ACO Modular

ACO Product catalogue

Modular Stainless Steel Channel Drainage System

• Modular 20

• Modular 125

• Modular 200

Floor Drainage systems

ACO Modular

2

ACO Modular


System Overview

System introduction page 3

Applications page 3

Features and benefits page 4

Channel edge profiles page 5

Technical Data

Modular 20 technical data page 6

Gully bodies for Modular 20 page 9

Accessories page 11

Assembly inverts page 12



Accessories, Grates page 21




Accessories, grates page 29


Installation

Channel and Gully installation page 32

Reference page 35

3

ACO Modular

ACO Modular – Fields of Application / System overview

Modular Stainless Steel Drainage System

Typical Aplications

As a bonus, the system is available off theshelf for a wide, practical range of applications,a few of which are written below.

■ Food Processing

■ Chemical & Pharmaceutical

■ Retail

■ Leisure

■ Brewing, Bottling & Canning

■ Human & Animal Health Care

ACO Modular – General overview

Name Type Channel width in Hydraulic Flow rate per ACO Typical

the place of grate [mm] performance connected gully [l/s] Gully application

Modular 20 slot 20 light 1,2 – 3,5 EG 157 architectural solutions, passage (no grating applies) performance EG 178 between wet and dry areas, etc...

Modular 125 box 125 light and standard 1,2 – 3,5 EG 157 Leisure centers, kitchens, performance EG 178 food processing, etc...

Modular 200 box 200 light and standard 3,5 – 5,4 EG 201 food processing, performance EG 220 industrial kitchens, etc...

Invertdepth+13

Invertdepth+13

Solution Advantages

■ Flexible drainage solution „Lego system“

■ Self cleaning effect – „V“ profile

■ High durability performance

■ Meets highest hygienic requirements

■ Wide range of gratings

ACO Modular 20 ACO Modular 125 ACO Modular 200

Invertdepth

+21,5

System introduction

Modular 20, 125 and 200 follow up previousACO Industries k.s. Modular systems. Those sys-tems offer the first choice for performance andflexibility. Significant improvements include:

■ Vee-bottomed profiled channel for enhanceflow efficiency at low rates.

■ Wide range of constant depth and slopinginvert channels and accessories to cover95% of all applications.

■ Low weight elements for easy handling.

■ Range of components enabling drainage ofcomplicated ground shapes.

■ Wide variety of invert depths and channelfalls to suit most applications.

■ Level invert

■ Continuous fall

■ Combined fall

■ Vee channel profile

■ Wide grating choice

Manufactured in corrosion resistant 304 and316 grade austenitic stainless steel that is ful-ly pickle passivated to remove embedded ironand chromium-depleted weld zones, outstan-ding performance and longevity is assured.Additonally, stainless steel can be 100% recyc-led if the products are ever removed or at theend its working life.

■ In complients with standards

■ Customer support

4

ACO Modular

9

15

12

13

17

16

14

11

6

18

Modular Stainless Steel Channel drainage System

Features and Benefits

1

5

8

13

3

8

4

6

4

7

2

10

Wide range of grates available with loading class A15 toC250.

Gully tops are welded to the channel eliminating poten-tial bug trap areas. The gully body can be connected toan ACO Eurogully body for installation convenience.

System is compatible with Aco Industries gully range (seetable below)

An optional sieve or basket collects debris effectively.

The telescopic gully arrangement provides variable invertconnection capability.

Chamfered spigot outlets provide easy push-fit connectionto drainage pipes.

110mm dia spigot outlets with an in-line foul air trapprovide a 1.2 l/s flow capacity.

Spigot outlets can be supplied with a foul air trap whichhas a water trap depth of 50mm meeting the require-ments of EN 1253. The foul air trap allows for an option-al sieve to be used.

Spigots can be supplied with a debris basket if the foul airtrap is omitted.

Vee-bottomed channel profile enhances flow efficiency atlow flow rates for a cleaner, hygienic system.

Channel and gully tops finished with a brushed 14mmwide edge detail providing an attractive and practical in-terface with all surrounding floor finishes. All productsare compatible with the optional ACO Vinyl Seal® for afully welded flexible floor attachment solution.

Channels are supplied complete with removable spacer bars to aid installation that are easily removed prior to grating installation.

Levelling feet assist in setting the channel out tofinished floor level and provide a convenient con-crete anchor.

Concrete anchor ties are supplied welded to thechannel for increased operational robustness fol-lowing installation.

Corner units accommodate standard 500mmgrating lengths.

Branch units accommodate standard 500mmgrating lengths.

Flange plates are welded to each channel sectionand allow multi-point clamping of the NBRsponge gasket for a totally waterproof seal.

Closing end plates available for all level invertchannel depths

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

3

18

Modular 125 and Modular 200 channels areavailable with different edge details to suitvarying load requirements and the surroundingfloor material.Standard Channel

Suitable for tiles,concrete and epoxyresin floors in pedes-trian and light indus-

trial applications. Suitable for Load Class A15& B125.

ACO Building Drainage Vinyl Seal®

Ideal forvinyl sheetflooring ap-plications.

It removes the cumbersome mechanical clamp-ing mechanisms traditionally used. The 7 pointsealing system is fully watertight and has beenused successfully in hundreds of applicationsinternationally.

