Acetp Material Requirement

8/13/2019 Acetp Material Requirement

1/23

S.no Name STATUS Remark Material Required specification QTY

1 Receving sump

Pump-1

Running but

Temperature high

To be dismantled

for checking oil 5lits

Pump-2 Dismantled seal&impeller problem `

Pump-3 Running ok `

Platform corroded to be changed checkar plate ms 10mm 200sq feet

2

Equalization

Transfer

pump

Pump-1

Running with

oil leakage Oil seal to be changed oil seal 50-90-10 2 Nos

Pump-2 Not running

To be welded(CI) for

pump bolt leg broken

Welding rod

Spider washer

10swg

225mm

20 Nos

1 Nos

Pump-3

Running

pump-4 DismandledBearing,oil seal&

coupling problem

love joy coupling,

spider,

Bearing,

oil seal,

190L

190L

6310,7310

50-90-10

1No

1No

Each1No

2nos

Pump 1,2,3,&4 Oil level Oil to be change OIL 20/40 5 Lits

3 EqualizationBlower-1,2

Running HDPE grid tobe cleaned

4a Clarifier-2 Gear box Not running Material request given

Bearing

Bearing

Oil seal

Oil seal

Cooling fan

Key rod

32210/Q

32208/Q

35-52-10

72-50-10

ID=32mm OD=175mm

14x10mm

2Nos

2Nos

4Nos

1No

1No

1/2 feet

ACETP - MATERIAL REQUIREMENT FOR MAINTENANCE WORKS


2/23

4b Clarifier-2 Wheel Damaged Material request given

shaft,

MS Wheel

50mm dia 530mm length

ID 50mm OD 180mm

Length160mm

1No

1No

4cClarifier-2 chain

sparcketDamaged Material request given

Small wheel

Big wheel

chain

Dia 100mm Teeth-21Nos

Dia 510mm Teeth

98Nos

teeth-150Nos thick-8mm

1No

1No

1No

5 Sludge transfer pump

Pump-1 RunningCoupling damaged

Love joy coupling

star spider washer

225L

225L

1No

1No

Pump-2Running

Delivary BF valve

not working Butterfly valve DN 150mm 1No

6 Flash mixer

Motor&Gear box Running Service need

7

Chlorinated water

transfer pump-1 Dismantled Kept in MBR office

Impeller,Bearing,

Bearing,

oil seal,

oil seal

Love joy coupling with

spider

CCNA200-3006309

3309

45-65-7

32-52-7

150L

1No1No

1No

2No

2No

1No

pump-2 Not running Coupling problem


spider 150L 1No


3/23

Pump-3 Not running

Kept in MBR office

Impeller,

Bearing,

Bearing,

oil seal,

oil seal


spider

CCNA200-300

6309

3309

45-65-7

32-52-7

150L

1No

1No

1No

2No

2No

1No

Pump-4 Running

Slightly Coupling

problem


spider 150L 1No

Centrifuge

Feed pump-1 Running

Feed pump-2 Dismandled Motor & pumpseal problem

Mechanical seal

BearingBearing

30mm

32076207

1No

1No1No

Pipe line ok Valve not working

pvc flange

type ball valve

butterfly valve

2.5 inch

DN100mm

2nos

1no

Centrifuge mechanis Running belt uncondition Belt V2240 8Nos(spare)

