOS ECUTHERM 2 copper tubes are manufactured inpairs, firmly connected along their entire length, and in eightstandard size combinations which cover sufficiently the usualconnectivity requirements of any refrigeration or air conditioningunit.ACR TALOS ECUTHERM 2 copper tube pairs, form a singleunit which is installed easily and fast, ensuring professionalresults.
TM
TM
ACR TALOS ECUTHERM 2 pre-insulated copper tubes,manufactured by HALCOR are an innovation that ensuressignificant advantages for refrigeration and air conditioningspecialists.
TM
Simplified installation process and reduction ofinstallation time.Reduction of overall network installation cost.Reliable operation of installations and significantenergy savings.Competively purchase price.Stylish and space saving.30-year guarantee, covering the quality of manifactureof the copper tube.
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ACR TALOS ECUTHERM 2 pre-insulated copper tubes, havebeen certified by the German quality assurance organisationRWTUV, with regard to trials and manufacturing tests.The quality and reliability of such products, is ensured throughthe implementation of a Quality Assurance System, accordingto standard ISO 9001: 2000, certified by BUREAU VERITAS.
TM
Pair combinations for any application
Certified quality
Clear advantage in refrigeration and air conditioning
MATERIAL PEF ÑÅ
30-31 Kg/m3
0,039 W/m.K
�12.000
-35 C to +95 Cο ο
CL1, DIN 4102 B2
Very good
60%
ÑÅ-×
DIN 4102 B2, BS 476, M1
30-33 Kg/m3
0,035 W/m.K
-80 C to +110 Cο ο
Very good
�12.000
60%
DENSITY ACCORDING TO DIN 53420ASTM D 1667
THERMAL CONDUCTIVITY COEFFICIENT (λ)ACCORDING TO ASTM C 335
VAPOUR-WATER DIFFUSSION RESISTANCECOEFFICIENT (μ) ACCORDING TO DIN 52615
WORKING TEMPERATURE
FIRE RESISTANCE
RESISTANCE TO CHEMICAL AGENTSACCORDING TO ASTM 543-56 T
SOUND ABSORPTION ACCORDING TODIN 4109 300-2500Hz
According to the new Uniform European Standard EN 12735-1, as well as current marketrequirements, laid down by the use of new green refrigerants, including R 410-A, alreadyadopted by all major manufacturers of refrigeration and air conditioning units, both inGreece and abroad, the following standardisation is applied to ACR TALOS ECUTHERM 2copper tubes:
For an external diameter of 1/4" to 1/2", the wall thickness is standardised at 0.80 mm.For an external diameter of 5/8" to 3/4", the wall thickness is standardised at 1.00 mm.
••
186 - 63
18,3 - 32,7
0,80-0,80
1/4 - 1/2
6,35-12,7
186 - 62
18,3 - 35,9
0,80-1,00
1/4 - 5/8
6,35-15,88
29,5 - 35,9
84 - 62
0,80-1,00
3/8 - 5/8
9,52-15,88
29,5 - 39,0
84 - 51
0,80-1,00
3/8 - 3/4
9,52-19,05
22,7 - 39,0
63 - 51
0,80-1,00
1/2 - 3/4
12,7-19,05
1/4 - 3/4
6,35 - 19,05
0,80 - 1,00
186 - 51
26,3 - 39,00 29,5 - 32,7
0,80-0,80
3/8 - 1/2
9,52-12,7
84 - 63
1/4 - 3/8
6,35-9,52
0,80-0,80
26,3 - 29,5
186 - 84
Copper tubewall thickness
Overall external diameterwith 9mm thick insulation
Maximum permitted workingpressure according to
ASTM B280
Copper tubeexternal diameter
inch
mm
mm
mm
bar
MECHANICAL PROPERTIES
Soft R-220 >220 >40
Temper ΕLΟΤ ΕΝ 1057Classification
TensileΝ/mm
strength2
Minimum elongationΑ5%
Values are listed as obtained under standard laboratory conditions and may be amendedwithout prior notice.
INSULATION TECHNICAL PROPERTIES
COPPER TUBE MATERIAL
Copper phosphorus deoxidised (DHP-Cu), minimum 99.9% Cu and P=0.015% - 0.040%.
Appropriate also for the new green refrigeration units
STANDARD PAIR DIMENSIONS (COILS 15m, 25m, 30m LONG)
Other sizes and special packaging in pallets or cardboard boxes are available upon request.
18
FA
LC
ON
P.0
9/0
60
01
/20
0.2
0/1
11
1
4 Dimitar Peshev str., Gara Iskar, 1528 Sofia, BULGARIATel.: +359 2 960 6350, +359 2 978 5209, Fax: +359 2 978 3393
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