NBR Infill EdgeThe underside of thechannel is infilled witha NBR strip to provideadditional strength in

dense traffic areas and to make installationeasier. Suitable for Load Class C250 to EN1433.

5

ACO Modular

1

2

3

4

1

2

3

4

5


Channel edge profiles

Channel edge

Mastic sealant

NBR infill

Standartd channel with vee profile

ACO Building Drainage VinylSeal®

for welded vinyl sheet flooring

5

6

ACO Modular

105

15 ID

50

20

1,5

65

Constant invert Sloping invertModular 20 Profile

Modular 20 is a simple, plotter system, whichrequires no grating, manufactured from1,5mm thick austenitic stainless steel in gra-des 304 and 316.Modular 20 is ideal for wash-down applicati-ons or as a breakwater between designated

wet and dry areas. The system is capable ofwithstanding heavy wheel loads and it is avai-lable with channel edge details suitable for va-rious floor finishes. 20 mm aperture at the topof the channel presents no problems to pede-strian wheelchair or trolley traffic. The continu-

ous slot allows easy access for clearing.Modular 20 channels are available with eithersloping or constant inverts.

Characteristics

Channel edge profiles


Modular 20 - Technical data

20

50

65

H

20

50

65

H

NBR

Standard channel NBR infill edge

20

50

65

H

Vinyl seal

Level Invert Channels

Description Part No Part No L A Weight

AISI 304 AISI 316 mm mm kg

500 mm channel 92300 92350 500 70 2.5

92301 92351 500 90 2.8

92302 92352 500 120 3.1



1000 mm channel 92305 92355 1000 70 4.3

92306 92356 1000 90 5.1

92307 92357 1000 120 5.5



2000 mm channel 92310 92360 2000 70 8.6

92311 92361 2000 90 5.2

92312 92362 2000 120 11



3000 mm channel 92316 92366 3000 70 12

92317 92367 3000 90 13.6

92318 92368 3000 120 15.5

* Marked items available from stock

A

L

A

L

A

L

L

A

7

ACO Modular



Sloping Invert Channels



500 mm channel 92303 92353 500 70-75 2.3

92304 92354 500 75-80 2.4



1000 mm channel 92308 92358 1000 70-75 4.1

92309 92359 1000 75-80 4.5



2000 mm channel 92313 92363 2000 70-80 8.2

92314 92364 2000 80-90 8.8

92315 92365 2000 90-100 9.8



3000 mm channel 92319 92369 3000 70-80 12.5

92320 92370 3000 80-90 13.5

92321 92371 3000 90-100 14.5

92322 92372 3000 100-110 15.5

92323 92373 3000 110-120 16.5



6000 mm channel 409014 409015 6000 70-90 20.6

409016 409017 6000 90-110 23.5

500 mm corner unit

Description Part No Part No Invert Weight

AISI 304 AISI 316 (A) kg

500 mm corner unit 92338 92388 70 4.3

92339 92389 75 4.0

92340 92390 80 4.2

92341 92391 90 4.6

92342 92392 100 5.1

92343 92393 110 4.7

92344 92394 120 6.5

500 mm branch unit



500 mm branch unit 92345 92395 70 4.4

92346 92396 75 4.4

92347 92397 80 4.2

92348 92398 90 4.6

92349 92399 100 4.8

92400 92450 110 5.1

92401 92451 120 6.1

All channels are supplied complete with levelling feet, fixing ties, NBR gaskets and fixings.


500

500

A

A

450 500

500

A

L

A

L

A

L

L

A

L

A

8

ACO Modular

500 mm end outlet



500 mm end outlet 92402 92452 70 3.1

(incl. industrial gully top) 92403 92453 75 3.2

92404 92454 80 3.3

92405 92455 90 3.6

92406 92456 100 3.5

92407 92457 110 3.8

92408 92458 120 3.9

500 mm centre outlet



500 mm centre outlet 92409 92459 70 3.6

(incl. industrial gully top) 92410 92460 75 3.2

92411 92461 80 3.8

92412 92462 90 3.7

92413 92463 100 3.8

92414 92464 110 3.9

92415 92465 120 4.3

1000 mm centre outlet



1000 mm centre outlet 403607 403614 70 5.2

403608 403615 75 5.2

403609 403616 80 5.5

403610 403617 90 6.1

403611 403618 100 5.9

403612 403619 110 6.4

403613 403620 120 6.9

One Way Gully Top (compatible to inline gully EG 178 - comfort line)

Description Part No Part No A B Weight


One Way Gully Top 404106 70 80 3.0

404104 90 100 3.8

404102 120 130 3.8

Two Way Gully Top (compatible to inline gully EG 178 - comfort line)

Description Part No Part No A B Weight


Two Way Gully Top 404100 70 80 2.9

404098 90 100 4.2

404096 120 130 4.8





A

50

150

200

500

186

Ø142

A

50

400

200

1000

186

Ø142

A

250250

500

Ø157

A

250

500

Ø157

500 200

300 200

186

Ø142

A

9



Gully bodies (for use with one and two way gully tops)