9 MBRMBR blowers-

A,B,D,E,

F,G,H,I,J,K Running Belt needed V-belt c2800/C108 40 Nos

MBR Blower -C Not running Bearing ,Belt problem

Bearing

BearingBearing

Oil seal

Belt

22310E,

22308E,22309E

65-80-8,52-72-8,45-62-8

1No,

1No,2Nos

Each2Nos

MBR blower-L Not running

Bearing noise,Belt

problem

Bearing

Bearing

Bearing

Oil seal

Belt

22310E,

22308E,

22309E

65-80-8,52-72-8,45-62-8

1No,

1No,

2Nos

Each2Nos

Blower-B,D,J,K,L NRV Problem NRV ball type DN 200 MM 6 Nos

Blower All Luburication

Oil & grease to

be changed

Oil,

grease

Servo 90

,Castrol

50 lits

10Kgs


4/23

MBR FEED

Pump-1,3,5,6,7,8 Running Oil make up 20-40 oil 20-40 10ltrs

Pump-2 Pipe line Leakage To be welded HDPE welding 110mm joint

Pump-4 Not running

motor problem&

dismandled

11

MBR TANK-1,2

Permeate pumppump-1,2,3

Running

Oil filling cup

damaged

Oil filling cup

Pu hose

PU MTA

oil cup

8mm pv tube&

8mmX3/8" MTA

3Nos

2mtrs

2Nos

Sludge circulation

pump

pump-1,2

Running

Oil filling cup

damaged

Oil filling cup

Pu hose

PU MTA

oil cup

8mm pv tube&

8mmX3/8" MTA

2Nos

2mtrs

2Nos

MBR TANK-3,4Permeate pump

pump-2,3Running Oil filling cupdamaged Oil filling cup 3NOS

pump1 not running bering problem bering 6302 2nosSludge circulation

pump

pump-1,2

Running

Oil filling cup

damaged

Oil filling cup2NOS

MBR TANK-5,6

Permeate pump

pump-1,2

Running Pump 3 Not

running

HDPE wellding

work need HDPE welding 160 MM PIPE LINE 1 NOS

Sludge circulation

pump Running 1,2

MBR TANK-7,8

Permeate pump Pump 1 Not running Electrical Problem

Pump 2 ,3 Running

Oil filling cup

damaged Oil cup Oilcup 3 Nos

Sludge circulation

pump Pump 1Running

Pump 2 Not running , Bearing Problem Bearing

6309

6310

1no

1no

MBR PNEUMATIC

Valves To be serviced castrol gearse castrol gearse 5 Kg

MBR permeate

suction hose

some problem PU hose ID 8.2mm 5200mtrschlorination plant To be serviced


5/23

Pump 1 Running

PUMP2 not Running Electrical ProblemChlorian

Observation

plant Blower 1& 2 Running

Reciruculation Pump

1 &2 Running

13 BCT Acid tank

Pump 1&2 Running

Seal Cooling tube

problem Hose 8mm pp(high rated) 1 mts

RO feed pump

Feed pump-1,2&3

Running

pump2 delivery line

hdpe pipe leakage HDPE WELDING 1 JOINT

B/W pump-1,2

Running

Blower-1 Running

Blower-2 Not running NRV Problem NRV flabe type DN 80mm 1no

14 Waste water pump

Pump1 & 2 runningOil cup,foot

valve damaged

Oil cup,pp foot valve

NRV flabe tybe

oil cup150 mm

150mm

2nos1no

1no

15 RO plant(stage 1)

High pressure pumpA Not Running

Drive end Seal,bearing

Problem

Mechanical seal

,

Bearing

Seal

N309ECP269C

EXPLORER

SKF MAKE

1no

1no

High pressure pumpB Not Running


Problem& Non drive

end Bearing Problme

Mechanical seal

,

Bearing

Seal

N309ECP269C

EXPLORER

SKF MAKE

1no

2nos


6/23

High pressure pumpC Not Running


Problem

Mechanical seal

,

Bearing

Seal

N309ECP269C

EXPLORER

SKF MAKE

1no

1no

High pressure pumpD Not Running


Problem& Non drive

end Seal,Bearing

Problme

Mechanical seal

,

Bearing

Seal

N309ECP269C

EXPLORER

SKF MAKE

2nos

2nos

High pressure pumpE Running

RO stage 2

pump a not running motor jammedpum dismandled motor bearing 6313/CF-8345C 2NOS

pump b not running pump jammed

pump c running

slight sound optain

so not run

17

NF high pressure

pump

pump1 Running Cooling leakage furrel 10mm 4nos

pump2 not running jammed

18 HCL Dosing pump

Pump-1 Not running pump side problemPump-2 running leakage Casing bold 8mmX100mm ss 6nos

