Achieve lean maintenance by integrating hmi scada and cmms

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Powerful Visibility. Superior Decisions. Achieve Lean Maintenance by Integrating HMI/SCADA and CMMS Ed Garibian President [email protected]

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Transcript of Achieve lean maintenance by integrating hmi scada and cmms

Page 1: Achieve lean maintenance by integrating hmi scada and cmms

Powerful Visibility. Superior Decisions.

Achieve Lean Maintenance by

Integrating HMI/SCADA and CMMS

Ed Garibian

President

[email protected]

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• Minimize

Service/Maintenance Costs

• Optimize asset

performance & functionality

What are Maintenance Managers

Asked to Do?

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Additional

Challenges

• Complex customer service

dynamics

• Government scrutiny

• Consumers

• Businesses

• Associates

• Families & Children, etc

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Always Striving For:

• Lean maintenance

operations

• Improving asset

utilization & life

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Welcome to

Maintenance (Enterprise computing) Island

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HMI Interoperability

Approaches

• Rounds (paper, spreadsheets, etc)

• Database Polling (warehousing)

• Middleware Application

• Maintenance Management

with HMI integration

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HMI Interoperability

Factors to Consider

• Utilization based PMs

• Condition based Maintenance

Objectives/Goals

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HMI Interoperability

Factors to Consider

• Security

• IT Resources

• Existing Systems

• Costs

Existing Realities

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HMI Interoperability

Factors to Consider

Return on Investment

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HMI Interoperability

Summary

• Data Warehouse

• Middleware application

• Spreadsheet & paper

• Maintenance

management with HMI

integration

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Issues to consider if

Choosing a CMMS

• Select feature/benefits

specific to your needs

• CMMS with seamless

HMI/SCADA integration

• Ensure architecture

enables interoperability

Or

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Suggested CMMS

Architecture Attributes

XML core

Web services and OPC protocols

Microsoft SQL database support

Browser-based user interface

Mobile device support

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• The right maintenance at the right time

• Reduce lost production

• Planned Maintenance is in lower cost

than break-fix.

Reduce Equipment Failures

Attributes and Benefits of

Condition based Maintenance Management

Reduce Excessive Maintenance

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• Operator driven reliability/TPM

• Operators can view and create

work orders directly from HMI

Bridge between operations & maintenance

Attributes and Benefits of

Condition based Maintenance Management

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Interoperability Benefits

• Higher maintenance efficiency

• ROI on your HMI/SCADA investment

• Improved responsiveness

• Greater workforce productivity

• Minimized production downtime

• Optimized asset value

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Example:

Out-of-Spec Machine

• SCADA tag value (s) -

machine out of spec.

• CMMS triggers WO

• Tools and Procedures

generated for technician

• Problem/Fix info stored for

future reference

• Machine downtime minimized

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Summary

• Interoperability required

for lean operations

• HMI-CMMS integration a

significant factor in achieving

lean maintenance

• Increased asset uptime &

higher productivity

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Questions?