EG 157 classic line - horizontal outlet

Description Part No Part No

AISI 304 AISI 316

DN 70 with 50 mm flange with FAT 05363 15363

DN 70 with bonding flange with FAT 05371 15371

DN 70 with double clamping flange with FAT 05373 15373




Accessories

Description Part No Part No Part No

NBR AISI 304 AISI 316

Silt basket 05832 15832

Sieve 05838 15838

O – ring 05844

Drainage ring 05841

Raising piece

with bonding flange 05854 15854

Raising piece

with double clamping flange 05851 15851

180

∅142

∅358

180

∅142

∅358

∅358

∅157∅75

180

140

∅258

∅157∅75

180

140

∅358

∅157∅75

180

140

∅258

∅157∅11

0

180

158

∅358

∅157∅11

0

180

158

∅358

∅157∅11

0

180

158

ACO Modular

10

ACO Modular



EG 178 comfort line - horizontal and vertical outlet

Description Diameter Diameter Height Part No Part No

D (mm) d (mm) H (mm) AISI 304 AISI 316

Gully body, horizontal 157 75 145 403127 403128

157 110 145 403158 403159

Gully body, vertical 157 75 225 403086 403089

157 110 225 403088 403091

Description D Part No Part No

(mm) AISI 304 AISI 316

Silt basket for body 178 157 405217 405218

Sand basket for body 178 157 405250 405251

Foul air trap for body 178 157 405215 405216

H

D

d

d

H

D

Grating for gully tops

Compatible to EG 157 - classic line

Description Part No Part No Surface Loading Height

AISI 304 AISI 316 classes

Mesh grating 05910 15910 antislip L 25

05913 15913 plain L 25

05915 15915 plain M 40

Perforated grating 05928 15928 L 25

- slot 42111 42501 L 40

Ladder grating 05936 15936 plain M 25

97353 97354 antislip M 25

402093 401695 antislip M 40

Slot cover 05940 15940 M 25

Solid cover 05932 15932 L 25

Perforated grating - round holes ∅ 8 06960 – L 25

Round holes spec. 05897 – L 25

Compatible to inline gully 178 - comfort line




05920 15920 plain L 30



Slot cover 05941 15941 M 30

Solid cover 05933 15933 L 30

Perforated grating - round holes ∅ 5 06961 401561 L 30

Round holes spec. 05895 15895 L 40

11

ACO Modular

Accessories

End plates with 50 mm outlet

Description Part No Part No Channel Weight

AISI 304 AISI 316 height kg

End plates with 50 mm outlet 92331 92381 70 0.38

92332 92382 75 0.28

92333 92383 80 0.40

92334 92384 90 0.45

92335 92385 100 0.38

92336 92386 110 0.45

92337 92387 120 0.50

End plates with 50 mm outlet



End plates 92324 92374 70 0.21

92325 92375 75 0.21

92326 92376 80 0.22

92327 92377 90 0.30

92328 92378 100 0.25

92329 92379 110 025

92330 92380 120 0.26

Channel adapter for sump unit

Description Part No h Weight

mm kg

Channel adapter 401274 70/120 0.5

401272 75/120 0.7

401270 80/120 0.5

401268 90/120 0.5

401266 100/120 0.5

401264 110/120 0.6

401262 120/120 0.7

Sump unit

Description Part No H Weight

mm kg

Sump unit 401242 500 11.3

401240 350 8.3

Silt basket for Sump unit

Description Part No H Weight

mm kg

Silt basket for Sump unit 401246 250 2.9

401244 100 1.5

Description Part No

NBR infill 90903

Vinyl seal™ 400841

All end plates supplied complete with NBR gaskets and fixing.Vinyl seal™



15

3

140±0.25

2061

h15

5H

50

60 60

500100

6018

9

452-1

56.5383.5

430

HH

71

93

NBR infill

12

ACO Modular

One-Way & Two-way Gully Tops with Vertical Gully Outlet(connected to EG 201 gully - classic line)

H 70 H 75 H 80 H 90 H 100 H 110 H 120

A min 76 81 86 96 106 116 126

A max 128 133 138 148 158 168 178

B min 336 341 346 356 366 376 386

B max 388 393 398 408 418 428 438

One-Way & Two-way Gully Tops with Horizontal Gully Outlet(connected to EG 201 gully -classic line)

H 70 H 75 H 80 H 90 H 100 H 110 H 120

A min 76 81 86 96 106 116 126

A max 128 133 138 148 158 168 178

C min 234 239 244 254 264 274 284

C max 286 291 296 306 316 326 336

D min 256 261 266 276 286 296 306

D max 308 313 318 328 338 348 358

One Way & Two Way Gully Tops (connected to inline gully EG 220 - comfort line)

H 70 H 75 H 80 H 90 H 100 H 110 H 120

A min 76 81 86 96 106 116 126

A max 116 121 126 136 146 156 166

B min 231 236 241 251 261 271 281

B max 271 276 281 291 301 311 321


H 70 H 75 H 80 H 90 H 100 H 110 H 120

A min 76 81 86 96 106 116 126

A max 116 121 126 136 146 156 166

B min 311 316 321 331 341 351 361

B max 341 346 351 361 371 381 391



B

A25

mm

min

Ø110mm

80m

m

H

B

A

80m

m

H

DC

AØ

110m

m

25m

m m

in.