19 SMBS dosing pump

Pump-1 Running

Pump-2 not running Delivery line

hose with

conector

12mm

12mmx1/2inch

2mtrs

2nos

20

RO antiscalent

dosing pump

pump1 Running

pump2 Not Running delivery line Tufflen hose 8mm 2mtrs


7/23

Agitator gear box Not running Bearing

21 HRSCC

Feed pump

pump1 Running oil leakge oil seal

pump2 Running

POLY dosing pump

PUMP1 Running

PUMP2 NOT running pump problem

diaphram set to

be changed

NF feed pump

pump1 Runningpump2 Running delivery leakge saddle clamp 6 inch 1no

22 HRSCC sludge pump

pump1 running

pump2 not running motor not have

23 RO permeate pump

pump-1,2,3,4 Running

Pump-2 Running delivery leakge welding work ss 1nos

24NF brine

transfer pump

pump-1 not running Bearing problem Bearing

pump-2 Running

25 Degasser blower Running water going inside NRV DN80mm 1NO

26 RO cleaning tank

pump1 Running suction valve problem BF VALVE-PVC DN 200 1NOS

pump2 Not running Mec-seal problem

27 PSF&MGF Blower


8/23

Blower-1,2 Running safety item

NRV

safety valve

100mm Flab type

spring type

2nos

2nos

30

MBR permeate

transfer pump

Pump-1,3 running

Pump-2 not running

Bearing

mechanical seal

6308

40mm

2nos

1no

MBR TANK

Vaccume Gauge not Working

0-760 1/2" BSP

Bottom Entery 20 nos

S.No Material Qty

1 Tufflen tape 1/2" & 1" EACH 5 Box

2 M.seal (200gms) 2 box

3 Hacksaw blade (SS) 15 Nos

4 UPVC Past 2 lits

5 PVC Past 2 Lits

6 WD 40 Spare 5 bottel

1 End port with nut 10 Nos

2

End adapetor with

'o' ring 10 nos

3

Vitalic Coupling

with bush 1 1/2" & 2" 25 nos

4

1/2" x5 "

1/2"x6"

1/2"x3" SS Bolt & nut

with washer each 50 Nos

RO Skid-D

Spare Requirement List


9/23

Sl.No Material QTY

1 1 1/2" GI PIPE 30 mts2 Boiler Slow down 11 mts

1 1/2 pipe

-MS No 1BR

Long bend (Welding) 1 No

3 2" GI Welding Type T 1 No

4

2"X1 1/2" GI Reducer

(Welding) 1 no

5 1/2" GI Flange Welde 6 nos

6

11/2"Flange type Bold

valve (GI) 1 no

7 11/2" GI Elbow welded 2 no

8

2"Flange Type

Ball valve 1 no

9 2"GI Flange Welded 6 nos

10 2" GI pipe 30 mtrs

11 2" GI Elblow welded 3 nos

12 3" GI pipe 68 mtrs

13

3" GI Long Bend

(welded) 2 nos14 3"GI Elbow Welded 6 Nos

15 3" GI T Welded 1 no

16 3"X2" Gi Reducer 1 No

17 3" GI Flange Welded 8 Nos

18 3" GI Dummy Flange 1 No

19

21/2"X1/2" Bolt nut

with

double washer (GI) 76 Nos

20

Guscut 3mm -

Non metalic 2 mts

Material Request for MEE Condensate Line


10/23


11/23

PRESENT STATUS

WORK DONE


12/23


13/23


14/23


15/23

work done .running

ok

under progress


16/23

work done .running

ok


17/23


18/23


19/23

S.no Name Material Remark Model Specification QTY Cost

1 Receving sumpPump-1 Mini lec over load relay Not working MPR.D2 1 no

Pump-2 Mini lec over load relay Not working MPR.D2 1 no

Contactor TC make Not working LC1D403 A60 240v COIL 1 no

Ammeter Not working vke make 0-60Amp 1 no

Terminal block Damaged 35 Sq.mm 25Nos

Flex cable need cable 4cx10 sqmm cu 15mts

2 Dosing Area

poly Dosing Pump motor Coil Burned to be rewinded 1/2 HP 1 no

3 Chlorination Water sump

Pump 1 & 3 motor Coil Burned to be rewinded 25hp 2nos

Pump - 1 Over load Relay 30-50 Amp 240V COIL 1 no

Timer Gic 1 no

pump 2 Main cable Short need cable 3cx35Sq.mm AL ar 150 mts

Pump 4 Remote cable shortage need cable 4cx1.5sqmm cu Ar 75 mts

4

CENTRIFUGE

Sludge Pump

Pump 21 A motor Coil Burned to be rewinded 10 HP 1NO

5 Ro Permeate Pump Room

Ro Permeate Pump 4 & 5 Contacter coi l

Tele mecanique

LCID25 240v 6Nos

Terminal block 40 sqmm 30Nos

6 RO

Ro Booster pump -A SFU- FUSE Rectangle type 315 Amp 3 nos

7 Boiler

Control Panel Heat Selecting Relay DIC/PID 5xx.N Selec india 1 no

8 LIGHTING MATERIALBulb HPMVL 250 W 43 nos

Angeripalayam CETP Material Required for Electrical works


20/23


21/23

c series 4 Pole 63A 2 nos

3 pin Socket anchor 6A 6 nos

1 way switch anchor 6A 6 nosBulb holder 3 nos

12 Fuse

6A HF 14X51 Cylindarical type 24 nos





125A Rectangle type 6 nos

13 R Y B INDICATOR indication lamp MV PANEL R Y B Each 10 nos

14 APFC PANEL-800kvar controler Service need 1nos


22/23

S.no Name Material Remark Model Specification QTY

1 MBR-8 Flow meter (Khorne Marshall)Need to sendfor service IFC 011

Sensor unit&Display Unit 1 No

MBR-7 Flow meter (Khorne Marshall)

Need to send

for service IFC 011 Display unit 1 No

2 Chlorine

Solenoid valve Not working Janatics Type-AC23 coil voltage-230AC 5 Nos

Pressur Switch Not working Indfos IPS100 (0.6 to 7) 2 Nos

Relay Not working Omran MK2PN-I 230 V AC 8 nos

3 PLC

Battery for UPS Low voltage Exide power safe 12v,17Ah 16Nosplc room AC 2 ton 2 Nos

MCB 6A & 16A each 1no

Star screw Driver medium 1 No

Insulation Tape electrical standared 5 Nos

Plastic cover

To cover the

flow meters 10 NOS

Cutting plier 8" 1 No

Wire striper 1 No

Soldering Iead 100 grm 1 No

2 core Communication Cable For Internal Meters 1 sq.mm4 Ro

Pressure gauge 0-100kg/cm 1/2inch npt 10 Nos

PH Meter

Need to send

for service Indion 4000 PH W 3 Nos

Conductivity Meter

Need to send

for service Indion 5000 CON W 2 Nos

RO 1st stage recycle

Flow meter

Need to send

for service IFC 011 Sensor unit only 1 No

Ro 1st&2nd stage

recycle Flow meter

Need to send

for service IFC 011 Display unit only 3 NOs

Angeripalayam CETP - Material Requirement


23/23

MVRE-1

E & H Flow meter promag 10 Display Unit 2 No

Local Display (Panel) 2 nosTemperature sensor 1 nos

VFD Need Service ABB 800 1 nos

MVRE-2 Temperature sensor 3 Nos

VFD Need Service ABB 800 1 nos

Local Display (Panel) 1 nos

Buffer Solutions

5 PH Buffer 0.7 1 Pack

Buffer 0.4 1 Pack

Conductivity Buffer 12880 1Pack

Buffer 1040 1Pack

6

Ro Feed low

Level cont ro l

Timer(0-1hrs)-2

Relay with base

Float switch

Off delay timer

On dealy timer

Omran Relay

Float switch

24 V

24 v

24 V

1no-1nc

2 Nos

2nos

4nos

1 no

Acetp Material Requirement

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