H

H

A

B

13

153

L

A153

L

A

153L

A

153 L

A

153 L

A

153

1,5

125

21

97IDInvert

depth+13


Modular 125 is a range of high quality chan-nels, gratings and industrial gullies, manufac-tured from 1,5 mm thick austenitic stainlesssteel in grades 304 or 316.

Modular 125 provides a robust, practical andcost effective solution to floor drainage pro-blems. The modular concept allows systems tobe designed to surround machinery and fit wit-

hin existing tiling patterns. Refurbishment andnew drainage layouts and varying hydraulic de-mands can be satisfied by using com ponentsfrom the Modular 125 range.

Characteristics






500mm Long Sloping Invert 105 151 407 235 500 50–65 2.4

105 152 407 236 500 65–80 2.5




105 156 407 238 1000 65–80 4.4

105 157 407 239 1000 80–95 4.8

105 158 407 240 1000 95–110 5.2



2000mm Long Sloping Inver 105 161 407 241 2000 50–65 7.5

105 162 407 242 2000 65–80 8.2

105 163 407 243 2000 80–95 8.9

105 164 407 244 2000 95–110 9.7

105 165 407 245 2000 110–125 10.5




105 169 407 247 3000 65–80 11.8

105 170 407 248 3000 80–95 12.9

105 171 407 249 3000 95–110 14.0

105 172 407 250 3000 110–125 15.1



6000 mm Long Sloping Invert 408821 408824 6000 50 - 80

408822 408825 6000 65 - 95

408823 408826 6000 95 - 125



ACO Modular

14

ACO Modular




500mm Long Level Invert 105 119 407 211 500 50 2.3

105 120 407 212 500 65 2.5

105 121 407 213 500 80 2.7

105 122 407 214 500 95 2.9

105 123 407 215 500 110 3.1

105 124 407 216 500 125 3.4




105 128 407 218 1000 65 4.2

105 129 407 219 1000 80 4.6

105 130 407 220 1000 95 5.0

105 131 407 221 1000 110 5.4

105 132 407 222 1000 125 5.8




105 136 407 224 2000 65 7.9

105 137 407 225 2000 80 8.6

105 138 407 226 2000 95 9.5

105 139 407 227 2000 110 10.4

105 140 407 228 2000 125 11.2




105 144 407 230 3000 65 11.3

105 145 407 231 3000 80 12.4

105 146 407 232 3000 95 13.5

105 147 407 233 3000 110 14.6

105 148 407 234 3000 125 15.7





153

L

A

153L

A

153L

A

153 L

A

15

ACO Modular

500mm Corner Unit – Right Hand



500mm Corner Unit Right Hand 105 207 407 275 50 3.9

105 208 407 276 65 4.3

105 209 407 277 80 4.7

105 210 407 278 95 5.1

105 211 407 279 110 5.5

105 212 407 280 125 5.8

500mm Corner Unit – Left Hand



500mm Corner Unit Left Hand 105 214 407 281 50 4.0

105 215 407 282 65 4.3

105 216 407 283 80 4.8

105 217 407 284 95 5.1

105 218 407 285 110 5.5

105 219 407 286 125 6.3

500mm Branch Unit



500mm Branch Unit 105 221 407 287 50 3.9

105 222 407 288 65 4.3

105 223 407 289 80 4.7

105 224 407 290 95 5.1

105 225 407 291 110 5.4

105 226 407 292 125 5.8



End Plates

End Plates



End Plates 105 100 407 196 50 0.18

105 101 407 197 65 0.20

105 102 407 198 80 0.22

105 103 407 199 95 0.24

105 104 407 200 110 0.26

105 105 407 201 125 0.29

All end plates supplied complete with NBR gaskets and fixing.




153

A

515

640

153

A

515640

153

A

640

500

16

ACO Modular

500mm End Outlet

Description Part No Part No Invert (A) Weight

AISI 304 AISI 316 mm kg

500mm End Spigot Outlet 105 175 407 251 50 2.6

105 176 407 252 65 2.8

105 177 407 253 80 3.1

105 178 407 254 95 3.3

105 179 407 255 110 3.5

105 180 407 256 125 3.7

1000mm End Outlet



1000mm End Spigot Outlet 105 183 407 257 50 4.2

105 184 407 258 65 4.6

105 185 407 259 80 5.0

105 186 407 260 95 5.4

105 187 407 261 110 5.8

105 188 407 262 125 6.2

* Assumes use of in-line foul air trap, Part Number 401221.

500mm Centre Spigot Outlet



500mm Centre Spigot Outlet 105 191 07 263 50 2.7

105 192 407 264 65 2.9

105 193 407 265 80 3.1

105 194 407 266 95 3.3

105 195 407 267 110 3.5

105 196 407 268 125 3.7

1000mm Centre Outlet



1000mm Centre Spigot Outlet 105 199 407 269 50 4.2

105 200 407 270 65 4.6

105 201 407 271 80 5.1

105 202 407 272 95 5.4

105 203 407 273 110 5.8

105 204 407 274 125 6.2

All channels are supplied complete with leveling feet, fixing ties NBR gaskets and fixings.




153

Ø110

500

A

Ø110153

1000

A

Ø110153

500

A

Ø110153

1000

A

17

ACO Modular

Gullies

One Way Gully Top (compatible to EG 157 - classic line)

Description Part No Part No A Weight


One Way Gully Top 407 467 407 293 65 4.1

407 468 407 294 95 4.7

407 469 407 295 125 5.7

Two Way Gully Top (compatible to EG 157 - classic line)



Two Way Gully Top 407 473 407 296 65 3.0

407 474 407 297 95 3.6

407 475 407 298 125 4.8

One Way Gully Top (compatible to inline gully EG 178 - comfort line)



One Way Gully Top 407935 407932 65 4.4

407936 407933 95 4.7

407937 407934 125 5.4

Two Way Gully Top (compatible to inline gully EG 178 - comfort line)



Two Way Gully Top 407941 407938 65 5.8

407942 407939 95 6.8

407943 407940 125 7.4




684 198198

Ø142

A

153

1170

198

Ø142

A

153

A Ø157153

734248 248

A Ø157153

1220

248

18

ACO Modular



∅258

∅157∅75

260

180

∅358

∅157∅75

260

180

∅358

∅157∅75

260

180

∅258

∅157∅110

260

180

∅358

∅157∅110

260

180

∅358

∅157∅110

260

180


EG 157 classic line - vertical outlet


AISI 304 AISI 316

DN 70 with 50 mm flange without FAT 97014 97012

with FAT 05362 15362

DN 70 with bonding flange without FAT 97036 97026

with FAT 05370 15370

DN 70 with double clamping flange without FAT 97038 97028

with FAT 05372 15372


with FAT 05724 15724


and FAT 05726 15726


with FAT 05728 15728

Accessories




Sieve 05838 15838

Foul air trap ∅ 75 E 1078 97047

Foul air trap ∅ 110 E 1081 97050

O – ring 05844

Drainage ring 05841

Raising piece


Raising piece


180

∅142

∅358

180

∅142

∅358

19

ACO Modular






AISI 304 AISI 316







Accessories




Sieve 05838 15838

O – ring 05844

Drainage ring 05841

Raising piece


Raising piece


180

∅142

∅358

180

∅142

∅358

∅358

∅157∅75

180

140

∅258

∅157∅75

180

140

∅358

∅157∅75

180

140

∅258

∅157∅11

0

180

158

∅358

∅157∅11

0

180

158

∅358

∅157∅11

0

180

158

20

ACO Modular







157 110 145 403158 403159


157 110 225 403088 403091






H

D

d

d

H

D

21

ACO Modular

Accessories

NBR Infill accessory is inserted into the underside of the visible edge of the drainage channel and asso-ciated component sections. NBR Infill can be site fitted or factory fitted if required. This accessory isrecommended when the installation is subject to wheeled loadings from trolleys or vehicles to preventdamage to the visible edge of the drainage channel.

NBR Infill

Description Part No Unit

NBR Infill 90903 * per metre



Flexible NBR Seal 49062 * per metre

Rigid NBR Extrusion 49061 * per metre

* Double quantity for each channel metre

NBR infill




Compatible to EG 157 - classic line




05913 15913 plain L 25

05915 15915 plain M 40


- slot 42111 42501 L 40


97353 97354 antislip M 25

402093 401695 antislip M 40

Slot cover 05940 15940 M 25

Solid cover 05932 15932 L 25



Compatible to inline gully 178 - comfort line




05920 15920 plain L 30



Slot cover 05941 15941 M 30

Solid cover 05933 15933 L 30

Perforated grating - round holes ∅ 5 06961 401561 L 30

Round holes spec. 05895 15895 L 40

22

ACO Modular



Gratings

Anti Slip Mesh

Description Part No Part No A mm EN 1433 Finish Weight

AISI 304 AISI 316 Load Class kg

Anti Slip Mesh Grating 21610 21615 1000 A15 Electro Polished 3.0

21710 21715 500 A15 Electro Polished 1.6

21810 21815 1000 C250 Electro Polished 4.2

21910 21915 500 C250 Electro Polished 2.2

Plain Mesh



Plain Mesh Grating 21620 21625 1000 A15 Electro-polish 3.0

21720 21725 500 A15 Electro-polish 1.6

21820 21825 1000 C250 Electro-polish 4.2

21920 21925 500 C250 Electro-polish 2.2

Ladder



Ladder Grating 21741 21746 1000 C250 Pickled 3.4

(Reversible Plain or Anti-Slip) 21740 21745 500 C250 Pickled 2.0

Heelsafe



Heelsafe Grating 96818 401237 1000 A15 Linished 3.4

96819 401238 500 A15 Linished 2.0

Perforated



Perforated Grating 21660 21665 1000 A15 Pickled 3.5

21760 21765 500 A15 Pickled 1.7

21860 21865 1000 B125 Pickled 4.7

21960 21965 500 B125 Pickled 2.6

Quadrato*



Quadrato grating 105527 407924 1000 A15 Linished 3.2

105528 407925 500 A15 1.6

Plastic Grating

Description Part No A mm EN 1433 Finish Weight

Load Class kg

Plastic Grating 21690 1000 A15 White 1.2

21790 500 A15 White 0.6

Composite Grating*

Description Part No A mm EN 1433 Finish Weight

Load Class

Composite Grating 04778 500 C250 Black 1.2

10735 500 C250 White 1,2

* Locking recess in grating provided as standard.

A

A

A

A

A

A

A

A

23

ACO Modular


Modular 125 system assembly inverts

B

A25

mm

min

Ø110mm

80m

m

H

B

A

80m

m

H

DC

AØ

110m

m

25m

m m

in.

HH

A

B

One-Way & Two-way Gully Tops with Vertical Gully Outlet

(connected to EG 157 gully - classic line)

H = 65mm H = 95mm H = 125mm

A Min 78 108 138

A Max 130 160 190

B Min 338 368 398

B Max 390 420 450

One-Way & Two-way Gully Tops with Horizontal Gully Outlet

(connected to EG 157 gully - classic line)

H = 65mm H = 95mm H = 125mm

A Min 78 108 138

A Max 130 160 190

C Min 236 266 296

C Max 288 318 348

D Min 258 288 318

D Max 310 340 370

One Way & Two Way Gully Tops

(connected to inline gully EG 178 - comfort line)

H = 65mm H = 95mm H = 125mm

A Min 78 108 138

A max 118 148 178

B min 313 343 373

B max 343 383 413

One Way & Two Way Gully Tops

(connected to inline gully EG 178 - comfort line)

H = 65mm H = 95mm H = 125mm

A Min 78 108 138

A max 118 148 178

B min 233 263 293

B max 273 303 333

24

ACO Modular

230

1,5

200

31

172IDInvert

depth+21,5


Modular 200 is a range of high quality chan-nels, gratings and industrial gullies, manufac-tured from 1,5 mm thick austenitic stainlesssteel in grades 304 or 316.

Modular 200 provides a robust, practical andcost effective solution to floor drainage pro-blems. The modular concept allows systems tobe designed to surround machinery and fit wit-hin existing tiling patterns. Refurbishment and

new drainage layouts and varying hydraulic de-mands can be satisfied by using com ponentsfrom the Modular 200 range. Contact ACO fordetails & heavy duty applications.

Characteristics






500mm Long Sloping Invert 401855 401856 500 55-60 3.7



1000mm Long Sloping Invert 401871 401872 1000 60-70 6.7402464 402465 1000 70-80 7.0402466 402467 1000 80-90 7.4402468 402469 1000 90-100 7.7402470 402471 1000 100-110 8.0



2000mm Long Sloping Inver 401887 401888 2000 60-70 12.5402472 402473 2000 70-80 12.9402474 402475 2000 80-90 13.6402476 402477 2000 90-100 14.3402478 402479 2000 100-110 15.2402480 402481 2000 110-120 15.6



3000mm Long Sloping Invert 402482 402483 3000 60-80 18.3402484 402485 3000 80-100 21.5402486 402487 3000 100-120 23.0402488 402489 3000 120-140 24.5



6000 mm Long Sloping Invert 408827 408828 6000 60 - 100 30408828 408830 6000 100 - 140 38


230

L

A230

L

A

230L

A

230 L

A

230 L

A

25

ACO Modular






500 mm long Level invert 409072 409050 500 60 2.8409047 409051 500 70 3.5409048 409052 500 80 4.2409049 409053 500 100 5.1



1000 mm long Level invert 401859 401860 1000 60 5.9409054 409057 1000 70 5.9409055 409058 1000 80 6.5409056 409059 1000 100 7.1



2000 mm long Level invert 401875 401876 2000 60 11.7409060 409063 2000 70 12409061 409064 2000 80 12.6409062 409065 2000 100 13.2



3000 mm long Level invert 401895 401896 3000 60 18.4409066 409069 3000 70 18.2409067 409070 3000 80 19409068 409071 3000 100 19.7

500mm Corner Unit – Right Hand



500mm Corner Unit Right Hand 401921 401922 60 5.6402490 402491 80 7.3

402492 402493 100 7.9

500mm Branch Unit



500mm Branch Unit 401933 401934 60 5.2

402494 402945 80 7.2

402496 402497 100 7.9

500mm End Outlet (compatible to EG 201 gully - classic line)



500mm Centre Spigot Outlet 401945 401946 60 4.0

401947 401948 70 4.1

402498 402499 80 4.2

401949 401950 90 4.9

402500 402501 100 5.0

402502 402503 110 5.5

401951 401952 120 5.9

402504 402505 140 6.5



515

640

230

A

640

500

230

A

Ø184

500

230

A

230

L

A

230L

A

230L

A

230 L

A

26

ACO Modular

1000mm Centre Outlet (compatible to EG 201 gully - classic line)



1000mm Centre Spigot Outlet 401981 401982 60 7.1

401983 401984 70 7.5

402506 402507 80 7.9

401985 401986 90 8.0

402508 402509 100 8.3

402510 402511 110 9.7

401987 401988 120 10.0

402512 402513 140 10.9

785 mm One Way Gully Top (compatible to inline gully EG 220 - comfort line)



785 mm One Way Gully Top 407944 407 948 60 4.4

407945 407 949 70 4.5

407946 407 950 80 4.8

407947 407 951 100 5.1

1270 mm Two Way Gully Top (compatible to inline gully EG 220 - comfort line)



1270 mm Two Way Gully Top 407952 407 956 60 4.1

407953 407 957 70 4.7

407954 407 958 80 5.0

407955 407 959 100 5.5



End Plates

End Plates



End plate without outlet 402683 402684 55 0.30

402028 402029 60 0.36

402030 402031 70 0.40

402514 402515 80 0.47

402032 402033 90 0.48

402516 402517 100 0.52

402518 402519 110 0.55

402036 402037 120 0.59

402520 402521 140 0.66

End plate with 50mm outlet 402001 402002 55 0.50

402003 402004 60 0.60

402005 402006 70 0.68

402034 402035 80 0.70

402007 402008 90 0.75

402024 402025 100 0.78

402020 402021 110 0.80

402022 402023 120 0.85

401999 402000 140 0.90

All end plates are supplied complete with gaskets and fixings.




Ø184

1000

230

A

A

Ø200

230

785 300300

Ø200

230

1270

300

A

27

ACO Modular

180

∅184

∅401

180

∅184

∅401

∅301

∅201∅110

280

200

∅401

∅201∅110

280

200

∅401

∅201∅110

280

200



Gully bodies (for use with end and centre outlet)

EG 201 classic line - vertical outlet


AISI 304 AISI 316


with FAT 05364 15364


with FAT 05374 15374


with FAT 05376 15376

Accessories




Sieve 05839 15839

Foul air trap ∅ 110 E 1084 97052

O – ring 05845

Drainage ring 05842

Raising piece


Raising piece


28

ACO Modular

∅401

∅201∅11

0

200

160

∅301

∅201∅11

0

200

160

180

∅184

∅401

180

∅184

∅401

∅401

∅201∅11

0

200

160





AISI 304 AISI 316




Accessories



Silt basked horizontal 05834 15834

Sieve 05839 15839

O – ring 05845

Drainage ring 05842

Raising piece


Raising piece with

double clamping flange 05852 15852











H

D

d

d

H

D

29

ACO Modular



Accessories

NBR Infill accessory is inserted into the underside of the visible edge of the drainage channel and asso-ciated component sections. NBR Infill can be site fitted or factory fitted if required. This accessory isrecommended when the installation is subject to wheeled loadings from trolleys or vehicles to preventdamage to the visible edge of the drainage channel.

NBR Infill


NBR Infill 90903 * per metre



Flexible NBR Seal 49062 * per metre

Rigid NBR Extrusion 49061 * per metre

* Double quantity for each channel metre

NBR infill


Compatible to inline gully EG 220 - comfort line




05924 15924 plain L 30

05925 15925 plain M 40



97393 97394 antislip M 30

Slot cover 05942 15942 M 30

Solid cover 05934 15934 L 30



30

ACO Modular



A

A

A

A

A

Gratings

Anti Slip Mesh



Anti Slip Mesh Grating 92200 92250 500 A15 Electro Polished 3.0

92201 92251 1000 A15 Electro Polished 6.0

Plain Mesh



Plain Mesh Grating 92207 92257 500 A15 Electro-polish 3.0

92208 92258 1000 A15 Electro-polish 6.0

Ladder



Ladder Grating 92214 92264 500 C250 Pickled 5.8

(Reversible Plain or Anti-Slip) 92215 92265 1000 C250 Pickled 11.0

Perforated



Perforated Grating 402689 - 500 A15 Pickled 2.8

402688 - 1000 A15 Pickled 5.2

Arla grate



Arla grate 92221 92271 500 A15 Pickled 3.4

92222 92272 1000 A15 Pickled 6.8

31

ACO Modular

One-Way & Two-way Gully Tops with Vertical Gully Outlet(connected to EG 201 gully - classic line)

H 60 H 70 H 80 H 90 H 100 H 110 H 120 H 140

A min 80 90 100 110 120 130 140 160

A max 145 155 165 175 185 195 205 225

B min 360 370 380 390 400 410 420 440

B max 425 435 445 455 465 475 485 505

One-Way & Two-way Gully Tops with Horizontal Gully Outlet(connected to EG 201 gully -classic line)

H 60 H 70 H 80 H 90 H 100 H 110 H 120 H 140

A min 80 90 100 110 120 130 140 160

A max 145 155 165 175 185 195 205 225

C min 240 250 260 270 280 290 300 320

C max 305 315 325 335 345 355 365 385

D min 280 290 300 310 320 330 340 360

D max 345 355 365 375 385 395 405 425


H 60 H 70 H 80 H 90 H 100 H 110 H 120 H 140

A min 80 90 100 110 120 130 140 160

A max 120 130 140 150 160 170 180 200

B min 315 325 335 345 355 365 375 395

B max 355 365 375 385 395 405 415 435


H 60 H 70 H 80 H 90 H 100 H 110 H 120 H 140

A min 80 90 100 110 120 130 140 160

A max 120 130 140 150 160 170 180 200

B min 235 245 255 265 275 285 295 315

B max 275 285 295 305 315 325 335 355



B

A25

mm

min

Ø110mm

80m

m

H

B

A

80m

m

H

DC

AØ

110m

m

25m

m m

in.

HH

A

B

32

ACO Modular

Step 1 Base Preparation

Prepare base with 100mm compacted Type 1 fill.

Sept 2 Gully Positioning

Position gully bodies and measure for shuttering and oversite concrete

level.

Step 3 Construct Shutters

Construct shutters, position and mark concrete level. Leaving the shut-

ters long allows easy removal after concrete pour.

Step 4 Pour Concrete

Pour concrete slab and leave for 24 hours before removing shuttering.

Step 4 (Continued)

Keep pipework clear of loose materials.

Step 5 Re-Position Gully

Position gully(s) and check levels. Keep loose materials clear of gully.


Installation guidelines – gully and channel installation

Basic Instructions – details may vary depending upon application

33

ACO Modular

Step 6 Backfill Gullies

Backfill gullies with concrete and float to flange level.

Step 7 DPM

Fit DPM and clamp in flange as appropriate.

Step 8 Channel Assembly

Loose assemble gullies, channel sections and joint gaskets in drainage run

ensuring compatibility of adjacent channels, position and level before final

tightening of all joints. For Load Class C250 applications, allow 200mm either

side and under the channel for concrete backfill support, where this is not

possible, seek engineering advice. For Load Class A15 and B125 applications,

allow for a minimum of 30mm of bedding material and approximately 50 –

100mm either side of the channel to allow access to levelling feet, fixing ties

and flange plates. Prior to bedding and haunching, check joints and traps for

water tightness.

Step 8 Form Levelling Screed Shuttering

Taking into account finished floor materials and thickness (sharp sand,

paviors, tiles, vinyl etc) construct shuttering for the levelling screed. Pour

screed and remove shuttering.

Weigh the channels down when back filling the trench to prevent the channels

from lifting or floating. Fully extend and twist channel fixing ties to provide a

good anchorage. Pour suitable cement or resin mortar around the channel.

The mortar should be of a type and consistency to ensure there can be a good

compaction of this material both under the channel base and particularly un-

der the channel edge.

The bed and surround must have sufficient strength to support the channel in

service. For light and medium duty applications up to Load Class C250, a suit-

able mortar of Strength Class C20/25 to BS EN 206-1 with a maximum aggre-

gate size of 10mm should be used.

Where it is not possible to provide the depth of surround as prescribed in Step

2, a suitable mortar of Strength Class at least C30/37 to BS EN 206-1 with a

maximum aggregate size of 10mm may be used to support the channel follow-

ing engineering advice.

Step 8 (continued)

Remove immediately from the inside surfaces of the channel (or gully) any

mortar or concrete spillage.



34

ACO Modular

Step 9a – Block Pavior Finish

Prepare screed base working mix under channel and gully top flange

and lay block paviors on 300mm wide epoxy surround to prevent

movement. Set paviors 3mm maximum above channel edge.

Complete paviors on compacted sharp sand bed.

Step 9b – Tile Finish

Prepare haunching on screed base working mix under channel and

gully top flange. Lay levelling screed and lay tiles in cement bedding.

Step 9c – Flexible Sheet Finish

Fit the ACO Vinyl Seal® rigid extrusion and flexible seal system to

channel and gully edge. Prepare haunching

Step 10 – Sealing

A mastic sealant should be provided between the edge of the channel

and floor typically 8 – 10mm wide and 10 – 15mm deep.

In some cases it may be necessary to apply a suitable primer to the

stainless steel before applying the sealant. The sealant manufactur-

ers’ advice should be sought for each individual application.

Step 11 – Grating Installation

Spacing bars with the channel are provided to give stiffness and rigidi-

ty during manufacture, site handling and installation. They also pre-

vent closure of the grating aperture during the concreting phase of in-

stallation.

These bars should be left in position until immediately before the grat-

ings are inserted in place. The spacer bars may be removed by striking

them with a sharp horizontal blow with a mallet.

Step 12 – Cleaning

Remove all protective tape from the channel edge and clean the sur-

face with a solvent if necessary to remove any adhesive residue.

Wash and clean the channel, empty the silt basket and refit the gratings.

Cutting and Welding On-site

It is not easy to work with stainless steel on site, as the material is

particularly hard and special cutting equipment is needed. Similarly if

stainless steel is welded on site then care should be taken to ensure

that all welded surfaces are properly finished either by hand, or with

an acid finishing.

It may not be possible to achieve a uniform surface appearance or

guarantee full passivation of the weld in these circumstances. Hence

finishing under factory conditions will be far superior in this respect.



35

ACO Modular


Reference

Supermarket Globus Ostrava/ Czech Republic

www.aco.com

The ACO Group – a strong family you can trust.

1340

/IC

Mod

ular

125

+20

0/En

/09/

09/J

L

S

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tech

nica

l cha

nges

with

out n

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e

All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACOproducts are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer’s responsibili-ty to ensure that each product is fit for its intended purpose and that the actual conditions of use are suitable. This brochure and any ad-vice is provided free of charge and accordingly on terms that no liability (including liability for negligence) will attach the Companyor its ser-vants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Companywill be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company’s policy of continuousproduct development and improvement renders specifications liable to modification. information provided in this brochure is therefore sub-ject to change without prior notification.

ACO Modular

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